1.1.8. MLCP Technical Specification - SAG - New - E-House - 3BHS353481 - Rev

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ABB Switzerland Ltd

LBU Minerals
CH-5401 Baden, Switzerland
Technical Specification
Mill Local Control Panel (MLCP)
EQUIPMENT: MLCP for GMD SAG Mill

PROJECT: Antamina SAG New E-House
CLIENT: Compañia Minera Antamina
CONTRACTOR: -
Project No.: 1-1071771
Equip/Tag: 0310-COA-010
Based on MLCP Technical Specification_SAG_BALL_3BHSXXXXXXX_rev-.dot Project Antamina SAG New E-House Project
I:\01D\13Proj\GMD\11071771 Antamina SAG New E-House\02 Design
Prep. M. Martins / ATBDE1 08.07.2011 Documents\040 GMD\MLCP\MLCP Technical
Specification_Antamina_SAG_New_E-House_3BHS353481_rev-.doc
Appr. M. Salinas / ATBDE1 08.07.2011
Doc. Kind Specification Doc. MLCP Technical Item
Specification_Antamina_SAG_New_
Title Technical Specification des. E-House_3BHS353481_rev-.doc des.
Mill Local Control Panel

Resp. dept. ATBDE1
Document identity Lang. Rev. ind. Sheet 1
ABB Switzerland Ltd 3BHS 353 481 en -

No. of
sheets 11
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1. LAYOUT
Tag-Nr.: MLCP Sag Mill : 0310-COA-010
Front Door Cut
SAFE MODE E-HOUSE MLCP CENTRAL
MLCP/ CENTRAL
E-HOUSE
SAFE
MODE
2. CONSTRUCTION
Protection Class : IP 65
Size : width x height x depth, 800 x 700 x 300mm
Colour : Stainless Steel, not painted
Cabinet : Stainless Steel
Shockproof up to 6Nm/mm2
Resistant against corrosion, chemicals
Project Antamina SAG New E-House Project

Title Technical Specification

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sheets 11
3. CYCLO CONTROL TERMINAL
Mounted inside the MLCP!
Size: width x height x depth, 483 x 355 x 110 mm
The MLCP with integrated CCT (Cyclo Control Terminal) is a full-fledged panel PC with Windows
XP as operating system and the Cycloconverter -specific application. It is operated by touching
the desired menu item on the screen.
When the panel (e.g. after a power outage) is restarted, Windows XP is automatically loaded.
The OPC server is then started, which establishes communication with the PEC controller. The
AC800 PEC must be online for this purpose.
Features:
- Powerful industrial PC with user friendly HMI that runs independently from the system’s
processing unit (AC800 PEC).
- Serial link to the AC800 PEC controller, via OPC (OPC server installed)
- Industrial PC with 15” color touch screen
- control keys for system control
- Analogue signal display
- Event listing
- trending of selectable signals
- Selectable screens showing status of the system in graphical and numerical form
- Uploading and displaying of transient recorder files

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4. FUNCTIONAL DESCRIPTION
4.1 Control Place Selection
The mill drive can be operated from different control places like:
- CCR (Central Control Room, normal plant operation)
- MLCP (mainly during mill maintenance)
- E-House (mainly for commissioning & ABB service engineers)
The Control Place is initially set to CCR and can be changed as follows:
CCR Key Switch Control Remarks

command position place
at MLCP
Remote or CENTRAL CCR
local
Remote MLCP/E-HOUSE CCR
Local MLCP/E-HOUSE MLCP/E- Default control place is MLCP. Switchover at
house/Pend Cyclo control terminal using Panel Control
ant Button (See push button functions paragraph
4.3)
MLCP/E- CCR command was in Local before. No
Remote MLCP/E-HOUSE house/Pend switchover control place is possible until key
ant switch is set back to Central.
Local SAFE MODE - Mill is locked, (motor is off and brake is
engaged). No operation is possible.
Notes :
- Remote command is associated with Normal operation of the mill and Local command when
the mill is on Maintenance.
- CCR command change to Local, the default control place is MLCP/Pendant.
4.2 Key Switch
The Key Switch on the panel front door is for selecting between CENTRAL- MLCP/E-HOUSE or
SAFE MODE. The control place selection of the mill is described in the above paragraph 4.1.
For safety reasons, the key can be removed in either position to prevent unauthorized control.


