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Well Control

Module 10
Killing Methods

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Principle of Kill Well Methods

☼ Killing Well  To re-control or restore


Primary Well Control. Rule of Thumb ...
Wherever change is taking
☼ By: place, keep another place
1. Clean out influx and permit the gas to constant.
expand to decrease gas pressure
2. Increase mud weight to KMW to
control the formation pressure.
☼ Under the condition of : Maintaince
Bottom Hole Pressure constant by using Bring the pump up
adjustable choke. to kill speed by
keeping Casing
☼ Adjustable Choke is a device for pressure constant
adjusting back pressure.
☼ BHP = HP + APL (zero) + Back Pressure
(Adjustable)

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Kill Well Methods

Conventional Non Conventional


 The pipe in the well  The cases, it will not be
 Circulate out the kick solution possible to circulated
 The string can be off-bottom
o Driller Method  Circulation is lost
o Wait and Weight Methods  The string is plug
o Concurrent Methods
o Volumetric control
• Bleed & Lubricate
o Bullheading

Driller’s Method

Consist of two circulation :


SIDP o In the 1st circulation, the influx is circulated out using
SICP the original mud weight.
o In the 2nd circulation, the kill mud replaces the
original mud and restores the primary control of well.

Formula required :
 KMW = OMW +
.
 ICP = SIDP + KRP
 FCP = x KRP

 Surface to bottom Stroke =


 Annulus Stroke =

2
SIDP
ICP MAASP Driller’s Method
SICP First Circulation

Step 1
 Bring pump up to kill speed slowly maintain
Casing Pressure constant

Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

ICP MAASP Driller’s Method


SICP First Circulation

Step 2
 Circulate gas from bottom to top of casing shoe
maintainDrill Pipe Pressure constant
Casing Pressure
o Increases as influx expands in drill collar annulus
o Decreases as influx crosses over from drill collar
annulus to drill string annulus & losses height
Shoe Pressure
o Increase while gas is moving up in open hole section
and becoming maximum at the top of casing shoe.
MAASP
o Constant while gas is moving up in open hole section
Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

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ICP MAASP Driller’s Method
SICP First Circulation

Step 3
 Continue circulating gas inside casing hole maintain
Drill Pipe pressure constant
Casing Pressure
o Increase
Shoe Pressure
o Decrease while gas entering the casing hole
MAASP
o Increase quickly while gas entering the casing hole

Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

ICP MAASP Driller’s Method


SICP First Circulation

Step 4
 Continue circulating gas reach the surface maintain
Drill Pipe pressure constant
Casing Pressure
o Increase and becomes maximum at the top of surface.
Shoe Pressure
o Constant during move up inside casing hole
MAASP
o Increase slowly with same value as Casing pressure
while Gas is moving up inside casing

Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

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ICP MAASP Driller’s Method
SICP First Circulation

Step 5
 Continue circulating gas out of well-bore maintain
Drill Pipe pressure constant
Casing Pressure
o Decrease to SIDP while gas is completely displaced
from well-bore
Shoe Pressure
o Constant while gas displaced from well-bore
MAASP
o Decrease to initial value while gas is diplaced from
well-bore

Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

SIDP
ICP MAASP Driller’s Method
SICP
Csg Pressure First Circulation

Step 6
 Stop the pump slowly maintain
Casing Pressure constant
Casing Pressure
o SICP = SIDP

Shoe
Pressure

ICP

 SICP
 SIDP SIDP

Bit Surface

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SIDP
ICP MAASP Driller’s Method
SICP Second Circulation

Step 7
 Line up on kill mud
 Bring pump up to kill speed slowly maintain
Casing Pressure constant

Shoe
Pressure

ICP

 SIDP

 SICP

Surface Bit Surface

ICP
FCP MAASP Driller’s Method
SICP Second Circulation

Step 8
 Pump kill mud fluid from surface to bottom maintain
Casing Pressure constant
Drill Pipe Pressure
 Decrease from ICP to FCP as the heavy kill mud fills
the string.

