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BUILD YOUR FUTURE!

ANYANG BEST COMPLETE MACHINERY ENGINEERING CO.,LTD

PROPOSAL

FOR
5TPH PALM OIL EXTRACTION LINE&2TPH PALM
KERNEL OIL EXTRACTION LINE&1TPH PKO
SHELLING AND SEPARATING LINE&10TPD
REFINING PLANT&10TPD FRACTIONATION
PLANT

QN: BSY03L070421

DATE: 03th, JUL. 2021

Website: www.abcmach.com Email: sl@kingmanplant.com Tel: +86 372 5965148 Mobile: +86 18603726758
5TPH PALM OIL EXTRACTION LINE Website: www.abcmach.com
QN: BSY03L070321 Email: sl@kingmanplant.com
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SERVICE AND QUALITY SERIVICE PERIOD


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5TPH PALM OIL EXTRACTION LINE

I LOW DIAGRAM

Palm fruit Sterilization Threshing

Pressing Digesting

Filtering Settlling
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II SIMPLE INTRODUCTION

1.Raw materials storage section: Fresh palm fruit bunch must be first measurement
recorded by the pound into the plant, then unloaded to loaded fruit slopes and stored.

2.Sterilizing section: fresh palm fruit bunch are airtight sterilized in sterilizer. The purpose
is to prevent enzymes broken down, avoiding FFA content in oil further increase; easy
threshing machinery; pretreatment peel, prepared for the follow-up processing;
pre-conditioning stone, reducing the damage kernel.

3.Threshing section: The purpose of threshing is to separate oil palm fruit from the fruit
bunch through strong vibration, Threshing equipment is revolving drum thresher. The
separated oil palm fruit is ejected then into the pressing section. Empty fruit bunch be
ejected to the yard from the other side of the revolving drum, or shipped out from the plant as
palm orchards slipcover to recycling use, or burning in the locale as fertilizer for agricultural
land.

4.Pressing section: Before pressed, oil palm fruit first be carried out cooking, sterilized fruit
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must be re-heated to make the pulp soft and damage pulp cell structure. Then enter into
continuous screw press for pressing. After pressing, oil palm fruit is divided into two parts: oil,
water, solid impurities mixture and the press cake (fiber and nuclear). Oil, water, solid
impurities mixture inflow to oil purification section by the crude oil gutter; pressed cake into
the fiber- recovery section by breaking screw conveyor.

5.Clarification section: Machine-pressed crude oil first diluted with water washing, the fiber
material removed from the oil through settlement and filtration, and then carry out continuous
settlement, the whole divided into two parts: oil and sediment. Through centrifugal
separation and vacuum drying, oil is pumped into the storage tank for storing; oil sediment
by filtration and dirt oil separation, oil proceeds second settlement, dirty oil mixture proceeds
clarification separation, Skim oil then be carried out a second settlement, sewage pumps to
sewage treatment pond for dealing with.

6.Finished oil storage and transportation section: Finished crude oil is stored in storage
tanks, the capacity of oil storage tank is one 100 tons tanks, serve oil shed loading and
issuing oil regularly to outside. Finished crude oil generally be stored and transported
between at 32 ℃- 40 ℃, the working temperature of the palm oil should be at 50 ℃ to
55 ℃. to prevent overheating.

7.Fiber separation section(Option): Press cake broken by breaking screw conveyor and
then transported into the fiber separation air net and fiber polishing roller for fiber separating.
The separated fiber material is sent to the boiler room as fuel; the separated stone is
transported to stone warehouse by pneumatic conveying system for temporary storage.

8.Kernel recovery section(Option): the stone needs intenerate tempering before being
broken, the intenerating stone be divided into two or more petal by corrugated crusher,
kernel was released. The broken mixture enters into broken mixture separation system;
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separation system adopts two stage separation and water separation. After separation, shell
is sent to the warehouse for temporary storage, as boiler room fuel when necessary; the
moisture content of separation kernel falls to below 7% through the hot air to dry. Dried
kernel is sent to kernel storage warehouse for storing.

9.Sewage treatment section(Option): the waste water has high organic matter content,
biochemical oxygen demand BOD is about 25000ppm, required by qualified deal before
emissions. Pool sewage treatment system is the most used and effective treatment. This
treatment system is cost-effective, only needs adequate space, less investment costs.

FEATURES OF THIS PALM OIL EXTRACTION LINE

 Save manpower.

 Less investment but with full extraction function.

 Easy to install and operate.

