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7700 Imaging System – Service Manual

GE OEC Medical Systems

COMPACT / SERIES 7700


Service Manual 7700

REV 050201
replacement for 00-882077-01

and

replacement for 00-882078-01

GE OEC Medical Systems GmbH


Wilhelm Maisel Straße 14
90530 Wendelstein, Germany

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7700 Imaging System – Service Manual

Revision History
Rev Dash Date Change Description
Rev A -01 October 2004 Update Release
050201 01. Feb. 05 p/n on cover sheet added

GE OEC Medical Systems has designated the following entity to act as the European Union (EU)
representative in matters dealing with the Medical Devices Directive under Annexes I and II:

GE OEC Medical Systems, GMBH


Wilhelm-Maisel Strasse 14
90530 Wendelstein, Germany
Phone: +49-9129-28 28 3 30
Fax: +49-9129-28 28 3 29

This symbol indicates the system was tested by a Notified Body and was found to be in compliance
with the requirements of all relevant directives and standards in effect within the European Union at
the time of manufacture.

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7700 Imaging System – Service Manual

TABLE OF CONTENTS

1. INTRODUCTION .........................................................................................................10

1.1 Purpose .......................................................................................................................................................................10


1.1.1 Scope....................................................................................................................................................................10
1.1.2 Target Audience.................................................................................................................................................10

1.2 How To Use This Manual ......................................................................................................................................10


1.2.1 Sections................................................................................................................................................................10
1.2.2 Warnings, Cautions and Notes .....................................................................................................................10

1.3 Safety Precautions....................................................................................................................................................10


1.3.1 Trained Service Personnel................................................................................................................................10
1.3.2 Ingress Of Water And Solutions......................................................................................................................11
1.3.3 Electrical Shock..................................................................................................................................................11
1.3.4 Explosion Hazards .............................................................................................................................................11
1.3.5 X-Radiation Hazard ...........................................................................................................................................12
1.3.6 Motorized Mechanical Motion Hazard ..........................................................................................................12

1.4 Warning Labels ........................................................................................................................................................12

1.5 Warning Symbols.....................................................................................................................................................13

1.6 Conversions................................................................................................................................................................15

1.7 Unauthorized Modifications..................................................................................................................................15

1.8 Certified Components .............................................................................................................................................16

2. SYSTEM OVERVIEW.................................................................................................17

2.1 Applications ...............................................................................................................................................................17

2.2 Clinical Versatility ...................................................................................................................................................17

2.3 Selected Special Features .......................................................................................................................................17

3. THEORY OF OPERATION ........................................................................................19

3.1 Power On ....................................................................................................................................................................19


3.1.1 Compact...............................................................................................................................................................19
3.1.2 Series ....................................................................................................................................................................19

3.2 Power Off ...................................................................................................................................................................19


3.2.1 Compact...............................................................................................................................................................19
3.2.2 Series ....................................................................................................................................................................19

3.3 Emergency Off ..........................................................................................................................................................19


3.3.1 Compact / Series.................................................................................................................................................19

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3.4 System Warm-up and Generator Error ............................................................................................................20


3.4.1 Compact / Series.................................................................................................................................................20

3.5 C-Arm Lift Operation.............................................................................................................................................20


3.5.1 Compact / Series.................................................................................................................................................20

3.6 C-Arm Down .............................................................................................................................................................20


3.6.1 Compact / Series.................................................................................................................................................20

3.7 C-Arm No Movement - (Emergency Off)........................................................................................................20


3.7.1 Compact / Series.................................................................................................................................................20

3.8 Collimator Control (w/o Preview (B101 / B45)..............................................................................................21


3.8.1 Manual .................................................................................................................................................................21
3.8.2 Normal .................................................................................................................................................................21
3.8.3 Hand .....................................................................................................................................................................22
3.8.4 Mag.......................................................................................................................................................................22
3.8.5 Film.......................................................................................................................................................................22
3.8.6 Shutter And Rotation Motor Drive Control...................................................................................................23

3.9 Collimator Control (with Preview (B401 / B345)..........................................................................................23

3.10 Fluoro Mode Control Logic...................................................................................................................................24

3.11 Film Mode Control Logic ......................................................................................................................................25


3.11.1 Compact / Series.................................................................................................................................................25

3.12 Manual ........................................................................................................................................................................26


3.12.1 Compact / Series.................................................................................................................................................26

3.13 Auto..............................................................................................................................................................................27
3.13.1 Compact / Series.................................................................................................................................................27

3.14 mA Generation & Regulation...............................................................................................................................27


3.14.1 Compact / Series.................................................................................................................................................27

3.15 Snapshot/Oneshot ....................................................................................................................................................28


3.15.1 Compact / Series.................................................................................................................................................28

3.16 Temperature Sense..................................................................................................................................................29


3.16.1 Compact / Series.................................................................................................................................................29

3.17 Image Intensifier ......................................................................................................................................................29


3.17.1 Compact / Series.................................................................................................................................................29

3.18 IPS-200 Digital Image Sub-System (Compact) ................................................................................................30

3.19 General Description.................................................................................................................................................30

3.20 Functional Description ...........................................................................................................................................31

3.21 CPU-200......................................................................................................................................................................31

3.22 Image Recording ......................................................................................................................................................33

3.23 Auto-Window ............................................................................................................................................................33

3.24 RAM Disk Functions...............................................................................................................................................33

3.25 Store Images <M+> .................................................................................................................................................33

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3.26 Search Forward <M> And Backward <M<>...................................................................................................33

3.27 Automatic Storage ...................................................................................................................................................34

3.28 Image Reversal .........................................................................................................................................................34

3.29 Jumper Settings........................................................................................................................................................35

3.30 Hardware ...................................................................................................................................................................36


3.30.1 CPU-100 Board ..................................................................................................................................................36
3.30.2 BSA-500 Board ..................................................................................................................................................37
3.30.3 NWA-500 Board...............................................................................................................................................38

3.31 Image System Frame Store Control....................................................................................................................39


3.31.1 Compact...............................................................................................................................................................39

3.32 Frame Store Setup...................................................................................................................................................40


3.32.1 Series....................................................................................................................................................................40

3.33 Image System Video Path ......................................................................................................................................41


3.33.1 Compact...............................................................................................................................................................41
3.33.2 Series ....................................................................................................................................................................41

3.34 Image System Printer Control..............................................................................................................................42


3.34.1 Compact System.................................................................................................................................................42
3.34.2 Series Compact...................................................................................................................................................42

3.35 Annotation Keyboard Control .............................................................................................................................42


3.35.1 Compact...............................................................................................................................................................42
3.35.2 Series ....................................................................................................................................................................42

3.36 Monitor .......................................................................................................................................................................43


3.36.1 Monitor Resolution..........................................................................................................................................43
3.36.2 Monitor Rotation..............................................................................................................................................43
3.36.2.1 Compact ......................................................................................................................................................43
3.36.2.2 Series ...........................................................................................................................................................43

3.37 Hardcopy Camera....................................................................................................................................................44

3.38 Preview System.........................................................................................................................................................44


3.38.1 Function...............................................................................................................................................................44
3.38.2 Following Systems produced with Preview..................................................................................................44
3.38.3 Additional parts ..................................................................................................................................................45

3.39 Motorized Lateral Movement...............................................................................................................................46


3.39.1 Version Medispec...............................................................................................................................................46
3.39.2 Version Universal + Serial Interface...............................................................................................................46

3.40 DAP with B112 (Systems w/o preview) ..............................................................................................................47

3.41 DAP with B345 (Systems with Preview) ...........................................................................................................47

3.42 VCR Controls............................................................................................................................................................47

3.43 Control Monitor / Reverse Reference Monitor ...............................................................................................48

3.44 B199 Foot and Handswitch Monitoring ..........................................................................................................48

3.45 B150 Interface Monitor Cart................................................................................................................................48

3.46 B118 Videopuffer ....................................................................................................................................................49

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3.47 X-Ray tube mounted laser aimer.........................................................................................................................49

3.48 Dose Area Product Measurement+Laser ..........................................................................................................49

3.49 Dose Area Product Measurement........................................................................................................................49

3.50 Key Lock Fluoro.......................................................................................................................................................49

4. IMAGE SYSTEM CALIBRATION .............................................................................50

4.1 Tri-Mode 9/6/4.5-inch Image Intensifier ...........................................................................................................50


4.1.1 Tri-Mode Power Supply (B035)......................................................................................................................50
4.1.2 Adjustments.........................................................................................................................................................50

4.2 Calibration Overview..............................................................................................................................................51


4.2.1 Beam Alignment ................................................................................................................................................52
4.2.2 Collimator Iris Calibration................................................................................................................................52
4.2.3 Camera Alignment.............................................................................................................................................52
4.2.4 kV And mA Calibration....................................................................................................................................52
4.2.5 Additional Tools .................................................................................................................................................52

4.3 Beam Alignment Procedure ..................................................................................................................................52


4.3.1 Preparation...........................................................................................................................................................52
4.3.2 Find Center Of I.I. Receptor Field ..................................................................................................................52

4.4 Align X-Ray Source And Collimator Iris With I.I. Field..............................................................................53
4.4.1 Alignment Of X-Ray Source .........................................................................................................................53
4.4.2 Alignment Of The Iris And Shutter Collimator............................................................................................54
4.4.2.1 for Systems with Preview.............................................................................................................................54
4.4.2.2 for Systems w/o Preview..............................................................................................................................55
4.4.3 Adjust Collimator Field Sizes ..........................................................................................................................56
4.4.3.1 for Systems with Preview (B401)...............................................................................................................56
4.4.3.2 Systems w/o preview (B101) .......................................................................................................................56

4.5 Verify Beam Alignment..........................................................................................................................................56

4.6 Camera Alignment...................................................................................................................................................57


4.6.1 CCD Typ 00-453050-xx 00-453060-xx.....................................................................................................57
4.6.2 CCD Camera DIP Switches .............................................................................................................................61
4.6.3 Major Operating Controls and Their Functions.....................................................................................61

4.7 CCD Typ 00-453650-xx 00-453660-xx 00-453655-xx 00-453665-xx.....................................................63


4.7.1 Installation PC-SW KAPPA AFS Version 1.03......................................................................................63
4.7.2 Required measurement equipment:.................................................................................................................65
4.7.3 Preparation: .........................................................................................................................................................65
4.7.4 SW Start and check............................................................................................................................................65
4.7.4.1 Start Programm: „KAPPA AFS Software“ ...............................................................................................65
4.7.4.2 Check Kommunication PC – Camera:......................................................................................................66
4.7.4.3 Check the Repletion:.....................................................................................................................................67
4.7.5 Dose rate pre-adjustment:.................................................................................................................................68
4.7.6 Sharpness adjustment:.......................................................................................................................................69
4.7.7 Measuring circuit adjustment:..........................................................................................................................69
4.7.8 Vignetierungs adjustment:................................................................................................................................71
4.7.9 Video adjustment: ..............................................................................................................................................73
4.7.10 Video Signal Output..........................................................................................................................................75
4.7.11 Dose rate adjustment:........................................................................................................................................76
4.7.12 Control sharpness:..............................................................................................................................................77
4.7.13 Control Video (Dynamic):................................................................................................................................77
4.7.14 Permanent storage from the Parameter (EE - Prom):...................................................................................77
4.7.15 Manufacturer basic setting:..............................................................................................................................78

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4.8 Fuse List......................................................................................................................................................................79

4.9 Monitor Description BG 644................................................................................................................................80


4.9.1 Monitor Checks and Adjustments (See page 16)..........................................................................................80
4.9.2 Visual Check.......................................................................................................................................................80
4.9.3 Jumper..................................................................................................................................................................80
4.9.4 Electrical Test.....................................................................................................................................................80

4.10 Monitor Adjustments BG 644 and BG647........................................................................................................82


4.10.1 Monitor Calibration ...........................................................................................................................................82
4.10.2 Specification (+.5-inch) ....................................................................................................................................82

4.11 Monitor Description VM 3819 ............................................................................................................................83

4.12 Monitor Adjustments VM 3819 ...........................................................................................................................85

4.13 Center The Camera.................................................................................................................................................86

4.14 kV Calibration ..........................................................................................................................................................86


4.14.1 >56 kV Hip Mode “HV Power” Calibration .................................................................................................88

4.15 mA Calibration .........................................................................................................................................................89


4.15.1 Preheat..................................................................................................................................................................89
4.15.1.1 Fluoro ..........................................................................................................................................................89
4.15.1.2 Film..............................................................................................................................................................89
4.15.1.3 Overshoot....................................................................................................................................................90
4.15.2 mA Output...........................................................................................................................................................90

5. COMPONENT LOCATION ASSEMBLY/DISASSEMBLY..................................92

5.1 Component Location ...............................................................................................................................................92

5.2 Cover and Component Removal ..........................................................................................................................99


5.2.1 C-Arm .......................................................................................................................................................99
5.2.2 Workstation.........................................................................................................................................................99
5.2.3 Control Panel Assembly....................................................................................................................................99
5.2.4 Lift Motor......................................................................................................................................................... 100
5.2.5 Wheel Cover .................................................................................................................................................... 100

5.3 C-Arm and L-Ar m/Monitor Cables..................................................................................................................100


5.3.1 00-453171-01 7700 C-Arm Cable Replacement ..................................................................................... 101
5.3.2 00-453170-01 Series7700 Crossarm Cable ................................................................................................ 102
5.3.3 00-453169-01 Compact7700 Crossarm Cable .......................................................................................... 103

5.4 Image Intensifier Removal ..................................................................................................................................104

5.5 X-ray Head And Collimator Removal ..............................................................................................................104

5.6 Control Rack ...........................................................................................................................................................106

5.7 Imageprocessor.......................................................................................................................................................107
5.7.1 IPS-200 ............................................................................................................................................................. 107
5.7.2 IPS-300 ............................................................................................................................................................. 107

5.8 Monitor And Cover Removal .............................................................................................................................107

5.9 Floppy Disk Drive ..................................................................................................................................................107

6. TECHNICAL REFERENCE.....................................................................................108

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6.1 Elapsed Time Hour Meter ...................................................................................................................................108


6.1.1 Time Access..................................................................................................................................................... 108

6.2 Monitor Description BG 644..............................................................................................................................108


6.2.1 Monitor Electrical Data................................................................................................................................. 108
6.2.2 Ratings (Absolute Maximum Operating Ratings).................................................................................... 108
6.2.3 Heater Voltages ............................................................................................................................................... 108
6.2.4 Typical Operating Conditions....................................................................................................................... 109

6.3 Monitor Description VM 3819 ..........................................................................................................................109

6.4 Video standard........................................................................................................................................................109

6.5 X-Ray Emittance ....................................................................................................................................................110

6.6 Hardcopy Camera..................................................................................................................................................115

6.7 7700 System PCB Details .....................................................................................................................................116


6.7.1 B100 PCB / B 300 PCB................................................................................................................................. 116
6.7.2 B101 / B401 PCB, Jumper BR-1................................................................................................................. 116
6.7.3 B116 Details ..................................................................................................................................................... 116
6.7.4 B206 Details ..................................................................................................................................................... 116

6.8 7700 Compact Image Processor IPS-200........................................................................................................117


6.8.1 Setup (Open with keys “Shift + Home”)..................................................................................................... 117
6.8.2 Service Menu (Need Password to open, call Tech Support if you don’t know it)............................... 117
6.8.3 Documentation Values ................................................................................................................................... 119
6.8.4 Frame offset ..................................................................................................................................................... 119
6.8.5 Image Processing Values ............................................................................................................................... 119
6.8.6 Live-Delay Time ............................................................................................................................................. 119
6.8.7 Storing Moment............................................................................................................................................... 120
6.8.8 Noise Reduction .............................................................................................................................................. 120
6.8.9 6.6.9 Video Norm............................................................................................................................................ 121
6.8.10 Screensaver....................................................................................................................................................... 121
6.8.11 Operating Hours .............................................................................................................................................. 121
6.8.12 Overlay Level.................................................................................................................................................. 121
6.8.13 DAP Menu........................................................................................................................................................ 121
6.8.14 Self-test Software ............................................................................................................................................ 122
6.8.15 6.6.15 Service Information ............................................................................................................................ 124

6.9 7700 Series Image Processor IPS-300...............................................................................................................124


6.9.1 Setup (Shift + Home)...................................................................................................................................... 124
6.9.2 Service Menu ................................................................................................................................................... 125
6.9.3 Documentation Values ................................................................................................................................... 127
6.9.4 Frame Offset .................................................................................................................................................... 127
6.9.5 Live from Keyboard ....................................................................................................................................... 127
6.9.6 Image Processing Values ............................................................................................................................... 128
6.9.7 Live-Delay Time ............................................................................................................................................. 128
6.9.8 Storing Moment............................................................................................................................................... 128
6.9.9 Noise Reduction .............................................................................................................................................. 128
6.9.10 Video Norm...................................................................................................................................................... 129
6.9.11 Format Hard Disk............................................................................................................................................ 129
6.9.12 Clear all images ............................................................................................................................................... 129
6.9.13 Screensaver....................................................................................................................................................... 130
6.9.14 Operating Hours .............................................................................................................................................. 130
6.9.15 Overlay Level.................................................................................................................................................. 130
6.9.16 Show Physician List....................................................................................................................................... 130
6.9.17 DAP Menu........................................................................................................................................................ 130
6.9.18 Self-test Software ............................................................................................................................................ 131
6.9.18.1 Self-test without Permanent Test Adapter......................................................................................... 131

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6.10 Hardware .................................................................................................................................................................134


6.10.1 CPU-IO Alteration Plan ................................................................................................................................. 136
6.10.2 CPU-100 Board ............................................................................................................................................... 137
6.10.3 BSA-500 Board ............................................................................................................................................... 138
6.10.4 NWA-500 Board (Optional).......................................................................................................................... 138
6.10.5 IPS-300 ............................................................................................................................................................. 139
6.10.6 CPU-200 ........................................................................................................................................................... 141
6.10.7 Jumper Settings ............................................................................................................................................... 143
6.10.8 Contrast Display............................................................................................................................................ 144
6.10.9 The Parallel Interface ..................................................................................................................................... 145
6.10.10 Vertical Sync Signal................................................................................................................................... 146

7. INDEX..........................................................................................................................147

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7700 Imaging System – INTRODUCTION

1. Introduction

1.1 Purpose
This manual contains service information that will assist trained service personnel to isolate
failures and initiate repairs on the 7700 Digital Mobile C-Arm.

1.1.1 Scope
The information within this manual refers to systems currently being manufactured. However,
there are older 7700 systems in existence and, wherever necessary, this manual includes
information and procedures required to service any version 7700. As of this printing, the only
variations exist in sys tems with serial number 0142 and earlier. These earlier systems incorporate
fixed film iris collimator settings. Systems 0143 and later will not offer this option. Either system
facilitates manual collimator operation in all modes. Later systems use this method exclusively.

1.1.2 Target Audience


Individuals that benefit the most from the information provided are those service personnel
specifically trained to perform the suggested services. Reading this manual without proper
training does not qualify the reader to service the 7700 Digital Mobile C-Arm.

1.2 How To Use This Manual

1.2.1 Sections
The 7700 Digital Mobile C-Arm service manual contains sections. An index tab divider separates
the sections. Each section has its own Table of Contents.

1.2.2 Warnings, Cautions and Notes


The following warning, caution and note conventions appear throughout the manual to indicate
where death, serious injury or equipment damage may be possible. Strict attention to the
procedures provided in the warnings and cautions are essential.
WARNING:
Warnings indicate the threat of death or serious personal injury.
CAUTION:
Cautions indicate the threat of minor personal injury or equipment damage.
NOTE:
Notes indicate useful information that should be taken into consideration.

1.3 Safety Precautions

1.3.1 Trained Service Personnel


Personal injury or property damage can result from incorrectly performed service procedures.

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7700 Imaging System – INTRODUCTION

Observe all operating and safety procedures contained within this manual.
WARNING:
Only service personnel specifically trained by OEC Medical Systems, Inc., should perform
the procedures to service the 7700 Systems.

CAUTION:
Federal law restricts this device to sale by, or on the order of, a physician.

1.3.2 Ingress Of Water And Solutions


Always unplug the AC power cable from the wall outlet before cleaning the equipment. Do not
allow water, soap or other liquids to drip into the equipment and possibly cause short circuits,
electric shock and fire hazards.
Do not operate or store the system where conductive fluids, like water or saline solutions, might
spill on the equipment unless you drape or bag the system.

1.3.3 Electrical Shock


Electrical circuits inside the equipment use voltages that are capable of causing serious injury or
death from electrical shock.
WARNING:
This equipment contains high power electrical components and should only be serviced by
personnel familiar with the circuits and operation. At certain locations these voltages are
present EVEN WHEN THE POWER CORD IS UNPLUGGED.
Areas where dangerous voltages exist:
Monoblock - 110,000 volts
Image Intensifier Assembly - 25,000 - 30,000 volts
Line Voltage - 120/230 VAC
Monitor - 15,000 volts

To service the equipment with the covers removed acknowledge the following precautions:

WARNING:

Observe the two person rule when working near high voltages. One person must remain
clear of the machine and be prepared to turn it off in an emergency.
Capacitors can retain a charge even when you remove power from the system. Avoid
touching these unless you are certain the charge was shorted to ground. High energy
capacitors in the system should be shorted through an adequate resistance to avoid
potential burn hazards

1.3.4 Explosion Hazards


WARNING:
The system must never be operated in the presence of flammable anesthetics or other
flammable or explosive liquids, vapors or gases. Vapors and gases can be ignited by
electrical arcs that occur during the normal operation of switches, circuit breakers, push
buttons and other circuit components.
If flammable substances are present before the system is turned on:
Do not plug the system in

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7700 Imaging System – INTRODUCTION

Do not turn the system on.

If flammable substances are detected after the system has been turned ON:
Do not touch of the controls or switches

Do not turn it OFF; do not unplug it

Evacuate all personnel immediately

Ventilate the room to clear the air of the flammable vapor or gas

Remove any volatile liquids that are producing flammable vapors to a safe storage area.

1.3.5 X-Radiation Hazard

WARNING:
The X-Ray tube (monoblock) assembly produces X-radiation when energized. Never
operate this device without X-ray shielding in place. Use lead shielding and draping to
protect personnel.

1.3.6 Motorized Mechanical Motion Hazard

The vertical column is motorized. Observe them continuously while operating this feature to
avoid collision with people or equipment.
If you remove the covers use extreme care when operating motorized features. Do not wear loose
clothing that may become tangled in gears and chains. Do not operate motorized features when
fingers and hands are in the vicinity of motorized equipment.

1.4 Warning Labels

The following warning labels may be found on the system.

X-RAY SAFETY WARNING

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7700 Imaging System – INTRODUCTION

WARNING
THIS X-RAY UNIT MAY BE DANGEROUS
TO PATIENT AND OPERATOR UNLESS
SAFE EXPOSURE FACTORS AND
OPERATING INSTRUCTIONS ARE
OBSERVED

________________________________________________________________

ELECTRICAL SAFETY WARNING

WARNING
UNIT CONTAINS INTERNAL
EXPOSED ELECTRICALLY
HAZARDOUS PARTS. DISCONNECT
POWER AND BATTERIES BEFORE
SERVICING.

1.5 Warning Symbols


The following symbols may be found on the system:

DANGEROUS VOLTAGE PRESENT

DANGER

HIGHV
O LTAGE

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7700 Imaging System – INTRODUCTION

PROTECTIVE EARTH GROUND

The protective earth ground should be the last electrical connection broken and the first electrical
connection made during servicing procedures.

EMITTING X-RAY SOURCE

This symbol indicates the presence or potential of producing ionizing X-radiation. Use
appropriate precautions.

LASER RADIATION

This symbol indicates the presence of laser beam radiation. Do not look directly into the laser
beam and use other appropriate precautions.

POTENTIAL EQUALIZATION

GRN/YEL wire indicates protective earth conductors, accessible parts connected to earth parts,
and potential equalization conductors.

NON-ANESTHETIC PROOF

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This symbol indicates that equipment in non-anesthetic proof and should not be operated in the
presence of flammable vapors, liquids or other substances.

1.6 Conversions

Degrees C = (degrees F - 32)(5/9)


Degrees F = (9/5)(Degrees C) + 32
1 inch = 2.54 cm
1 pound = 0.4536 kilograms
1 gray = 100 Rads

1.7 Unauthorized Modifications

Unauthorized changes or modifications could have hazardous consequences. Do not make


changes or modifications unless specifically authorized by OEC.
Modification requests are made by obtaining a field modification request form from OEC
Medical Systems.
NOTE:
All OEC 7700 systems comply with International Electro-technical Commission safety standard
IEC- 601. Do not connect any external device to the system that does not meet the
requirements of IEC-601. Only devices provided or approved by OEC Medical Systems, Inc.
should be connected to the system.
When properly assembled, with a compatible beam limiting device, this diagnostic source
assembly fully meets the Federal Performance Standards for Diagnostic X-Ray Systems and
Their Components (21CFR 1020.30-32) provided no components or parts are removed from the
unit and no unauthorized adjustments are made in the beam limiting device or tube housing
assembly.
Never remove any part of the housing or beam limiting device.

