PRODUCT

BROCHURE

TECON
Plastic Formwork
TP60

Block A,Building 2,LEFO Commercial center,Wuzhong District,

Suzhou,Jiangsu Province,China
info@teconform.com
0086-(0)512-65650586 0086-(0)512-65654586

www.teconform.com
 Modular Formwork
Plastic Formwork TP60

FEATURES
Universal forming application
Different sizes configuration can be achieved by just several panel
sizes

Wide application in walls, corner, fence walls, foundations, base-

ments, doors & windows, elevator shafts, swimming pools as well
as slabs, beams etc..

Capable to build modular house with one cast for both wall & slab

Multiple savings on time & labor cost

The biggest panel (1200x600mm) weights 9.7kg only, thus can be
9.7kg easily handled by manpower, and saves crane time

Fast erection handle ensure high assembly efficiency, even no

experienced workers required

Non-water-absorption panel produces smooth flat concrete without

release agent assistance

Easy stripping from concrete surface, even no plastering work

required

Long service life, recyclable

Can work in hot and cold areas, proven by SGS laboratory test and
worldwide tough sites environment

Plastic Formwork TP60

Modified thermoplastic material and high rib design enhances
panel' s strength, up to 100 uses when correctly cleaned and
properly used
TECON Plastic formwork TP60 is recognized as the lightest formwork system due to
Easy cleaning by water, and no dry environment required for
its medium size panel design and the application of ABS (Acrylonitrile Butadiene storage

Styrene). It is also extremely easy for use with fast erection handles even by Anti-corrosion from seashore, moist areas and even chemicals
unskilled workers. Walls, columns, slabs can be efficiently formed with only a few Friendly to environment, can be recycled by professional recycling
plant
panel sizes and accessories.

Engineer Service Foam Foam concrete companion

Before sales: Supply project analysis, formwork system suggestion, material caluculation, other Besides regular concrete, TP60 panel is also a
documents for tendering. good companion of foam concrete
During sales: Submit shop drawing, assembly drawing, user manual and calculation sheet. ( light weight concrete )

After sales: Offer onsite supervision including workers training. Solution for transport material to
Using together with TECON 3 in 1 foam
further project. concrete machine
to achieve low cost structure

QUALITY SAFETY EFFICIENT TRANSPORT RELIABLE SERVICES

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 Modular Formwork
Plastic Formwork TP60

SYSTEM DETAILS
No release agent required
Easy handling panel Non-water absorption rate (0.13% by SGS laboratory test
IS062:2008) ensures easy stripping from concrete
No release agent required but can still produce flat and smoonth
concrete finishing
Material
ABS & Toughening agent

Depth Recoverable wall tie holes cover with plugs

75mm
No need to use tool to open holes like wooden formwork,
Substitutable steel and aluminium formwork
corner edges Simply remove the plugs from the pre-located holes where
Yes there need tie rods to pull through during wall or column
Color castings.
Black, white, blue or Simply cover the plugs on the holes for slab castings or
customized where there do not require tie rods.

Panel sizes Substitutable corner edges

1200x600mm is the most popular panel size which is often applied in major shuttering areas Improper treatment may cause damage on the panels
The main panels whose widths ranging from 400mm to 180mm with 600mm height, make them possible configu- especially for corners, which will shorten its service life
ration to shutter the remaining areas Substitutable edges are developed to improve this situa-
Small size panels are the additive covering for small holes or areas tion, simply replace them with new corner edges
50mm in their sizes increment

Pre-assembled panels Raw Material Technical Data

Once pre-assembled, no need to dismantle them all for next Series Flexural Modulus(N/mm2) Tensile Strength(N/mm2) Bending Strength (Mpa)
castings
You can keep several preassembled panels together as TP60 2600(GB9341-2000) 52(GB1040-2006) 78(GB9341-2000)
complete section for transportation, assembly and stripping

Fast erection handle

Despite of the light weight panel, fast erection handle is another key factor
lead to high convenient and efficient forming work on site.
High strength
Intensive high ribs design, acts as built in walings to increase panel's Easy operation
strength Insert each handle into every holes of every two panels, rotate it 90
The depths of TP 60 panel reaches 75mm degree to lock panels together
Smooth locking design allows easy operation by hand, no hammer or
special tool required TP60
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High strength
Made from high strength nylon, helps to maintain
tight joint between different panels and lasts long
Conventional steel components
Steel waling
Always ready to provide additional reinforcement for shear wall
construction, such as straight wall, corners, T junctions etc..
Perfect powder coated finishing prevent concrete adhere on the
surface, and thus makes cleaning job easy
Wall tie system
Zine coated wall tie system mainly includes
D12 tie rod, D12 big plate nut.
D12 tie rod is made from #45 steel and can maintain
maximum 90kN break load according to laboratory
test
D12 Big plate nut is made from cast iron, with 90mm
diameter base plate
PVC tube and cone act as the spacer
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Modular Formwork
Plastic Formwork TP60
Shoring system
TECON TEP-B series props are specially selected to act as the shoring
system of slab formwork
Different from other normal props, TEP-B series props are designed
and fabricated according to EN 1065 standard, and thus maintain
higher load capacity while considering sufficient safety factor inside
Well compatible with TECON flex beam and tripod H70 to make your
decking job safe, easy and fast without big consumption assembly
of pipes and timbers
Made of two 25*50*1.5mm square tubes, Q235, powder coated
Connection profile L for window & door,
or any irregular area with plywood
Connection profile L fix with tailored size plywood help you to seal below infill areas.
Window and door
End stop of a liner shear wall
Wall formwork gaps not be shuttered by 50mm increment panels,like 130mm, 210mm etc.
Irregular size on the slabs or connection with beams, columns or walls
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 Modular Formwork
Plastic Formwork TP60