 Fully automatic.
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III EQUIPMENT LIST FOR 5TPH PALM FRUIT OIL PRESSING PLANT
Item
Description Model Quantity Power
No. Photo

1 Electric Hoist 1T 1

4T, Pressure:
2 Hand-fired Boiler 1
0.4Mpa

5m3/Ø2000x2
000mm,hydra
3 3
ulic control
door
Sterilizer

4 13

Fruit Cage
Sterilizer
5 1
Auto-control

6 2m3 1

Hot Water Tank


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Centrifugal,
Capacity 4
7 1 1.5
m3/hr ,
Hot water Pump head :20m

Ø1600x3000m
8 Thresher Drum 1 15
m ,15kw

Under Thresher Ø300mm


9 1 1.5
Conveyor x3.7m ,1.5kw

Empty Bunch
10 2
Trolley

11 Palm Fruit Elevator 5.4m ,5.5kw 1 5.5

2800
12 Digester 1 11
Liter ,11kw

13 Screw Press 5T/hr ,11kw 1 11


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Nut and Fiber


14 2
Trolley

15 Crude Oil Gutter Ø168x5m 1

16 Oil Buffer Tank 1m3 1

Centrifugal,
Capacity 4
17 Crude Oil Pump 2 1.5x2
m3/hr ,
head :20m

Double
screen,Ø1500
18 Vibrating Screen 1 4
mm,20/40
mesh,4kw

19 Waste Trolley 2
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Crude Oil
20 6m3 1
Clarification Tank

Gear pump,
21 Gear Oil Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw

20m2/
22 Plate Filter Capacity: 1 1.50
1100kg/h

23 Waste Cake Trolley 2

24 Oil Buffer Tank 1.5m3 1

Gear pump,
25 Gear Oil Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw

26 Oil Dry System 1 3.00


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Gear pump,
27 Oil Transfer Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
100m3,Only
28 Oil Storage Tank 1
Material
Gear pump,
29 Oil Despatch Pump Capacity 5 2 2.2x2
m3/hr , 2.2kw
Structure &
30 1
Platform
Piping & Pipe
31 1
Fitting ,Valves

32 Electric cabinet 1

Total 55 74.6KW
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2TPH PALM KERNEL OIL EXTRACTION LINE


IV LOW DIAGRAM

Palm kernel seed Magnetic selector Crushing

Pressing Pressing Transporting

Transporting Filtering Cake 2nd Pressing

Crude oil To refining


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V SIMPLE INTRODUCTION

1. Crushing: Because of the hardness of palm kernel, the crushing process adopt twice
crushing in order to make the particle uniform.
2. Pressing: The process adopts the 168 oil press , which is characteristic of big capacity,
low power consumption, low maintenance, good oil cake and low oil residual in cake.
3. Filtering: The viscosity of palm oil is very low, so it’s easy to filter. First the process
adopts oil and cake residual scraper to filter the crude oil and store it in the buffer tank
later. Then filter the crude oil by leaf filter for further filtering. The impurities of filtered oil is
less than 0.1%, thus improve the yield rate during refining greatly. besides, the separated
oil cake went back to cooker if necessary.
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V EQUIPMENT LIST FOR 2TPH PALM KERNEL OIL EXTRACTION PLANT


IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT

NO. EQUIPMENT CAPACITY QUANTITY ITEM REMARKS

1 Electricity cabinet 2

2 FEEDER CONVEYOR 1,000kg/H 1 LSS20


2.2KW

3 Crusher 1,500kg/h 1 YPSG25×800


15.55KW

4 BUCKET ELEVATOR 1.5KW 3 TDTG36/18


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5 MAGNETIC 1 CXY25

6 AUGER 2.2KW 5 LSS20

7 Sludge scraper 2.2KW 1 YZG25

8 OIL PRESS MACHINE 700-900KG/H, 3 YZY168


45KW

9 slag-dredger 1 3000x800

10 OIL FILTER 800kg/h 2 YLZ-20


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11 Filter Oil pump 4KW 3 IHK40-25-180

12 Oil tanks 1 QYG150

13 Comprerssor 1

14 Installation material 1

TOTAL 182.45KW 26
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VI EQUIPMENT LIST FOR 1TPH PALM KERNEL SHELLING AND SEPARATE PLANT

IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT

FLOW DIAGRAM

Palm nut→shelling→winnowing→separating

This whole equipment composed of Palm nut sheller, Elevator, Air seal
machine, Air separator, Centrifugal deduster, Air piping,High pressure
centrifugal fan, Speed control inverter,Support frame, Electric cabinet.

Q’ty Power
S.N. Equipment Model
(pc/set) (kw)
1 Sheller NC10 1 7.5
2 Elevator LDTL130 3 4.5
3 Magnetic 1
4 Feeder 1
5 Feer collector 1
6 Pipe 1
7 Air sealer TGFY9 1 0.75
8 centrifugal deduster 1
9 Air pipe 1
High pressure
10 9-26-4.5A 1 7.5
centrifugal fan
11 Platform 1
12 Electric cabinet 1
13 transducer 1
Total 15 20.25KW
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VII EQUIPMENT LIST FOR 10TPD PALM KERNEL OIL REFINING PLANT
IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT
Power
Item Equipment Model Q'ty Remark Pictures
(KW)

1 Refining Vessel LYYG·180 2 5.5x2

2 Bleaching Vessel LYYG·180 1 5.5

3 Soap stock tank LZJ100 1

4 Hot water Tank XRS100X80 1

5 Alkali Liquid Tank XJS100X80 1


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6 Gear Pump 2CY3.3/3.2 1 1.5

7 Clay Tank BT0.9 1

8 Bleached Oil Pump YTS4/40 1 4

9 Bleached Oil Tank TSX200X150X200 1

blade is
10 Automatic Discharge Filter ZDL15 1
S.S.