Never adjust any part of the beam limiting device unless under direction of the manufacturer.

All hardware (i.e. screws, nuts, bolts, etc.) must be re-installed on the equipment.

All EMI-RFI shielding components must be re-installed on the equipment. Replace any damaged
shielding gaskets to assure that the system complies with EMI-RFI regulations.

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7700 Imaging System – INTRODUCTION

1.8 Certified Components

The following certified components within the Compact Mobile C-Arm are critic al to maintain
system performance. Modifications (repair/replacement and some adjustments) of these
components require that Form 2579 be completed and filed with OEC Medical Systems, Inc., the
FDA, and the state office.
Beam Limiting Devic e*

Image Intensifier Assembly*

X-Ray Monoblock Assembly*

* Complete Report of Assembly, FDA Form 2579 whenever the following assemblies are replaced
in their entirety, per 21 CFR 1020.30 (d) (1) (2).

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7700 Imaging System – OWERVIEW

2. System Overview
This section will familiarize you with the 7700 Mobile C-Arm.

2.1 Applications

The OEC Medical Systems 7700 Mobile Digital Imaging Systems are multi-application systems
that provides solutions to the demanding needs of today’s hospital environment. The systems have
the capacity to handle many challenging procedures.

Hand Surgery -
Automatically limits the x-ray field to the correct size for hand surgery to protect personnel from
unnecessary scatter.

Chest and Thorax -


Reduces motion lag in applications such as pacemaker implants & bronchoscopy.

Dense Anatomy -
Improves dense anatomy images such as the pelvis or spine.

Reduced Dose -
Reduces dose to minimize radiation exposure.

2.2 Clinical Versatility

ER’s and Cast Rooms -


Manipulate fractures, locate foreign bodies and guide interventions.

CCU’s and ICU’s .-


Guide catheter placements, monitor lysis therapy and perform simple contrast studies.

Outpatient Surgery Centers -


Guide needle placements, identify fractures and guide scope insertions.

G.I. Labs -
Barium studies, colonoscopies and ERCP’s.

2.3 Selected Special Features

* Economical and compact single component design (Compact) requires minimal storage space.

* Superb image resolution with low patient dose in pulsed fluoro, low dose and snap shot
modes.

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7700 Imaging System – OWERVIEW

* Technique parameters continually adjust for optimum image display:

*mA
*kVp
*Camera Gain
*Window/Level

* Simple one button operation.

* Rapid hardcopy thermal printer(optional)

* 9/6/4.5-inch image intensifier

* Image annotation keyboard

* High resolution CCD camera

* 16-inch viewing monitors

* Motorized image rotation

Cable pushers

* Options:

* DAP

* Laser Aimer

* Dicom (Series)

Servicemanual_7700_050201.doc Page 18
7700 Imaging System – THEORY

3. Theory of Operation

3.1 Power On

3.1.1 Compact
When you press on-switch S39, LED 39 illuminates and K1 on PCB B111 energizes. Power relay
K1 energizes AC passes to T1. T1 is tapped to provide 90 VAC to both NG1 and NG2 of the
power plate assembly. Seventy milliseconds later, K2 energizes permitting current to bypass R1.
The RC time constant established by R3 and C1 on PCB B79 creats the 70ms delay.
In addition, when you press on-switch S39, you generate signal -KON(B). This signal rotates the
monitor to the home position when power is applied. The monitor rotation to the home position
also occurs by pressing each monitor rotation switch, S20 and S21, at the same time.

3.1.2 Series
When you press on-switch S51, LED 52 illuminates and K1 on PCB B111 energizes. Power relay
K1 in the C-arm and power relay K3 in the Workstation energize passing AC to the C-arm T1 and
the Workstation T1. T1 on the C-arm is tapped to provide 90 VAC to NG1 of the power plate
assembly. Seventy milliseconds later K2 in both the C-arm and Workstation energize permitting
current to bypass R1. This 70ms develops through the RC time constant established by R3 and C1
on PCB B79.
In addition, when you press on-switch S39, you generate signal -KON(B). This signal rotates the
monitor to the home position on power up. However, monitor rotation to the home position also
occurs by pressing each monitor rotation switch, S20 and S21, at the same time.

3.2 Power Off

3.2.1 Compact
When you press off-switch S40, K1 de-energizes on PCB B111. This removes power from T1.

3.2.2 Series
When you press off-switch S52 on the Workstation or S40 on the C-arm relays K1 on both the
Workstation and C-arm de-energize. Power relay K1 on the C-arm and K3 on the workstation
then de-energize removing AC power to both the Workstation and C-Arm.

3.3 Emergency Off

3.3.1 Compact / Series


When you press emergency off switch S27, K1 is de-energized on PCB B111. This removes
powerfrom the main transformer T1. The emergency off switch is in series with the system off
switch.

Servicemanual_7700_050201.doc Page 19
7700 Imaging System – THEORY

3.4 System Warm-up and Generator Error

3.4.1 Compact / Series


The system requires a 30 second warm-up period before X-ray production. The warm-up
sequence visually displays as a blinking warm up indicator on the control panel. The control logic
on PCB B100 consisting of PAL U3, timer U14 and inverter U13 provides the signal
-WARMLED necessary to illuminate the warm-up indicator. After 30 seconds the signal goes
high and extinguishes the warm-up indicator. Once the warm-up is complete X-rays production
may occur. If the temperature indicator does not extinguish or illuminates during an exposure an
error condition exists.
This condition can generally be attributed to: either the monoblock temperature is greater that 158
degrees F or there is no tube current. To determine if you have an “Over Temperature” or a “No
Tube Current” condition monitor U2 pins 2 and 3 on PCB B43. If U2 pin 3 is a logic low an
“Over Temperature” fault exists. If U2 pin 2 is a logic low a “No Filament Current” fault exists.

3.5 C-Arm Lift Operation

3.5.1 Compact / Series


When you press up-switch S26/S29, you generate signal -KCUP. This signal travels to PCB
B100. On this PCB the signal becomes +INCUP and +CUP and eventually leaves the collector of
T1 as -CUP. This signal exits PCB B100 and passes through the upper limit switch to the
normally closed contacts of relay K5 pin 3 on PCB B105. The -CUP signal energizes the current
control relay K1, direction control up relay K2 and current enable up relay K4. These three
relay’s, along with the normally closed contacts of the direction control down relay K3, provide a
path for the +24VDC out of BR1, located in the power plate assembly, to activate the motor.

3.6 C-Arm Down

3.6.1 Compact / Series


When you press down-switch S25\S30, you generate signal -KCDOWN. This signal enters PCB
B100 where it becomes +INCDOWN and +CDOWN and leaves the collector of T2 as -CDOWN.
This signal exits PCB B100 and passes through the lower limit switch to the normally closed
contacts of K4 pin 3 on PCB B105. The -CDOWN signal energizes the current control relay K1,
direction control down relay K3 and current enable down relay K5. These three relays, along with
the normally closed contacts of the direction control up relay K2, provide a path for the +24VDC
out of BR1, located in the power plate assembly, to activate the motor.

3.7 C-Arm No Movement - (Emergency Off)

3.7.1 Compact / Series


The normally closed contacts of the direction control down relay K3 and the normally closed
contacts of the direction control up relay K2 place a ground potential on both sides of the lift
motor.

Servicemanual_7700_050201.doc Page 20
7700 Imaging System – THEORY

3.8 Collimator Control (w/o Preview (B101 / B45)

RELAY TRUTH TABLE


MODE INCH CM K K K K
Normal X D E* D

Mag or Hand E D E* E
Mag and Hand D D E* E
Manual Iris Control X X D X
X = Don't Care E = Energized D = De-energized
* This relay is on momentarily

3.8.1 Manual
Compact / Series
When you press switch S15, you generate the signal -IBZU (manual collimator iris close). This
signal travels through PCB B100 to the keyboard interface and control logic on PCB B101. The
keyboard interface and iris control logic consist of buffer U5, PAL’s U2, U3, transistor T7 and
NAND gate U9. These components receive the keyboard and control panel selection signals and
provide the control signals necessary to activate the appropriate relays required to open and close
the iris collimator. Sig nal -IBZU inverts to +RBLMIN. This signal passes through the normally
closed contacts of K7 and energizes relay K6. The output of K6 is a pulsed signal called -MIBZ.
This signal passes through PCB B100 and the filter board to PCB B45 where it activates the drive
circuit relay K6. The activation of K6 applies +16VDC to the iris motor. De-energized relay K5
on PCB B45 provides the return path to ground.
When you press switch S18, you generate the signal -IBAUF (manual collimator iris open). This
signal passes through PCB B100 to the keyboard interface and control logic on PCB B101. It
exits the control logic as +RBLPLU and inverts at U1 on PCB B101 to activate the iris open relay
K5. From relay K5 the pulsed signal -MIBA passes through PCB B100 and the filter board to the
drive circuit relay K5 on PCB B45. This applies +16VDC to the iris motor. De-energized relay
K6 on PCB B45 provides the return path.

3.8.2 Normal
Compact / Series
In the normal mode, the iris collimator defaults to the nine-inch position. The keyboard interface
and control logic, consisting of buffer U5, PAL’s U2, U3, transistor T7 and NAND gate U9,
activates the appropriate relays necessary to establish the desired iris positioning signal (refer to
relay truth table 1). The actual iris position signal (POTIM) comes from the iris potentiometer
located on the collima tor assembly. These signals feed to the iris comparator circuit that consists
of the voltage divider network R52 and R2 and iris close comparator U6 and iris open comparator
U7.
The difference between the desired iris position (applied to R52) and the actual iris position
(applied to R2) causes the iris comparators to either activate iris close relay K6 or iris open relay
K5. The corresponding drive signal, either pulsed open (-MIBA) or pulsed closed (-MIBZ),
passes through PCB B100 and the filter board to the drive circuit on PCB B45 that controls iris
motor direction. Once the desired and actual iris positions match, a ground potential exists on
both sides of the iris collimator motor.

Servicemanual_7700_050201.doc Page 21
7700 Imaging System – THEORY

3.8.3 Hand
Compact / Series
When you press switch S34, LED 34 illuminates and you generate the signal -KHAND. This
signal passes through PCB B100 and exits PCB B100 as-KHA in route to the keyboard and
control logic on PCB B101 (Compact). The -KHAND signal passes through the keyboard
interface and control logic on PCB B100 and exits this PCB as +HANDMO (Series). The
keyboard interface and iris control logic, consisting of buffer U5, PAL’s U2, U3, transistor T7
and NAND gate U9, receives each signal and activates the appropriate relays necessary to
establish the desired iris positioning signal (refer to relay truth table 1). The actual iris position
signal (POTIM) comes from the iris potentiometer located on the collimator assembly. These
signals feed the iris comparator circuit that consists of the voltage divider network R52 and R2
and iris close comparator U6 and iris open comparator U7.
The difference between the desired iris position (applied to R52) and the actual iris position
(applied to R2) causes the iris comparators to either activate iris close relay K6 or iris open relay
K5. The corresponding drive signal, either pulsed open (-MIBA) or pulsed closed (-MIBZ),
passes through PCB B100 and the filter board to the drive circuit on PCB B45 that controls iris
motor direction. Once the desired and actual iris positions match, a ground potential exists on
both sides of the iris collimator motor.

3.8.4 Mag
Compact / Series
For MAG1, press switch S19, LED 19 illuminates and you generate the signal -KMAG. This
signal enters PCB B100 where it inverts and renamed as +MAG. The +MAG signal travels to
the keyboard interface and control logic on PCB B101. The keyboard interface and control logic,
consisting of buffer U5, PAL’s U2, U3, transistor T7 and NAND gate U9, activates the
appropriate relays necessary to establish the desired iris positioning signal (refer to relay truth
table 1)
.
For MAG2, press switch S19 and switch S34. LEDs 19 and 36 illuminate and the signals -KMAG
and -UNAND are generated. These signals enter PCB B100 where they invert and rename as
+MAG and +NANDMO. The signals travel to PCB B101 where the Control Logic activate the
appropriate relays (refer to Relay Truth Table 1).
The actual iris position signal (POTIM) comes from the iris potentiometer located on the
collimator assembly. These signals feed the iris comparator circuit that consists of voltage divider
network R52 and R2 and iris close comparator U6 and iris open comparator U7.
The difference between the desired iris position (applied to R52) and actual iris position (applied
to R2) causes the iris comparators to either activate iris close relay K6 or iris open relay K5. The
corresponding drive signal, either pulsed open (-MIBA) or pulsed closed (-MIBZ), passes
through PCB B100 and the filter board to the drive circuit on PCB B45 that controls iris motor
direction. Once the actual and desired iris positions match, a ground potential exists on both sides
of the iris collimator motor.

3.8.5 Film
Compact / Series
When you press switch S4, LED 4 illuminates, and you generate the signal -KDA. This signal
enters the keyboard interface and control logic on PCB B100. It exits this PCB as -DA* and
enters the keyboard interface and control logic on PCB B101 that places the system in the film

Servicemanual_7700_050201.doc Page 22
7700 Imaging System – THEORY

mode. The keyboard interface and control logic on PCB B101 will initiate iris collimator
movement if you press switch S3. (This switch is only available on system SN 142 and earlier).
When you press switch S3, LED 3 illuminates, and you generate the signal -BL24. This signal
travels to the keyboard interface and control logic on PCB B100 and from there to the keyboard
interface and control logic on PCB B101. On PCB B101 the appropriate relays are activated to
move the iris collimator to the desired 24cm (9.4”) position once the hand switch is pressed to
make the film exposure. When the film exposure concludes, the iris collimator moves back to its
previous position.
If you select the film mode and no new iris collimator position, the collimator will maintain its
current position and will change with the manual iris collimator switches on the control panel.
The difference between the desired iris position (applied to R52) and actual iris position (applied
to R2) causes the iris comparators to either activate iris close relay K6 or iris open relay K5. The
corresponding drive signal, either pulsed open (-MIBA) or pulsed closed (-MIBZ), passes
through PCB B100 and the filter board to the drive circuit on PCB B45 that controls iris motor
direction. Once the actual and desired iris positions match, a ground potential exists on both sides
of the iris collimator motor.

3.8.6 Shutter And Rotation Motor Drive Control


Compact / Series
Switch’s S13 and S16 control shutter operation. When you press switch S13 you generate the
shutter close signal -SBZU. The SBZU signal travels through PCB B100 and the Filter Board and
activates K2 of the drive circuit on PCB B45. The activation of K2 applies +16VDC to the shutter
motor. Relay K1 on PCB B45 provides the return path to ground. When you press switch S16 you
generate the shutter open signal - SBAUF. The SBAUF signal travels through PCB B100 and the
Filter Board and activates K1 of the drive circuit on PCB B45. The activation of K1 applies
+16VDC to the shutter motor in the reverse direction. Relay K2 provides the return path to
ground.

Switch’s S14 and S17 control shutter rotation. When you press switch S14, you generate the
rotate counterclockwise signal -SBCCW. The SBCCW signal travels through PCB B100 and the
Filter Board and activates K3 of the drive circuit on PCB B45. The activation of K3 applies
+16VDC to the shutter rotation motor. Relay K4 provides the return path to ground. When you
press switch S17 you generate the rotate clockwise signal -SBCW. This signal travels through
PCB B100 and the Filter Board and to K4 of the drive circuit on PCB B45. The activation of K4
applies +16VDC to the rotation motor. Relay K3 provides the return path to ground. Shutter
close, shutter open, rotations counterclockwise and clockwise terminates upon limit switch
activation.

3.9 Collimator Control (with Preview (B401 / B345)

Difference to “Collimator Control (w/o Preview (B101 / B45)”

B401 replace B101 (E-Rack)


B345 replace B45 (inside new Generator with preview)
See also Theory of Operation - System include Preview need additional parts

B401
Iris Format Position (Normal, MAG 1 MAG 2 Film) will not adjust on B401

Servicemanual_7700_050201.doc Page 23
7700 Imaging System – THEORY

B401 use the same cableing to Generator as B101


Iris Position for Normal, MAG1, MAG2, Film Position is a fix Voltage see following table

Tolerance Spg. Mode


0 – 0,7 0V Error Message: „IRIS OUT OF CALIBRATION“
0,7 – 1,3V 1V = L2
1,7 – 2,3V 2V = L1
2,7 – 3,3 V 3V = N
3,7 – 4,3 V 4V = Film

B345 recognize the Mode Voltage (1V,2V,3V,4V) and Iris collimator will adjust from the B345

Slot Collimator control is the same function as System w/o Preview

3.10 Fluoro Mode Control Logic


Compact / Series
When you press the handswitch you generate the signal -HAND. This signal enters PCB B206
and exits as -HANDSW where it enters PCB B100 at the cathode of diode D15. When you press
the footswitch you generate the signal -FUSS. This signal enters PCB B106 and exits this PCB as
-FOOTS where it enters PCB B100 at the cathode of diode D14.
On PCB B100 the control logic, consisting of PAL’s U2,U3 and IC’s U11 and U12, receives the
-HANDSW or -FOOTSW signal and generates the -FLUOREQ* signal. This signal exits PCB
B100 and travels to PCB B104 at Opto-Isolator U2. The output signal from U2 is -XRY. The
Series utilizes PCB B104 (B) located on the workstation.
The -XRY signal then enters control logic PAL U1. U1 then generates the signal -SPT on pin 21
and the signal -STRA on pin 6. The -STRA signal takes two paths after leaving U1 pin 6. One
path is to the monitor X-ray lamp logic, consisting of relay K1 and inverter U8, and enables the
24VAC necessary to light the X-ray on lamp located on the top of the monitor. The second path
has the signal -STRA entering Opto-Isolator U7 (A), U13 (B). The output from U7 (A), U13 (B)
is -MEMFLUREQ that exits PCB B104 and enters PCB B100 and the control logic consisting of
PAL’s U2, U3 and IC’s U11 and U12. This control logic generates the signal -XRAY that is
responsible for a number of operations. It turns on LED D43 on PCB B100. In addition, it exits
PCB B100 and travels to the control panel where it illuminates the X-ray on indicator. At the
same time, the -XRAY signal travels to the kV and control logic on PCB B64 and the mA control
logic on PCB B143 to initia te X-rays. (Refer to the mA and kV theory in this section for more
information). It also travels to the Filter Board and monoblock as well as the fluoro time display
logic on PCB B101.
The fluoro time and display logic on PCB B101, consisting of PAL’s U17 and U18 as well as
IC’s U4, U10, U11, U12, U13 and U14, provide and pass the timing pulses to the control panel
necessary for the fluoro exposure time display. These timing pulse signals include: 10ER, 100ER,
1000ER, 1ER, TIMA, TIMD, TIMC, TIMB. In addition, the display logic on PCB B101
produces the signal -LEDALARM that travels to the control panel and becomes signal
-5MINLED required to illuminate the 5 minute warning indicator. Furthermore, when you press
control panel switch S28 you generate the
signal -5MINSW that travels back to the fluoro time display logic on PCB B101 and becomes
signal -CLRBUZ required to extinguish the 5 minute warning indicator.
If all other circuits are operating properly X-ray production begins. If an “Over Temperature” or a
“No Tube Current” condition occurs and the error signal -GERR develops. This signal exits the
Servicemanual_7700_050201.doc Page 24
7700 Imaging System – THEORY

monoblock and travels to the control logic on PCB B100 where X-ray production terminates.
Refer to system warm-up and generator error theory and the temperature sense theory, both in this
section.
The -SPT signal enters Opto-Isolator U3 (A), U6 (B) and leaves PCB B104 in route to the image
processor as the signal -TRIGIN. This signal represents the frame store enable request sent to the
IPS-200 (Compact) and IPS-300 (Series) at parallel port S4.
The IPS-200 (Compact) and IPS-300 (Series), in response, generates and transmits from parallel
port S4 the signal -TRIGOUT. This signal represents the frame store ready condition. The
TRIGOUT signal travels to PCB B104 where it enters Opto-Isolator U3 (A), U7 (B). This signal
exits U3 (A) or U7 (B) as -SPR and enters the control logic PAL U1 pin 44.
The -SPR signal enters the control logic PAL U1 pin 44 and maintains the active signal -STRA
until the image processor has sufficient time for last image hold. The -SPR signal stays active for
640 msec after you release the X-ray switch. Once the last image hold operation completes the -
SPR signal goes high that causes the -STRA signal to go high and X-rays terminate.

3.11 Film Mode Control Logic

3.11.1 Compact / Series


The film shot initiates by operating the handswitch. Before a film shot generates you must
activate the film mode switch S4 to create signal -KDA. The activation of this switch also
illuminates LED 4. In addition, manual selection of the kV occurs by operating the kV increase
switch S11 creating the sig nal -KVPLUS or operating kV decrease switch S12 creating the signal
-KVMINUS. The kV default value displayed when you select the film mode may also be used.
At the same time, a manually selected exposure time must be entered. This occurs by operating
the time increase switch S5 that creates the signal -SECPLUS or time decrease switch S6 that
creates the signal -SECMINUS. Both of the manually selected time signals pass through PCB
B100 before entering the film exposure timer control logic on PCB B102. The film exposure
timer control logic on PCB B102 generates the signals necessary to illuminate the film exposure
time display located on the control panel. The four timer signals include: QA, QB, QC, QD.
These signals pass through PCB B101 before entering the control panel. The manually selected
kV theory appears in the kV generation and regulation section.
The combinations of handswitch signal -HANDSH and film mode signal -KDA at the control
logic, consisting of PAL U2 and buffer U12, on PCB B100 starts the film mode process. From
the control logic the signal +DAREQ (film exposure request) generates. This signal travels to the
one second preparation timer and the control logic consisting of PAL U3, inverter’s U11 and U23
and relay K1. The preparation timer generates signal +MOVORB that travels to the same control
logic as the +DAREQ signal.
This control logic generates the three signals necessary for X-ray production in the film mode.
They include: -DA, -XRAY and -ENCNT63. Signal -DA is active one second before the
exposure and illu minates LED D36 on PCB B100 and continues to the Filter Board and
monoblock. The -DA signal also travels to the filament mA select logic to place the system in the
20mA mode. Signal -XRAY illu minates LED D43 on PCB B100 and continues to the Filter
Board and monoblock. In addition, the - XRAY signal travels to the control panel to illuminate X-
ray indicator, LF1 and to PCB B64 to enable the kV control logic and PCB B143 to enable the
mA control logic. Finally, it goes to the film exposure timer control logic on PCB B102. At this
time X-ray production begins.
If all other circuits are operating properly, X-ray production begins. If an “Over Temperature” or
“No Filament Current” condition develops, the error signal -GERR generates. This signal exits
the monoblock and travels to the control logic on PCB B100 and X-ray production terminates.

Servicemanual_7700_050201.doc Page 25
7700 Imaging System – THEORY

Refer to system warm-up and generator error theory and the temperature sense theory, both in this
section.
The -ENCNT63 signal is the count signal generated by the control logic located on PCB B100.
This signal travels to the film exposure time and control logic on PCB B102. The film exposure
time and control logic will monitor the -ENCNT63 signal and compare it to the control panel
selected exposure time. When the two internal registers detect an “equal” condition the film
exposure time and control logic generates and transmits the +ENDA signal to the control logic on
PCB B100 necessary to terminate X-ray production.

3.12 Manual

3.12.1 Compact / Series


When you press the kV Manual switch S10, LED 10
illuminates and you generate the signal -KKVMAN. This
signal feeds the keyboard interface and control logic on
PCB B100 and from there it enters PCB B64 at relays D6
and D7. It also enters the kV Control Logic on PCB B64
where it combines with the -KVPLUS, (KV increase) and
the -KVMINUS, (KV decrease), produced during manual
kV selection, and the -XRAY signal necessary for any
exposure. The -KVPLUS, -KVMINUS and -XRAY enter
PCB B64 from PCB B100.

