Professional Documents
Culture Documents
PROPOSAL
FOR
5TPH PALM OIL EXTRACTION LINE&2TPH PALM
KERNEL OIL EXTRACTION LINE&1TPH PKO
SHELLING AND SEPARATING LINE&10TPD
REFINING PLANT&10TPD FRACTIONATION
PLANT
QN: BSY03L070421
Website: www.abcmach.com Email: sl@kingmanplant.com Tel: +86 372 5965148 Mobile: +86 18603726758
5TPH PALM OIL EXTRACTION LINE Website: www.abcmach.com
QN: BSY03L070321 Email: sl@kingmanplant.com
Date: JUL.03th. 2021 Page: 2 / 30
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I LOW DIAGRAM
Pressing Digesting
Filtering Settlling
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II SIMPLE INTRODUCTION
1.Raw materials storage section: Fresh palm fruit bunch must be first measurement
recorded by the pound into the plant, then unloaded to loaded fruit slopes and stored.
2.Sterilizing section: fresh palm fruit bunch are airtight sterilized in sterilizer. The purpose
is to prevent enzymes broken down, avoiding FFA content in oil further increase; easy
threshing machinery; pretreatment peel, prepared for the follow-up processing;
pre-conditioning stone, reducing the damage kernel.
3.Threshing section: The purpose of threshing is to separate oil palm fruit from the fruit
bunch through strong vibration, Threshing equipment is revolving drum thresher. The
separated oil palm fruit is ejected then into the pressing section. Empty fruit bunch be
ejected to the yard from the other side of the revolving drum, or shipped out from the plant as
palm orchards slipcover to recycling use, or burning in the locale as fertilizer for agricultural
land.
4.Pressing section: Before pressed, oil palm fruit first be carried out cooking, sterilized fruit
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must be re-heated to make the pulp soft and damage pulp cell structure. Then enter into
continuous screw press for pressing. After pressing, oil palm fruit is divided into two parts: oil,
water, solid impurities mixture and the press cake (fiber and nuclear). Oil, water, solid
impurities mixture inflow to oil purification section by the crude oil gutter; pressed cake into
the fiber- recovery section by breaking screw conveyor.
5.Clarification section: Machine-pressed crude oil first diluted with water washing, the fiber
material removed from the oil through settlement and filtration, and then carry out continuous
settlement, the whole divided into two parts: oil and sediment. Through centrifugal
separation and vacuum drying, oil is pumped into the storage tank for storing; oil sediment
by filtration and dirt oil separation, oil proceeds second settlement, dirty oil mixture proceeds
clarification separation, Skim oil then be carried out a second settlement, sewage pumps to
sewage treatment pond for dealing with.
6.Finished oil storage and transportation section: Finished crude oil is stored in storage
tanks, the capacity of oil storage tank is one 100 tons tanks, serve oil shed loading and
issuing oil regularly to outside. Finished crude oil generally be stored and transported
between at 32 ℃- 40 ℃, the working temperature of the palm oil should be at 50 ℃ to
55 ℃. to prevent overheating.
7.Fiber separation section(Option): Press cake broken by breaking screw conveyor and
then transported into the fiber separation air net and fiber polishing roller for fiber separating.
The separated fiber material is sent to the boiler room as fuel; the separated stone is
transported to stone warehouse by pneumatic conveying system for temporary storage.
8.Kernel recovery section(Option): the stone needs intenerate tempering before being
broken, the intenerating stone be divided into two or more petal by corrugated crusher,
kernel was released. The broken mixture enters into broken mixture separation system;
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separation system adopts two stage separation and water separation. After separation, shell
is sent to the warehouse for temporary storage, as boiler room fuel when necessary; the
moisture content of separation kernel falls to below 7% through the hot air to dry. Dried
kernel is sent to kernel storage warehouse for storing.
9.Sewage treatment section(Option): the waste water has high organic matter content,
biochemical oxygen demand BOD is about 25000ppm, required by qualified deal before
emissions. Pool sewage treatment system is the most used and effective treatment. This
treatment system is cost-effective, only needs adequate space, less investment costs.
Save manpower.
Fully automatic.
