Notes

415V, 3PH, 4Wire, 50Hz, AC Supply from

Legend 1. Loading are specified in kW, unless otherwise noted.
PCC-04
Symbol Description 2. Indicating lamps shall be of LED cluster type.
3. Switchgear components for motor feeders shall be provided with Type-2 co-ordination of Simocode
Current Transformer as per IS:60947 and type-2 selection chart given in this drawing.
4. All the power cables up to & including10Sq.mm shall be of Copper conductor
A Ammeter and Aluminum conductor for 16 Sq.mm. & above.
SPD
R, G, A, (Class C) V Voltmeter 5. MCCB / MPCB shall be provided with door operating handle with pad locking &
R M Motor defeat mechanism.
6. All MCCB's 250A & above rating shall be provided with microprocessor based O/C, S/C & E/F
AS Ammeter Selector Switch releases & MCCB's up to 200A rating shall be with thermal magnetic type adjustable O/C, S/C &
*A , MCCB
SH VS Voltmeter Selector Switch E/F with CBCT unless otherwise specified, All the MCCB's shall have Ics=100% Icu.
(Refer Table 1) 7. 1 NO + 1 NC Auxiliary contacts shall be provided with MPCB / MCCB for deriving
See Note-15 CP Control Panel control supply, such that feeder can be operated / tested with MPCB in ON / OFF position.
HS Load Manager PF Power Factor Meter 8. All the starter feeders shall have 1 no. Auxiliary contactor with 2 NO + 2 NC Contacts.
0-500V KWH Kilowatt Hour Meter 9. Printed ferruling with cross reference wiring ferruling to be used.
VS V 10.Extended rotary operating handle with IP:54 degree of protection shall be
HZ Frequency Meter provided with each MCCB.
Hz 11.MCCB / MPCB handle shall be provided with handle position indication in ON/
Non Flameproof Push Button Station With Recess Type Start
OFF & tripped condition.
0-**A LCS1 P.B. & Mushroom Head Stay put Stop P.B.
1# */5A, P1 12.Each motor feeder of iMCC shall be provided with the following features
PF kW kWh THD AS A Direct-on-line (DOL) Starter With ON, OFF& Trip I/L, Recess a) Status (running, stopped, tripped).
CL*, * VA CT
type Start Push Button, Mushroom Head Stay put type Stop P.B. b) Number of contactor operations.
(Refer Table-1)
P2 , Contactor, Intelligent Relay. c) Motor current.
R - Red For Running Indication (on) d) Motor running up time (time from start to reaching operational speed).
*A, **V, 3Ph., 4 Wire, 50Hz, ** e) Motor operating time (operating hours).
G - Green For Stationary Indication (off)
Busbar,*KA for 1 sec. (See Note-33) A - Amber For Trip Indication f) Motor overload protection, setting, status, pre-alarm and time to trip.
Indication
Lamps R - Red For 'R' Phase On g) Load unbalance protection, setting and status, including pre-alarm.
Y - Yellow For 'Y' Phase On h) Thermal status of the motor, including restart inhibit time.
i) Earth fault protection of motors, setting and status
1 B - Blue For 'B' Phase On
j) Stalling protection setting and status.
TPN Moulded Case Circuit Breaker (MCCB) k) Local stop.
Load Manager MPCB Motor Protection Circuit Breaker (MPCB) l) Reset of alarms and trips via a password or key for locked rotor & earthfault.
0-500V (TYP) Air Circuit Breaker (ACB) (MDO) m) Manual reset of all other alarms and trips.
VS V SPD n) Configurable inputs for DCS communication, external trips (2 as a minimum)
Surge Protection Device MCU shall be suitable to communicate to Profibus DP using suitable connector if
Hz DOL required.
Fuse (HRC)
0-**A MCU
P1 Space Heater (SH)
PF kW kWh THD AS A
SH
Key to symbols
CT
P2 HS Heater Switch
E E Cable Gland
L R
Local Remote Selector Switch
Control Cable
Power Cable