The kV Control Logic feeds the kV Display Control on PCB B64 where a 4 bit kV display code gen-
erates and feeds back to the control panel to display the selected kV. The -KKVMAN signal energizes
D6 that sends the video level signal from the camera to ground. The -KKVMAN signal also energizes
relay D7 to select manual kV control. The output of PCB B64 is KVSOLL. The KVSOLL signal is a
dc voltage corresponding to the kV selected. Refer to table 2 for additional information. KVSOLL
travels from PCB B64 to PCB B100 where it goes through variable resister R28, required for the kV
calibration, and comparator IC7. The output from this comparator is KVSOLL*. This signal travels
from PCB B100 and passes through the Filter Board and PCB B45 and into PCB B54. From PCB B54
the signal enters PCB B43 as H. V. PWM Drive. On this PCB, additional kV regulation occurs and the
signal combines with the Drive Pulses at IC13. The 4 outputs from IC13 travel to Power Driver PCB
B42 and its intermediate drive circuit.
The modulated pulse signal outputs travel from PCB B42 to feed Power PCB B40. These modulated
pulses turn on the FETs in pairs: Groups I and IV or Groups II and III. The current flow in
transformers
Tr3 to Tr8 generates an induction voltage that transforms up, rectified and cascaded to a maximum of
+/-55kV
on the anode/cathode. The power developed by the primary transformer T1 and governed by the
control logic of PCB B100 and the VAC select relays on PCB B79. These relays pass either 90VAC,
120VAC and 195VAC depending upon the mode selected and the monoblock temperature. The
signals
that determine the relay activity are the temperature sense signal, -QMA05 and the -SWITRAF signal.
The VAC outputs from PCB B79 rectify to DC and then pass through the Filter Board and provide
power
to the FET’s on PCB B40. Refer to table 3 for additional information.

Servicemanual_7700_050201.doc Page 26
7700 Imaging System – THEORY

Table 3
MODE POWER K4 K5
Fluoro Temp. >144 Degrees F 90VAC X D
Standard Fluoro - Chest and Hand and (Hip <56kV) 120VAC D E
Film Mode - Snapshot and Hip >56kV 195VAC E E
Table 3

Table 4 illustrates the voltages present at the FET’s on PCB B40. These voltages represent the recti-
fied AC voltage multiplied by 1.414.

MODE APPROX. COMMENT


VOLTAGE
0. 5 mA Fluoro (Temp>62 C) 125vdc
Standard Fluoro, Chest, Hand, Hip <56kV 165vdc
Snapshot 265vdc
Hip >56kV 265vdc
Film 265vdc Must Prep.
Table 4
From the tank the -kV Sense and +kVSense signals generate and feed back to PCB B54 at IC2 and compared
with
the KVSOLL* signal for additional tuning of the actual and selected KVp.

3.13 Auto

3.13.1 Compact / Series


When you press the auto fluoro mode switch S7 you generate the signal -KFLUORO. In addition, the auto fluoro
mode relays D6 and D7 on the B64 PCB remain de-energized. This removes the ground path of video level
signal, DLIST, from the camera PCB AU-01 and allows it to feed through OP AMP IC25 and become KVSOLL.
Refer tothe KVSOLL control table 2. Once the KVSOLL signal occurs the kV Generation & Regulation operates
the same in the auto mode as it does in the manual mode.

3.14 mA Generation & Regulation

3.14.1 Compact / Series

Servicemanual_7700_050201.doc Page 27
7700 Imaging System – THEORY

FLUORO MODE kV/mA TRACKING & FILM MODE kV/mA


mA FILM MODE
(Film mode disabled with a temperature > degrees F)

mA SNAPSHOT/ONESHOT FLUORO MODE


(Exposure time approximately ms)
mA
HIP FLUORO MODE
(Adjust mA so that you do not exceed R/Min)

mA STANDARD FLUORO MODE

. mA TEMPERATURE > DEGREES F


. mA (mA limited @ . with a temperature > degrees F)
(X-Ray is disabled with a temperature > degrees F)
kV kV kV

Figure 1
MA Generation & Regulation is kV controlled. From figure 1 above it demonstrates that in certain
modes and kV ranges the mA output does not change. In addition, when mA varies, kV drives the mA
output.

The mA control process begins with the KVSOLL signal generated on PCB B64. The KVSOLL signal
travels to PCB B143 where it combines with either the fluoro or film mode selection made at the
control panel. At the same time, the Filament mA Select Logic on PCB B143 activates the appropriate
IC switches necessary to match the mA output with any X-ray mode selected.
A time interval of 1 second between exposures in fluoroscopy occurs to allow the filament current to
decrease.
All fluoro and film modes operate in the same manner as described below in the snapshot mode except for the
switch, LED and signal designations. Therefore, understanding snapshot will allow you to follow any selected
fluoro or film mode.

3.15 Snapshot/Oneshot

3.15.1 Compact / Series


When you press the handswitch or footswitch, LED 9 illuminates and you generate the signal
-KSIPU. This signal enters the keyboard interface control logic on PCB B100. The signals out of
this board are -SIPU* and -XRAY. These two signals travel to the filament mA select logic on
PCB B143. The filament mA select logic then activates the appropriate IC switches in U10, U9
and U8 to produce an 8mA output. U10, U9 and U8 are digitally selected analog CMOS
(Complementary Metal Oxide Semiconductor) switches.
Once this concludes, the filament voltage regulation and overvoltage logic section of PCB B143
produce the UH Filament Voltage. This is an analog representation of the mA. From PCB B143,
the UH Filament Voltage passes through the filter board and to the filament current detect circuit

Servicemanual_7700_050201.doc Page 28
7700 Imaging System – THEORY

on PCB B40. The filament pre-drive logic on PCB B43 feeds the filament drive transistors on
PCB B40. These drive transistors combine with the UH Filament Voltage on PCB B40 to drive
either filament.
From the monoblock, which is a combination of the tank and tube, the mA Sense line passes
through PCB B40 and to the mA detect logic on PCB B43. On this PCB the mA Sense line
becomes MAIST. The MAIST signal exits PCB B43 and passes through PCB B45 and the filter
board to PCB B100. On PCB B100 the signal takes two paths. One path feeds the mA display
control circuit on PCB B100 where it then feeds the control panel mA display after passing
through PCB B64. The second path feeds the MAIST signal out of PCB B100 where it travels to
comparator U12 pin 5 on PCB B143. The output of comparator U12 pin 7 sums with the mA
control line. The output of comparator U12 pin 1 is the corrective voltage. This voltage travels to
the filament voltage regulation and overvoltage logic on PCB B143. The output from this logic is
the UH Filament Voltage that applies to the filament to increase or decrease mA output.

3.16 Temperature Sense

3.16.1 Compact / Series


When the internal monoblock temperature sense thermistor detects a temperature of greater than
144 degrees F, the mA output limits to 0. 5 mA. The temperature sense line feeds from the
monoblock to PCB B45. It exits PCB B45 and passes through the Filter Board and exits this
board as signal -QMA05. From the Filter Board the signal travels to PCB B100. From this PCB
the signal takes two paths. One path is to the Filament mA Select Logic on PCB B143. The
Filament mA Select Logic then activates the appropriate switches necessary to limit the mA
generation to 0. 5 mA. The other path is to PCB B79 where it limits the high voltage power to
90VAC.

3.17 Image Intensifier

3.17.1 Compact / Series


The -KMAG signal created by pressing switch S19 enters PCB B100 where it inverts and
renamed to +INMAG and +MAG and exits PCB B100 as -MAG1. The -MAG signal travels to
PCB B35 where it splits to feed the CCD camera and the I. I. power supply PCB B35. The -MAG
signal puts the system in the MAG1 mode.
When S34 is pressed the signal -UNAND is created and travels to the PCB B100 where it inverts
and is renamed to IONAND and +NAND and exits PCB B100 as -NAND. The -NAND signal
travels to the I.I. power supply B35. In combination with the -MAG1 signal, it puts the system in
MAG2 mode.
The CCD camera receives 24VDC from power supply NG-1. The 24VDC passes through PCB
B35 before entering the CCD camera. In addition, the CCD camera transmits the signal HSYNC
to PCB B35 commonly referred to as the I. I. power supply. The CCD camera also transmits
18VDC through PCB B35 to the I. I. power supply. The combination of the -MAG*,HSYNC and
+18v places the image intensifier in the magnification mode.

II MAG MODE II MAG MODE

-M A G * = - K M A G & -K H A N D - H A N D M A G = -K M A G & - K H A N D

-M A G * = - K M A G & - K H A N D

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Table 5

3.18 IPS-200 Digital Image Sub-System (Compact)

3.19 General Description


The IPS-200 digital image storage system operates in a wide variety of applications due to its
modular structure and its high processing capabilities. Starting from the minimum system with a
CPU card and an image input and processing unit for the integration of up to 256 images, the
system expands with a 100/120 Hz refresh frequency. A RAM disk with a capacity of 3 standard
images provides short-term storage. The system makes the following functions available:
?? Display and storage of the video signal
?? Noise reduction by image integration
?? Auto-windowing
?? Storage of images on a RAM disk
?? Image reversal
?? Save to Floppy Disk
?? Download from Floppy Disk
?? Dose Area Product measurement utility

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7700 Imaging System – THEORY

3.20 Functional Description


The IPS-200 offers multiple image recording functions. The individual functions occur via the
parallel port S4. All the inputs and outputs of the parallel port are Low Active, that is, if there is a
zero level at the input of the parallel port, the input activates and the corresponding function
commences.
After you turn on the unit, the initialization completes and the readiness of image recording
functions displays by the presence of a test image on the monitor.
During the initialization, a self-test performs and the message “WAIT” appears in the status line
that indicates that no functions occur for the duration of the self-test.
An additional output that can appear in the status line independent of the functions is the message
“OUTSYNC.” This message indicates that the image memory is being synchronized with the
connected video source.
No image recall occurs during this time, but all other functions will execute.
The components of the IPS-200 Frame Store Assembly are:
The BSA-500 Subassembly is the central image recording and processing unit. It comes with the
BNC jack sockets for the video input (VIN) and the video output (VOUT). It also contains the
digitization unit, and the overlay and control logic.
BMS-500C: The BSA-500C subassembly contains the image memory.
NWA-500: The NWA-500 subassembly receives images from the BSA-500 subassembly and
outputs these images to either the hard copy printer and/or monitor. The NWA-500 subassembly
has a total of 4 video outputs (V1 - V4). V1 supplies a 50/60Hz image and V2 - V4 each supplies
a 100/120 Hz image signal. V1 feeds the hard copy printer and V4 feeds the video monitor.
NOTE: NWA-500 for right monitor only - V4 - 100-120Hz.

3.21 CPU-200
The CPU-200 subassembly is the central processing unit. It contains a Reset Switch and three
LED’s. The three LED’s are SV, L2 and L3. The Reset Switch will restart the software. The SV
LED, also referred to as the supervisor LED, display’s processor operation. L2 indicates whether
the image memory runs in synchronization with the video signal at the input of the image
memory. If not, the LED turns off for the duration of the synchronization that then initiates. You
can not acquire images during synchronization. Subsequently, L2 and L3 can also indicate error
conditions that may occur during the self test. The self test performs automatically each time the
system starts or restarts.

The IPS-200 Frame Store Assembly requires +/-12VDC and +5VDC received from Power
Supply NG2.

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7700 Imaging System – THEORY

+ V Sense Output
GND Sense Output
GND Input
GND Input
+ V Input
- V Input
+ V Output CPUIO + V
CPUIO + V

GND Output
GND Output
+ V Output
+ V Output

VME Bus Plug

+ V Input
GND Input
VME Bus Screws
BMS- POWER SUPPLY

Figure 3
The image recording divides into two phases: continuous display and storage (LIVE Phase), and
the end of the continuous storage of the video signal. (STO Phase)
Different methods to reduce noises are available for the two phases:
For the LIVE Phase, the user can select between direct display (no filtering) and recursive
filtering (AVR).
In recursive filtering, an average corresponding to the selected filter stage occurs between the past
image and the current image. The weighting ratio is as follows:
Filter Stage 1 at a ratio of 50% to 50%
Filter Stage 2 at a ratio of 60% to 40%
Filter Stage 3 at a ratio of 75% to 25%

Minimum time: 80 ms

For the STO Phase, between storing the current image and integration, the user can select from 2
to 256 images (in steps of powers of two).
Time = No. of images * 40 ms.
The method for noise suppression comes from the SETUP menu. It activates with the Signal
<Mode>.
The image recording phases display on the status line located at the lower edge of the picture.
Messages include “LIVE” and “STORE. ”
The instantaneous image content of the monitor stores on the RAM disk during the LIVE Phase
with the signal <M+> at the parallel port. Only one image stores with each signal.
Select automatic storage from the SETUP menu. In the active stage (response “MAUTO” at the
parallel port), the current image stores on the RAM disk after each image recording (after the
STO phase).

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7700 Imaging System – THEORY

3.22 Image Recording


To control the image recording, there is a recording input at the parallel interface to activate and
end the recording process. As long as the signal is LOW active, the system is in the LIVE mode.
It then automatically switches to the STO mode. With image recording units in which there is a
delay between the start of recording and the transmission of the first image, a delay time for the
image recording after the activation of the recording input can be set in the SETUP menu.
The image storage system then waits to input the image until this amount of time has passed
before storing the first image. During this period of delay, the message “WAIT” appears on the
lower edge of the monitor screen.
Image recording units activate only briefly to record images controlled by the IPS-200 via the
recording output.

3.23 Auto-Window
The IPS-200 image storage system is capable of expanding a limited gray range over the full
contrast range of 0 to 255 (8-bit). The contrast spread does not change the content of the image,
only the display.
The minimum and maximum gray-scale values develop from the average trimmed picture. These
values calculate the optimal contrast and brightness of the image for the contrast spread. The
calculation and setting of the contrast spread occur automatically during the LIVE phase, either
cyclically or by being called up (Auto-window) with the final image (STO). This function
activates and deactivates via the signal <Auto-window> on the parallel port. The time at which
the calculation activates occurs in the SETUP menu. With the Auto-window function inactive, the
entire contrast range from 0 to 255 always displays. If the Auto-window function is active while
in the LIVE phase, the contrast values continuously updated during the LIVE Phase and retained
for the STO Phase. On the other hand in Auto-window during STO, the contrast values over the
entire range reset at the beginning of the LIVE Phase, and are recalculated only in the STO phase.
When you turn on the unit, the Auto-window function activates automatically.

3.24 RAM Disk Functions


In the IPS-200 image storage system, the images displayed on the monitor are stored on a
standard installed RAM disk, and can be read from the same disk. Five images plus last Image
hold are also stored on the RAM disk.

3.25 Store Images <M+>


With the signal <M+>, the current image from the monitor stores on the RAM Disk. Only one
image stores per <M+> signal. After storing, the image number automatically increases. Once the
maximum number of images store, the next image is Number 1. Older images disappear. In
addition, the image content and contrast range are also stored on the RAM disk. Stored images
deteriorate once you remove power from the system.

3.26 Search Forward <M> And Backward <M<>


The RAM disk searches forward with the signal <M>> and backwards with the signal <M<>.
The image number automatically increases or decreases by one before reading. The user can
thereby select between the display of an individual image or a continuous display of the images.

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7700 Imaging System – THEORY

The RAM disk is in the Individual Image Mode when one of the two signals activates briefly.
Each signal increases or decreases the Image Number by 1. If one of the signals activates for
longer than 100 ms, the RAM disk automatically switches to continuous display.
As long as the respective signal remains active, images display from the RAM disk on the
monitor in ascending or descending sequence. For identification purposes, the current image
number displays on the monitor.
The length of time between the display of the individual images determined by selecting the
Search Delay in the SETUP menu, in intervals from 40 ms to 10 s. After the signal terminates,
the image most recently selected displays with the corresponding contrast data.
The RAM disk searches cyclically. When the highest image number occurs, the search continues
with Image No. 1, and vice-versa.

3.27 Automatic Storage


By way of the “Automatic Storage” menu item in the SETUP menu, the user can select whether
or not the current image stores automatically on the RAM disk after the STO Phase.
When “Automatic Storage” turns on, the message “ON” appears in the SETUP menu after the
menu item and the acknowledgment “MAPUTO” at the parallel port after leaving the SETUP
menu.

3.28 Image Reversal


At the 100/120 Hz output of the NWT-500 subassembly, the image displays reversed left to right.
The reversal commences by a signal at the Image Reversal input of the parallel port and displays
at the corresponding output.
The reversed image is not available at the 50/60 Hz outputs of the system.

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3.29 Jumper Settings

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3.30 Hardware
The image processing system is integrated into the IPS-300 19-inch housing.

This housing contains the VMEbus boards, the power supply unit, one or more hard disks and the
interfaces. The following sections describe these components.

3.30.1 CPU-100 Board


The CPU-100 board is the central processing unit of the IPS-300 system.
It contains the Motorola CPU 68000, the RAM and EPROM and various interfaces, among these
are two serial, one parallel and one SCSI interface.
The front panel comes equipped with the reset button and 3 LED’s (SV, L3, L2).
The reset button is used for a new start of the software.
LED “SV” is on, if the processor is in the “supervisor mode”. As all programs are usually carried
out in this mode, this LED indicates that the processor is in operation.
LED “L2” indicates whether the frame store synchronizes with the video signal on the input of
the frame store. If this is not the case, the LED turns off during the synchronization. During this
time it is not possible to record images.
With each turn-on or reset of the system a self test carries out automatically. If an error occurs,
the LED’s “L2” and “L3” indicates the cause of the errors.

Reset Button

Supervisor LED
SV

Sync LED
L

CPU-

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7700 Imaging System – THEORY

Figure 6

3.30.2 BSA-500 Board


The image recording and processing unit of the BMS-100 consist of two VMEbus cards, BSA-
500 and BSA-500C.
The BSA-500 board contains the digitizing part, the overlay and the control logic, whereas the
BSA-500C board contains the frame store.

BSA-

S
Sync output
Y
N

Input offset OFS

V
Video input
I
channel A
N

Input amplitude AMP

O
Video output U
channel A T

Output amplitude OP

FIGURE 7

The BSA-500 card comes equipped with one BNC connector, respectively, for the video input
(VIN) and video output (OUT).
The sync. connector SYN is available with H and V sync signals and the sync mix for the
synchronization of a video camera.

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7700 Imaging System – THEORY

3.30.3 NWA-500 Board


With the NWA-500 board video images can be outputted with an image repeat rate of 100/120 Hz. Images
created by the board BSA-500 are used for the display.

The board NWA-500 has 4 video outputs (V1 to V4), of which output V4 provides a 100 / 120 Hz image
signal and output V1 provides a 50 / 60 Hz signal.

NWA-

Video output

Video output

Video output

Video output

FIGURE 8
The sync output of the board provides the horizontal (H) and vertical (V) sync. signal for the 100/ 120Hz
field frequency, only.

The connections V2 and V3 can be switched between 50/60Hz and 100/120Hz by means of jumper J5.

Contrast Display
The V1 to V4 connectors configure with the following output functions:

V1/50Hz = Contrast change with optional gamma correction

V2/50Hz = Contrast change

V2/100Hz = no contrast change

V3/50 Hz = no contrast change

V3/100Hz = Contrast change with optional gamma correction

V4/100Hz = Contrast change

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3.31 Image System Frame Store Control

3.31.1 Compact
Four selections from the control panel affect the image on the monitor. These include: Reversal,
Auto-window, Save and Increment Memory.
When you press switch S22 you activate the image reversal function. This creates signal -KMIR.
This signal exits the control panel and enters the control logic on PCB B100. It exits the control
logic as -KMIR. The KMIR signal travels to PCB B104 and exits this PCB as -MIR. This is the
reverse image request signal sent to parallel port S4 on the IPS-200 Frame Store Assembly. The
Frame Store Assembly completes the request and sends the reverse image acknowledge signal,
-LEDMIR, to PCB B104. In addition, the IPS-200 sends the horizontally modified image signal
out port V4 on the NWA-500 subassembly to display on the monitor. The signal, -LEDMIR,
enters PCB B104 and inverts to +LEDMIR and exits this PCB and returns to the control panel to
activate LED 22, confirming the completed image reversal request.
When you press switch S37 you activate the auto-window function. This creates signal -KENH
that travels from the control panel to PCB B104. It exits the PCB as -ENH. This is the auto-
window request signal sent to parallel port, S4, of the IPS-200 Frame Store Assembly. The IPS-
200 Frame Store Assembly completes the request and sends the auto window acknowledge
signal, -LEDENH (A) or -ENHLED (B) to PCB B104. The IPS-200 sends the modified image
out port V4 on the NWA-500 subassembly to display on the monitor. The signal, -LEDENH (A)
or -ENHLED (B) enters PCB B104 and inverts to +LEDENH (A) or +LEDAENH (B). This
signal exits this PCB and returns to the control panel to activate LED 37, confirming the
completed image request.
When you press switch S101 you activate the image save function. This creates signal -KSAFE
that travels from the control panel to PCB B104. On this PCB the signal becomes -SAFE and
exits as -M+. This is the save image request signal sent to parallel port S4 of the BMS-500 Frame
Store Assembly. The IPS-200 Frame Store Assembly completes the request by storing the image
in the BSA-500C subassembly.
The storage capability of the 7700 is five images plus last image hold. As save requests are
initiated, the IPS-200 Frame Store unit replaces the earliest image with the latest image. As
images are recalled, the current image on the monitor becomes the fifth image available. This
process occurs by pressing switch 36 on the control panel. This generates signal -KUP that travels
to PCB B104. The signal exits PCB B104 as -M>.
The -M> signal is the increment image memory signal sent to parallel port S4 on the IPS-200
Frame Store Assembly. The -M> signal causes the stored image register to sequence one image.
Refer to fig ure 9 for proper sequencing:

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7700 Imaging System – THEORY

The Image Store Memory holds the last fluoro image until the next fluoroscopic exposure or you
remove system power.

3.32 Frame Store Setup


. To access the frame store setup menu press and hold the power on button as you press
the image save button.
. To scroll through the setup selections press the image recall button.
. To select a setup option press the image save button. To change data within an option
press the image recall button. Changed data saves when you quit
setup.
To quit setup, scroll to the quit setup selection and press image save.

SERVICEMENU
QUIT MENU
DOCUMENTATION VALUES
FRAME OFFSET
IMAGE PROCESSING VALUES
VIDEO NORM

SCREENSAVER
OPERATING HOURS
OVERLAY LEVEL
DAP MENU
________________________________________________

Figure 10

3.32.1 Series
Four selections from the control panel affect the image on the monitor. These include: Reversal,
Auto-window, Save and Increment Memory.
When you press switch S22 you activate the image reversal function. This creates signal -KMIR.
This signal exits the control panel and enters the control logic on PCB B100. It exits the control
logic as -KMIR. The KMIR signal travels to the workstation and PCB B104 and exits this PCB as
-KMIRIN and enters the keyboard matrix logic on PCB B550. This is the reverse image request
signal sent to parallel port S4 on the IPS-300 Frame Store Assembly. The Frame Store Assembly
completes the request and sends the reverse image acknowledge signal, -LEDMIR, to PCB B104.
In addition, the BMS-100 sends the horizontally modified image signal out port V4 on the NWA-
500 subassembly to display on the monitor. The signal, -MIRLED, enters PCB B104 and inverts
to +LEDMIR and exits this PCB and returns to the control panel to activate LED 22, confirming
the completed image reversal request.
When you press switch S31 you activate the auto-window function. This creates signal -ENH that
travels from the control panel to the workstation and PCB B104. It exits the PCB as -KENHIN
and enters the keyboard matrix logic on PCB B550. This is the auto-window request signal sent

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7700 Imaging System – THEORY

to parallel port, S4, of the IPS-300 Frame Store Assembly. The BMS-100 Frame Store Assembly
completes the request and sends the auto window acknowledge signal, -ENHLED to PCB B104.
The IPS-300 sends the modified image out port V4 on the NWA-500 subassembly to display on
the monitor. The sig nal,-ENHLED enters PCB B104 and inverts to +LEDENH. This signal exits
this PCB and returns to the control panel to activate LED 31, confirming the completed image
request.
When you press switch S101 you activate the image save function. This creates signal -KSAFE
that travels from the control panel to the workstation and PCB B104. On this PCB, the signal
becomes -KSAFE and exits as -KSAFEIN. This is the save image request signal sent to parallel
port S4 of the
IPS-300 Frame Store Assembly. The IPS-300 Frame Store Assembly completes the request by
storing the image in the BSA-500C subassembly.
The storage capability of the Series 7700 is 8000 images (Standard), 36,000 (Optional). As save
requests initiated the IPS-300 Frame Store unit replace the earliest image with the latest image.
Images recall by pressing switch 36 on the control panel. This generates signal -KUP that travels
to the workstation and PCB B104. The signal exits PCB B104 as -KUPIN and enters PCB B550
and travels to the IPS-300 where the next sequenced image or selected image is displayed on the
left monitor.

