SCROLL COMPRESSOR

HS SERIES

USER MANUAL
EUROPEAN COMMUNITY DECLARATION OF CONFORMITY
HERTZ KOMPRESSOREN GLOBAL

Bamberg – GERMANY

Revision Status

R04 – First Issue : January 2021

Place of printing Germany

Compilation, Editing & Publication

R&D Department
 USER MANUAL | HS SERIES

CONTENTS

CONTENTS
CONTENTS................................................................................................................................. 1

1 SAFETY ...................................................................................................................................... 3

1.1 Safety and Description Signs ................................................................................................................ 3

1.2 Important Points Before Beginning ...................................................................................................... 5

1.3 Personal Protection and Safety ............................................................................................................ 6

1.4 Compressed Air Line Connections ........................................................................................................ 7

1.5 Fire and Explosion Risk ......................................................................................................................... 7

1.6 Moving Parts .......................................................................................................................................... 8

1.7 Hot and Sharp Surfaces ........................................................................................................................ 8

1.8 Flammable and Corrosive Materials..................................................................................................... 9

1.9 Electrical Accidents................................................................................................................................ 9

1.10 Air Filter ................................................................................................................................................ 10

1.11 Environment Cleaning ......................................................................................................................... 10

1.12 Safety During Maintenance ................................................................................................................ 10

2 TECHNICAL DATA .................................................................................................................... 11

2.1 HS-Series Technical Data .................................................................................................................... 11

2.2 HS Series P&ID Diagram ..................................................................................................................... 14

2.3 Electrical System ................................................................................................................................. 21

2.3.1 HS-Series Cable Sections ........................................................................................................... 22

3 DESIGN AND FUNCTION ......................................................................................................... 23

3.1 Thrust and Control ............................................................................................................................... 24

3.2 Pressurization System ......................................................................................................................... 25

3.3 Vacuum and Control System ............................................................................................................... 26

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CONTENTS

CONTENTS
CONTENTS................................................................................................................................. 1

1 SAFETY ...................................................................................................................................... 3

1.1 Safety and Description Signs ................................................................................................................ 3

1.2 Important Points Before Beginning ...................................................................................................... 5

1.3 Personal Protection and Safety ............................................................................................................ 6

1.4 Compressed Air Line Connections ........................................................................................................ 7

1.5 Fire and Explosion Risk ......................................................................................................................... 7

1.6 Moving Parts .......................................................................................................................................... 8

1.7 Hot and Sharp Surfaces ........................................................................................................................ 8

1.8 Flammable and Corrosive Materials..................................................................................................... 9

1.9 Electrical Accidents................................................................................................................................ 9

1.10 Air Filter ................................................................................................................................................ 10

1.11 Environment Cleaning ......................................................................................................................... 10

1.12 Safety During Maintenance ................................................................................................................ 10

2 TECHNICAL DATA .................................................................................................................... 11

2.1 HS-Series Technical Data .................................................................................................................... 11

2.2 HS Series P&ID Diagram ..................................................................................................................... 14

2.3 Electrical System ................................................................................................................................. 21

2.3.1 HS-Series Cable Sections ........................................................................................................... 22

3 DESIGN AND FUNCTION ......................................................................................................... 23

3.1 Thrust and Control ............................................................................................................................... 24

3.2 Pressurization System ......................................................................................................................... 25

3.3 Vacuum and Control System ............................................................................................................... 26

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SAFETY

1 SAFETY

1.1 Safety and Description Signs

Safety and Warning Signs Definitions

Rotating Parts!

Hot Surface!

High Voltage!

Auto-starting equipment

Wear ear protection!

Rotating direction of the coupling

Please read the operating instructions!

Safety Sign

It denotes high risk situations and

important warnings.

It denotes general remarks and general


listing.
Refers to explanations regarding the
subject situation.

Description Signs

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SAFETY

Safety measures are explained as "hazard-warning" in

necessary conditions.

HS Series Safety warnings

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SAFETY

1.2 Important Points Before Beginning

Read the safety and protection measures before you start your compressor.

• Keep the warning indicators on your compressor clean and ensure they are visible.

• Clean the warning indicators with soap and water, and dry with a soft cloth.

• Replace damaged warning signs.

• After removing and replacing any part with a warning indicator on it, ensure that the warning indicator
is installed on the same location.

• Apply new warning indicators to clean and dry surfaces. Ensure that there are no bubbles between it
and the surface it is attached.

• Make the last controls before you start your compressor.

• Ensure that all protection and safety parts are in place. Do not operate your compressor without
replacing any damaged parts and installing any missing parts.

• If the inside of your compressor is big enough to have a living being inside or a process is made by
the related people inside, then the other personnel must be informed about this and the covers of the
compressor must be kept open during the process.