VFD Variable Frequency Drive

MCU Motor Control Unit (MCU)
FCU Feeder Control Unit (FCU)
Star Delta Starter (SDS) with ON, OFF & Trip Indication Lamp,
Recess Type Start Push button, Mashroom head Stay-put-type
Table - 51 stop push buttons, Contractor and Electronic Timer in intelligent
relay.
For MV Panels THD Total Harmonic Distortion
Current Type of Draw out type No. of Operating principle of LM Load Manager with Ethernet port
Feeder
rating Breaker facility Poles releases & Protection
Microprocessor
Incomer ³ 800A MCCB Fixed type TP+N/4P BasedO/C, S/C, E/F,
U/V & STC
Microprocessor
TABLE - 1 ³ 800A MCCB Fixed type TP+N/4P BasedO/C, S/C, E/F
& STC
Outgoings
Bus Bar Details CT Details Power Cable Breaker Details Refer Table Microprocessor
Reference drawings
Panel No. for < 800A MCCB Fixed type TP+N/4P BasedO/C, S/C, E/F
Total Total S/C Ammeter S/C Type outgoing & STC (See Note-15)
SW. BD. Accuracy VA Size in Incoming Outgoing Incomer Rating
NO.
Connected Running Amps Level Type Ratio
Class Burden
Range
Sq. mm
Circuit Nos.
Entry Entry Type (A)
Level feeder Drawing No. Rev. Reference Drawings/Documents Remarks
Load (kW) Load (kW) (kA) (Amps) (kA) Table - 55
Utility_Eqpt_List_Format Process equipment list Dated 19/04/2018
PDB-02 220 174 400 50 Aluminium 400/5A 1 7.5 0-400 2#3.5Cx300 A2XFY PCC-04/-*-/PDB-02/P1, P2 Top Top 4P MCCB 400A 50kA Single Front Table-2 LV Subpanels / MCC/ PDB/ UPSPDB 2 Asahi
M/s Asahi email dated 02/05/18
PDB-03 391 326 800 50 Aluminium 800/5A 1 7.5 0-800 3#3.5Cx240 A2XFY PCC-03/-*-/PDB-03/P1 to P3 Top Top TP+N ACB 800A 50kA Single Front Table-3 Type of Breaker Schneider Siemens ABB 380910-PQC-101 0 Utility equipment list MM Process
Incomer
1 MCCB’s & Tmax with
NSX with Micrologic 3VA ETU 42
Outgoings PR222DS/ P
Table-2, 415V POWER DISTRIBUTION BOARD -02 : FLOOR MOUNTED TYPE, LOCATION : TEMP PLANT GROUND FLOOR BETWEEN GRID 19-20 & A-B 6A with LSIG with LCD
with LCD
Outgoing Rating (Amps.) Cable (Size in Sq.mm)
(³ 800A)
CT Detials
Local 4Field Connection
Total Peak MCCB Capacitor Incomer
Fdr. Feeder Equipment No. of Connected ACB MPCB Load Control Power Control for Power Cable
Equiptment Description Load Duty Remarks
No. Type Tag No. Phase TP+N
Four
TP+N MCB MCB
Ratio
Accuracy VA Manager Station (CP-Control Panel, MCCB’s & Tmax with
Load (kW) (kw) Pole Contactor
(Link) (Link) TPN DP Class Burden (LCS) Run Core Size Conductor Circuit No. Run Core Size Conductor Circuit No. MO-Motor) Outgoings NSX with Micrologic 3VL ETU 42
(4P) PR222DS/ P
6A with LSIG with LCD
with LCD
1 P1 GWQ-01 VQ Washing Machine-1 3 75 52 - 160 - - - 150/5 1 5 Yes - - 1 3.5 50 Cu. PDB-02/-*-/GWQ-01/P1 - - - - - CP - (250/400/630A)
2 P1 GWQ-02 VQ Washing Machine-2 3 75 52 - 160 - - - 150/5 1 5 Yes - - 1 3.5 50 Cu. PDB-02/-*-/GWQ-02/P1 - - - - - CP -
Incomer
3 P1 GPQ-01B
Printing Machine-1 for RQ Glass :
3 35 35 - 125 - - - 125/5 1 5 Yes - - 1 3.5 25 Cu. PDB-02/-*-/GPQ-01B/P1 - - - - - CP -
MCCB’s &
Oven Panel-01B Outgoings Tmax with
NSX TMD 3VL TM-LI
Printing Machine-2 for RQ Glass : TMD
4 P1 GPQ-01B 3 35 35 - 125 - - - 125/5 1 5 Yes - - 1 3.5 25 Cu. PDB-02/-*-/GPQ-01B/P1 - - - - - CP - (32/63/125/160/
Oven Panel-01B