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III EQUIPMENT LIST FOR 5TPH PALM FRUIT OIL PRESSING PLANT
Item
Description Model Quantity Power
No. Photo
1 Electric Hoist 1T 1
4T, Pressure:
2 Hand-fired Boiler 1
0.4Mpa
5m3/Ø2000x2
000mm,hydra
3 3
ulic control
door
Sterilizer
4 13
Fruit Cage
Sterilizer
5 1
Auto-control
6 2m3 1
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Centrifugal,
Capacity 4
7 1 1.5
m3/hr ,
Hot water Pump head :20m
Ø1600x3000m
8 Thresher Drum 1 15
m ,15kw
Empty Bunch
10 2
Trolley
2800
12 Digester 1 11
Liter ,11kw
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Centrifugal,
Capacity 4
17 Crude Oil Pump 2 1.5x2
m3/hr ,
head :20m
Double
screen,Ø1500
18 Vibrating Screen 1 4
mm,20/40
mesh,4kw
19 Waste Trolley 2
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Crude Oil
20 6m3 1
Clarification Tank
Gear pump,
21 Gear Oil Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
20m2/
22 Plate Filter Capacity: 1 1.50
1100kg/h
Gear pump,
25 Gear Oil Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
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Gear pump,
27 Oil Transfer Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
100m3,Only
28 Oil Storage Tank 1
Material
Gear pump,
29 Oil Despatch Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
Structure &
30 1
Platform
Piping & Pipe
31 1
Fitting ,Valves
32 Electric cabinet 1
Total 55 74.6KW
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V SIMPLE INTRODUCTION
1. Crushing: Because of the hardness of palm kernel, the crushing process adopt twice
crushing in order to make the particle uniform.
2. Pressing: The process adopts the 168 oil press , which is characteristic of big capacity,
low power consumption, low maintenance, good oil cake and low oil residual in cake.
3. Filtering: The viscosity of palm oil is very low, so it’s easy to filter. First the process
adopts oil and cake residual scraper to filter the crude oil and store it in the buffer tank
later. Then filter the crude oil by leaf filter for further filtering. The impurities of filtered oil is
less than 0.1%, thus improve the yield rate during refining greatly. besides, the separated
oil cake went back to cooker if necessary.
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1 Electricity cabinet 2
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5 MAGNETIC 1 CXY25
9 slag-dredger 1 3000x800
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13 Comprerssor 1
14 Installation material 1
TOTAL 182.45KW 26
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VI EQUIPMENT LIST FOR 1TPH PALM KERNEL SHELLING AND SEPARATE PLANT
FLOW DIAGRAM
Palm nut→shelling→winnowing→separating
This whole equipment composed of Palm nut sheller, Elevator, Air seal
machine, Air separator, Centrifugal deduster, Air piping,High pressure
centrifugal fan, Speed control inverter,Support frame, Electric cabinet.
Q’ty Power
S.N. Equipment Model
(pc/set) (kw)
1 Sheller NC10 1 7.5
2 Elevator LDTL130 3 4.5
3 Magnetic 1
4 Feeder 1
5 Feer collector 1
6 Pipe 1
7 Air sealer TGFY9 1 0.75
8 centrifugal deduster 1
9 Air pipe 1
High pressure
10 9-26-4.5A 1 7.5
centrifugal fan
11 Platform 1
12 Electric cabinet 1
13 transducer 1
Total 15 20.25KW
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VII EQUIPMENT LIST FOR 10TPD PALM KERNEL OIL REFINING PLANT
IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT
Power
Item Equipment Model Q'ty Remark Pictures
(KW)
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blade is
10 Automatic Discharge Filter ZDL15 1
S.S.
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Outside
28 Cooling tower 1
Total 31 45
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VII EQUIPMENT LIST FOR 10TPD PALM KERNEL OIL FRACTIONATION PLANT
IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT
Specificatio Power
SN Equipments Q’TY Remark
n (kw)
Crystallizer&Maturing
1 YJG140 3 3x3
Tank
Q235
HYA-20WDZ
4 Freezing Unit 1 14.59
T(-15℃)
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Q235
1200x1200x150
8 Dirty oil tank 1
0
Q235
Q235
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Q235
Q235
SS304
SS304
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18 Electric cabinet 1
Pipe,
19 1
valve&instrument
20 Installation material 1
Total 27 50.09
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QUOTATION
PRICE/FOB
SN. EQUIPMENT
QINGDAO
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IX PAYMENT
30% deposit ,70% balance before delivery.
X DELIVERY TIME
50-60 days after getting first down payment.
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