• Ensure that the moving parts inside the compressor run without brushing against anything.

• Please ensure that your compressor is used and maintained by authorized people.

• Do not use your compressor before you learn the operating conditions and safety precautions
thoroughly.

• Do not neglect your compressor's maintenance.

• Only air is used as the gas to be compressed in your compressor. Do not operate your compressor with
gases other than these. Please consult to our authorized service for external uses.

• Operate your compressor in environments with temperature between 0 C0 and +40 C0. (If different
temperatures are present, consult the authorized service.)

• Please be reminded that HERTZ KOMPRESSOREN’s written approval is required for other operating
conditions not specified in the user manual.

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SAFETY

• Ensure that other people who you leave your compressor in use of read this manual as well.

• Remember that large scale accidents and deadly injuries may occur when the conditions specified in
the user manual are not observed.

• If you believe there is a safety violation or malfunction with your compressor;

➢ Do not start your compressor.

➢ Inform authorities immediately.

➢ Hang a visible warning sign regarding the situation on your compressor.

Ensure that the power cables are not connected so that your compressor is not used by others.

1.3 Personal Protection and Safety

Company managers must ensure that all necessary standards and rules are observed regarding the use
of the compressor.

• Do not approach your compressor with damaged and loose clothing. Otherwise these clothes can get
caught up in moving parts and cause serious injuries.

• Please take extra safety measures like goggles, gloves, helmet when deemed necessary or when it
is mandatory.

• Do not approach and operate your compressor in states that may cloud your judgement (taking
medication, being drunk, tired etc.)

• Do not put on earphones to listen to music as you operate

your compressor.

• Keep your hands and body away from the moving parts inside
the compressor. Otherwise, accidents may happen with
serious injuries.

• Do not start your compressor without installing the shields.

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SAFETY

1.4 Compressed Air Line Connections

• To get maximum efficiency out of your compressor; ensure that you use equipment suitable with your
compressor's specifications.

• Ensure that the pressurized air line components are connected correctly, leak tightness is achieved and
this line is not exposed to high temperature. Also keep the said connection components away from
environments with dust, all kinds of chemical gases, humidity and chemical corrosion.

• Stop your compressor before you remove or replace pressurized air line components (filter etc.).
Ensure that the pressurized air inside the compressor is discharged (by checking the manometer).

• Ensure that no living thing will approach the pressurized air line exit of the compressor and take
necessary safety precautions.

• Do not use the pressurized air directly on any living thing for any reason (cleaning, joking etc.).

• Do not try to inhale the pressurized air and do not use it for ventilation purposes.

• Do not change the safety valve setting and pressure switch, have them checked periodically.

• Do not close the exit valve while the compressor is running, or do not operate the compressor while
the exit valve is closed. Otherwise, your compressor may stop with high pressure error.

1.5 Fire and Explosion Risk

• Do not have any flammable chemicals around or on your compressor. If you see such a material around
your compressor, clean up this material immediately.

• In any fire hazard, turn off your compressor and ensure the main switch is off. Remove all factors that
may cause a fire. Do not allow anyone to approach your compressor with flammable materials.

• Do not allow oil deposits to form outside the cabinet of the compressor. When necessary, clean these
areas with non-flammable special cleaning materials.

• Ensure that all of the power cables of your compressor are removed in any maintenance, cleaning or
similar operation.

• Ensure that the electrical and pressure connections of your compressor remain in good condition.
Check the connections at the intervals stated in the maintenance period. Contact our authorized
service when you detect a damaged cable and pipe.
• Always keep a full and serviced fire extinguisher next to your compressor.

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SAFETY

• Ensure that all the electrical cables of your compressor are plugged in, and that there is no looseness
and buckling on the cables. Remove broken and loose cables immediately for your safety.

• Do not place easily flammable solids like fabric pieces, sawdust, paper around your compressor.
• Do not operate your compressor without adequate ventilation conditions.

• Do not operate your compressor above its max. capacity.

1.6 Moving Parts

• Do not operate the compressor with the coupling and fan housings removed.

• Keep your hands, arms and clothes away from rotating parts as much as possible. When a situation
arises that requires you to approach rotating parts, ensure that you do not wear loose clothing.

• To prevent your compressor from being started accidentally during maintenance and repair, ensure
that the main power cord is disconnected beforehand.

• Cabin covers might shut down with the impact of vacuum fan while the compressor is running. Ensure
that your hand and fingers are not caught in such a case.

• If your compressor shall be used with remote control, ensure that the related warning indicators display
this status. This way, a user near your compressor can be aware of this state and understand that he/she
should stand in the safety distance.

• In order to prevent accidents that may occur due to slippery materials like oil, water etc. keep the
surroundings of your compressor and layered floors like stairs clean at all times.