200A) 1 31.08.18 MGA Revised as per Rev-2 Utility Equipment GCB SRB
5 P1 - Spare 3 - 0 - 125 - - - 125/5 1 5 Yes - - 0 - 0 - - - - - - - CP
List & Re-Issued for Bidding
6 P1 - Spare 3 - 0 - 160 - - - 150/5 1 5 Yes - - 0 - 0 - - - - - - - CP
0 01.06.18 MGA Client Comment's Incorporated & GCB SRB
7 P1 - Spare 3 - 0 - 160 - - - 150/5 1 5 Yes - - 0 - 0 - - - - - - - CP Issued for Bidding
P1 30.05.18 MGA Issued For Approval GCB SRB
Rev Date Drawn Description Ch’k’d App’d
Table - 3, POWER DISTRIBUTION BOARD-03 : FLOOR MOUNTED TYPE, LOCATION : GROUND FLOOR TEMP PLANT BETWEEN GRID 3.5-4 & A-B
Outgoing Rating (Amps.) CT Detials Cable (Size in Sq.mm) Mott MacDonald House
Local "Field Connection for Notes Contd...
Total Capacitor 44/45, Street No - 14
Fdr. Feeder Equipment No. of ACB MCCB MPCB MFM Control Power Cable 13. All motor feeders shall have Start / Stop, O/L reset push button, On, Off & Trip
Equiptment Description Connected Duty Power Control Remarks
No. Type Tag No. Phase MCB MCB Accuracy VA Meter Station (CP-Control Panel, indication on each feeder. MIDC Area, Andheri - East
Load (kW) TP+N TP+N TP+N Ratio Contactor
TPN DP Class Burden (LCS) MO-Motor)" 14. All indicating meters shall be of digital type, 3 phase with inbuilt selector switch.
(Link) (Link) (Link) Run Core Size Cond Circuit No. Run Core Size Cond Circuit No. Mumbai, 400093
15.Power cables shall be of 1100V grade, compacted stranded Aluminum / Copper
1 P1 K-501A Air Compressor -2.5 bar (Phase 1) 3 19 - 63 - - - 60/5 1 5 Yes - - 1 4 16 Al. PDB-04/-*-/K-501A/P1 - - - - - CP - conductor, XLPE insulated, PVC extruded, inner sheathed, G.I. Flat / round India
2 P1 K-501B Air Compressor -2.5 bar (Phase 1) 3 19 - 63 - - - 60/5 1 5 Yes - - 1 4 16 Al. PDB-04/-*-/K-501B/P1 - - - - - CP - steel armoured and FRLS PVC outer sheathed. T +91 (0)22 3083 5000
16. Control cables shall be of 1100V grade, compacted stranded Copper conductor,
Air Compressor -2.5 bar (Phase 1)
F +91 (0)22 2825 3779
3 P1 K-501C 3 19 - 63 - - - 60/5 1 5 Yes - - 1 4 16 Al. PDB-04/-*-/K-501C/P1 - - - - - CP - XLPE / PVC insulated, PVC extruded inner sheathed, G.I. Flat / round steel
1 armoured and FRLS PVC outer sheathed. Minimum size of control cable shall W mottmac.com
4 P1 D-501 Air Dryer for 2.5bar (Phase-1) 3 7.4 - 32 - - - 30/5 1 5 Yes - - 1 4 4 Cu. PDB-04/-*-/D-501A/P1 - - - - - CP
be 2.5sqmm for Flameproof & Non Flameproof area.
5 P1 D-502 Air Dryer for 2.5bar (Phase-1) 3 7.4 - 32 - - - 30/5 1 5 Yes - - 1 4 4 Cu. PDB-04/-*-/D-501B/P1 - - - - - CP 17. One vertical section shall be provided in iMCC to accommodate communication
portsfor the DCS/PLC. All the starter feeder shall be Provided with Following
6 P1 D-503 Air Dryer for 2.5bar (Phase-1) 3 7.4 - 32 - - - 30/5 1 5 Yes - - 1 4 4 Cu. PDB-04/-*-/D-501C/P1 - - - - - CP signals for DCS/PLC inter face. Client
a) Trip, b) Run c) Off d) Start/ Stop Command from DCS/PLC.
7 P1 K-601A Air Compressor -7.5 bar (Phase 1) 3 90 - 250 - - - 250/5 1 5 Yes - - 1 3.5 150 Al. PDB-04/-*-/K-601A/P1 - - - - - CP
1
-
e) Local / Remote Selection in iMCC. f) Current Indication. M/s Asahi India Glass Limited
8 K-601B Air Compressor -7.5 bar (Phase 1 : Future) 3 90 250 5 Yes 3.5 150 g) Healthy
9