3.33 Image System Video Path

3.33.1 Compact
The CCD chip of the camera receives the intensified image and generates the video signal which
travels to the IPS-200 Frame Storage Assembly at the video-in connector of the BSA-500
subassembly. The camera provides the video signal amplification, circular blanking, and video
sync. Camera power +24VDC comes from the NG1 Power Supply and goes through the I.I.
Power Supply B35 to the camera. The -MAG1 and -HAFDOS signals generated with the control
panel switches also enter the camera through PCB B35. These signals place the camera in either
the magnification mode or half dose mode.
Video Bypass only for Monitor BG 644 and not for Monitor VM 3819
1. Disconnect the BSA-500 ‘VIN’ connector.
2. Disconnect the NWA-500 ‘V4’ connector.
3. Connect these two cables using a barrel connector.
4. Set the switch at the rear of the monitor for 16khz operation (16-inch).

3.33.2 Series
The Series operates like the Compact.

Video Bypass only for Monitor BG 644 and not for Monitor VM 3819
1. Disconnect the BSA-500 ‘VIN’ connector.
2. Disconnect the NWA-500 ‘V4’ connector.
3. Connect these two cables using a barrel connector.
4. Set the switch at the rear of the monitor for 16khz operation (16-inch).

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3.34 Image System Printer Control

3.34.1 Compact System


When you press control panel switch S24 you request a hard copy. This creates signal -KPRINT.
This signal travels through PCB B100 to PCB B104. It exits PCB B104 as -PRINTREQ and
travels to the IPS-200 parallel port, S4, pin 11 and exits parallel port, S4, pin 6 as -PRINTACKN.
The -PRINTACKN signal travels to PCB B104 and exits this PCB B104 as -PRINTACK*(A)
and -PRTACKN(B). The -PRINTACK*(A) or the -PRTACKN(B) signal enters the control panel
and exits the control panel as -PRINT. The -PRINT signal travels to PCB B206 and exits in route
to the hard copy printer. The hard copy printer returns signal +BUSY to PCB B206. This signal
exits this PCB and travels to the control panel to illuminate LED 24. In addition, the IPS-200
Frame Store Assembly transmits the video image out terminal V1 on the NWA-500 and through
PCB B206 to the hard copy printer.

3.34.2 Series Compact


When you press the control panel switch S32, the -KPRINT signal is created. This signal travels
through PCB B100 and through the interconnect cable, then through PCB B104(B) of the
workstation to PCB B550. The -KPRINT signal becomes the PRINT signal and exits PCB B550
and travels to the V24, serial connector on the IPS-300. It exits the BMS-100 at parallel port S4
and travels through PCB B104(B) and exits this PCB as signal -PRINTACKN. From PCB
B104(B) the -PRINTACKN signal travels back to PCB B550 and out as -PRINT to the hard copy
camera. The hard copy camera upon receiving the -PRINT signal generates the +BUSY signal
that travels to PCB B550. Where it illuminates LED 49 and becomes the -BUSY signal. From
PCB B550, the -BUSY signal travels to PCB B104(B) and exits this PCB as +BUSY. The
+BUSY signal travels back through the interconnect cable to the control panel and illuminates
LED 32.

3.35Annotation Keyboard Control


3.35.1 Compact
The patient annotation keyboard generates the TXD signal. This signal enters PCB B106 and
exits this PCB as RXD. The RXD signal travels to the S2 serial port on the IPS-200 Frame Store
Assembly. The IPS-200 generates the signal +RTS. The +RTS signal travels to PCB B206 and
exits this PCB as -CTS in route to the annotation keyboard. In addition, the IPS-200 processes the
patient text and transmits the text data out the V4 port on the NWA-500 section for display on the
monitor.

3.35.2 Series
The patient annotation keyboard creats the keystroke address and transfers it to the decoder PCB.
The decoder PCB generates the TXD signal and transmits it to the serial port of the IPS-300. The
TXD signal becomes a changing state text data signal when you press a key. The IPS-300
generates the +CTS signal. The IPS-300 processes the patient text and transmits the text data out
the V4 port on the NWA-500 section for display on the monitor.

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3.36 Monitor

3.36.1 Monitor Resolution


Compact / Series
In normal operation, set switches on monitor rear panel for 32khz.
For monitor line pair resolution, refer to chart below:

MODE INCH II

NORMAL . Lines/mm

MAG . Lines/mm

MAG . Lines/mm

MONITORLINEPAIRRESOLUTION

Table 6

3.36.2 Monitor Rotation

3.36.2.1 Compact
Main transformer T1 provides, through a 1. 6A fuse F5, PCB B111MR transformer T1 with
120VAC. Transformer T1 on PCB B111MR has a 50 ma fuse on each primary leg labeled as F1
and F2. This transformer provides 24VAC through PCB B104 to the direction relays on PCB
B103 in the monitor assembly.
When you press counterclockwise rotation switch S20 or clockwise rotation switch S21 on the
control panel you generate the signal LL. This signal travels through PCB B100 and PCB B104 to
PCB B103 in the monitor assembly. The direction control logic on this PCB activates the
appropriate direction relay. The activation of either relay allows +12VDC to energize the monitor
rotation motor.
The signal -KON (B) utilized with PCB B104 Rev. B rotates the monitor to the home or center
position when the system is initially powered on. It also rotates the monitor to the home or center
position when switch S39 remains down anytime after system power is applied. The -KON (B)
signal is generated at the control panel and travels to the rotation home position logic on PCB
B104 Rev B. The -KON (B) signal is tied into the LL signal path described in the previous
paragraph and travels to PCB B103 to activate the appropriate direction relays.
When you press both rotation buttons the monitor will rotate to the home or center position. This
applies to any system regardless of which PCB B104 revision.

3.36.2.2 Series
The Series 7700 will only incorporate PCB B104 Rev. B. In addition, the Series incorporates
PCB B116 in place of PCB B111MR. Ma in transformer T1 provides, through a 100mA fuse F1,
PCB B116 transformer T1 with 230VAC. Transformer T1 on PCB B116 has a 315mA fuse on
each primary leg labeled as F4 and F5. This transformer provides 24VAC through PCB B104 to
the direction relays on PCB B103 in the monitor assembly.

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When you press the left monitor counterclockwise rotation switch S20 or clockwise rotation
switch S21 on the control panel you generate the signal LL. This signal travels through PCB
B100 and PCB B104 to PCB B103 in the monitor assembly. The direction control logic on this
PCB activates the appropriate direction relay. The activation of either relay allows +12VDC to
energize the monitor rotation motor.
When you press right monitor counterclockwise rotation switch S23 or clockwise rotation switch
S24 on the control panel you generate the signal RR. This signal travels through PCB B100 and
PCB B104 to PCB B103 in the monitor assembly. The direction control logic on this PCB
activates the appropriate direction relay. The activation of either relay allows +12VDC to
energize the monitor rotation motor.

3.37 Hardcopy Camera


Series
When you press the printer switch, S50, on the workstation control panel you create the Key
Doku signal. This signal travels to PCB B108 where it energizes the camera collimator control
logic. This logic will energize either relay K1 or K2 located on PCB B108 depending on your
camera capability. If you have a single image camera you will only have one collimator, M1. If
you have a dual image camera, you will have collimators M1 and M2. K1 controls M1 and K2
controls M2. The +12v relay control voltage and the +5v collimator motor voltage come from
PCB B117. The Key Doku signal also turns on the camera monitor to display the left monitor
image. The collimator control logic consisting of U1, U2 and U3 opens the collimator. The
camera provides the +VSYNCHRON pulses that feed the PCB B108 counter. Once the image
parameters occur the counter signals the collimator control logic to close the collimator and
terminating the film exposure.
A dual image camera must also be properly jumpered to operate correctly. J2, J9 and J10 located
on PCB B108 must be in the 2-BILD position. Concurrently, if you have a single image camera
these same jumpers must be in the 1-BILD position.

3.38 Preview System

3.38.1 Function
Systems incl Preview function show the Slot Collimator and Iris Collimator position on the Monitor
w/o x-ray
B345 measured the current Collimator position with poti´s,
After SW correction (B345) B345send this information via RS232 to IPS 200 and / or IPS 300
IPC x00 show this current Collimator position on the Monitor
See IPS Menue
Setup Menu
Preview- Menu

3.38.2 Following Systems produced with Preview


Systems:
79-S1448;
79-C1467;

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7700 Imaging System – THEORY

79-S1473;
79-S1479 till 1498;
79-S1500 and higher

3.38.3 Additional parts

p/n Used in Systems p/n Used in System with ECO Spare


w/o Preview Preview Part
1 00-453024-02 Generator 7700 kpl. 00-453469-01 Generator mit DAC-8 02F016 YES
7700/Preview
1.1 00-453048-01 Collimator kpl. 00-453448-01 Collimator DAC-8 02F004 YES
1.1.1 00-452041-01 Collimator Slot 00-453398-01 Collimator Slot DAC- 02F004 NO
8
1.1.2 00-453049-01 Collimator Iris 00-453449-01 Collimator Iris DAC - 02F004 NO
8
1.2 00-451015-01 B45 Periph. 00-451142-01 B345 Digitale 02F022 YES
Interface Adapter Blendensteuerung

2 00-453104-02 E-Rack 7700 00-453505-01 E-Rack 7700 Preview 02F017 NO


2.1 00-451026-04 B101 Zeit und 00-451139-01 B401 Steuerung 02F003 YES
Blendensteuerung Irisblende

3 00-453026-03 Tastatur mit Elek. 00-453526-01 Tastatur mit Elek. PV 02F007 YES
3.1 00-453047-03 Tastaturblech kpl. 00-453447-01 Tastaturblech kpl. PV 02F006 YES

4a 00-453028-02 Schlitten Kabel 00-453028-03 Schlitten Kabel C7700 02E008 NO


C7700 / Preview
00-453169-02 Servicekit Schlitten- 00-453169-03 Servicekit Schlitten- YES
Kabel C 7700 Kabel C 7700
(Preview)
4b 00-453083-02 Schlitten Kabel 00-453083-03 Schlitten Kabel s7700 02E007 NO
S7700 / Preview
00-453170-02 Servicekit Schlitten- 00-453170-03 Servicekit Schlitten- YES
Kabel S 7700 Kabel S 7700
(Preview)
4c 00-453377-01 Schlitten-Kabel C 00-453377-02 Schlitten-Kabel C 02E015 NO
7700 für 7700 für
Lateralsysteme +/- Lateralsysteme +/-30°
30° Universal Universal

4d 00-453378-01 Schlitten-Kabel S 00-453378-02 Schlitten-Kabel S 02E014 NO


7700 für 7700 für
Lateralsysteme +/- Lateralsysteme +/-30°
30° Universal Universal
5 00-453079-02 C-Kabel 7700 00-453079-03 C-Kabel 7700 / 02E006 NO
Preview
00-453171-02 Servicekit C - Kabel 00-453171-03 Servicekit C - Kabel YES
7700 7700 (Preview)
6 00-905734-01 DAP Meßsystem 02F014 NO
(4pol Stecker)
(Vacutec)/PTW
6a.1 00-904157-01 DAP Meßkammer 02F011 NO
(Vacutec)
6a.2 00-905735-01 Elektronlik-DAP 02F011 NO
(4pol. Stecker)
(Vacutec)
6b.1 00-905557-01 DAP Meßkammer 02F014 NO

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7700 Imaging System – THEORY

(PTW)
6b.2 00-905736-01 Elektronlik-DAP 02F014 NO
(4pol. Stecker)
(PTW)
6.3 00-453124-01 Upgrade Kit DAP 00-453124-02 Upgrade Kit DAP YES
(Dosis Flächen (Dosis Flächen
Produktanzeige) Produktanzeige)
(Preview)
7 00-905750-01 Lasereinheit ohne 02F013 NO
DAP-Meßsystem
(4pol Stecker)
7.1 00-904660-01 Lasereinheit ohne 02F013 NO
DAP-Kammer
7.2 00-905751-01 Stromversorgungs- 02F013 NO
einheit (4pol. Stecker)
7.3 00-453220-01 Upgrade Kit Laser 00-453220-02 Upgrade Kit Laser YES
aimer ohne DAP aimer w/o DAP
(Preview)
8 00-905740-01 DAP-Meßsystem mit 02F012 NO
Lasereinheit
(4pol. Stecker)
8.1 00-904660-01 Lasereinheit ohne 02F012 NO
DAP-Kammer
8.2 00-905741-01 Elektronik Dap-Laser 02F012 NO
(4pol Stecker)
8.3 00-453206-01 Upgrade Kit 00-453206-02 Upgrade Kit YES
DAP/Comp. Plus DAP/Comp. Plus mit
mit eingeb. Laser eingeb. Laser
(Preview)
9 SW IPS 200 Plan KW 30 YES
00-450060-15 SW IPS 300 SW 3.87 02E016 YES

3.39 Motorized Lateral Movement

3.39.1 Version Medispec


only one System
Lateralmovement only Motorized + /- 30°

3.39.2 Version Uni versal + Serial Interface


Lateralmovement Motorized + /- 30° and freewheel function

B112 incl. µProcessor for lateral control


- Control the movement,
- speed,
- angle (with Poti),
- handcontrol with switch

B122 5V Supply for Lateral


Power for B125 (isolated power)

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7700 Imaging System – THEORY

B123 Adapter for Remote Control


with this PCB the Remote Control interface have access to C-Keyboard function

B124 Remote Motor Driver


- Motor Driver Power H-Bridge
- Current control to stop movement if something block the movement (LED red is “ON”)
- Control the endposition with limit switch (only for fail case)
for Systems w/o Anti Collision Unit 00-451129-xx
for Systems with Anti Collision Unit 00-451143-xx

B125 Interface for Remote Control


- V24 Driver for Interface
- Isolated function
- Interface for Anti Collision Unit (OEM Version)
o Stop lateralmovement with II detector

3.40 DAP with B112 (Systems w/o preview)


B112 is
- replacing B102
- incl all functions from B102
- incl µ-processor for DAP calculation

- DAP calculation id done from IPS 200 / IPS 300 for


o p/n 00-451104-01
o p/n 00-451104-02
o p/n 00-451104-03
o p/n 00-451104-04

see also Documentation: “00-441048-02 Installation Manual DAP 05.pdf”

- DAP calculation is done from B112 with PC SW (“OEC_7700_Service”) (REV2.03)


o p/n 00-451104-05
o p/n 00-451104-07
see also Documentation: “00-441048-02 Installation Manual DAP 05.pdf”
Manual for OEC_7700 Service-Setup01.pdf

3.41 DAP with B345 (Systems with Preview)


B345 is
- replacing B45
- incl all functions from B45
- Collimator Position for Slot / Slot Rotation and Iris detected with Poti and movement controlled
from µProcessor on B345

DAP calculation is done from B345 with PC SW “OEC_345_service_1.80”


??SW is part from each Generator and each B345

see also Documentation: “Manual for OEC_7700 Service-Setup B345_03.pdf”

3.42 VCR Controls

1. Mode: Normal VCR recording


After the cassette has been inserted, press the record and play buttons to activate the recorder.
When fluoroscopy is started ( by hand or foot switch ), the recorder is switched on; it stops by
releasing the switch.
The fluoroscopy image shown on the left monitor is recorded.

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7700 Imaging System – THEORY

For technical reasons, if VCR playback is started by operating the play button, it takes about 2
seconds to stabilize the images on both monitors. The VCR image is shown on the left
monitor.

2. Mode: Start of fluoroscopy, when VCR playback is running


As fluoroscopy images have absolute priority, the monitor is switched from VCR playback to
the current X-ray image.
At the end of fluoroscopy, playback mode will reengage.

3. Mode: Activating VCR recording, when fluoroscopy is running


When fluoroscopy is operating, the recorder will start as soon as the record and play buttons
are operated.

3.43 Control Monitor / Reverse Reference Monitor


see also Documentation “00-441058-01 Installation procedure for Control Monitor 02a.pdf”

3.44 B199 Foot and Handswitch Monitoring


Hand and Foot Switch Monitoring

The Foot and Hand switch monitoring PCB B199, 00-451127-02 has the duty to monitor during warm-
up the hand and the foot switch line for a stuck hand or foot switch.
Hand and foot switch lines are feed into the PCB via connector ST1 and are monitored by IC3 as long
as the mono flop IC4b is active (ca 30 seconds). Mono flop IC4B is triggered at power on.
If the hand or foot switch line is detected active (LOW) during the mono flop is on, the foot and hand
switch line is blocked off and not send to PCB B100. Simultaneously the –GERR line is activated
which causes a flashing ERROR-lamp on the C-Arm operator panel.
The 00-451127-02 is used in FMI15019.

Additional Fluoro Key Switch Monitoring

There is an upgraded version of PCB B199, 00-451127-03 available. Additionally to the function
described in items 1 to 4, it provides the possibility to monitor a “Fluoro Key Switch”.
The Key Switch line is feed through ST7 to IC3. If the Key Switch is in the enable position (Radiation
is allowed), the hand and foot switch lines are routed to PCB B300 (or PCB 100 in older systems) and
radiation can be started.
If the Key Switch is in the disable position (Radiation is not allowed), the hand and foot switch lines are
blocked off and not send to PCB B300 (or PCB 100 in older systems) and radiation is not possible.
The 00-451127-03 is used in FMI 15029.
The 00-451127-03 can also be used in FMI 15019. In this case, connector ST7 must be shorted, if the
system has no Fluoro Key Switch.

3.45 B150 Interface Monitor Cart


- for detecting Workstation and disable the Patient Annotation Keyboard

St1 connecter to B111 (Mainframe)


St2 connecter to B111 (Workstation)
=> parallel Connection for detecting Workstation
St3 connecter to B206
St4 connecter to IPS 200
=> if Workstation available than disconnect “Patient Annotation Keyboard” to IPC 200

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7700 Imaging System – THEORY

=> if Workstion not available (Comapct version) than connection “Patient Annotation
Keyboard” to IPC 200 available

see also Documentation “00-441100-01 Installation procedure Compact plus Option05a.pdf”

3.46 B118 Videopuffer


B118 split the Video Signal
one “Video IN“ with 75Ohm (from IPS 200)
two “Video OUT” with 75 Ohm (for Printer and External Video OUT)

3.47 X-Ray tube mounted laser aimer


see also Documentation “00-441088-01 Installation Manual Laser 02.pdf”

3.48 Dose Area Product Measurement+Laser


System w/o Preview
- see also Documentation “00-441098-01 Installation Manual DAP+laser 01.pdf”

System with Preview


- see also Documentation “Manual for OEC_7700 Service-Setup B345_03.pdf”

3.49 Dose Area Product Measurement


System w/o Preview
- see also Documentation: “00-441048-02 Installation Manual DAP 05.pdf”
“Manual for OEC_7700 Service-Setup01.pdf”

System with Preview


- see also Documentation “Manual for OEC_7700 Service-Setup B345_03.pdf”

3.50 Key Lock Fluoro


Function
Switch Keyswitch on („I“)
- fluoro with Handswitch or Footswitch is possible
Switch Keyswitch off („0“)
- fluoro with Handswitch or Footswitch is NOT possible

see also Documentation “00-441105-02 Installation procedure for key lock fluoro B199-B.pdf”

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

4. Image System Calibration

4.1 Tri-Mode 9/6/4.5-inch Image Intensifier

The 7700 System uses a Tri-mode Image Intensifier tube capable of producing 9-inch, 6-inch or
4.5-inch images. The 7700 I.I. power supply allows for the Tri-mode operation.

4.1.1 Tri-Mode Power Supply (B035)

The Tri-Mode Power Supply (B035) used on the 7700 System has unique camera connectors to
prevent it’s use on any other system. The single power supply PCB provides all voltages and
signals for the Image Intensifier tube and CCD Camera.

4.1.2 Adjustments
P1 - Sharpness of Normal 9-inch mode.

P2 - Sharpness in 6-inch mode

P3 - Sharpness in 4.5-inch mode

P4 - Diameter in Normal 9-inch mode

P5 - Diameter in 6-inch mode

P6 - Diameter in 4.5-inch mode

NOTE:
For location of pot adjustments, refer to Figure 1 on the following page.

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

P4 P8

P3 P7
P2 P6
P1 P5

II POWER SOPPLY BOAR


Component Locations
Figure 1

4.2 Calibration Overview


The procedures within this section provide guidance in the testing and calibration of the 7700
Mobile C-Arm. The following procedures include:
Beam Alignment
Camera Alignment

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

kV and mA calibration
NOTE:
These procedures assume that all parts and subassemblie s are fully operational.

4.2.1 Beam Alignment


This portion of the procedure aligns the X-ray beam, collimator assemblies and camera imaging
system. This section includes the setup of the C-Arm and equipment necessary to perform a beam
alignment. In addition, the Image System Calibration includes mechanical and electrical camera
adjustments and monitor calibration verification.

4.2.2 Collimator Iris Calibration


This section includes the sizing of the collimator iris in all three fluoro modes. In addition, you
will create a film used as a hard copy verification that the system has met specifications.

4.2.3 Camera Alignment


This section includes numerous camera and monitor adjustments that will enhance and optimize
the image position and resolution. Complete the camera alignment after achieving a proper beam
alignment.

4.2.4 kV And mA Calibration


This section includes the adjustments to ensure the proper system output and reduced patient dose.
Complete this procedure upon tube replacement or when replacing any kV and/or mA related
printed circuit board (PCB).

4.2.5 Additional Tools


Extender Card, 00-901080
Extender Cable, 00-901161

4.3 Beam Alignment Procedure

4.3.1 Preparation
1. Remove the cover from the collimator. Refer to the Component Location section for Removal
and Replacement procedures.
2. Utilize a level and position the C-Arm so that the I.I. is on top and level.

4.3.2 Find Center Of I.I. Receptor Field


1. Tape a washer to the center of the I.I.
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7700 Imaging System – IMAGE SYSTEM CALIBRATION

2. Attach the beam alignment tool to the face of the I.I. Shim the tool, as required, to center it on
I.I. Currently there are three different I.I. face plate sizes.
3. Select the MAG (ZOOM) mode.
4. Center the alignment tool in the I.I. output field. As you view the image on the monitor, adjust
the position of the alignment pattern until centered on the washer.
5. Switch to the NORMAL mode.

4.4 Align X-Ray Source And Collimator Iris With I.I. Field

4.4.1 Alignment Of X-Ray Source


adjustment possible if Generator mounted with a roller

1. Remove the two retaining screws that secure the Filter PCB (Figure 1a or 1b) to the
monoblock. Do not disconnect any plugs from the Filter PCB and carefully place the Filter
Assembly aside. This will assist you in gaining access to the adjusting screws.

Figure 1b

Figure 1b

2. Remove the two nuts that secure the angled lead shield to the monoblock. Refer to figure 2.
This shield resides just below the Filter Assembly.

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Figure 2

- Use a level and level the X-Ray tube using adjustment bolts labeled “A” in figure 3.
- Initiate horizontal adjustments by loosening the two recessed screws (Figure 3, Item B) located
at the lower edges of the monoblock mounting plate. These two screws also hold the monoblock
assembly to the C-Arm. Initiate horizontal adjustments only if absolutely necessary or when
replacing or removing the monoblock mounting plate.

TO RAISE TUBE TO LOWER TUBE


Loosen A Loosen A and A
Tighten A and A A Tighten A
A

B A B

MONOBLOCK MOUNTING PLATE

Figur 3

-. Verify that the test rings center on the beam alignment tool. If the rings do not center make fine
tuning adjustments with the bolts.
- Secure all the adjustments.
- Replace the lead shield and the Filter PCB.

4.4.2 Alignment Of The Iris And Shutter Collimator

4.4.2.1 for Systems with Preview


see Document : “Manual for OEC_7700 Service-Setup B345_03.pdf”

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

4.4.2.2 for Systems w/o Preview

ROT. MOTOR

ROT. LIMIT SW. ROT. LIMIT SW.

SHUTTER COLLIMATOR
IRIS COLLIMATOR BLOCK

Figure 4 Figure 5

1. Adjust the iris collimator so that it closes evenly around the washer located in the center of the
I.I.
Make any adjustments by loosening the four screws (figure 4) and manually adjust the collimator.
NOTE:
Remove the shutter to access the iris collimator adjustment screws.
2. Tighten the four iris collimator screws.
3. Reposition the shutter collimator and insert the retaining screws.
4. Adjust the shutter collimator so that it closes evenly on the washer located in the center of the
I.I. Make any adjustments by loosening the four screws (figure 5) and manually adjust the
shutter collimator.
NOTE:
Rotate the shutter collimator and make sure it remains centered.