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4.3 Panel Control Buttons
The most important operations can be performed using these command buttons. The following
standard commands are available:
Push Action Effect
Button[PB]
Auxiliaries ON Initiates an automatic, normal start-up sequence for all Mill, Motor
and Cyclo Converter auxiliary drives.
Auxiliaries OFF Initiates an automatic, normal shutdown sequence for all Mill,
Motor and Cyclo Converter auxiliary drives.
MCB ON Main Circuit Breakers for Stator & Rotor are switched on
MCB OFF Main Circuit Breakers for Stator & Rotor are switched off
Mill Start Mill start command; the effect is subject to the mill control mode
Mill Stop Mill stop command
UP In Normal & Creeping Mode: speed increase

In Inching Mode : adjustment of angle or No. of liner rows, up
1)
DOWN In Normal & Creeping Mode: speed decrease
In Inching Mode : adjustment of angle or No. of liner rows, down
1)
Forward Direction preselector; enabled during motor standstill
Reverse Direction preselector; enabled during motor standstill
Manual Lowering Manual release of Brakes as long as Button is depressed (The

Function is enabled in creeping mode but only if the Mill is
stopped)
Reduce Mill Rocking Manual Brake soft-apply as long as Button is depressed (The
Function is enabled in normal and inching mode but only if the Mill
is stopped)
Mill Creeping Selecting Creeping mode:
After the Start PB is pressed, the motor speed will increase up to
creeping speed. Pressing the Stop PB will cause immediate Stop,
with applied brakes.
Mill Inching Selecting inching mode:
(Positioning) The Angle/ No. of liners can be preselected via the Display. After
the Start PB is pressed, the Motor speed will increase up to
inching speed. The Motor will stop when the desired angle- or liner
setpoint is reached.
Mill Normal Operation Selecting Normal mode:
Motor is started with the Start PB and speed can be increased/
decreased between MIN and MAX speed by pressing the setpoint
value buttons 1). Pressing the Stop PB will Stop the Mill.
Panel control button For changing control place MLCP or E-house. It changes color
according control status. It is located at the upper right hand side
of the panel.


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Reset Reset error messages
1) The setpoint value button is located at the bottom right-hand side of the
panel, below the menu bar. The desired target value for the converter can
be preset here. It may be dependent on the operating mode e.g. normal
operation, inching, creeping, etc.
4.3.1 Inching (Positioning) Mode

To position the mill drive to a specific angle, “Mill Positioning Mode” is selected. The angle/ No.
of Liners can be entered via the control panels, using the value setting buttons. After the Start
PB is pressed, the Mill will turn at inching speed (~1 rpm) until the desired angle setpoint is
reached.
When switching from Central mode to MLCP/E-HOUSE, Inching (Positioning) Mode has to be
selected.
The desired angular position or number of liners, can be set from 0°... 360° or 0…20 liners; the
operator has to enter the angle or number of liners.
Mill brake will not be applied in this mode.
4.3.2 Creeping Mode

To test or maintenance purpose, the drive is operated locally with min. speed, “Mill Creeping
Mode” is selected. By pushing the Start PB the mill will increase to Creeping speed (~ 0.3 … 0.4
rpm) and can be turned until the Stop PB is pressed.
Speed can be increased/ decreased between creeping and inching speed by pressing the value
setting button.
Brakes will be applied immediately after a stop command.
4.3.3 Normal Mode

To run the Mill drive between MIN and MAX speed, “Mill Normal Mode” must be selected and the
Start PB pressed. Speed can be increased / decreased by pressing the value setting buttons.
When pressing the Stop PB, the mill speed decreases according to a ramp function to eliminate
rocking.
Brakes will not be applied in this mode.
Further explanation about GMD start and stop sequence is described in Ball Mill Drive Operation
Manual.


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4.3.4 Reduce Mill Rocking
To prevent the mill from rocking, “Reduce Mill Rocking” could be used. It is basically a manual
brake normal -apply as long as the push button is pressed.
“Reduce Mill Rocking” could be used when brakes were released and the mill was not in
equilibrium and starts to rock. This could happen either in case of normal stop, switching from
safe or Creeping to either Inching mode or Normal mode or after an Emergency Stop is
released.
The Reduce Mill Rocking - function is enabled in any mode but only if the mill motor is not
running.
4.3.5 Manual Lowering

Function to bring the mill into equilibrium (balancing the mill).
With manual lowering (which is basically a manual brake release as long as the push button is
pressed), maintenance staff can bring the mill into equilibrium. The Manual Lowering function is
enabled in any mode but only if the mill motor is not running.
4.3.6 Safe Mode