APPLICATION Special wall size increment or thickness can be also

achieved such as 130mm, 210mm with the assistance of
Wall connection profile L or panel clamp with infill timber.
Plastic panel
TP60 panels can produce various sizes and shapes of walls.
They can be widely used in houses, commercial buildings, foundations, elevators shatfts, windows & doors and swim-
15mm Plywood
ming pools etc. after properly planned by your engineer or TECON technical team.

Connection prof ile

offers 40-130mm adjustable range

Wall end solution with wood

Timber Plastic panel

Different wall thickness can be easily achieved such as 100mm, 150mm, 200mm, 250mm at
50mm increment.

PVC cone
PVC tube
Wall section with proper bracing of
Straight waling
straight waling and panel strut.

Angular Waling

Tie rod D12

+Big plate nut

Straight Waling

Wall layout with corners and T intersection

Panel strut Foundation

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 Modular Formwork
Plastic Formwork TP60

Slab
Formwork height

Waling position

Waling position
PVC tube + PVC cone
TP60 panels can produce slabs with proper shoring components.
The maximum slab thickness could reach up to 350mm.

Assembly procedure
Straight waling 1200*600

600*300

600*400
600

Straight waling

Tie rod D12 Tie rod D12 Flex beam

600

+ Big plate nut

+ Big plate nut
Beam-prop connector
3000

Tripod
600

Step
Panel strut
01
Connect Props, Panel arrangement for slab
tripod and Beamn by prop connector
Flex beam
600

Beam-prop connector
300

Typical section Plan view for wall

Tripod
Step

02
Set Props and
beam layout following drawing
Section A-A

Commercial buildings

Step

03
Assemble panels
with handle connection
Row Houses

Step

Complete assembly 04

Second pour assembly Row Houses

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 Modular Formwork
Plastic Formwork TP60

Modular house Column

For mouder house whoes size fit 50mm increment, TECON plastic formwork can
do one cast each floor for the complete set of wall, column, beam and slab after
well engineered.
Adjustable column up to 45 sizes by only ONE size panel TP75/73.
With only one size panel TP75/73, TECON adjustable column formwork can produce columns
ranging from 200x200mm to 600x600mm with 50mm increment, refer to below chart.

TECON TP60 Column Dimensions

Panel Dimension (mm):730×750×70
DIMENSION
600 550 500 450 400 350 300 250 200
(mm)
200 200*600 200*550 200*500 200*450 200*400 200*350 200*300 200*250 200*200

250 250*600 250*550 250*500 250*450 250*400 250*350 250*300 250*250

300 300*600 300*550 300*500 300*450 300*400 300*350 300*300

350 350*600 350*550 350*500 350*450 350*400 350*350

400 400*600 400*550 400*500 400*450 400*400

450 450*600 450*550 450*500 450*450

500 500*600 500*550 500*500

550 550*600 550*550

600 600*600

Realize 45 sizes column only via

these rose holes on the panel

Beam

Slab edge clamp

Plastic beam formwork
Square tube
joint with wooden
formwork ( plywood ) Flex beam

Beam-porp connector
Different depths and widths of beams can be produced
by different combinations of TECON TP60 panels.
The beam’s sizes can be multiples of 50mm, such as Economic column solution with all sizes range
200×250mm, 200×300mm, 200×350mm, 300×250mm, by different combination of TP60 panels
300×300mm, 300×350mm, 350×250mm, 350×300mm,
350×350mm,etc., Tripod The column’s sizes can be multiples of 50mm, starts form 200×200mm, 200×250mm,
250×250mm, 300×250mm, 300×300mm, 350×300mm,etc.,maximum column casting height is
3.6m perpour.