P1
P1 D-601A Air Dyer for 6bar CA(Phase1) 3 5.5

-
- 32

-
-

-
-

-
-

250/5
30/5

1
1 5 Yes

-
-

-
-

1
1 4 2.5

Al.
Cu.

PDB-04/-*-/K-601B/P1
PDB-04/-*-/D-601A/P1

-
-

-
-

-
-

-
-

-
-

CP
CP

-
-
18.The kW rating indicated in 1st column of Table-1 are connected load, while the Mehsana
kW rating indicated in 2nd column of Table-1 are maximum running load with load factor and
10 P1 D-601B Air Dyer for 6bar CA(Phase1 : Future) 3 5.5 - 32 - - - 30/5 1 5 Yes - - 1 4 2.5 Cu. PDB-04/-*-/D-601A/P1 - - - - - CP 1 - diversity factor without standby & spare load. Near Ahmedabad
19. Power cable sizing will be designed considering total voltage drop of 5% up to motor equipment
11 M1 CT-303A Process Cooling Tower (Phase-1) 3 1.5 - - 4 - - - - - - - Y 1 3 2.5 Cu. PDB-04/-*-/CT-303A/P1 1 4 2.5 Cu. PDB-04/-*-/CT-303A/P1 MO - during steady state and starting voltage dip of 15%. Gujarat
20. Electrical contractor shall provide the cable tag as per circuit number indicated in
12 M1 CT-303B Process Cooling Tower (Phase-1 : Standby) 3 1.5 - - 4 - - - - - - - Y 1 3 2.5 Cu. PDB-04/-*-/CT-303B/P1 1 4 2.5 Cu. PDB-04/-*-/CT-303B/C1 MO -
the drawing and also make the actual feeder number of switchboard in the cable tag in place of -*-.
13 M1 CT-303C Process Cooling Tower (Phase-1 : Future) 3 1.5 - - 4 - - - - - - - Y 1 3 2.5 Cu. PDB-04/-*-/CT-303C/P1 1 4 2.5 Cu. PDB-04/-*-/CT-303C/C1 MO - 21. The Load Manager of PDB shall be with Ethernet IP communication port .
22. Internal wiring of reactor & other modules will be in PDB vendor scope.
Process Cooling Water Circulation Pump for Title
23. Maximum 50 feeders to be considered in each nod at PDB-3 Panel, Nods switch to be provided in
14 M1 P-303A
Cold Well (Phase-1)
3 5.5 - - 12.5 - - - - - - - Y 1 3 4 Cu. PDB-04/-*-/P-303A/P1 1 4 2.5 Cu. PDB-04/-*-/P-303A/C1 MO
incomer section of Panel. Panel vendor to provide Repeater after every 25 feeders. Greenfield Automotive Glass Plant
Process Cooling Water Circulation Pump for 24. Panel shall have Ingress Protection IP-54 for Starter feeders, IP-42 for VFD feeders with proper
15 M1 P-303B
Cold Well (Phase-1 : Standby)
3 5.5 - - 12.5 - - - - - - - Y 1 3 4 Cu. PDB-04/-*-/P-303B/P1 1 4 2.5 Cu. PDB-04/-*-/P-303B/C1 MO heat dissipation arrangement. Power Distribution Baord - 02, 03 & 04
25. Required kVA rating UPS shall be provided by Panel vendor in the control compartment of panel to
16 M1 P-303C
Process Cooling Water Circulation Pump for
