④Engine OH⑪ Assembly

Student ID 　　 Name　　　　　　　　　　　　　　　　　.
　Enter the name of each part of the camshaft.

　Enter the appropriate phrase in ( ) about camshaft assembly.

a. Apply engine oil to the camshaft ( ) part and cylinder head ( ) part.
b. Set the intake side camshaft and the exhaust side camshaft so that they are in the (
) shown in the figure.
c. Check the ( ) and ( ) on the camshaft bearing cap and tighten the 16
bolts ( ) in ( ) in the order shown.
Torque: ( )N･m
　■ Caution ■
Sink the camshaft ( 　　　　 ).
ｄ. Attach the camshaft bearing cap ( ) with three bolts.
Torque: ( )N･m
　■ Caution ■
Make sure that the ( ) of the camshaft fits in the ( ) of the　camshaft
bearing cap No. 1 before ( ) the bolt.

1
　Enter the appropriate phrase in ( ) about timing chain assembly.
As shown in the figure on the right, align the timing chain ( ) (( )) with the
( ) and attach the chain.
Attach the timing chain ( ) with two bolts.
　Torque: ( ) N･m
Attach the ( ) with two bolts.
　Torque: ( ) N･m
Attach the timing chain ( ) with bolts.
　Torque: ( ) N･m

Chain tensioner assembly

a. Move the ( ) plate ( ) and, ( ) and, insert the ( ) as far as it will
go.
b. Move the stopper plate ( ) it ( ) the holes in the ( ) with the
holes in the ( ), insert a ( ).
c. Assemble the chain tensioner with two bolts.
Torque: ( ) N･m
d. ( ) the hex wrench from the chain tensioner stopper plate.

Install the crank angle sensor ( ) so that the ( ) is on

the front side.

　Enter the appropriate phrase in ( ) about timing chain cover assembly.

a. Install a ( ) on the timing chain cover.
b. Apply ( ) to the position shown in the figure.
c. Apply liquid gasket to the position shown in the figure.

a c

2
■ Caution ■
・ Clean the mounting surface to ( ).
・ Attach the timing chain cover within ( ) after applying the liquid gasket.
・ Tighten the chain cover to the specified torque within ( ) after applying the
liquid gasket.
・ Do not start the engine within ( ) after installation.
d. Install the timing chain cover with ( ) and ( ).
Nominal bolt
under-head Torque
Bolt diameter[mm]
length[mm] ［N・ｍ］
(Screw head width)

D (nut)

H (nut)

　Enter the appropriate phrase in ( ) about oil pan installation

a. Apply a liquid gasket (( ) mm in diameter) to the position shown.
■Reference■
In the range A in the figure, the amount of the ( )
protruding toward the ( ) side should be (
) mm or less.
■ Caution ■
・ Clean the mounting surface to remove oil.
・ Attach the timing chain cover within 3 minutes after applying the liquid gasket.
・ Tighten the chain cover to the specified torque within 15 minutes after applying the
liquid gasket.
・ Do not start the engine within 2 hours after
installation.
Install the oil pan with ( ) and ( ).
Bolts A, B, nuts D
Torque : ( ) N･m

3
Bolt C
Torque : ( ) N･m