Shoe Pressure
o Constant while kill mud fill drill string

MAASP
o Constant while kill mud fill drill string

Shoe
Pressure

ICP

 SIDP

 SICP

Surface Bit Surface

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FCP MAASP Driller’s Method
SICP Second Circulation

Step 9
 Pump kill fluid from bottom to top of casing shoe
maintain Drill Pipe Pressure constant & equal to FCP

Casing Pressure
o Decrease as kill mud displace original mud in annulus.
Shoe Pressure
o Decrease while kill mud displace old mud in open hole
MAASP
o Constant while kill mud displace old mud in open hole

Shoe
Pressure

ICP

 SIDP

 SICP

Surface Bit Surface

FCP MAASP Driller’s Method


SICP Second Circulation

Step 10
 Continue pump kill fluid to reach surface maintain
Drill Pipe Pressure constant & equal to FCP
Casing Pressure
o Decrease as kill mud displace original mud in annulus.
Shoe Pressure
o Decrease until kill mud entering the casing and constant
while moving up inside the casing
MAASP
o Decrease while kill mud displace old mud inside the
casing

Shoe
Pressure

ICP

 SIDP

 SICP

Surface Bit Surface

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FCP MAASP Driller’s Method
SICP Second Circulation

Step 11
 When kill fluid at surface, stop the pump slowly maintain
Casing Pressure constant. Bled off, check SIDP and
SICP both should be same and equal to zero.
Note :
 Any pressure buil up on Casing pressure. It could be
• Trapped pressure.
• Incorrect kill mud weight.
• Didn’t wait long enough at initial close-in for
pressures to stabilize.

Shoe
Pressure

ICP

 SIDP

 SICP

Surface Bit Surface

BHP Change While Performing


Driller’s Method
Exercise
In the first circulation of driller’s method, gas kick circulated with 25
spm and the initial circulating pressure (ICP) is 1,600 psi. The initial
shut in drill pipe pressure is 450 psi. After shift change, another
driller accidentally changes pump rate to 30 spm but he still holds
drill pipe pressure constant.

Answer :

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Drill Pipe
Pressure
1. ?
2. ? Casing
Pressure
3.
4. 1.
2.
3. ?
SPM Gauge
1. 4. ?
2.
3.
4.

BHP

1. ?
2. ?
3. ?
4. ?
First Circulation of Driller’s Method

Wait & Weight Method

Stabilized Pressures
Kick is circulated out with mud of sufficient density to
SIDP balance of slightly over balance the formation
SICP
Formula required :
 KMW = OMW +
.
 ICP = SIDP + OMW
 FCP = xKRP

 Surface to bottom Stroke =


 Annulus Stroke =

 Pressure drop/strokes = x100


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SIDP
ICP MAASP
SICP
Wait & Weight Method

Step 1
 Line up on kill fluid
 Bring pump up to kill speed slowly maintain
Casing Pressure constant

Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

FCP
ICP MAASP
SICP
Wait & Weight Method

Step 2
 Pump a kill fluid from surface to bit maintain
Drill Pipe pressure as per step down pressure schedule.
Drill Pipe Pressure
o Decrease from ICP to FCP as heavier mud being
pumped
Casing Pressure
o Increases as influx expands in drill collar annulus
o Decreases as influx crosses over from drill collar
annulus to drill string annulus & losses height
Shoe Pressure
o Increase while gas is moving up in open hole
MAASP
Shoe o Constant while gas is moving up in open hole
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

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FCP MAASP
SICP
Wait & Weight Method

Step 3
 Pump kill fluid up annulus maintain
Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal to FCP
Casing Pressure
o Increases as influx expands in annulus
Shoe Pressure
o Become maximum at the top of Casing shoe.
MAASP
o Constant while gas is moving up in open hole

Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

FCP MAASP
SICP
Wait & Weight Method

Step 4
 Continue pump kill fluid up annulus maintain
Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal tp FCP

Casing Pressure
o Increases as influx expands in annulus
Shoe Pressure
o Decrease while gas enter into casing hole section
MAASP
o Increase quickly while gas is coming into casing hole

Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

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FCP MAASP
SICP
Wait & Weight Method

Step 5
 Continue pump kill fluid up annulus maintain
Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal to FCP
Casing Pressure
o Increases as influx expands in annulus
Shoe Pressure
o Decrease while kill fluid moving up open hole
MAASP
o Increase slowly with same value as casing pressure
while gas is moving up casing hole
Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

FCP MAASP
SICP
Wait & Weight Method

Step 6
 Continue pump kill fluid reache surface maintain
Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal to FCP
Casing Pressure
o Increase, and become maximum while gas at the
top of surface
Shoe Pressure
o Constant while kill fluid enter casing hole
MAASP
o Increase until gas reach the choke
Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface


MAASP

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FCP MAASP
SICP
Wait & Weight Method

Step 7
 Continue circulate gas out of well-bore by kill fluid
maintain Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal to FCP
Casing Pressure
o Decrease while gas is completely displaced from
well-bore
Shoe Pressure
o Constant.
MAASP
o Decrease while gas is diplaced from well-bore.

Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

FCP MAASP
SICP
Wait & Weight Method

Step 8
 Continue pump kill fluid reache surface maintain
Drill Pipe pressure consant, and equal to FCP
Drill Pipe Pressure
o Constant, and equal to FCP
Casing Pressure
o Decrease as kill fluid displace original mud

Shoe Pressure
o Constant
MAASP
o Decrease while kill fluid displace old mud inside the
casing hole
Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

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FCP MAASP
SICP
Wait & Weight Method

Step 9
 When kill fluid at surface, stop the pump slowly
maintain Casing pressure consant. Bled off, check SIDP
and SICP both should be same and equal to zero.

Note :
 Any pressure buil up on Casing pressure. It could be
• Trapped pressure.
• Incorrect kill mud weight.
• Didn’t wait long enough at initial close-in for
pressures to stabilize.

Shoe
Pressure

ICP

 SICP
 SIDP

Surface Bit Surface

Wait & Weight Method


Tapered Drill String
Given Data :
o KMW = 9.5 + = 10.7
Depth, TVD = 6,000 ft . ,
Mud Weight = 9.5 ppg o ICP = 350 + 250 = 600
SIDP .
= 350 psi o FCP = 250 = 282 psi
.
SCR @30 SPM = 250 psi , .
DP 5 @6,000 length = 0.01776 bbl/ft o Stroke, STB = = 896 strokes
.
Pump Out Put = 0.119 bbl/stk o Press. Drop per 100 strokes = 100 = 35,5 psi
.
o Heigh per 100 strokes = = 670 ft
.
422.5
564.5
600
493.5
282
458
529
351.5
316
387

Psi
670 •
600
1340 •

2010 • 500

2680 • 400

3350 • 300

4020 • 200
4690 •
100
5360 •

6000 100 200 300 400 500 600 700 800 896
Stroke

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Exercise :
You are displacing the well with kill weight mud. The
well includes a tapered drill string. Which of the
following parameters should NOT vary as different
sections of pipe are displaced with kill mud?
a. Bottom Hole Pressure
b. Pressure drop per 100 strokes pumped
c. Displacement time/1000 feet of pipe length
d. Displacement stroke count/ 1000 feet of pipe length

Deviated & Horizontal Killing Operation


Theoretical (Vertical Well) ICP
Pressure Line Vertical Well with uniform
True Pressure Line string, using Wait & Weight
methods
At surface
 ICP = SCR + SIDP

At bottom
 FCP = x SCR

FCP
At KOP
ICP
 SCR ∗ = SCR + FCP − SCR x Deviated well with uniform
 Remaining SIDP = SIDP − (KMW − OMW) x KOP string, using Wait & Weight
 CP = SCR∗ + Remaining SIDP methods
Over Balance
At EOB
 SCR ∗ = SCR + FCP − SCR x KOP
 Remaining SIDP = SIDP − (KMW − OMW) x EOB
 CP = SCR∗ + Remaining SIDP

EOB FCP

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Theoretical (Vertical Well)
True Pressure Line
Pressure Line

ICP ICP

FCP FCP

ICP ICP

FCP FCP

Exercise :
When killing a well with a horizontal section using the
Wait and Weight method, what will happen if you use a
vertical kill sheet to circulate out the kick?
a. You will be applying too much pressure to the well
b. You will be applying too little pressure to the well
c. The strokes to the bit will be wrong
d. The FCP is more difficult to calculate

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Horizontal Well Killing Operation
Csg Pressure

DP Pressure

Kill mud reached at the bit

DP gauge
Csg. gauge
You have pumped Kill Weight Mud (KMW) to the bit during
the beginning of the Wait and Weight method. It is decided
to shut the pumps down and check pressures. You notice
there is still pressure on the Drill Pipe gauge. You confirm
that there is no trapped pressure.
KMW What is the current status of the well?
o The drill pipe is still underbalanced or the stroke count is
not correct.

What could You do?