Cold Well (Phase-1 : Future) 3 5.5 - - 12.5 - - - - - - - Y 1 3 4 Cu. PDB-04/-*-/P-303C/P1 1 4 2.5 Cu. PDB-04/-*-/P-303C/C1 MO feed auxiliary supply to PDB-3 relay of all starter feeders and control bus for the same shall be
formed in the panel by panel vendor.
(PDB-02, 03 & 04) for TEMP Plant
17 P1 GIM-01 MAW Injection Mould Machine-PH-1 3 100 - 250 - - - 250/5 1 5 Yes - - 1 3.5 120 Cu. PDB-03/-*-/GIM-01/P1 - - - - - CP - 26. All CTs terminals shall be Short link type.
27. All switchgear ampere rating shall be in panel rating as per site operating condition.
Electrical Single Line Diagram
18 M1 - Spare 3 1.5 - - 4 - - - - - - - - - - - - - - - - - - MO - 28. Panel Incomer feeder rating is designed based on running load with 25% de-ration and outgoing
19 M1 - Spare 3 5.5 - - 12.5 - - - - - - - - - - - - - - - - - - MO - feeder rating are designed based on the connected load of the respective equipment.
29.Panel Incomer cable size is designed based on running load of the panel and outgoing feeder cable
20 P1 - Spare 3 - - 32 - - - 30/5 1 5 Yes - - - - - - - - - - - - CP are designed based on the connected load of the respective equipment. Designed N Hingorani Eng check G C Beldar
30.All the load managers/MFM's/kWH meter communication cable shall be looped at brought at at
21 P1 - Spare 3 - - 63 - - - 60/5 1 5 Yes - - - - - - - - - - - - CP
terminal block for energy monitoring. Drawn M Apastamb Coordination S Mardwar
22 P1 - Spare 3 - - 63 - - - 120/5 1 5 Yes - - - - - - - - - - - - CP 31.ACB/ MCCB s' ON/OFF feedback (potential free contacts) shall be available up to control Box,
Dwg check J Melath Approved S Bartakke
through which remote/SCADA status can be seen.
23 P1 - Spare 3 - - 250 - - - 250/5 1 5 Yes - - - - - - - - - - - - CP 32.Each microprocessor base relesse of ACB/ MCCB should be communicable to SCADA through Status Rev Security
Scale at A1
Modbus or TCP IP.
33.Arc protection relays shall be provided along with require number of arc sensing sensors duly wired NTS EXE 1 STD
up to arc protection relay in LT panels for bus bar arc protection
© Mott MacDonald Drawing Number
34.All panel shall be powder coated with RAL7032 colour shed.
This document is issued for the party which commissioned it and for specific purposes connected with the captioned project only. It should not be relied upon by any other party or used for any other purpose.
We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.
35.VFD shall be of Mitsubishi make shall be supplyed by panel vendor.
380910-EIA-0010-01
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