ST

Iris for
R
Film
Same R
format R
as
Fluoro R FLOURO
R MAG
R HAND
R

B
Figure 6

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

4.4.3 Adjust Collimator Field Sizes

4.4.3.1 for Systems with Preview (B401)

No adjustment on B401
Adjustment on B345 with PC SW
see also Documentation: “Manual for OEC_7700 Service-Setup B345_03.pdf”

4.4.3.2 Systems w/o preview (B101)


1. Enable the NORMAL field size.
2. While viewing the image on the monitor, adjust the size of the NORMAL field using R29 on
the B101 PCB (Figure 6). Adjust until the collimator blades clip the outer edge of the field and
fall within the “A” ring on the beam alignment tool.
NOTE:
You must toggle the collimator blades out of the normal mode and back into the normal mode
to detect the effects of the R29 adjustments.
3. Enable the MAG. (ZOOM) field size.
4. While viewing the image on the monitor, adjust the size of the MAG. field using R30 on the
B101 PCB (Figure 6). Adjust until the blades fall within the “B” ring on the beam alignment
tool.
NOTE:
You must toggle the collimator blades out of the MAG. mode and back into the MAG. mode
to detect the effects of the R30 adjustments.
5. Enable the HAND field size.
6. While viewing the image of the on the monitor, adjust the size of the HAND field using R58
on the B101 PCB (Figure 6). Adjust until the blades fall within the “C” ring in the Beam
Adjustment Tool.
NOTE:
You must toggle the collimator blades out of the Hand mode and back into the Hand mode to
detect the effects of the R58 adjustments.

4.5 Verify Beam Alignment


1. Insert a film cassette into the Beam Alignment Tool.
2. Select the MANUAL FLUORO mode.
3. Select the NORMAL field size and set the technique to 50 kVp. Press the X-ray ON
button for 2 seconds.
4. Select the MAG field size and press the X-ray ON key for 2 seconds.
5. Collimate to the minimum field size and press the X-ray ON key for 2 seconds.
6. Develop the film and confirm the field sizes match the following specifications:

FIELD SELECTED FIELD SIZE RANGE


NORMAL 9-inches A
MAG 1 6-inches B
MAG 2 4.5-inches C

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Table 1
7. Verify that the minimum field size is less than 5 cm in diameter.
8. Use a ruler and verify that the center of the image is centered on the sheet of film (in both
the X and Y axis) within 20 mm or 13/16 inch.
9. Send the films to:
10. Remove the Beam Alignment Tool.

OEC Medical Systems, Inc.


Attention: Technical Support
384 Wright Brothers Drive
Salt Lake City, UT. 84116

4.6 Camera Alignment

4.6.1 CCD Typ 00-453050-xx 00-453060-xx


Necessary Test tools:
Oscilloscope / DVM / Dosimeter
25mm AL Block, 1.5mm Cu / Grayscale
Resolution tool

ATTENTION:
DO not adjust pots 3, 4, 26, 28, 29, 35, or 36

Check Dipswitches (S1 – S3) for correct settings


Check jumper setting for operation mode = position 1.

Saturation Adjustment:
Mode: Fluoro/kV-Auto
Fluoro with object in beam and measure voltage on ST 19 (1V=10% saturation).
Now adjust P 34 for 20% (+5%) CCD saturation.

Dose Pre-adjustment:
Mode: Fluoro/kV-Auto
Place 25mm AL block and 1,5mm Cu on Generator and make mechanical iris adjustment to approximately
76 kV.

Focus Adjustment:
Mode: Fluoro/kV-Auto
Place Resolution tool on I.I. and adjust the aluminum ring at the Optic for best resolution. Tighten the hex
setscrew.

Camera Position (Mechanical):


Mode: Fluoro/kV-Auto
Loosen the 3 mounting screws and adjust H-position/V-position by moving the Camera until it is in center
and tighten the mounting screws.

ABC-Gain:
Adjust P 42 to the left limit (page 4).

Auto Circle Adjustment:


Mode: Fluoro/kV-Auto
To show circle set dipswitch S3/3 to OFF
Adjust circle size to 9 cm with P 28 if necessary.

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Circle contrast P 24
Circle shape P 27
Circle position P 8 (Horizontal), P 7 (Vertical)

AGC Offset:
Mode: Fluoro/kV-Auto
Place grayscale in the center of the beam
Adjust P 37 that all gray steps are visible at the oscilloscope.
Black level 75 mV (+ 20 mV)
White shall not be at the limit (no cut-off) 1000mVss (+ 100 mV)

Vignetting:
Mode: Fluoro/ kV-Auto
Place 2mm copper filter on Monoblock and fluoro
adjust P 17 (H-Tilt), P 20 (H-Dome), P 11 (V-Tilt), P 14 (V-Dome)

Video Offset:
Mode: Fluoro/kV-Auto
Adjust P 23 to Videobaseline (one line between 1. and 2. Sync pulse that is only separated by the video).

Dose Adjustment:
Mode: Fluoro/kV-Auto
Adjust Dose with mechanical iris adjustment
Adjust ½ Dose with P 33 to half the Dose adjusted before.

Measure Grid Decrease


0.55 uG/s x 0.3 / 7.45 = 0.34y
0.275 uG/s x 0.3 / 7.45 = 0.17y

Re-Check Focus, AGC offset and Saturation and re-adjust if necessary.

Amplitude Matching:
With P 41 line attenuation’s in the system (SERIES systems) can be compensated without changing other
parameters.

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4.6.2 CCD Camera DIP Switches

4.6.3 Major Operating Controls and Their Functions

Analog Board
Switch S
No. ON OFF
- Selection of Integration Time
AGC or Adjust - Gain Fixed Gain
- Selection of AGC - Response

Selection of Integration Time (Switch S )


No. Integration Time CCIR Integration Time EIA

OFF OFF OFF ms . ms


OFF OFF ON . ms . ms
ON OFF ON ms ms
OFF ON ON ms ms
ON ON ON ms ms
NOTE: Integration Mode is always Frame Integration

Selection of AGC - Response (Switch S )


No. Response
ON ON ON ON Used for Adjustment of Integ. Offset
ON ON ON OFF Always Min. Gain
ON ON OFF ON Always Max. Gain
ON OFF ON OFF Standard AGC Response
OFF ON ON ON Used for Adjustment of Integ. Gain

Switch S
No. ON OFF

Gamma = . Gamma =
Always OFF
Always OFF
Always ON

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Switch S
No. ON OFF
Shad . Corr. Off Shad. Corr. ON
CBLK OFF CBLK ON
MWIN OFF MWIN ON
Don’t Care

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4.7 CCD Typ 00-453650-xx 00-453660-xx 00-453655-xx 00-453665-xx

4.7.1 Installation PC-SW KAPPA AFS Version 1.03

Start „VideoXRsetup.exe“ or “VideoXR_oecsetup.exe”

Press „Weiter“

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Press „Weiter“

Press „Weiter“

Press „Weiter“

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Press „Fertigstellen“

Programm installed successful!

4.7.2 Required measurement equipment:

1 Oscilloscope / 1Multimeter / 1Dosimeter


1 Test tool (25 mm AL/1,5 Cu) / 1 grey scale / 1 fine contrast grey scale
1 knee phantom / evil 1 hand phantom
1 resolution test tool (DIN 6868) / 2x1 mm Cu–prefiltersheet
1 PC (Laptop) with corresponding software (AFS Version 1.3)

Attention: - All measurements are with a 10:1 Probe Head to make!

4.7.3 Preparation:
The Camera is mechanical centrical to orient and with optics to fix (Clamps).
Establish a serial connection to PC (Cable Joint).
Start the software “afs.exe”.

4.7.4 SW Start and check

4.7.4.1 Start Programm: „KAPPA AFS Software“

C:\Program Files\Kappa\AFS\asf.exe
or with the icon on the desktop

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

Open file

Start Videoxr_oec.afs

4.7.4.2 Check Kommunication PC – Camera:

Menu item: „Camera Identifikation“


Select: „Ping“
Acti vate: „Set“

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

4.7.4.3 Check the Repletion:

Menu item: „Automatic Balance Control“


Select: „Set Point1“
Activate: „28 (default = 28 )

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7700 Imaging System – IMAGE SYSTEM CALIBRATION

4.7.5 Dose rate pre-adjustment:

Control mode: Fluoro / KV – Automatic


Put theTest tool (25 mmAl / 1,5Cu) on the tube and adjust with the mechanical
collimator approx 76 KV with x-ray.

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4.7.6 Sharpness adjustment:

Control mode: Fluoro / KV – Automatic


With Al-Ring on the optics, adjust sharpness under help from the resolution test
tool (DIN 6868).
Afterwards fix the fixingbolt for focus.

4.7.7 Measuring circuit adjustment:

Control mode: Fluoro / KV – Automatic


Measuring circuit size must be 15µs respective 9 cm (±0,5 cm) on the field size
from the II-tube.

Measuring circuit masking: Menu item: „Gain Control“


Select: „Display Window“
Select: „On” (default = Off)
Activate: „Set“

Measuring circuit size: Menu item: „Gain Control“


Select: „DMW“
Select: „11“ (default = 11)

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Measuring circuit position H: Menu item: „Circular Blänking“


Select: „H - Shift“
Select: Zentrische Meßkreislage /
Monitor

Measuring circuit position V: Menu item: „Circular Blänking“


Select: „V - Shift“

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Select: Zentrische Meßkreislage /


Monitor

The settings are only with x-ray viewable. The measuring circuit must be centrical
adjusted!!!

Deactivate the measuring circuit!

4.7.8 Vignetierungs adjustment:

Control mode: Fluoro / KV - Automatic


Put 2mm Cu on the tube and make in the KV –Automatic –Mode x-ray.
Attention: Attend to horizontal roof especially in the border area.

.
Menu item: „Shading Correction“
Select: On (default = OFF)
Activate: „Set“

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Adjustment the H- Level: Menu item: „Shading Correction“


Select: „H- Tilt“
Select: Neigung = 0 (default = 0)
Select: „H- Dome“
Select: Wölbung = 0 (default = 0)

Adjustment the V-Level: Menu item: „Shading Correction“


Select: „V-Tilt“
Select: Neigung = 0 (default = 0)
Select: „V- Dome“

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Select: Wölbung = 0 (default = 0)

4.7.9 Video adjustment:

Control mode: Fluoro / KV –Automatic


Put the grey scale centrical on the tube and make x-ray in the KV-Automatic-Mode.

Adjustment the Videobaseline in relation of the black-shoulder:

Menu item: „Video Signal“


Select: „Offset“
Select: 0 (default = 0)

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Adjustment from the minimal distance between the brightest image content
and the white-limitation:
Menu item: „Gain Control“
Select: „Level“
To set is: 75 mV (±20mV) / Oscilloscope

Adjustment from the minimal distance between darkest image content and the
black-shoulder:
Menu item: „Video Signal“
Select: „Contrast“? Offset
To set is: 75mV (±20mV) / Oscilloscope
Select: „Contrast“? Gain
To set is: 32 (default = 32)

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>>Now repeat the Adjustment with fine contrast grey scale and knee phantom.<<

4.7.10 Video Signal Output

Connect the Oscilloscope to the video-entrance on the image processor.


Control the output level it must be 1V.
If necessary revise the output level with the “+” or “-“ button.

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4.7.11 Dose rate adjustment:

Control mode: Fluoro / KV-Automatic


Put the Test tool (25mm AL/1,5mmCu) on the tube and make x-ray in the KV-
Automatic – Mode.
Put the metering chamber outside from the measuring circuit.
Now adjust with mechanical iris- collimator 0,500µGy/s (+ 0,02µGy/s) .

Adjustment ½-Dose: Push ½-Dose button.

Menu item: „automatic Bala nce Control”

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Select: „Set Point2"


To set is: 0,250µGy/s (+0,02µGy/s) / Dose measure

4.7.12 Control sharpness:

Control mode: Fluoro / KV-Automatic


If necessary, adjust the sharpness with the aid of resolution test tool (DIN 6868)
Do not forget the fixing bolt!!!

4.7.13 Control Video (Dynamic):

Control mode: Fluoro / KV –Automatic

4.7.14 Permanent storage from the Parameter (EE - Prom):

Attention: when this storage does not take place, all adjustments gone forfeit
after switch off!!!!

Menu item: „Camera Identification“


Select: Store Actual Settings“
Activate: „Set“

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4.7.15 Manufacturer basic setting:

Menu item: „Camera Identification“


Select: „Reset to Factory Defaults“
Activate: „Set”

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4.8 Fuse List

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4.9 Monitor Description BG 644


The A15 is a 16-inch square, 110-degree magnetic deflection, 29mm diameter neck, low voltage
focus, cathode ray tube designed for high resolution alpha-numeric and video displays. This tube
is designed with a 12.0V/75mA heater and incorporates internal arc surge limiting.

4.9.1 Monitor Checks and Adjustments (See page 16)

1. Show test pattern (CTRL+T) on the monitor.


2. Adjust the image width (horizontal) to 22cm on the monitor screen.
3. The camera circle is factory adjusted to 23cm in diameter.
4. Place the beam alignment tool on the I.I. and collimate down to a circle between 10-15cm.
5. Adjust the vertical amplitude tool on the monitor so the vertical and horizontal measurements
of the circle are the same size on the monitor.
6. The monitor is now correctly adjusted and should have vertical amplitude of approximately
22.2-23cm.

4.9.2 Visual Check


Check Tube for scratches
Fluorescent screen undamaged
Screen glass without bubbles
Polyamide disk arrangement

4.9.3 Jumper
PCB B57: Jumper 1 = set Jumper 2 = not
set

4.9.4 Electrical Test


Monitor centering: (V-Center R 127 / Phase R 203) in original position and 180 degree rotated
(+ 2.5 mm)
Image width: 220 mm (R 271)
Image height: 225 mm (R 118) adjusted
Check function of Brightness and Contrast pots (B57)
Adjust Line frequency (R 204)
Check voltage stability of power supply

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WARNING:
Electrical circuits inside the equipment use voltages that are capable of causing serious
injury or death from electrical shock. Use appropriate precautions.

NOTES:
(1) Since the X-ray tube head cover is part of the system filtration, it must be in place
throughout this entire camera alignment procedure.
(2) ** Signify steps that should not be performed unless absolutely necessary.
(3) Allow the system to warm up for 30 minutes before performing this alignment.
(4) The beam alignment should be within specifications prior to performing the camera
alignment
procedures.

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4.10 Monitor Adjustments BG 644 and BG647

4.10.1 Monitor Calibration

1. Place the beam alignment tool on the I.I.


2. Adjust the monitor size according to Table 2, sections H and V.

Monitor PCB Component location


Figure 7

4.10.2 Specification (+.5-inch)

MONITOR SIZE H V D
16-inch Monitor 22.5 cm/8.85 23 cm/9 in Ring “A” on Align.
in Tool
Adjust with Adjust with Adjust Using the
Monitor pot Monitor pot Camera Head
R271, Fig.7 R118, Fig.7 Distance Ring

Table 2

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4.11 Monitor Description VM 3819

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4.12 Monitor Adjustments VM 3819

P4 Brightnes
P5 Kontrast
P3 Focus

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4.13 Center The Camera

NOTE:
Camera centering determines the position of the circular image field on the monitor.

CCD CAMERA
ASSEMBLY

Figure 10

1. Place a washer in the center of the I.I.


2. Mark the center of the monitor. Refer to figure 11.
MONITOR

3.**Adjust the camera to center the washer on the monitor. Loosen the three camera retaining
screws and fluoro as you move the camera. Secure the camera retaining screws once you have
center
the washer.
4. Remove the washer and the mark made on the monitor.

4.14 kV Calibration

WARNING:
Electrical circuits inside the equipment use voltages that are capable of causing serious
injury or death from electrical shock. Use appropriate precautions.

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NOTES:
(1) Allow a 30 minute warm up time prior to performing the calibration.

(2) You can verify kV calibration with a calibrated, non-invasive meter such as the Keithley
Triad System with the wide range filter pack or the Victoreen 4000 Plus.

1. Place a lead shield in the X-ray beam to protect the I.I. and the CCD camera.
2. Extend PCB B64 and clip the positive lead of your DVM on pin 17c on PCB B64. Place the
negative lead on pin 31a. Refer to figure 12 for the location of pins 17 and 31.
3. Manually select 75 kVp. Do not make an exposure. Adjust P1 on PCB B64 to achieve a
reading of 10.125 VDC. Refer to figure 12 for the location of P1.

4. Place the DVM lead on TP f on PCB B54 and use the ground reference on PCB B54 located
within the Monoblock assembly card rack (Figure 13). TP-f represents the high voltage ratio
of 10,000:1.
5. Select a 75kV standard fluoro exposure and adjust R28 on the Control Rack B100 / B300 PCB
(Figure 14) so that the measured voltage on PCB B54 TP-f = 7.5VDC.
6. While taking a 36kV standard fluoro exposure, verify that the measured voltage on PCB B54
TP-f = 3.6VDC.
7. While taking a 100kV standard fluoro exposure, verify that the measured voltage on PCB B54
TPf= 10VDC.
8. Repeat steps 5 - 7, if necessary.

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Gnd
f - v

B
Figure 13

4.14.1 >56 kV Hip Mode “HV Power” Calibration

1. Use your DMV to monitor the “HV Power”. GND = Chassis. Do this at either:
a.) X1 - 2 or XP1 - 2 on the Filter PCB. Refer to figure 1 for the location of X1.
b.) Positive (+) side on capacitor C1 in the power plate assembly. Capacitor
C1 resides behind the terminal strip of the power plate assembly. Refer
to figure 2 in the Component Location Assembly/Disassembly section
of this
service manual for the location of the terminal strip.
2. Manually select 36kV in the standard mode and note the voltage displayed on the DVM.
3. Select the hip mode.
4. While observing the DVM display, manually increase the kV and note at what kV the
DVM
display increases sharply. You should also hear a relay energize at this time. The relay
should
energize at 56kV - 57kV. If it does not energize at this time go to step 5. If it does
energize,
the kV
calibration is complete.
5. Manually decrease the kV to 36kV and take an exposure.
NOTE:
This step should discharge C1 and return the charge to the lower value observed in step 2.
6. Adjust R29 on PCB B100 to obtain the results listed in step 4.

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4.15 mA Calibration
WARNING:
Electrical circuits inside the equipment use voltages that are capable of causing
serious injury or death from electrical shock. Use appropriate precautions.
NOTES:
(1) All adjustment Pots and Test Points are on the Control Rack PCB B143 unless instructed
otherwise.
(2) Allow 30 minute warm up time prior to performing the calibration.
(3) Complete the kV Calibration prior to performing the mA calibration.

4.15.1 Preheat

4.15.1.1 Fluoro
1. Remove the X-Ray tube cover.
2. Adjust P5 for a meter reading of 10VDC (? 5mv) on TP5 (TP6 Gnd).

3. Adjust P1 for a meter reading of 0VDC on TP3 (TP6 Gnd).


4. Place a meter (set to milliamps) in place of the mA jumper on the X-ray head assembly. Refer
to figure 24 for the location of the mA jumper.
5. Place a jumper across R52 or jumper from TP8 to TP9 on PCB B143. Refer to figure 15 for
the location of R52, TP8 and TP9.
6. Select the manual fluoro mode and dial in 36kVp.

7. While making an X-ray, adjust the current to 150?A ? 10?A with P3.
8. Remove the jumper across R52 or TP8 and TP9 on PCB B143.
9. Remove the meter and replace the mA jumper.

4.15.1.2 Film

1. Select the film mode and dial in 36kVp.

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2. Place a voltmeter between TP6 (GND) and X3, pin 4 on PCB B143. Refer to figure 15 for the
location of TP6 and the X3 connector.
3. Press the handswitch button for less than 1 second, this will place K2 on PCB B143 in the film
mode without producing X-rays, and adjust the voltage to 15.5 volts ? 0.5 volts using P4. Refer
to figure 15 for the location of P4.
4. Step 3 may have to be repeated to achieve the desired voltage output.

4.15.1.3 Overshoot

1. Select film mode and dial in 110kVp.


2. Dial in a time of 1.5 seconds.
3. Place a storage capable oscilloscope between TP1 (-) and TP2 (+).
4. Press the handswitch until the exposure terminates.
5. Check the leading edge for overshoot or undershoot. If either overshoot or undershoot occurs
trim it with P4. Refer to figure 16.

4.15.2 mA Output

1. Place a lead shield in the X-ray beam to protect the I.I. and the CCD camera.

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2. Remove power to the system.


3. Place a meter, set to measure milliamps, across the mA jumper on the X-ray head assembly.
Refer to Figure 15 for the mA jumper location.
4. Manually fluoro at 36kV, adjust P7 (Figure 15) for a meter reading of 0.2mA.
5. Manually fluoro at 80kV, adjust P6 (Figure 15) for a meter reading of 3.0mA.
6. Adjust R55 on PCB B100 (Figure 14) to display 0.0 on the mA display. The most accurate
way is to adjust R55 CW until the display reads +0.1. Then CCW until the display reads -0.1.
Then adjust R55 to the center of this range.
7. During a 80kV manual fluoro exposure adjust R49 on PCB B100 (Figure 14) so the control
panel display matches the actual mA displayed on the DVM. This should be 3.0 mA.
8. During a 36kV manual fluoro exposure verify that the actual mA on the DVM is 0.2mA and
the control panel display matches. If the control panel display does not match the DVM mA,
repeat steps 7 - 8. If the DVM mA is not 0.2 at 36kV., repeat steps 4 - 5.
9. Select the film mode.
10. During a 2 second, 36kV exposure, adjust P2 (Figure 15) for a 20mA reading on the
multimeter.
11. Replace the mA jumper.
Entrance Exposure
NOTE:
Measure the entrance exposure 12 inches (30cm) above the center of the I.I.
1. Replace the X-ray cover.
2. Select the Hip mode.
3. During a manual fluoro 110kV exposure, adjust P8 (Figure 21) for the maximum mA (not to
exceed 6.0mA) at the control panel.
4. Place a Dosimeter 30 cm up from face of the II, centered in the X – ray beam.
5. Do not exceed the 10R /dose rate at this technique. Adjust P8, (Figure 14 ) if needed, so that
the output dose not exceed 10R/Min

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5. Component Location Assembly/Disassembly

5.1 Component Location

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Note for Preview Systems: B345 is replacing B45

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Note:
B112 is replacing B102 (DAP)
B300 is replacing B100
B401 is replacing B101 (Preview Systems)

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5.2 Cover and Component Removal


WARNING:
Electrical circuits inside the equipment use voltages that are capable of causing serious injury or
death from electrical shock.

CAUTION:
Voltage and data cables can interfere with the cover removal. Take extreme care when removing and
replacing all covers.

5.2.1 C-Arm
Front Cover
Remove rear cover.
Remove four screws on the sides (two on each side.)
Remove two screws underneath the top cover (on both sides of the vertical column).
Unplug the floppy drive.
Pull the cover away from the system.
Remove the ground wire.
Rear Cover
Unplug the system power cord from the AC power receptacle.
Remove the two screws located on the lower front section of the rear cover and the screw located on each
side of the cover.
Move the cover straight back from the rear of the machine.
Pull the cover away from the system.
Remove the ground wire.

5.2.2 Workstation
Rear Cover
Remove the ten screws securing the rear cover, six along the sides and four around the power cord plate.
Pull the cover back away from the system.
Remove the ground wire.

5.2.3 Control Panel Assembly


NOTE:
Remove the rear cover before removing the control panel assembly.
Raise the cross arm at least 12 inches.
Loosen the two screws on the side of the control panel assembly.
Loosen the four screws on the side of the control panel (two on each side).
Remove or loosen the screw from the lower portion of the steering handle shaft. Lift the
handle out of the control panel sleeve.
Lift the control panel. Remove the control panel cable on the left side.

Lay the control panel assembly to the right side of the system. Label and remove any cables that may
prevent control panel movement.
Remove the control panel retaining screws and cables.

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5.2.4 Lift Motor


CAUTION:
Place a support block between the cross arm and the main chassis.

NOTE:
Remove the front and rear covers and the control panel before removing the lift motor. Refer to figure 2 for
the motor location.

Remove the two motor cables connected to the B111MR PCB. Refer to figure 2 for the PCB
location.
Remove the three hex screws securing the lift motor to the chassis.
Loosen the collar set screw securing the motor to the threaded shaft.
Lift the motor straight up.

5.2.5 Wheel Cover


1. Loosen the two screws, located on the rear of the cover, that secure the cover and the retaining plate to
the chassis.
2. Loosen the two screws located underneath the wheel cover near the outer edge of the cover.

5.3 C-Arm and L-Arm/Monitor Cables


The SERIES 7700 System uses two cables to connect the Control Logic to the L-Arm and to the C-Arm, and
Image Intensifier/Monoblock. In COMPACT 7700 systems, the monitor is also connected via this cable.

Cables used on the SERIES/COMPACT 7700 Systems include:


Cross-Arm cable S 7700 (L-Arm cable for SERIES 7700) 00-453170-XX
or
Cross-Arm cable C 7700 (L-Arm cable for COMPACT 7700) 00-453169-XX
plus
C-Cable 7700 (C-Arm cable for COMPACT and SERIES 7700) 00-453171-XX
The C-Arm cable is interconnected from the L-Arm by two pairs of 25-pin D-sub connectors.