Lock out mode for access into the mill. Brakes are engaged and the ring motor is de-energized.
In the Safe mode any kind of operation is disabled, all control panel pushbuttons are not active,
brake cannot be released and the mill ring motor cannot be energized. It secures, that mill is
standing still, while the selector key switch is in the position “Safe Mode”. Safe mode is foreseen
for the maintenance personnel to “lock-out” the mill ringmotor for their personal safety before
they enter the mill.
4.4 Horn
Relay output (dry contact; maximum switching voltage 250 V AC/DC, maximum continuous
current 6A) is foreseen to control an external mounted start-up warning horn.
(Horn is not ABB scope of supply)
This relay output is energized:

- In normal, inching or creeping mode, 10 seconds before the mill starts to turn.
- 5 seconds before the mode is changing from creeping to normal/inching mode. ( the brakes
will be released)
4.5 Emergency Push Button
The emergency stop push button is maintained when pressed. When pressed, only the
corresponding running ringmotor performs an emergency shutdown.
The GMD system auxiliaries are not stopped. The ringmotor is prohibited from restarting until the
emergency stop push button is released and the trip reset.
(Client must define the control philosophy for emergency shut down).
The brakes will be applied after an emergency stop.


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4.6 Control push button station (optional)
The MLCP includes a mill “control push button station” with a 16 meter long flexible cord.
The control via “pendant” will be only active in “Creeping Mode”.

Functions: -Start
-Stop
-Emergency STOP
4.7 Status, Fault & Alarm Signals
Events:
Display of the last 2000 events, alarm and fault messages will be indicated on the event
display.


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Trending:
24-hour recording in the ring buffer


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4.8 Actual Signals indicated:
Configurable instruments for signal indication. The most frequently signals can be displayed:
- Airgap measurements (max. 12 sensors)
- Line Frequency
- Line Voltage RMS
- Cyclo input current RMS
- Motor current RMS
- Motor voltage RMS
- Motor power (real, apparent, reactive)
- Motor speed
- Motor power factor
- Flux magnitude
- Rotor position (Arrow angle and width)
- Stator and rotor earth resistance
- Excitation line voltage
- Excitation current
- Excitation voltage
- PEC 800 temperatures
- PEC 800 voltages
- Cyclo cooling system measurements
- etc.
Signal indication screen:


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One ringmotor screen with airgap measurement, as example:


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1.1.8. MLCP Technical Specification - SAG - New - E-House - 3BHS353481 - Rev

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ABB Switzerland Ltd

EQUIPMENT: MLCP for GMD SAG Mill

CLIENT: Compañia Minera Antamina

Project No.: 1-1071771

Mill Local Control Panel

ABB Switzerland Ltd 3BHS 353 481 en -

Front Door Cut

SAFE MODE E-HOUSE MLCP CENTRAL

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 2

ABB Switzerland Ltd 3BHS 353 481 en -

Size: width x height x depth, 483 x 355 x 110 mm

Document identity Lang. Rev. ind. Sheet 3

ABB Switzerland Ltd 3BHS 353 481 en -

4.1 Control Place Selection

CCR Key Switch Control Remarks

4.2 Key Switch

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 4

ABB Switzerland Ltd 3BHS 353 481 en -

Mill Stop Mill stop command

UP In Normal & Creeping Mode: speed increase

Reverse Direction preselector; enabled during motor standstill

Manual Lowering Manual release of Brakes as long as Button is depressed (The

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 5

ABB Switzerland Ltd 3BHS 353 481 en -

4.3.1 Inching (Positioning) Mode

Mill brake will not be applied in this mode.

4.3.2 Creeping Mode

4.3.3 Normal Mode

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 6

ABB Switzerland Ltd 3BHS 353 481 en -

4.3.5 Manual Lowering

4.3.6 Safe Mode

This relay output is energized:

4.5 Emergency Push Button

The brakes will be applied after an emergency stop.

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 7

ABB Switzerland Ltd 3BHS 353 481 en -

The control via “pendant” will be only active in “Creeping Mode”.

4.7 Status, Fault & Alarm Signals

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 8

ABB Switzerland Ltd 3BHS 353 481 en -

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 9

ABB Switzerland Ltd 3BHS 353 481 en -

Signal indication screen:

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 10

ABB Switzerland Ltd 3BHS 353 481 en -

Project Antamina SAG New E-House Project

Document identity Lang. Rev. ind. Sheet 11

ABB Switzerland Ltd 3BHS 353 481 en -

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