11 Liquid Cyclone FY5 1


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12 Air Compressor V-0.6/0.7 1 3

13 Deodorization Vessel TXQ180 1 S.S.

14 Gear Oil Pump YCB6-0.6 1 1.5

15 Polish Filter CL50 1 S.S.

16 Steam Generator YJRQφ100 1


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17 FFA Receiver ZBQ50 1 S.S

18 Liquid Separator φ325X400 1

19 Water Pump IS80-65-160 1 7.5

20 Water Ejecting Pump SPB160 1

21 Thermal oil furnace RDL30 1

22 Conduction Oil Pump RY65-40-200 1 5.5

23 Conduction Oil Tank φ120X150 1


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24 Expand Chute YG60 1

Outside

25 Water Pump IS80-65-160 1 5.5 use

26 Distribution box and electric wires 1

27 Heat conductive oil 1

28 Cooling tower 1

29 Centrifugal water pump 2

Total 31 45
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VII EQUIPMENT LIST FOR 10TPD PALM KERNEL OIL FRACTIONATION PLANT
IV EQUIPMENT LIST FOR PALM KERNEL SHELLING PLANT

Specificatio Power
SN Equipments Q’TY Remark
n (kw)

Crystallizer&Maturing
1 YJG140 3 3x3
Tank

Q235

2 Oil pump 2CY-12/3.6-1 2 3x2

3 Filter oil pump QBY-50 1 3

HYA-20WDZ
4 Freezing Unit 1 14.59
T(-15℃)
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5 Finished oil tank 200x150x150 1

Q235

6 Air compressor W1.2/0.7 1 7.5

7 Frame plate filter GLJ650 2 1.5x2

1200x1200x150
8 Dirty oil tank 1
0

Q235

Stearin Fractionation 1200x1200x150


9 1
tank 0

Q235

10 Gear Pump 2CY-12/3.6-1 1 4

11 Steam distributor Ø 219X1200 1


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12 Cooling water tank 200x200x150 1

Q235

Refrigerating fluid ICB50-32-13


13 2 1.5x2
pump 5

14 Air storage pot Ø800 1

Q235

15 Heating exchanger 6m2 1

SS304

16 Stearin oil pump 2CY-12/3.6-1 1 4

17 Security filter DL1P2S 2

SS304
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18 Electric cabinet 1

Pipe,
19 1
valve&instrument

20 Installation material 1

21 PLC control system 1

Total 27 50.09
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VIII SUCCESSFUL PROJECT


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QUOTATION

PRICE/FOB
SN. EQUIPMENT
QINGDAO

1 5TPH Palm fruit oil pressing plant USD 250,000

2 2TPH PALM KERNEL OIL EXTRACTION PLANT USD135,000

3 1TPH PALM KERNEL SHELLING AND SEPARATING PLANT USD23,000

4 100TPD WEIGHTBRIDGE USD20,000

5 100TPD OIL STORAGE TANK(CARBON STEEL) USD14,000

6 100TPD STAINLESS STEEL OIL STORAGE TANK USD28,000

7 10TPD REFINING PLANT USD85,000

8 10TPD FRACTIONATION PLANT USD115,000

Total FOB QINGDAO PRICE USD670,000


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IX PAYMENT
30% deposit ,70% balance before delivery.

X DELIVERY TIME
50-60 days after getting first down payment.

XI AFTER SALES SERVICE


1. The warranty period for operational use of the Equipment
hereunder shall be twelve (12) months from the date when the
Equipment has been put into operation or eighteen (18) months from
the date when the Equipment has been delivered, whichever comes
first.
2. The Seller’s warranty shall not apply and the Seller shall bear no
liability for any damage caused to the Equipment as a result of
incompliance with the operating rules contained in the operation
manual supplied by the Seller, misuse or any other causes for which
the Seller is not responsible.
3. Installation:
a) Requires about 6 technicians to guide installation &
commissioning. The user bears the cost for round-trip tickets,
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accommodation, insurance policy,hotel quarantine cost, nucleic acid


testing cost and salary of USD200 per day per person
b) Installing time: about 90-120 days.
c) We’re in charge of training workers and after-sale service.

XII ELECTRICITY SITUATION


All of the machines listed above are matched Chinese Standard electricity

situation: 380 Volts, 50Hz, 3 phases.

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