For Lateral System please order

Cross-Arm cable S 7700 (L-Arm cable for SERIES 7700 Lat.Uni.) Lateral Univbersal 00-453667-XX
Cross-Arm cable C 7700 (L-Arm cable for COMPACT 7700 Lat.Uni.) Lateral Universal 00-453669-XX

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7700 Imaging System – Component Location Assembly/Disassembly

5.3.1 00-453171-01 7700 C-Arm Cable Replacement

No special tools are necessary. The cables are pre-wired, with no crimping or soldering necessary.
Cable plugs are inserted into mounted sockets.

Seal with Silicone


here after
completion
of cable
replacement.

Remove the I.I. power supply and remove bad C-Arm cable.

Remove the I.I. power supply and remove bad C-Arm cable.

NOTE:
Do not remove the green/yellow ground wire.

HINT:
Use fish tape and attach new cable to fish tape and pull new cable through the C-Arm.

Reconnect the I.I. connector, Generator and C-Arm connectors, and re-install covers.

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7700 Imaging System – Component Location Assembly/Disassembly

5.3.2 00-453170-01 Series7700 Crossarm Cable

Special tools necessary : Pin extractor for Harting contacts (Video )


Pin extractor for Mate-N-Lok nector

All cables are prewired, with no crimping or soldering necessary. Cable plugs are inserted into
mounted sockets (except Mate-N-Lok 2 and 3 pin).
To remove cover:
1. Open the C-Arm housing
2. Remove the 4 phillips screws and the additional screws securing the cover (see below).
3. Disconnect the fan
4. Remouve Crossarm Cover (see below ).

Crossarm Cover Removal Details

Remove the press block


for cable cover (see above).
Exchange the bad cable for
new one.

HINT:
The order of the wires when routed into the inside of the crossarm is:
1. D-Sub connector
2. Video connector (BNC)
3. Rest of cable

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7700 Imaging System – Component Location Assembly/Disassembly

Mounting the cable at the outside and inside of the bracket.

HINT:

For easy mounting, de-mount the bracket.

Connect the wires inside C-Arm


Use a pin extractor to remove the Video line and power line at the CCD Camera.

5.3.3 00-453169-01 Compact7700 Crossarm Cable

See 00-453170-01 7700 S Crossarm Cable

Additional:
Remove the Monitor support arm (see below) in the following order:
1. Remove Monitor
2. Remove printer
3. Remove printer holder
4. Disconnect all cables
5. Remove Monitor support arm

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7700 Imaging System – Component Location Assembly/Disassembly

1. Route the new cable, then mount the support arm and printer holder.
2. Mount power connector, then the BNC connector for the Monitor and BNC
connector for the printer.
3. Plug wires with Molex contacts in 4-pin Molex housing and solder the 3.5mm
audio plug (RCA phono plug) for printer control.
4. Solder wires for annotation keyboard (mini-alpha) to the female connector
B5 pins as shown in the diagram below, then install the monitor and printer.

2
5 4 1 +5V
2 TXD
3 1 3 nc
4 GND
5 CTS

Viewed frompin insertion side

5.4 Image Intensifier Removal

WARNING:
Image intensifier tubes may implode if struck or subjected to severe mechanical shock. Mini mize the
risk of injury from flying glass by wearing protective clothing and safety goggles when servicing this
component.

Remove the camera and the camera electronics rack. Refer to the camera removal procedure.
Disconnect the cables extending from the C-Arm into the I.I. assembly.
Remove the three screws located inside the I.I. housing that secure the I.I. to the C-Arm.
Refer to the Image System Calibration section and complete the tracking and the image resoltion

5.5 X-ray Head And Collimator Removal

WARNING:
The X-ray tube housing can cause severe burns. Do not touch the housing until the housing has
cooled.

WARNING:
Monoblock assembly weighs approximately 40 lbs.

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7700 Imaging System – Component Location Assembly/Disassembly

NOTE:
If you move the X-ray tube, perform a beam alignment procedure. If you replace the X-ray tube, complete
the kV/mA, tracking and final camera sensitivity adjustments.
1. Rotate the C-Arm so that the monoblock is at its lowest position.
2. Lower the cross arm to its lowest position.
3. Lift the monoblock rubber bumper off the retaining studs located on the rear of the monoblock.
4. Pull the bumper forward to release it from the guides.
5. Remove the four screws securing the monoblock cover and the bumper guides to the monoblock. Two
screws on each side.
6. Lift the cover away from monoblock.
7. Remove the ground wire.
8. Unplug the three connectors located on the bottom of the Filter PCB. These three connectors feed the
voltage and/or the data cables out to the monoblock.

9. Remove the Filter Board by removing the two retaining screws.


10. Remove the lead shielded cover located directly below the Filter PCB.
11. Remove the ground wires from the stud located near the mA jumper. Refer to figure 3 for the mA
jumper location.
12. Properly support the monoblock and remove the two remaining nuts that secure the monoblock to the
C-Arm. The location of these two bolts is on the threaded shafts that also secured the lead shield plate
that you removed in step 9.

NOTE:
Steps 13 and 14 are only necessary if the new monoblock assembly does not have a collimator assembly.

13. Remove the four hex screws securing the shutter collimator to the monoblock and disconnect cabling.
14. Remove the four hex screws securing the iris collimator to the monoblock and disconnect cabling.

Replace X-Ray Generator


=> no level adjustment necessary
(Generator is mounted on C-Arm and Generator Al- Holder will be leave on the C-Arm
disconnect all cable between C-arm and generator
Remove 2 x M8 screws

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7700 Imaging System – Component Location Assembly/Disassembly

and move generator down

Mount new Generator

Info: 7700 System use 2 different generator mounting plate


1. w/o “high head capacity” plate
- use a roller between Generator holder and “C”
- level can adjust (figure 3)

2. with “high head capacity” plate


- Used heat-conductive paste between Generator holder and “C”
- level can not adjust (figure 3) because no roller between Generator holder and “C”

5.6 Control Rack


Disconnect all the cables going to the control rack. Label them appropriately.
Remove the two screws located on the lower right edge of the rack.

Remove the two screws located on the upper front of the rack.
Pull the rack away from the system.

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5.7 Imageprocessor

5.7.1 IPS-200
1. Remove power from system and disconnect any cables.

2. Remove the screws that secure the IPS housing to the main housing assembly.

3. Pull the IPS housing away from main housing.

5.7.2 IPS-300
1. Remove power from system and disconnect any cables.
2. Remove the two screws along the top and bottom bracket that secure the IPS housing.

3. Pull the BMS housing away from main housing.

5.8 Monitor And Cover Removal


1. Remove the four screws from the lower edge of cover. Two screws on each side.

2. Pull the cover away from the monitor far enough to unplug X1 on the Monitor Rotation PCB.

3. Lift the cover away from the monitor.

4. Disconnect all the cables and the ground wire extending up through the monitor support arm.

5. Remove the screws that hold the monitor to the retaining plate.

5.9 Floppy Disk Drive

Floppy Disk Drive ID4 is cabled to the IPS-300 chassis and plugged into CPU-100 for image transfer as
shown below:

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6. Technical Reference

6.1 Elapsed Time Hour Meter


The Elapsed Time Hour meter must be checked and the time noted each time system maintenance is performed.

6.1.1 Time Access


1. Go to the IPS-300 Setup Menu and select SERVICE MENU (see page 13 or 21). Enter
the
password and go into the Service Menu.
2. Select OPERATING HOURS. The hours value is displayed at the bottom of the screen.
3. The operating hours are stored on the CPU PCB. If the PCB is changed, the previous
operating hours figure will be lost. It is suggested that a log of the previous
operating hours be kept inside the system cover if the CPU PCB is changed.

6.2 Monitor Description BG 644

The A15 is a 16-inch square, 110-degree magnetic deflection, 29mm diameter neck, low voltage
focus, cathode ray tube designed for high resolution alpha-numeric and video displays. This tube is
designed with a 12.0V/75mA heater and incorporates internal arc surge limiting.

6.2.1 Monitor Electrical Data


Focusing Method Electrostatic Deflection
Method Magnetic
Angles Diagonal 110 degrees
Horizontal 89 degrees
Vertical 89 degrees
Heater Values (Nominal) 75 mA @ 12.0 V

6.2.2 Ratings (Absolute Maximum Operating Ratings)


The manufacturer does not recommend the monitor tube be operated at maximum conditions. Unless otherwise
specified, voltage values are measured with respect to the cathode.

View Screen Votage 15.0 KV Min 20.0 KV Max


Grid #4 (Focus Voltage) -500 V Min 1100 V Max
Grid #2
For fixed grid #2 operation 300 V Min 1000 V Max
For fixed grid #1 operation 20 V Max 1200 V Max
Grid #1 Voltages
Instantaneous (non-repetitive)
Positive Peak 0 V Max
Negative Grid #1 Voltage -210 V Max
Maximum Drive Voltage (Note #5) 2A/cm2

6.2.3 Heater Voltages


Negative Heater to Cathode Voltgae During:
Warm up period not to exceed 15 seconds -450 V Max

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After equipment warm up -200 V Max


Positive Heater to Cathode Voltage 200 V Max
Operating Heater Voltage (DC or RMS) (Note #6) 12.0 V + 5
Max. circuit resistance not to exceed 1.5 Meg Ohms

6.2.4 Typical Operating Conditions


Unless otherwise specified, voltage are measured with respect to the cathode with cathode at ground.
View Screen Voltage 17.0 KV
Operation at Constant Cutoff
Conditions for Constant Cut-off
Grid #1 cutoff voltage (Note #7) -100 V
Grid #2 Voltage Range 560 V Min
1140 V Max
Drive Voltage (Note #5) 35 V
Cathode Current 100 ua (Nom)
Focus Range
Best Overall Focus Voltage 0 V to 400 V
Center Focus Voltage -100 V to 300 V
Dynamic Focus Voltage (Note #8) 350 V (Nom)
Center Line Width (Note #9) .0086 in (Nom)
.2184 mm (Nom)
Operations at constant Grid #2 Voltage (Note #10)
Grid #2 Voltage 800 V
Grid #1 cut-off voltage range (Note #7) -72 V to -138 V
Cathode cut-off voltage range 66 V to 127 V
Heater Bias (Note #6)
With respect to cathode, not to exceed 0 V to -50 V
Bias at nominal value 12.0 V

NOTES:
1. External conductive coating and mounting hardware, if used, must be grounded.
2. Determined by plans where EIA G-126 contour reference guage will stop.
3. Measured with implosion hardware, if any, connected to external coating.
4. This specification applies to a bare faced tube.
5. Drive Voltage = | Grid #1 voltage for visual extinction of focused undeflected spot | minus | Grid
#1 bias voltages |. For optimum life considerations, reduced drive voltage must be used for high
cathode duty cycle applications.
6. For optimum life considerations, it is recommended that the heater be operated as specified and
not allowed to float and biased as specified in Heater Bias.
7. Grid #1 voltage for visual extinction of focused, undeflected spot.
8. Dynamic focus = corner focus voltage minus center voltage.
9. Line width is the 63% amplitude point of line profile (with raster retrace blanking applied).
10. Under these conditions, sizeable variations in spot size and light output can be expected due to
cut-off
variations.

6.3 Monitor Description VM 3819

6.4 Video standard


BSA-500: 625 lines, 50 Hz vertical frequency
NWA-500: 625 lines, 50 / 100 Hz vertical frequency
or
BSA-500: 525 lines, 60 Hz vertical frequency
NWA-500: 525 lines, 60 / 120 Hz vertical frequency

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Video input: Composite video signal 1 Vp-p / 75 Ohm


Video output: Composite video signal 1 Vp-p / 75 Ohm
Output level of sync signals: 3 Vp-p on RI 150 ohms (negative signals)
Frame store resolution: 512 * 512 pixels
256 gray levels (8-bits)
1 additional bit for texts and graphics
16-bit frame store for image integrations
Sampling rate: 15 Mhz
Power supply: + 5 V 10.5 A
+ 12 V 0.3 A
- 12 V 0.17 A
Operating temperature: 10 ° - 35 °Celsius
Dimensions: 132.5 x 239 x 261.5 mm (w x d x h)
Storage temperature: - 40 °C to + 85 °Celsius
Humidity: 30 % - 80 % (not condensed)

6.5 X-Ray Emittance


X-Radiation Reference Point
The maximum anode voltage at which the X-Radiation emitted from this tube will not exceed
0.5mR/hour at 250 uA anode current is 26.0 KV.

X-Radiation Characteristiccs
The X-Radiation emitted from this display tube, as measured in accordance with the EIA
Publication No. RS-501 (current revision) will not exceed 0.5mR/hour throughout the useful life
of the tube when operated within regulation limits of a hypothetical power supply with a 5M ohm
internal impedance, as shown in Figure #2. The tube should not be operated beyond its Design
Maximum Rated Anode Volt age, but its X-Radiation will not exceed 0.5mR/hour for anode
voltage and current considerations given by the Iso Exposure Rate Limit Characteristics as shown
in Figure #2. Operation above these values shown by the curve may result in failure of the
display unit to comply with the Federal Performance Standard for Television Receivers (21 CFR
Subchapter J.). Maximum X-Radiation as a function of anode voltage at 250uA anode current is
shown by the curve of waveform Figure #1. X-Radiation at constant voltage varies linearly with
anode current.

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6.6 Hardcopy Camera

The 7700 System Hardcopy Camera is enclosed in the front of the system workstation, with
controls accessed by opening the small door in the right side of the workstation.

The camera is normally set to default settings at the factory, but these setting may require changes
due to the various film speeds and processing chemicals in use at each installation.

The digital Time Control switch on the inside wall of the compartment sets the exposure time. The
default setting is 5. Push the button at the top of the number window to increment the time setting.
Press the button at the bottom of the window to decrement the time setting.

The numbered knob in the center controls the contrast setting. A setting of 7.1 is a good starting
point.

The knob and lever at the left side of the compartment is the Brightness control. Move the lever to
adjust the number to the left of the decimal point (i.e., 5). Move the knob to adjust the number to
the right of the decimal point (i.e.,1). The default setting is 5.1. (Refer to the following
illustration.)

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6.7 7700 System PCB Details

6.7.1 B100 PCB / B 300 PCB


The inclusion of the 3-digits in the mA Display required changes to the Display Control section of
the earlier revision of the B100 PCB. For Compact systems, the mA readout is fixed at 20mA.

An additional PAL (IC n20) has been added to show 8.0 mA on the Display when Snapshot is
selected, 20 mA (200-240VAC), or 15 mA (100-120VAC) for Film Mode. 13mA is displayed for
100VAC.

To select between Europe or U.S., a jumper has been added. This jumper provides a high (U.S.)
or a low (Europe) signal to pin 14 of IC 20.

The Film Mode information is applied to IC 20 through Opto-coupler IC 24A, and Pin 2 is now
connected to IC 13, pin 15.

6.7.2 B101 / B401 PCB, Jumper BR-1


BR-1 Closed: Test Mode Only.
BR-1 Open: Normal Operation. BR-1 is always open in the field.

6.7.3 B116 Details


The B116 PCB is the power supply for the B104 PCB in the Monitor Cart. Two connectors (ST3
and ST4) hav been added. ST3 applies +5VDC and +16VDC to the B361 Rotation Controller
PCB. ST4 applies +5VDC and +8.5VDC to the B206 Isolation PCB.

6.7.4 B206 Details


The B206 now carries 2 different video channels. It is possible to connect two different video
inputs to ST13 and ST14 or only one video input to either ST13 or ST14 and split it into two
separate video channels.

There are two B206 PC boards in the SERIES 7700 system. One is in the C-Arm and the other is
in the Workstation.

The C-Arm PC board, B206-8 is fully assembled and is P/N 00-451074-03.

The B206-1 PC board, is no longer used. The B206-8 is used in place of this PCB in the
Workstation (see ECO 9E010).

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6.8 7700 Compact Image Processor IPS-200

6.8.1 Setup (Open with keys “Shift + Home”)

Monitor screen Defaults

Quit Setup

Change Text
Quit Menu
Change Headline e.g., Hospital Name
Change Recorded Clock
Change System Logo 7700 C
Change Firm Logo OEC

Change language Deutsch (avail. English / French)

Date format DD-MM-YY (avail. MM-DD-YY)

Set Time/Date Time/Date Actual

Autowindow Live/Store Live

Autom. save On/Off Off

Service Menu

6.8.2 Service Menu (Need Password to open, call Tech Support if you don’t know it)

Monitor screen Defaults

Quit Menu

Documentation values
Quit Menu
Documentation time 400-9980 2000 ms
Gamma correction On/Off Off

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Frame offset -9…+9 0

Image Processing values


Quit Menu
Live-Delay 000 ms
Storing moment Whole image/ Line Whole image
Change code source internal/external External
Adjust filter factor Not Used
Adjust Int Number Not Used

Video Mode 50/60 Hz 50 Hz CCIR

Screensaver Time (0....99) min. 60 Min.

Operating hours (shown in lower right corner) Actual

Overlay level Level (100…255) 150

DAP - Menu
Quit Menu
Mean value Mean value (0.1…..9999) 100
Tolerance Tolerance (0.1…..9999) 10
Correction value Correction (0.1….9.99) 1.0
Read DAP - Value DAP: XX Mil.

Service Menu

The service menu enables the engineer on site to setup the system for the local requests:

IPS-200 SERVICE MENU

QUIT MENU
DOCUMENTATION VALUES
FRAME OFFSET
IMAGE PROCESSING VALUES
VIDEO MODE

SCREENSAVER
OPERATING HOURS
OVERLAY LEVEL
DAP MENU

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6.8.3 Documentation Values


In this menu the gamma correction can be turned on or off for the documentation function. The
time for the function can be entered in menu item 2.

DOCUMENTATION VALUES

QUIT MENU
DOCUMENTATION TIME
GAMMA CORRECTION

The gamma correction affects only the outputs V1/50Hz and V3/100Hz on NWA-500 in 100 Hz
systems or the output on BSA-500 in 50 Hz-Versions.

6.8.4 Frame offset


The menu item Frame offset allows selecting the frame section, which has been digitized by the
Image Processor.

The offset is maximum 72 pixel to the left or right. The input of the offset is in units of 8 pixel
steps (Input range –9 to +9). Positive values shift the image to the right, negative to the left.

There is no offset entered in the factory setup (Value= 0).

6.8.5 Image Processing Values

IMAGE PROCESSING VALUES

QUIT MENU
LIVE DELAY TIME
STORING MOMENT
CHANGE CODE SOURCE
ADJUST FILTER FACTOR
ADJUST INT NUMBER

6.8.6 Live-
Delay Time
For the LIVE phase of the image acquisition a delay time from the beginning of the
acquisition
signal to the beginning of the image acquisition can be selected.

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6.8.7 Storing Moment


In this menu item the storing moment can be set, whether it should save after a whole image
or
directly after one line. The moment will be changed after each recall and is shown in the
selection
line.

6.8.8 Noise Reduction


The Image Processor has two methods for noise reduction that can be combined together:

a. continuos filtration (AVR) during acquisition and


b. real time integration (INT) through a selectable number of images at the end of the
acquisition.

The grade of real time filtration and the numbers of integration can be selected by the user
through the keyboard in the menu or through 4 inputs at the parallel interface. The source is
set (internal/external) through menu item 4.

With an internal source, the number of images for real time integration can be set from 0 (no
in power of 2 increments.

With continuos filtration the average between the last and the actual images will be calculated.

Therefor three filter levels are available, which can be selected with an internal source under
the menu item Adjust Filter Factor:

Filter level 0 no filtration


Filter level 1 ratio 50% to 50%
Filter level 2 ratio 60% to 40%
Filter level 3 ratio 75% to 25%
There are 15 possible combinations at an external source because of the 4 inputs on the parallel
interface.

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The abbreviations used in this table have the following meaning:

LIVE -Continuos display of the video signal; no filtration

STO -Direct storage of the video signal; no integration

INT(n) -Integration with 2, 4, 8 or 16 images

AVR(m) -Recursive filtration in two levels


m=0 -> Filter level 1
m=1 -> Filter level 2

6.8.9 6.6.9 Video Norm


With this menu item the IPS-300 can be switched between a frame rate of 50 Hz or 60 Hz
(CCIR/EIA standard).

The manufacturing default is set for 50 Hz frame rate.

6.8.10 Screensaver
Under this menu item a time between 0 and 99 minutes needs to be entered. If there is no action
in this time frame in the image processor, the output level of the image processor will be reduced
to a quarter. As soon as the image processor receives a key code or a command, the original state
will be restored.

6.8.11 Operating Hours


If this menu item is selected, the elapsed operating hours of the system appear in the status line.

6.8.12 Overlay Level


The overlay level can be programmed in a range from 100 to 255. The value of 255 equals a level
of 700mV (Maximum level).

6.8.13 DAP Menu


15 to 20 seconds after turning on the system a test value from the ion chamber will be requested
and shown in the test pattern.

DAP MENU

QUIT MENU
MEAN VALUES
TOLERANCE
CORRECTION VALUE
READ DAP VALUE

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For checking the test value, a mean value and a + tolerance range are necessary. If the test value
is inside the set range, “DAP OK” appears on the monitor. If it is outside the tolerance range,
“DAP NOT OK” appears. The image processor still works as usual.

To correct the shown DAP value during fluoro, a correction value is necessary. It is just a simple
multiplication.

For test purposes, the DAP value without correction can be recalled with the last menu item.

6.8.14 Self-test Software

Self-test without permanent test adapter

After each cold or warm boot of the system, the software performs a self-test where all important
hardware parts are being tested.

***** Important! *****


If the test software detects a failure on the CPU, the NWA PCBs or the BSA PCBs and
shows it with blinking LEDs the test cycle is interrupted and the system can not boot-
up. This state can be changed only with a RESET or turning-off the system. It has to be
considered that the self-test will be performed after each RESET or turn-on. If the same
or a different failure occurs again the program will be interrupted again with the output
of the failure indication.

However, if there is a failure on additional cards (Error message in plain text on monitor of the A-
channel), the system is usable without limitations for functions that don’t require the additional
card.

The first part of the test checks components on the CPU-200 card.

Therefor a checksum about the contents of the EPROM will be calculated. In the EPROM is a
comparison number that basically lets the checksum be equal to zero. If the calculated checksum
does not equal zero, a failure will be indicated (LED L3 blinks 3 times).

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If the EPROMs are without any failure, the RAM memory of the CPU will be tested next.
Thereby a 32 Bit test pattern will be written to the memory. The start value of the pattern, which
will be inverted after each write cycle, is $A5A5A5A5. Because of a time issue a test with
random numbers has been waived. If there is a failure at the following comparison, it will be
indicated by LED L3 blinking twice.

Error messages and cause during the CPU-100 hardware test:

LED L3 blinks: Failure on CPU-200


Blinks 1 x EPROM Checksum wrong
Blinks 2 x Failure during RAM-Test

If the CPU test had no errors, the cards of the BSA-500 series will be tested next.

If one of the cards is not accessible under its base address it will be shown with a 1x (BSA-500A
card not accessible) or 2x blinking (C card not accessible) of LED L2.

Otherwise the test will be continued with checking the existing ports on the BSA-500A card. In
case of an error, LED L2 blinks 5x.

Following, single RAM memories on the BSA-500A and the BSA-500C cards will be tested.
First the image memory pair 0 on the C card will be tested. Then the single LUT’s on the A and C
card will be tested (see table below).

The test will be continued with checking the overlay and system parameter memories as well as
the CRT controller on the BSA-500A card. For the CRT controller it will be tested if the image
sync sig nal is created.

The appropriate number of blinking cycles of LED L2 will indicate eventual errors.

Error messages and causes at the BSA-500 hardware self-test are shown on the following table:

If the test of the BSA hardware is without errors, the self-test for additional cards in the system
will be performed next.

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***** Attention! *****


It can not be divided if one of the additional cards can not be accessed under its base
address (e.g., because of a appropriate hardware failure) or if the card is not in the
system at all! However, the system configuration will be determined this way, so that,
e.g., a system with a bad B channel boots without an error message, but the B channel
will not be detected and therefore, be not used. Should the monitor connected to the B
channel still remain dark after a good connection, an appropriate failure has to be
considered.

Error messages during the hardware self-test:

Text Message Failure Description


Lost Data BRAM error on CPU-100

6.8.15 6.6.15 Service Information


Each time the IPS-200 starts or restarts, it performs a self-test that takes approximately 7 seconds.
If an error occurs during this test, it appears via the LEDs on the CPU-200 card or on the monitor.
Error: After starting, no test image appears, and the SV LED on the CPU-200 does not light.
Cause: Defect in the CPU-200.
Error: No test image appears after starting, and the L3 LED on the CPU-200 flashes.
Cause: Defect in the CPU-200. The number of flashes of the L3 LED indicates the error.