1. Check for trapped pressure
2. Check to see if correct mud weight and surface to bit strokes
were pumped
3. Check the circulating system to see if a lighter mud was pumped
4. Continue circulating then shut in and check again

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Maximum Allowabel Annular Pressure

constant
MAASP increase
DP gauge
Csg pressure increased
increased

You are circulating out a kick in a deep well and the


casing pressure approaches the MAASP.
What is the first thing you must do?
KMW o Minimize any extra pressure in the annulus without allowing
the bottom hole pressure to fall below the pore pressure
o Continue with the correct kill procedure, the increasing
Pressure
Shoe pressure
decreased
increased &
MAASP will not cause formation breakdown
constant

BHP

Shoe Pressure
(Driller’s Compared W&W Method)
350 psi

Kill mud enters annulus


Driller Method
3,126 psi (Driller’s Method)
Pressure
(Psi) Top of influx at at shoe
Shoe Pressure
620 = 5,290 – (0.052x9.5x4,380)
2,696 psi (W&W Method)
= 3,126 psi
9.5 ppg
Influx crossing shoe 4,380
Kill mud at shoe

3,020
2,820
2,696
350 psi
W&W Method

Drill String Vol. Shoe Pressure


620= 5,290 – (0.052x10.2x3,400) – (0.052x9.5x1,600)
Drill String Volume = 2,696 psi
9.5 ppg
Note : 4,300
10.2 ppg
o Larger open hole volume than drill string volume
o Shoe Pressure will be lower, If the Wait & Waight 80
Method is used instead to Driller Method

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Analysis of Shut-In Conditions

o Shut in Drill Pipe Pressure (SIDP)


SIDP = Formation Press. −HP

o SIDP during killing


Before pumping kill mud to the bit, if we stop, then remaining
SIDP can be estimated
No of strokes
Remaining SIDP = SIDP − x SIDP
Drill String stroke

o Shut in Casing Pressure (SICP)


Will be going up depend on top of influx length in annulus
Increase SICP = Remain SIDP + MW − Influx Weight x 0.052 x High

Concurrent Method
The concurrent method : weighting up fluid while the process of
circulating out the kick. It is also called the Circulating and Weight
Method or Slow Weight-up Method.
Well Information :
SIDP = 500 psi
Original MW = 12.5 ppg
SPR = 750 psi
Well TVD = 10,000 ft
Stroke from surface to bit = 855 strokes
 KMW = 12.5 + = 13.5 ppg
. ,
 ICP = 500 + 750 = 1,250 psi
.
 FCP = x 750 = 810 psi
.
. .
 ∆ Desity = = 0.1 ppg
 ∆ Stroke = = 85.5 strokes
,
 ∆ Pressure = x 88.5 = 44 psi
 Drill Pipe pressure/MW increment per one point of ppg (in place stroke)
,
. .
 Density/Pres, psi/pt = = 44psi/pt

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Concurrent Method

Pressure (psi)

(Stroke)

Density (ppg)

Steps to do after the well killed


1. Shut in, observe drill pipe and casing pressure for 30
minutes
2. If there is no pressure increase, open the choke to
avoid trap pressure before ram is opened
3. Open annular or pipe ram
4. Close HCR on choke line
5. Circulate full rate, sweep hivis
6. Wiper trip to casing shoe
7. Back top bottom
8. Take SPR and re-calculate MAASP with new mud
weight
9. Continue Drilling

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Volumetric Method
A method of well control in which bottom hole pressure is kept constant when circulation is
not possible and gas is migrating up the hole. Bottom hole pressure is maintained slightly
higher than formation pressure while the gas is allowed to expand in a controlled manner as
it moves to the surface.
A Dictionary for the Petroleum Industry (2nd edition, Petex)

Given Data :
Max. Frac. Press. at shoe = 3,986 psi o High of gas migrate (increase 50 psi)
Drilling MW = 9.5 ppg H = = 101.2 ft
Drill Pipe Cap. = 0.01766 bbl/f . .
Drill Collar Cap. = 0.00768 bbl/ft o High of gas migrate (increase 100 psi)
Annular Cap OH/DC = 0.0292 bbl/ft H = = 202.4 ft
Annular Cap OH/DP = 0.0459 bbl/ft . .
Casing Cap Csg/DP = 0.1293 bbl/ft o Volume bleed-off OH/DC (decrease 50 psi)
Drill Collar Length = 600 ft = 0.0292 x 101.2 = 2.9 bbls
Shut-in Data : o Volume bleed-off Csg/DP (decrease 100 psi)
SIDP (Drillstring plug) = 0 psi = 0.0292 x 202.4 = 5.9 bbls
SICP = 300 psi
o Percolation rate
Pit Gain = 10 bbl
Gauge increase 50 psi per 20 minutes = = 303.6 ft/hr
. .
Assume no friction loss in annulus