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 Modular Formwork
Plastic Formwork TP60

Waling reinforcement

Round column
300mm, 350mm, 400mm and 450mm diameter columns
Adjustable column waling can be produced with TP60 round column formwork

600
Adjustable column waling
panels.

The height of each panel is 750mm

600
3000
450
Panel strut
Panel strut

450
Tie reinforcement

300
300
PVC tube + PVC cone

Straight waling Round column application

600

Panel strut

Tie rod D12 End tie

600

+Big plate nut + Big plate nut

Straight waling
3000
600

Panel strut PVC tube + PVC cone

Tie rod D12

600

+Big plate nut

300

Easy stacking via special desinged

stacking point

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 Modular Formwork
Plastic Formwork TP60

Unit Article Wall Unit Article Slab Unit Article

TP60 Panels Description Size Description Size Description Size
Weight Number accessories Weight Number accessories Weight Number

Panel TP120/60 1200 x 600 9.70 51007000 Slab edge

Waling 20cm 1.20 51002700
30cm 0.6 51004500 clamp 20
Panel TP40/60 400 x 600 3.10 51007100 connector
Slab edge
Panel TP30/60 300 x 600 2.40 51007200 powder coated 40cm 2.00 51003200
clamp 40
Panel TP25/60 250 x 600 2.10 51007300 powder coated

Panel TP20/60 200 x 600 1.90 51007400 L pin 12cm 0.32 51003400
Fork beam 120 L=1200mm 6.10 51002200
Panel TP18/60 180 x 600 1.30 51007500 powder coated

PVC tube D12 Ø16mm/Ø14mm 0.22 10701000 Fork beam 150 L=1500mm 7.42 51005000
Panel TP30/30 300 x 300 1.35 51007600
PVC tube D15 Ø24.5mm/Ø21mm 0.22 / Fork beam 180 L=1800mm 8.83 51002400
Panel TP25/30 250 x 300 1.20 51007700
powder coated Fork beam 210 L=2100mm 10.13 51005100
Panel TP20/30 200 x 300 1.03 51007800 PVC cone D12 Ø16mm 0.01 10701400
Panel TP25/25 250 x 250 1.05 51007900
PVC cone D12 Ø24mm 0.005 /
Panel TP20/25 200 x 250 0.93 51008000 Flex beam 120 L=1200mm 6.78 51001700
Panel TP20/20 200 x 200 0.78 51008100 D12,
Tie rod 0.60 10700200
L=800 mm Flex beam 180 L=1800mm 9.44 51002800

Inner corner D15,

250/100 x 600 2.74 51008200 Tie rod 1.20 / Flex beam 210 L=2100mm 10.79 51001800
60/25/10 zine coated L=800 mm
powder coated Flex beam 300 L=3000mm 14.77 51001900
Inner corner Big plate nut D12 0.48 10700300
250/100 x 300 1.50 51008300
30/25/10
Inner corner Big plate nut D15 0.72 /
250/100 x 250 1.25 51008300 zine coated
25/25/10 Cover strip TP60 / 0.25 51004200
Inner corner Straight waling PVC
250/100 x 200 1.10 51008400 L=2400mm 8.27 51004100
20/25/10 240
Straight waling L=1800mm 6.18 51004000 Beam-prop
180 / 0.29 51005700
Connector
Inner top corner powder coated
250 x 250 x 100 0.11 51008500 Straight waling
25/25/10 L=1200mm 4.14 51003900
120
Straight waling L=900mm 3.12 51003800 Early stripe
powder coated / 4.81 51002600
90 head EL60
Outer corner
250 x 600 2.70 51008600 powder coated
panel 60 Angular waling 1500x1500mm 12.44 51003700
150

Angular waling L=450mm 1.64 51005500

1200x1200mm 8.31 51003600
Outer corner 120
75/75 x 600 0.5 51008700 L=750mm 2.54 51005600
connector 60 Angular waling powder coated
900x900mm 6.27 51003500
powder coated 90
15kN work load;
Erection 1450-2500
/ 0.075 51008800
handle 9.47 72601200
Walk way prop TEP-B 25 adjustable range;
/ 11.58 51004600 O.D60.3/48.3
bracket
Erection powder coated
/ 0.073 51008800 15kN work load;
handle S
1750-3000
12.03 72601300
Adjustable column For column prop TEP-B 30 adjustable range;
20.81 51005900
waling 180cm 120-180cm O.D60.3/48.3
Cone plug / 0.004 10701200
Adjustable column For column 15kN work load;
waling 120cm 15.68 51006000
65-120cm 1965-3500
14.74 72601400
prop TEP-B 35 adjustable range;
Wall Unit Article Adjustable column For column
Description Size waling 85cm 30-85cm 8.18 51006100 O.D60.3/48.3
accessories Weight Number
Adjustable column For column powder coated 15kN work load;
waling 50cm 15-50cm 6.29 51006200 2250-4000
Zine Coated
17.80 72601500
Panel Clamp 40mm-130mm 0.88 51005300 prop TEP-B 40 adjustable range;
O.D60.3/48.3
Zine Coated 2.0m for
Panel strut S 10.97 51004300
formwork height
260
up to 2.6m Tripod H70 H=70cm 7.90 30701000
Filler profile 40x60x2m 2.93 51000000
3.20m for Tripod H90 H=90cm 11.07 30701100
Panel strut S 13.69 51004800 powder coated
powder coated formwork height
380
powder coated up to3.8m

Stop end
40x60x2m 3.00 51000000
2.0-2.6m/0.85-
Panel strut 200- 19.40 51002900
powder coated 1.4m adjustable
260
length

3.0-3.6m/1.5-
End tie 20cm 0.56 51004400 Panel strut 300- 22.81 51006200
2.05m adjustable
360
powder coated length
powder coated

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