6.9 7700 Series Image Processor IPS-300

6.9.1 Setup (Shift + Home)


Monitor Screen Defaults
Quit Setup
Change Text
Quit Menu
Change Headline e.g., Hospital Name
Change Recorded Clock
Change System Logo ES 1K (with 1000 Image Storage)
ES 8K (with 8000 Image Storage)
ESV (Vascular (SUB))
ESVC (Vascular and Cine-Loop)
Add. 36K (with 36000 Image Storage)
Change Firm Logo OEC
Change Language (Deutsch/English/Engl.-Fren) Deutsch
Date format (DD-MM-YY/MM-DD-YY) DD-MM-YY
Set Time/Date Actual
Subtraction values
Quit Menu
Sub values
Quit Menu
Image Number (1, 2 - 256) 8

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Level (0-255) 128


Width (1-255) 64
Peak values
Quit Menu
Image Number (1 - 256 8
Delay Time 0-34460ms 0 ms
Relative value (0-255) 128
Contrast Gain (0.01-9.99) 1.50
Road values
Quit Menu
ROAD I –Mask 1-256 8
ROAD I –Relative value 0-255 128
ROAD I –Contrast Gain 0.01-9.99 1.50
ROAD II –Level 0-255 128
ROAD II –Contrast 1-255 80
Autowindow Live/Store Live
Auto Edge Enhance On/Off Off
HD-Statistic only Info
Physician Mode Single
Single/Multi
Service Menu
Edit Physician Directory
Quit Menu
Enter new physician data
Erase physician directory entry
Change physician data

6.9.2 Service Menu


(Need Password to open, call Tech Support if you don’t know it)

Quit Menu

Documentation values

Quit Menu
Documentation time delay (400-9980) 4000 ms
Gamma correction On/Off Off

Frame Offset -9…+9 0

Live from keyboard Yes/No No

Image Processing Values

Quit Menu
Live-Delay 0-9980 0 ms
Storing moment Whole image/Line Whole image
Change code source internal/external External
Adjust Filter Factor External
Adjust Int Number External

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Video Mode 50 Hz CCIR/60 Hz EIA 50 Hz CCIR

Format Hard disk Yes/No No

Clear all images Yes/No No

Screensaver Time (0-99) Min. 60 Min.

Operating hours (shown in lower right corner) Actual

Overlay Level (100…255) 150

Show physician Directory Yes/No Yes

DAP Menu

Quit Menu
Mean value (0.1….9999): 100.0
Tolerance (0.1….9999): 10.0
Correction (0.01….9.99) 1.0
Read DAP Value DAP: XX

Note:
Fix Values for
- B112 index –05 and higher
- B345

Mean value (0.1….9999): 1


Tolerance (0.1….9999): 0
Correction (0.01….9.99) 1.0

The service menu enables the engineer on site to setup the system for the local requests.

SERVICE MENU

QUIT MENU
DOCUMENTATION VALUES
FRAME OFFSET
LIVE FROM KEYBOARD
IMAGE PROCESSING VALUES
FORMAT HARD DISK
SCREENSAVER
OPERATING HOURS
OVERLAY LEVEL
SHOW PHYSICIAN LIST
DAP MENU

Note:
Fix Vakues for

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- B112 index –05 and higher


- B345

Mean value (0.1….9999): 1


Tolerance (0.1….9999): 0
Correction (0.01….9.99) 1.0

6.9.3 Documentation Values


In this menu, the gamma correction can be turned on or off for the documentation function. The
time for the function can be entered in menu item 2.

DOCUMENTATION VALUES

QUIT MENU
DOCUMENTATION TIME
GAMMA CORRECTION

The gamma correction affects only the outputs V1/50Hz and V3/100Hz on NWA-500 in 100 Hz
systems or the output on BSA-500 in 50 Hz-Versions.

6.9.4 Frame Offset


The menu item Frame offset allows selecting the frame section, which has been digitized by the
Image Processor.

The offset is maximum 72 pixel to the left or right. The input of the offset is in units of 8 pixel
steps (Input range –9 to +9). Positive values shift the image to the right, negative to the left.
There is no offset entered in the factory setup (Value=0).

6.9.5 Live from Keyboard


With this menu item the image acquisition can be locked or unlocked with the serial codes
<LIVE> and <STO>.

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6.9.6 Image Processing Values

IMAGE PROCESSING VALUES

QUIT MENU
LIVE-DELAY TIME
STORING MOMENT
CHANGE CODE SOURCE
ADJUST FILTER FACTOR
ADJUSTMENT NUMBER

6.9.7 Live-Delay Time


For the LIVE phase of the image acquisition a delay time from the beginning of the acquisition
signal to the beginning of the image acquisition can be selected.

6.9.8 Storing Moment


In this menu item the storing moment can be set, whether it should save after a whole image or
directly after one line. The moment will be changed after each recall and is shown in the selection
line.

6.9.9 Noise Reduction


The Image Processor has two methods for noise reduction that can be combined together:

continuos filtration (AVR) during acquisition and


real time integration (INT) through a selectable number of images at the end of the acquisition.
The grade of real time filtration and the numbers of integration can be selected by the user
through the keyboard in the menu or through 4 inputs at the parallel interface. The source is set
(internal/external) through menu item 4.

With an internal source, the number of images for real time integration can be set from 0 (no
integration) to 256 in power of 2 increments.

With continuos filtration the average between the last and the actual images will be calculated.
Therefor three filter levels are available, which can be selected with an internal source under the
menu item Adjust Filter Factor:

Filter level 0 no filtration


Filter level 1 ratio 50% to 50%
Filter level 2 ratio 60% to 40%
Filter level 3 ratio 75% to 25%

There are 15 possible combinations at an external source because of the 4 inputs on the parallel
interface.

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The abbreviations used in this table have the following meaning:

LIVE -Continuos display of the video signal; no filtration

STO -Direct storage of the video signal; no integration

INT(n) -Integration with 2, 4, 8 or 16 images

AVR(m) -Recursive filtration in two levels


m= 0-> Filter level 1
m= 1-> Filter level 2

6.9.10 Video Norm


With this menu item the IPS-300 can be switched between a frame rate of 50 Hz or 60 Hz
(CCIR/EIA standard).

The manufacturing default is set for 50 Hz frame rate .

6.9.11 Format Hard Disk


After opening this menu item a physical format of all connected hard disks will be performed,
which deletes all images. Before the format process starts, the system asks for confirmation.

With heavy vibrations during use of the system, defects on the on the disk surface can occur,
which result in reading errors. When formatting the defective areas will be marked and excluded,
which still guarantees the function of the hard disk, but with less capacity.

The formatting process can take several minutes depending on the number of connected hard
disks.

6.9.12 Clear all images


With this menu item all images will be deleted. Before deleting confirmation is necessary.

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****Attention: ****
Deleted images can not be recovered!

This menu item also deletes protected images.

6.9.13 Screensaver
Under this menu item a time between 0 and 99 minutes needs to be entered. If there is no action
in this time frame in the image processor, the output level of the image processor will be reduced
to a quarter. As soon as the image processor receives a key code or a command, the original state
will be restored.

6.9.14 Operating Hours


If this menu item is selected, the elapsed operating hours of the system appear in the status line.

6.9.15 Overlay Level


The overlay level can be programmed in a range from 100 to 255. The value of 255 equals a level
of 700mV (Maximum level).

6.9.16 Show Physician List


Under this menu item, it can be chosen between showing a physician list and manual input for the
physician.

At the Physician list, the first input is marked as <New Physician>. If this input is selected, the
input mask for the new physician appears. After a confirmation prompt, the entered physician will
be added to the list and automatically selected as the actual physician.

In the input mask for <New patient> the fourth input line for the actual physician appears at
manual input. At “Load patient data” and “Change patient data” the input line for the actual
physician appears after selecting the patient.

6.9.17 DAP Menu


15 to 20 seconds after turning on the system a test value from the ion chamber will be requested
and shown in the test pattern.

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1.1 DAP MENU

QUIT MENU
MEAN VALUES
TOLERANCE
CORRECTION VALUE
READ DAP VALUE

For checking the test value a mean value and a + tolerance range are necessary. If the test value
is inside the set range “DAP OK” appears on the monitor. If it is outside the tolerance range
“DAP NOT OK” appears. The image processor still works as usual.

To correct the shown DAP value during fluoro, a correction value is necessary. It is just a simple
multiplication.

For test purposes, the DAP value without correction can be recalled with the last menu item.

6.9.18 Self-test Software

6.9.18.1 Self-test without Permanent Test Adapter

After each cold or warm boot of the system, the software performs a self-test where all important
hardware parts are being tested.

***** Important! *****


If the test software detects a failure on the CPU, the NWA PCBs or the BSA PCBs, and
shows it with blinking LEDs, the test cycle is interrupted and the system can not boot-
up. This state can be changed only with a RESET or by turning-off the system. It has to
be considered that the self-test will be performed after each RESET or turn-on. If the
same or a different failure occurs again the program will be interrupted again with the
output of the failure indication.

However, if there is a failure on additional cards (Error message in plain text on monitor of the A-
channel), the system is usable without limitations for functions that don’t require the additional
card.

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The first part of the test checks components on the CPU-200 card.

Therefore, a checksum about the contents of the EPROM will be calculated. In the EPROM is a
comparison number that basically lets the checksum be equal to zero. If the calculated checksum
does not equal zero, a failure will be indicated (LED L3 blinks 3 times).

If the EPROMs are without any failure, the RAM memory of the CPU will be tested next.
Thereby a 32 Bit test pattern will be written to the memory. The start value of the pattern, which
will be inverted after each write cycle, is $A5A5A5A5. Because of a time issue a test with
random numbers has been waived. If there is a failure at the following comparison, it will be
indicated by LED L3 blinking twice.

Error messages and cause during the CPU-200 hardware test:

LED L3 blinks: Failure on CPU-200


Blinks 1 x EPROM Checksum wrong
Blinks 2 x Failure during RAM-Test

If the CPU test had no errors, the cards of the BSA-500 series will be tested next.

If one of the cards is not accessible under its base address, it will be shown with a 1x (BSA-500A
card not accessible) or 2x blinking (C card not accessible) of LED L2.

Otherwise, the test will be continued with checking the existing ports on the BSA-500A card. In
case of an error, LED L2 blinks 5x.

Following, single RAM memories on the BSA-500A and the BSA-500C cards will be tested.
First, the image memory pair 0 on the C card will be tested. Then the single LUT’s on the A and
C card will be tested (see table below).

The test will be continued with checking the overlay and system parameter memories as well as
the CRT controller on the BSA-500A card. For the CRT controller it will be tested if the image
sync sig nal is created.

The appropriate number of blinking cycles of LED L2 indicates eventual errors.

The table below shows error messages and causes for the BSA-500 Hardware Self Test:

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6.10 Hardware
The housing of the IPS-200 contains the VMEbus boards, the backplanes and the interfaces. The
following sections describe these components.

RES

SV

CPU-

NWA-

BSA- C
V

BSA-
V S
Y
N
OFS
V V
I
N
AMP

V O
U
T
OP

CPU- NWA BSA- BSA-


A C

Fig. 6 - IPS-200 System - Front View

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VMEbus-

BUS- CPU-IO

Fig. 7 - IPS-200 Backplanes

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6.10.1 CPU-IO Alteration Plan

+ V + V

cable set
BSYN
"BSYN"
(of bus ) GND

cable set
front plate
S

S
-

LED

Figure 8 - CPU Alteration Plan - Viewed from the back

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6.10.2 CPU-100 Board

The CPU-100 board is the central processing unit of the IPS-200 system.

The front panel is equipped with the reset button and 3 LED’s (SV, L3, L2).

The reset button is used to restart the software.

LED “SV” indicates that the processor is in operation.

LED “L2” indicates whether the frame store is synchronized with the video signal on the input of
the frame store. If this is not the case, the LED is turned off during the synchronization. During
this time it is not possible to record images.

With each power-up or system reset, a self test is completed automatically. If an error is detected,

LED’s “L2” and “L3” indicate the cause of the errors.

CPU-
RES

CPU-
SV
L
L

sync LED

supervisor LED

reset button

Figure 9 – CPU – 100 Front Panel

LED Status
Condition LED SV LED L3 LED L2
Standby ON OFF ON
Fluoro Exposure ON OFF ON
Loss of Camera Sync
During Fluoro Exposure ON OFF ON
No Camera Sync
During Boot-up ON OFF OFF

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6.10.3 BSA-500 Board


The image recording and processing unit of the IPS-200 consists of two VMEbus cards, BSA-500
and BSA-500C.

The BSA-500 PCB contains the digitizer, the overlay and the control logic, whereas the BSA-
500C PCB contains the frame store.

BSA-

OFS

AMP

U
O

T
N
S
Y

V
N

OP

BSA-
sync output output amplitude

input offset video output


channel A
video output input amplitude
channel A

H-sync V-sync

sync GND

F
Figure 11 - BSA-500 Sync Jack

The BSA-500 PCB is equipped with one BNC connector, respectively, for the video input (VIN)
and video output (OUT).

The video input can be adjusted by means of two controls OFS (offset) and AMP (amplitude). By
means of control AMP, it is possible to change the input sensitivity of the video input to any point
between 0.5 Vp-p and 1.5 Vp-p. The offset can be adjusted by means of control OFS.

The amplitude can be adjusted by means of control OP. The output level can be set between 0 to
1.5 Vp-p (RI = 75 Ohms).

The sync. connector SYN is available with H and V sync signals and the sync mix for the
synchroniza tion of a video camera.

6.10.4 NWA-500 Board (Optional)

With the NWA-500 PCB, video images can be output with an image repeat rate of 100/120 Hz.
Images created by the BSA-500 are used for the display.

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The NWA-500 has 4 video outputs (V1 to V4), of which three outputs (V4 - V2) provide a
100/120 Hz image signal. The fourth output (V1) additionally provides a 50/60 Hz image.

NWA-

V
V

A
NWA
video output videooutput

videooutput videooutput

Figure 12 - NWA-500 Front plate

The sync output of the board provides the horizontal (H) and vertical (V) sync signal only for the
100/120Hz field frequency.

The V2 and V3 connections can be switched between 50/60Hz and 100/120Hz by means of
jumper J5.

6.10.5 IPS-300
The housing of the IPS-300 contains the VMEbus boards, the backplanes and interfaces. The
following describes these components.

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6.10.6 CPU-200
The CPU-200 board is the central processing unit of the IPS-300 system.

The front panel is equipped with the reset buton and 4 LEDs (MR, L1,
L2, L3).

The rest button is used to restart the software.

LED “SV” indicates that the processor is in operation.

LED “L2” indicates whether the frame store is synchronized with the
video signal on the input of the frame store. If this is not the case, the
LED is turned off during the synchronization. During this time, images
cannot be recorded.

With each power-up or system reset, a self test is automatically


completed. If an error is detected, LEDs “L2” and “L3” indicate the
cause of the error.

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6.10.7 Jumper Settings

* NOTE : The CPU – 100 Card is used on the 7700 Compact System.

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6.10.8 Contrast Display

The V1 to V4 connectors are configured with the following output functions:

V1/50Hz = Contrast change


V2/50Hz = Contrast change
V2/100Hz = No contrast change
V3/50 Hz = No contrast change
V3/100Hz = Contrast change
V4/100Hz = Contrast change

V
R

Image data Hz
G

Output
Overlay data B

J
V
J
B
V
Frame store
Hz
and G

Hz- Output
converter R
V

The 8-bit image data and 1-bit overlay information supplied by the BSA-500 PCB are supplied
with the 50Hz output unit and the frame store/100Hz-converter.

The 50Hz output unit contains an integrated module which has three look-up-tables, three digital
analog converters and different registers at its disposal. At the output of this module, the standard
video signal is available.

The frame store and 100Hz converter produce image data with the double data rate and supply it
with the 100Hz output unit. The 100Hz output unit also uses the already mentioned integrated
module.

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Output module
LOOK -UP-TABLE

IMAGE RAM
IImage data MASK DAC R
REG

RAM DAC G

RAM DAC B
Overlay

VMEbus

6.10.9 The Parallel Interface


Pin Direction Function
1 OUT Verical Sync Signal
2 IN “Lock” Function
3 IN Filter Code Bit 1
4 IN Filter Code Bit 3
5 OUT Recording Output
6 OUT Printer Controlling
7 OUT MAUTO Remote Indicator
8 IN Mode
9 IN M<
10 IN M+
11 IN Print
12 OUT Change of Page Indication
14 IN Video Recorder Display
15 IN Filter Code Bit 0
16 IN Filter Code Bit 2
17 +5V (max. 200mA)
19 OUT Autowindow Remote Indication
20 IN Recording Input
21 IN Autowindow
22 IN M>
23 IN Change of Page
25 GND

All inputs and outputs are in accordance with the TTL-LS standard TTL-LS-Norm (Low Level <
0.8V, High Level > 2 V).

Each output of the parallel interface can be loaded with a maximum of 20 mA, the supply voltage
with a maximum of 200 mA.

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If the video source is controlled via the parallel interface, the potential should be separated
according to the following examples:

+ V (Pin )

K?
Pin
?
for example:
SFH input active:
(Siemens ) U = ...

Pin

Figure 21 - Recording input

+ V (Pin )

K?
?
Pin
for example:
SFH if output activated:
(Siemens) U = ... V
Pin

Figure 22 - Recording output or other outputs

Outputs of the parallel interface not described must not be


used.

6.10.10 Vertical Sync Signal

ms
ms

Figure 23 - Vertical sync signal

The Vertical sync signal creates an active low signal of 1ms during each vertical blanking interval
(every 20 msec).

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7. Index

2
21CFR 1020.30-32 .................................................................................................................................................................. 15

A
Annotation Keyboard Control............................................................................................................................................... 42
IPS-200
Compact ........................................................................................................................................................................... 42
IPS-300
Series ................................................................................................................................................................................ 42
Applications.............................................................................................................................................................................. 17
Chest and Thorox................................................................................................................................................................ 17
Dense Anatomy ................................................................................................................................................................... 17
Hand Surgery ....................................................................................................................................................................... 17
Reduced Dose...................................................................................................................................................................... 17
Automatic Storage................................................................................................................................................................... 34
Auto-Window........................................................................................................................................................................... 33

B
B100 PCB ...............................................................................................................................................................................116
B101 PCB ...............................................................................................................................................................................116
Jumper BR-1 ......................................................................................................................................................................116
B116 Details ...........................................................................................................................................................................116
B206
C-Arm PC board................................................................................................................................................................116
ST13 or ST14.....................................................................................................................................................................116
B206 Details ...........................................................................................................................................................................116
BNC connector.......................................................................................................................................................................138
board ........................................................................................................................................................................................137
BSA-500..................................................................................................................................................................................138
AMP ....................................................................................................................................................................................138
control .................................................................................................................................................................................138
input.....................................................................................................................................................................................138
offset....................................................................................................................................................................................138
OFS ......................................................................................................................................................................................138
OUT .....................................................................................................................................................................................138
SYN .....................................................................................................................................................................................138
synchronization..................................................................................................................................................................138
video output........................................................................................................................................................................138
video standard....................................................................................................................................................................109
VIN......................................................................................................................................................................................138
BSA-500C...............................................................................................................................................................................138

C
Cable Replacement Procedures
00-453169-01 Compact7700 Crossarm Cable .............................................................................................................103
00-453170-01 Series7700 Crossarm Cable ..................................................................................................................102
00-453171-01 7700 C-Arm Cable Replacement .........................................................................................................101
Calibration
>56 kV Hip Mode ............................................................................................................................................................... 88
Additional Tools .................................................................................................................................................................. 52
Alignment Of The Iris And Shutter Collimators ........................................................................................................... 54
Alignment of X-Ray Source.............................................................................................................................................. 53
B101 PCB ............................................................................................................................................................................. 56

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7700 Imaging System – INDEX

Beam Alignment ................................................................................................................................................................. 52


beam alignment tool ........................................................................................................................................................... 54
Camera Alignment.............................................................................................................................................................. 52
Focus Adjustment........................................................................................................................................................... 57
Check Camera Alignment
ABC-Gain ........................................................................................................................................................................ 57
AGC Offset...................................................................................................................................................................... 58
Amplitude Matching...................................................................................................................................................... 58
Auto Circle Adjustment................................................................................................................................................. 57
Camera Position (Mechanical) ..................................................................................................................................... 57
Dose Adjustment ............................................................................................................................................................ 58
Dose Pre-adjustment ...................................................................................................................................................... 57
Saturation Adjustment................................................................................................................................................... 57
Video Offset .................................................................................................................................................................... 58
Vignetting ........................................................................................................................................................................ 58
Collimator Field Size adjustment ..................................................................................................................................... 56
Collimator Iris Calibration................................................................................................................................................. 52
Filter PCB ............................................................................................................................................................................. 53
Find Center of I.I. Receptor Field .................................................................................................................................... 52
Keithley Triad System........................................................................................................................................................ 87
kV And mA .......................................................................................................................................................................... 52
kV Calibration ..................................................................................................................................................................... 86
mA Output
Entrance Exposure.......................................................................................................................................................... 91
PCB B64............................................................................................................................................................................... 87
Preheat
Fluoro ............................................................................................................................................................................... 89
Overshoot......................................................................................................................................................................... 90
Verify Beam Alignment..................................................................................................................................................... 56
Victoreen 4000 Plus............................................................................................................................................................ 87
C-Arm
Down
Compact/Series ............................................................................................................................................................... 20
No Movement ...................................................................................................................................................................... 20
K2 relay .......................................................................................................................................................................... 20
K3 down relay .............................................................................................................................................................. 20
C-Arm Lift Operation
+CUP signal......................................................................................................................................................................... 20
+INCUP signal .................................................................................................................................................................... 20
Compact/Series .................................................................................................................................................................... 20
-CUP signal.......................................................................................................................................................................... 20
-KCUP signal....................................................................................................................................................................... 20
PCB B100 ............................................................................................................................................................................. 20
switch S26/S29 .................................................................................................................................................................... 20
-TCUP ................................................................................................................................................................................... 20
CCD Camera DIP Switches
Major Operating Controls and Their Functions............................................................................................................. 61
central processing unit ..........................................................................................................................................................137
Certified Components............................................................................................................................................................. 16
Form 2579............................................................................................................................................................................ 16
Clinical Versatility
CCU’ s and ICU’ s.............................................................................................................................................................. 17
ER’ s and Cast Rooms ........................................................................................................................................................ 17
G.I. Labs ............................................................................................................................................................................... 17
Outpatient Surgery Centers ............................................................................................................................................... 17
Coillimator Control
Manual
switch S15........................................................................................................................................................................ 21
Collimator Control .................................................................................................................................................................. 21
Film
24cm (9.4")...................................................................................................................................................................... 23

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-BL24 signal.................................................................................................................................................................... 23
-MIBA signal................................................................................................................................................................... 23
-MIBZ pulsed closed signal.......................................................................................................................................... 23
PCB B101 ........................................................................................................................................................................ 22
switch S3 .......................................................................................................................................................................... 23
switch S4 .......................................................................................................................................................................... 22
Hand
+HANDMO (Series) signal.......................................................................................................................................... 22
direction............................................................................................................................................................................ 22
-KHAND signal.............................................................................................................................................................. 22
-MIBA pulsed open signal............................................................................................................................................ 22
PCB B45 drive circuit .................................................................................................................................................... 22
POTIM Iris Position signal........................................................................................................................................... 22
Mag
+MAG signal................................................................................................................................................................... 22
Compact/Series ............................................................................................................................................................... 22
-DA* signal ..................................................................................................................................................................... 22
-KMAG signal................................................................................................................................................................. 22
-MIBA signal................................................................................................................................................................... 22
-MIBZ pulse closed signal............................................................................................................................................ 22
PCB B101 ........................................................................................................................................................................ 22
POTIM ............................................................................................................................................................................. 22
switch S19........................................................................................................................................................................ 22
Manual .................................................................................................................................................................................. 21
+RBLMIN signal............................................................................................................................................................ 21
+RBLPLU signal............................................................................................................................................................ 21
Compact/Series ............................................................................................................................................................... 21
-IBAUF signal................................................................................................................................................................. 21
-IBZU signal.................................................................................................................................................................... 21
-MIBZ signal................................................................................................................................................................... 21
PCB B101 ........................................................................................................................................................................ 21
PCB B45 .......................................................................................................................................................................... 21
Normal .................................................................................................................................................................................. 21
Compact/Series ............................................................................................................................................................... 21
iris open relay K5 ........................................................................................................................................................... 21
-MIBA signal................................................................................................................................................................... 21
-MIBZ signal................................................................................................................................................................... 21
relay K6 ............................................................................................................................................................................ 21
Normal POTIM
iris position signal.......................................................................................................................................................... 21
Component Removal
Control Rack......................................................................................................................................................................106
IPS-200 ...............................................................................................................................................................................107
IPS-300 ...............................................................................................................................................................................107
Wheel Cover ......................................................................................................................................................................100
contrast....................................................................................................................................................................................144
control
BSA-500 .............................................................................................................................................................................138
Control Logic
film control........................................................................................................................................................................... 25
fluoro Mode
-FUSS signal ................................................................................................................................................................... 24
-HAND signal ................................................................................................................................................................. 24
-HANDSW signal........................................................................................................................................................... 24
PCB B106 ........................................................................................................................................................................ 24
conventions
caution................................................................................................................................................................................... 10
notes....................................................................................................................................................................................... 10
warning ................................................................................................................................................................................. 10
Conversions.............................................................................................................................................................................. 15
cm........................................................................................................................................................................................... 15
Degrees C ............................................................................................................................................................................. 15