H

Volumetric Method

Step 0
 Well shut in. Casing pressure reading 300 psi
DP Press. Csg Press .
0 psi 300 psi
Csg Press (psi)

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHP

3 6 9
Mud Volume Bleed-off (bbls)

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Volumetric Method

Step 1
 Allow to migrate without expansion, increase casing
DP Press. Csg Press . pressure and BHP (e.e. P1 = 100 Psi) for overbalance
0 psi 400
300 psi

Csg Press (psi)


400

300

3 6 9
BHP Mud Volume Bleed-off (bbls)

BHP increase
BHP 100 psi
100

3 6 9
Mud Volume Bleed-off (bbls)

Volumetric Method

Step 2
 Allow to migrate without expansion, increase casing
DP Press. Csg Press . pressure and BHP (e.e. P1 = 50 Psi) for working pressure
0 psi 450
400 psi
Csg Press (psi)

450
400

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHP increase
BHP 150 psi
+ 100 psi 150
100

3 6 9
Mud Volume Bleed-off (bbls)

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Volumetric Method

Step 3
 Bleed off, allow gas to migrate and expand. Casing
DP Press. Csg Press . pressure constant and BHP decrease by 50 psi
0 psi 450 psi

Csg Press (psi)


450
400

300

3 6 9
BHP Mud Volume Bleed-off (bbls)

BHP + 100
150 psi 150
100

3 6 9
Mud Volume Bleed-off (bbls)

Volumetric Method

Step 6
 Repeat step 2 and 3 until gas is brought up to surface
DP Press. Csg Press .
0 psi XXX
500 psi
Csg Press (psi)

500
450
400

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHP + 100
150 psi 150
100

3 6 9
Mud Volume Bleed-off (bbls)

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Lubricate & Bleed Method

The method is implemented by repeating two steps :


DP Press. Csg Press . Step 1 : Pump kill mud weight into well via annulus
0 psi 900 psi Step 2 : Remove gas on surface by bleeding off
maintain BHP constant
. /
LI =
.
.
LI = = 8.88
.

Where;
LI = Lube Increment, bbl
PI = Pressure Increment, psi
Cap. Csg/DP = Capacity between casing and drill pipe, bbl/ft
MW = Kill Mud Weight, ppg

BHP + 100 psi

Lubricate & Bleed Method

Step 1
 Lubricate kill mud volume via annulus,
DP Press.
0 psi Csg Press.
Csg Press (psi)

500
450
400

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHPBHP
increase 150
100

3 6 9
Mud Volume Bleed-off (bbls)

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Lubricate & Bleed Method

Step 2
 Bleed-off gas, casing pressure and BHP decrease
DP Press.
0 psi Csg Press decrease
Csg Press.

Csg Press (psi)


500
450
400

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHP BHP
decrease 150
100

3 6 9
Mud Volume Bleed-off (bbls)

Lubricate & Bleed Method

Step 5
 Repeat step#1 and #2 until gas is out of the annulus.
DP Press.
0 psi Csg0 Press.
psi
Csg Press (psi)

500
450
400

300

3 6 9
Mud Volume Bleed-off (bbls)
BHP

BHP BHP
decrease 150
100

3 6 9
Mud Volume Bleed-off (bbls)

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Bulheading Method

= SICP SIDP = SICP SIDP


SICP SICP

Kill Line Kill Line

Bullheading

Bulheading Method
The killing well with the bullheading method is recommended
when encountering situations as following :
1. If a kick is taken with drill string far off bottom, or with no pipe
in the hole. Also when stripping operation is not posible due to
upward force (from well pressure) exceeds the string weight
2. If influx has potential for containing H2S
3. If the influg is very large, which would result in excessive
surface pressure
4. If circulating the kick out could result in excessive gas rates
through the well control system and not possible to handle
safety
5. If the is a low pressure rating of pumping equipment, welhead
and casing shoe tests.

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Problem During Killing Operation

Drill Pipe Casing Pump


Problems Pit Level
Pressure Pressure SPM
Nozzle Plugged

Nozzle Wash Out

Choke Plugged

Choke Wash Out


Total Pump
Failure
String Wash Out

Loss Circulation Erratic

Gas Reach
Surface
Main Main Indicator Minor
Indicator after time lag Indicator

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