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Degrees F.............................................................................................................................................................................. 15
gray........................................................................................................................................................................................ 15
inch ........................................................................................................................................................................................ 15
kilograms .............................................................................................................................................................................. 15
pound..................................................................................................................................................................................... 15
Rads....................................................................................................................................................................................... 15
Cover and Component Removal
C-Arm ................................................................................................................................................................................... 99
C-Arm and L-Arm/Monitor Cables ...............................................................................................................................100
Control Panel Assembly..................................................................................................................................................... 99
Lift Motor...........................................................................................................................................................................100
CPU-100..................................................................................................................................................................................137
In operation ........................................................................................................................................................................137
L2.........................................................................................................................................................................................137
LED .....................................................................................................................................................................................137
LED L2 ...............................................................................................................................................................................137
LED SV...............................................................................................................................................................................137
LED’s L2, and L3 .............................................................................................................................................................137
reset button.........................................................................................................................................................................137
synchronization..................................................................................................................................................................137
CPU-200.................................................................................................................................................................................... 31

D
dangerous voltages
image intensifier tube ......................................................................................................................................................... 11
line voltage ........................................................................................................................................................................... 11
monitor.................................................................................................................................................................................. 11
monoblock............................................................................................................................................................................ 11
Monitor....................................................................................................................................................................................108
Degrees C.................................................................................................................................................................................. 15
degrees F................................................................................................................................................................................... 15
Description, Monitor....................................................................................................................................................108, 109
digital analog converter........................................................................................................................................................144
Drive Control
Compact/Series .................................................................................................................................................................... 23
shutter
rotation motor.................................................................................................................................................................. 23

E
EIA Publication No. RS-501 ...............................................................................................................................................110
Monitor....................................................................................................................................................................................108
Emergency Off...................................................................................................................................................................19, 20
C-Arm no movement.......................................................................................................................................................... 20
Compact/Series ..............................................................................................................................................................19, 20
EMI-RFI
shielding................................................................................................................................................................................ 15
Extender Cable, 00-901161 ................................................................................................................................................... 52
Extender Card, 00-901080..................................................................................................................................................... 52

F
Film
Compact/Series .................................................................................................................................................................... 22
Film Mode Control Logic ...................................................................................................................................................... 25
+DAREQ signal (film exposure request)........................................................................................................................ 25
+ENDA signal ..................................................................................................................................................................... 26
+MOVORB signal .............................................................................................................................................................. 25
-DA signal ............................................................................................................................................................................ 25
-ENCNT63 signal................................................................................................................................................................ 25
-GERR signal....................................................................................................................................................................... 25
-HANDSH signal ................................................................................................................................................................ 25

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handswitch............................................................................................................................................................................ 25
-KDA signal ......................................................................................................................................................................... 25
-KVMINUS signal.............................................................................................................................................................. 25
No Filament Current........................................................................................................................................................... 25
Over Temperature ............................................................................................................................................................... 25
-SECMINUS signal ............................................................................................................................................................ 25
-SECPLUS signal................................................................................................................................................................ 25
-XRAY signal ...................................................................................................................................................................... 25
fixed film
Iris Collimator Settings...................................................................................................................................................... 10
Fluoro Mode Control Logic ................................................................................................................................................... 24
-5MINLED signal ............................................................................................................................................................... 24
-5MINSW signal ................................................................................................................................................................. 24
-CLRBUZ signal ................................................................................................................................................................. 24
-FLUOREQ* signal............................................................................................................................................................ 24
-FOOTS signal..................................................................................................................................................................... 24
-FOOTSW footswitch signal............................................................................................................................................. 24
-GERR signal....................................................................................................................................................................... 24
-HANDSW signal ............................................................................................................................................................... 24
IPS-200 (Compact) ............................................................................................................................................................. 25
IPS-300 (Series) .................................................................................................................................................................. 25
-LEDALARM signal .......................................................................................................................................................... 24
-MEMFLUREQ signal....................................................................................................................................................... 24
No Tube Current.................................................................................................................................................................. 24
Over Temperature ............................................................................................................................................................... 24
parallel port S4..................................................................................................................................................................... 25
PCB B101 ............................................................................................................................................................................. 24
relay K1................................................................................................................................................................................. 24
-SPR signal........................................................................................................................................................................... 25
-SPT signal.....................................................................................................................................................................24, 25
-STRA High, X-ray terminate signal............................................................................................................................... 25
-STRA signal .................................................................................................................................................................24, 25
TRIGIN signal..................................................................................................................................................................... 25
-TRIGOUT Frame Store Ready signal............................................................................................................................ 25
-XRAY signal ...................................................................................................................................................................... 24
-XRY signal ......................................................................................................................................................................... 24
Focusing Method...................................................................................................................................................................108
Form 2579................................................................................................................................................................................. 16
frame store .....................................................................................................................................................................137, 144
front panel...............................................................................................................................................................................137

G
gamma correction ..................................................................................................................................................................144
Generator Error........................................................................................................................................................................ 20
Compact/Series .................................................................................................................................................................... 20

H
Hand........................................................................................................................................................................................... 22
Compact/Series
switch S34........................................................................................................................................................................ 22
Hardcopy Camera .......................................................................................................................................................... 44, 115
+VSYNCHRON pulses...................................................................................................................................................... 44
Brightness control.............................................................................................................................................................115
collimators M1 and M2...................................................................................................................................................... 44
contrast setting...................................................................................................................................................................115
default setting.....................................................................................................................................................................115
digital Time Control switch.............................................................................................................................................115
Jumpers J2, J9 and J10....................................................................................................................................................... 44
Key Doku signal.................................................................................................................................................................. 44
PCB B108 counter .............................................................................................................................................................. 44

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7700 Imaging System – INDEX

relay K1 or K2
PCB B108 ........................................................................................................................................................................ 44
Hazards
explosion............................................................................................................................................................................... 11
motorized mechanical motion........................................................................................................................................... 12
radiation ................................................................................................................................................................................ 11

I
image data...............................................................................................................................................................................144
Image Intensifier...................................................................................................................................................................... 29
Compact................................................................................................................................................................................ 29
+INMAG signal.............................................................................................................................................................. 29
HSYNC ............................................................................................................................................................................ 29
HSYNC signal................................................................................................................................................................. 29
-KMAG signal................................................................................................................................................................. 29
-MAG* signal.................................................................................................................................................................. 29
magnification mode........................................................................................................................................................ 29
power supply PCB B35 ................................................................................................................................................. 29
Image Intensifier Removal...................................................................................................................................................104
Image Recording...................................................................................................................................................................... 33
Image Reversal......................................................................................................................................................................... 34
Image Sub-System
IPS-200 ................................................................................................................................................................................. 30
100/120 Hz refresh memory ......................................................................................................................................... 30
Automatic Storage.......................................................................................................................................................... 34
Auto-Window.................................................................................................................................................................. 33
BMS-500C....................................................................................................................................................................... 31
BMS-500C image memory ........................................................................................................................................... 31
BSA-500........................................................................................................................................................................... 31
continuous display and storage (LIVE Phase)........................................................................................................... 32
CPU-200........................................................................................................................................................................... 31
direct display (no filtering) ........................................................................................................................................... 32
filter stage weighting ratios........................................................................................................................................... 32
Filter Stages..................................................................................................................................................................... 32
Functional Description .................................................................................................................................................. 31
general features ............................................................................................................................................................... 30
Image Recording............................................................................................................................................................. 33
Image Reversal................................................................................................................................................................ 34
Individual Image Mode ................................................................................................................................................. 34
LED’ s SV, L2 and L3................................................................................................................................................... 31
MAPUTO message........................................................................................................................................................ 34
MAUTO signal ............................................................................................................................................................... 32
NWA-500......................................................................................................................................................................... 31
NWT-500 subassembly ................................................................................................................................................. 34
OUTSYNC message...................................................................................................................................................... 31
parallel interface ............................................................................................................................................................. 33
Power Supply NG2......................................................................................................................................................... 31
RAM disk............................................................................................................................................................30, 33, 34
recursive filtering (AVR). ............................................................................................................................................. 32
SETUP menu.............................................................................................................................................................32, 34
signal...........................................................................................................................................................................32, 33
STO Phase ....................................................................................................................................................................... 32
system functions............................................................................................................................................................. 30
Wait................................................................................................................................................................................... 31
Image System IPS-200 Frame Store Control
Frame Store Setup............................................................................................................................................................... 40
Increment Memory.............................................................................................................................................................. 39
-KENH Auto-Window signal............................................................................................................................................ 39
-KUP Image Store signal................................................................................................................................................... 39
-MIR reversal signal........................................................................................................................................................... 39
PCB B104 - M> signal....................................................................................................................................................... 39

Servicemanual_7700_050201.doc I -152
7700 Imaging System – INDEX

Reversal ................................................................................................................................................................................ 39
Save ....................................................................................................................................................................................... 39
switch 36 - Image store ...................................................................................................................................................... 39
switch S101- Image Save and Increment Memory........................................................................................................ 41
switch S37
Auto-Window.................................................................................................................................................................. 39
Image System IPS-300 Frame Store Control...................................................................................................................... 39
Auto-window....................................................................................................................................................................... 39
-KMIR signal....................................................................................................................................................................... 39
switch S22 - Image Reversal............................................................................................................................................. 40
switch S31- Auto-Window................................................................................................................................................ 40
Image System Printer Control
IPS-200
-KPRINT signal.............................................................................................................................................................. 42
IPS-300
switch S32........................................................................................................................................................................ 42
switch S24 requests a hard copy....................................................................................................................................... 42
Image System Video Path
IPS-200 ................................................................................................................................................................................. 41
Individual Image Mode .......................................................................................................................................................... 34
Ingress
solutions................................................................................................................................................................................ 11
water...................................................................................................................................................................................... 11
input, frame store...................................................................................................................................................................137
Introduction.............................................................................................................................................................................. 10
How To Use This Manual.................................................................................................................................................. 10
Cautions............................................................................................................................................................................ 10
Notes................................................................................................................................................................................. 10
Sections............................................................................................................................................................................ 10
Warnings.......................................................................................................................................................................... 10
Purpose.................................................................................................................................................................................. 10
Scope..................................................................................................................................................................................... 10
Target Audience.................................................................................................................................................................. 10
IPS-200
CPU-100 .............................................................................................................................................................................137
CPU-100 hardware test....................................................................................................................................................123
DAP Menu..........................................................................................................................................................................121
Documentation Values .....................................................................................................................................................119
Filter level...........................................................................................................................................................................120
Frame offset .......................................................................................................................................................................119
gamma correction..............................................................................................................................................................119
General Description ............................................................................................................................................................ 30
-HAFDOS mode signal...................................................................................................................................................... 41
half dose mode..................................................................................................................................................................... 41
Image Processor................................................................................................................................................................117
Information, service ..........................................................................................................................................................124
Live-Delay Time ...............................................................................................................................................................119
-MAG mode signal ............................................................................................................................................................. 41
magnification mode ............................................................................................................................................................ 41
Operating Hours ................................................................................................................................................................121
Overlay Level....................................................................................................................................................................121
RAM disk functions............................................................................................................................................................ 33
Screensaver.........................................................................................................................................................................121
self-test.......................................................................................................................................................................122, 124
Service Menu .....................................................................................................................................................................118
Setup....................................................................................................................................................................................117
Storing Moment.................................................................................................................................................................120
Video Norm........................................................................................................................................................................121
IPS-200 (Compact).................................................................................................................................................................. 30
IPS-300
Clear all images .................................................................................................................................................................129
Contrast Display................................................................................................................................................................144

Servicemanual_7700_050201.doc I -153
7700 Imaging System – INDEX

DAP Menu..........................................................................................................................................................................130
Documentation Values .....................................................................................................................................................127
Filter level...........................................................................................................................................................................128
Format Hard Disk..............................................................................................................................................................129
Frame Offset ......................................................................................................................................................................127
gamma correction..............................................................................................................................................................127
Image Processing Values .................................................................................................................................................128
Live from Keyboard .........................................................................................................................................................127
Live-Delay Time ...............................................................................................................................................................128
Noise Reduction ................................................................................................................................................................128
Operating Hours ................................................................................................................................................................130
Overlay level......................................................................................................................................................................130
parallel interface combinations.......................................................................................................................................128
Password .................................................................................................................................................................125
Screensaver.........................................................................................................................................................................130
self-test................................................................................................................................................................................131
Self-test Software ..............................................................................................................................................................131
Service Menu ............................................................................................................................................................125, 126
Setup....................................................................................................................................................................................124
Show Physician List.........................................................................................................................................................130
Storing Momen..................................................................................................................................................................128
Video Bypass ....................................................................................................................................................................... 41
Video Norm........................................................................................................................................................................129
IPS-300 Frame Store Assembly ............................................................................................................................................ 40
IPS-300 Image System
BSA-500 Board ................................................................................................................................................................... 37
CPU-200
board ................................................................................................................................................................................. 36
reset button...................................................................................................................................................................... 36
Fiigure 7................................................................................................................................................................................ 37
LED ....................................................................................................................................................................................... 36
Motorola CPU 68000 ......................................................................................................................................................... 36
NWA-500
4 video outputs (V1 to V4) ........................................................................................................................................... 38
NWA-500 Board ................................................................................................................................................................. 38
one parallel and one SCSI interface................................................................................................................................. 36
V1-V4 output functions...................................................................................................................................................... 38

K
kV Generation & Regulation
H. V. PWM Drive ............................................................................................................................................................... 26
-KKVMAN signal............................................................................................................................................................... 26
KV Manual switch S10...................................................................................................................................................... 26
-KVMINUS (KV decrease) signal ................................................................................................................................... 26
-KVPLUS (KV increase) signal ....................................................................................................................................... 26
KVSOLL signal................................................................................................................................................................... 26
LED 10.................................................................................................................................................................................. 26
Manual
Compact/Series ............................................................................................................................................................... 26
PCB B40 FETs.................................................................................................................................................................. 27
Table 2................................................................................................................................................................................... 26
-XRAY signal ...................................................................................................................................................................... 26

L
L3 .............................................................................................................................................................................................137
Labels
electrical safety.................................................................................................................................................................... 12
warning
x-ray safety ...................................................................................................................................................................... 12
LED..........................................................................................................................................................................................137

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7700 Imaging System – INDEX

Lift Operation, C-Arm............................................................................................................................................................ 20


Look-Up-Table ......................................................................................................................................................................144

M
mA Generation & Regulation
figure 1.................................................................................................................................................................................. 28
Ma Generation & Regulation
KVSOLL signal................................................................................................................................................................... 28
PCB B143 ............................................................................................................................................................................. 28
PCB B64............................................................................................................................................................................... 28
manual
collimator operation............................................................................................................................................................ 10
Modifications
unauthorized......................................................................................................................................................................... 15
Monitor....................................................................................................................................................................................108
100mA fuse F1 .................................................................................................................................................................... 43
315mA fuse F4/F5 .............................................................................................................................................................. 43
Calibration............................................................................................................................................................................ 82
Camera centering................................................................................................................................................................. 86
Center The Camera ............................................................................................................................................................. 86
circular image field ............................................................................................................................................................. 86
clockwise rotation switch S21........................................................................................................................................... 43
counterclockwise rotation switch S20 ............................................................................................................................. 43
Electrical Test...................................................................................................................................................................... 80
fuse F5................................................................................................................................................................................... 43
fuses F1 and F2.................................................................................................................................................................... 43
-KON (B) home rotation signal........................................................................................................................................ 43
Left
clockwise rotation switch S21 ...................................................................................................................................... 44
counterclockwise rotation switch S20......................................................................................................................... 44
LL left rotation signal.................................................................................................................................................... 44
Main transformer T1........................................................................................................................................................... 43
PCB B100 ............................................................................................................................................................................. 44
PCB B103 ............................................................................................................................................................................. 44
PCB B104 ............................................................................................................................................................................. 44
Resolution
line pair............................................................................................................................................................................. 43
Right
counterclockwise rotation switch S23......................................................................................................................... 44
RR right rotation signal................................................................................................................................................. 44
rotation.................................................................................................................................................................................. 43
signal LL (A), (B)........................................................................................................................................................... 43
Visual Check........................................................................................................................................................................ 80
Monitor Checks and Adjustments ........................................................................................................................................ 80
Monitor Description................................................................................................................................................................ 80
Monitor Electrical Data ........................................................................................................................................................108
monoblock
Calibration
horizontal adjustments................................................................................................................................................... 54
Filter PCB ............................................................................................................................................................................. 53
Motor Drive Control
shutter drive control............................................................................................................................................................ 23

N
NWA-500.......................................................................................................................................................................109, 139
4 video outputs...................................................................................................................................................................139
board Sync output.............................................................................................................................................................139
Contrast Display ................................................................................................................................................................144
field frequency...................................................................................................................................................................139
frame store 100Hz converter...........................................................................................................................................144

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7700 Imaging System – INDEX

image data...........................................................................................................................................................................144
image repeat rate ...............................................................................................................................................................138
jumper J5 ............................................................................................................................................................................139
PCB......................................................................................................................................................................................138

O
Off
Emergency............................................................................................................................................................................ 20
offset........................................................................................................................................................................................138
output level
BSA-500 .............................................................................................................................................................................138

P
pixels ........................................................................................................................................................................................110
Power Off
Compact................................................................................................................................................................................ 19
PCB B111 ...................................................................................................................................................................... 19
switch S40 ...................................................................................................................................................................... 19
Series
switch S52 ...................................................................................................................................................................... 19
Power On .................................................................................................................................................................................. 19
Compact................................................................................................................................................................................ 19
K1 on PCB B111 ......................................................................................................................................................... 19
-KON(B) signal............................................................................................................................................................ 19
monitor rotation ........................................................................................................................................................... 19
Power relay K1............................................................................................................................................................. 19
Relay K2......................................................................................................................................................................... 19
switch S39 ...................................................................................................................................................................... 19
monitor rotation................................................................................................................................................................... 19
Rev. A/Rev. B variations
B104 PCB ........................................................................................................................................................................ 19
Series ..................................................................................................................................................................................... 19
K1 relay on PCB B111 .............................................................................................................................................. 19
-KON(B) signal............................................................................................................................................................ 19
PCB B79......................................................................................................................................................................... 19
Power relay K1............................................................................................................................................................. 19
Press S20 and S21 for monitor home rotation ................................................................................................... 19
switch S51 ...................................................................................................................................................................... 19
workstation relay K3 .................................................................................................................................................. 19
power supply unit ..................................................................................................................................................................134
precautions
personnel
trained .............................................................................................................................................................................. 10
safety...................................................................................................................................................................................... 10

R
RAM disk
Functions .............................................................................................................................................................................. 33
Store Images......................................................................................................................................................................... 33
repeat rate................................................................................................................................................................................138
reset button.............................................................................................................................................................................137

S
Safety
electrical shock.................................................................................................................................................................... 11
Safety Precautions................................................................................................................................................................... 10
Electrical Shock................................................................................................................................................................... 11
Image Intensifier Assembly .......................................................................................................................................... 11

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7700 Imaging System – INDEX

Line Voltage.................................................................................................................................................................... 11
Monitor............................................................................................................................................................................. 11
Monoblock....................................................................................................................................................................... 11
Ingress Of Water And Solutions....................................................................................................................................... 11
Motorized Mechanical Motion Hazard ........................................................................................................................... 12
X-Radiation Hazard ............................................................................................................................................................ 12
safety standard
IEC-601................................................................................................................................................................................. 15
Search Backward <M.............................................................................................................................................................. 33
Search Forward And Backward <M ................................................................................................................................... 33
Selected Special Features....................................................................................................................................................... 17
16-inch viewing monitor.................................................................................................................................................... 18
9/6/4.5-inch image intensifier ........................................................................................................................................... 18
Cable pushers....................................................................................................................................................................... 18
High resolution CCD camera ............................................................................................................................................ 18
Image annotation keyboard ............................................................................................................................................... 18
Motorized image rotation................................................................................................................................................... 18
parameters continually adjust............................................................................................................................................ 18
single component design.................................................................................................................................................... 17
Superb image resolution..................................................................................................................................................... 17
self test.....................................................................................................................................................................................137
Series (IPS-300)....................................................................................................................................................................... 40
Shutter and Rotation Drive Control
Board, filter .......................................................................................................................................................................... 23
Filter Board .......................................................................................................................................................................... 23
switch S14
generates CCW rotate -SBCCW signal ...................................................................................................................... 23
switch S14/S17
shutter rotation................................................................................................................................................................ 23
switch S17
clockwise -SBCW signal............................................................................................................................................... 23
Shutter Control
PCB B45
K2 ...................................................................................................................................................................................... 23
-SB AUFshutter open signal............................................................................................................................................. 23
-SBZU shutter close signal................................................................................................................................................ 23
switch S13
-SBZU shutter close signal........................................................................................................................................... 23
switch S13/S16
shutter operation............................................................................................................................................................. 23
Snapshot/Oneshot
-KSIPU signal...................................................................................................................................................................... 28
LED 9.................................................................................................................................................................................... 28
MAIST signal ...................................................................................................................................................................... 29
PCB B100 ............................................................................................................................................................................. 29
PCB B143 ............................................................................................................................................................................. 28
PCB B43............................................................................................................................................................................... 29
-SIPU* ................................................................................................................................................................................... 28
switch S9............................................................................................................................................................................... 28
-XRAY.................................................................................................................................................................................. 28
source.......................................................................................................................................................................................146
store........................................................................................................................................................................ 110, 137, 144
SV.............................................................................................................................................................................................137
switch S18
manual collimator iris open............................................................................................................................................... 21
switch S27
emergency off.................................................................................................................................................................... 19
Symbols
emitting x-ray source.......................................................................................................................................................... 13
laser radiation..................................................................................................................................................................... 13
non-anesthetic proof........................................................................................................................................................... 14

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7700 Imaging System – INDEX

potential equilization .......................................................................................................................................................... 14


protective earth ground...................................................................................................................................................... 13
warning
dangerous voltage.......................................................................................................................................................... 13
System Warm-up
Compact/Series .................................................................................................................................................................... 20
Control
PCB B100 ........................................................................................................................................................................ 20
No Filament Current........................................................................................................................................................... 20
No Tube Current.................................................................................................................................................................. 20
Over Temperature ............................................................................................................................................................... 20
-WARMLED signal............................................................................................................................................................ 20

T
Temperature Sense.................................................................................................................................................................. 29
Compact/Series .................................................................................................................................................................... 29
PCB B79............................................................................................................................................................................... 29
Theory of Operation................................................................................................................................................................ 19
Time Access...........................................................................................................................................................................108
Tri-Mode 9/6/4.5-inch Image Intensifier............................................................................................................................. 50
Tri-Mode Power Supply (B035)........................................................................................................................................... 50
Adjustments.......................................................................................................................................................................... 50

V
video camera
BSA-500 .............................................................................................................................................................................138
video input..............................................................................................................................................................................138
video signal....................................................................................................................................................................137, 144
video source............................................................................................................................................................................146
video standard
BSA-500 .............................................................................................................................................................................109
frame store ..........................................................................................................................................................................110
input.....................................................................................................................................................................................110
NWA-500 ...........................................................................................................................................................................109
pixels ...................................................................................................................................................................................110

W
Warning Labels
electrical safety warning .................................................................................................................................................... 13
x-ray safety warning ........................................................................................................................................................... 12
Warning Symbols
dangerous voltage present.................................................................................................................................................. 13
emitting x-ray source.......................................................................................................................................................... 14
flammable vapors ................................................................................................................................................................ 15
liquids.................................................................................................................................................................................... 15
non-anesthetic proof........................................................................................................................................................... 14
other substances................................................................................................................................................................... 15
potential equalization.......................................................................................................................................................... 14
protective earth ground....................................................................................................................................................... 14

X
X-Radiation
Characteristiccs...............................................................................................................................................................110
X-Ray Emittance ...................................................................................................................................................................110

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