1.7 Hot and Sharp Surfaces

• Some components inside your compressor may reach high temperatures during operation and may
cause burns upon contact. Do not contact these surfaces.

• Do not touch or make a move to check your compressor while it is running. Do not use sticks, cables
etc. for this.

• Keep away from all air outlets of your compressor (safety and discharge valves, nozzles, etc.). The air
discharged from the air exits are hot and can cause injuries.

• Wear protective helmet, goggles and gloves when performing any work regarding your compressor.

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SAFETY

• Always have a first aid bag on the operating area of your compressor, consult a physician first even
in case of smallest injuries.

1.8 Flammable and Corrosive Materials

• Never inhale pressurized air. Remember that this can cause serious injuries or death.

• Never connect pressurized air to an equipment or assembly regarding inhalation.

• Never discharge pressurized air into an environment with living things.

• Operate your compressor only where there is adequate ventilation.

• Install your compressor away from sanding machine, kiln, chemical treatment machines and all kinds
of flammable, dusty, humid, hot, chemical environments.

1.9 Electrical Accidents

• Aside from the recommendations and information presented in this guide, your compressor shall be
installed in accordance with all national and international standards. All electrical installation
connections of your compressor must be made by authorized technicians.

• Please ensure appropriate grounding is made on your compressor. Ensure that the grounding
cable is connected to the part marked " " on the electrical panel of your compressor.

• Keep your body, hand tools and conductors away from the current passing parts of your compressor.

• Ensure that your feet are not on wet ground and you work on an insulating material during
maintenance, repair or adjustment of electrical parts.

• Try to perform all works regarding electrical parts with right hand and single hand. This will decrease
the risk of current reaching the heart in case of a possible electrical leak.

• Repair and correction works must be performed in a dry, clean, ventilated environment on an
insulating layer.

• You must keep the electrical panel cover closed while the compressor is running; If necessary stop
your compressor and cut off its power from the main switch.

• Carefully check all connections after the installation of your compressor and before the first run.

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SAFETY

1.10 Air Filter

• Air filter is used to keep the particles that are found in the atmospheric air during air absorption and
may damage your compressor. Do not use it for other purposes.

• Do not drill or cut the air filter.

• Avoid impacts and operations that may damage the filter during the maintenance.

1.11 Environment Cleaning

• Ensure that you stopped your compressor and completely cut off its power before cleaning it.

• To prevent a possible fire, keep your compressor away from dust, oil, trash and machine oil. Keep
flammable liquids in a separate container away form sparks and heat.
• If there is any leak in your compressor, inform the authorized service immediately and have it repaired.

• Take care about environmental cleaning and observe related laws to preserve the environment. Keep
the waste materials listed below away from nature. Ensure they are disposed of appropriately.

➢ Used waste oil, grease and all extremely dirty materials,

➢ Cleaning materials,
➢ Oil puddles forming by condensing oil vapor.

1.12 Safety During Maintenance

• Before maintenance, make sure that the power to the compressor is completely cut off and pressurized
air is discharged. Place a sign, table etc. to a visible part of your compressor which identifies the
maintenance underway.

• Wait for your compressor to cool down after shut down. Contact with hot areas of compressor might
cause injuries.

• Make sure that compressed air in your compressor is discharged before maintenance.

• Unless main supply is disconnected, high voltage is present in the compressor electrical system even
when compressor doesn't operate.

• After cutting the voltage, wait at least for 6-7 minutes to start electric related repair works in order to
have the power stored in the capacitors during the operation of the frequency transformer to be
discharged.

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TECHNICAL DATA

• After maintenance, ensure that all safety precautions are met again.

• Maintenance of your compressor must be made by only authorized people.

2 TECHNICAL DATA
2.1 HS-Series Technical Data
WEIGHT
AIR OUTPUT
PRESSURE CAPACITY (kg) DIMENSIONS
TYPE MODEL MEASUREMENT
(bar) (m3/min) (mm)
(G) w/o w. w.
TANK DRYER TANK

w/o
750x710x900
TANK
8 0,16

HS 1.5- w.
G ½” 195 444 395 1436x723x1566,5
S DRYER

10 n/a w.
1726x723x1566,5
TANK

w/o
750x710x900
TANK
8 0,24
SINGLE

HS 2.2- w.
G ½” 200 449 400 1436x723x1566,5
S DRYER

10 0,2 w.
1726x723x1566,5
TANK

w/o
750x710x900
TANK
8 0,4

HS 3.7- w.
G ½” 220 469 420 1436x723x1566,5
S DRYER

10 0,34 w.
1726x723x1566,5
TANK

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TECHNICAL DATA

w/o TANK 750x710x900

8 0,6
G
HS 5.5-S 230 479 430 w. DRYER 1436x723x1566,5
½”

10 0,47
w. TANK 1726x723x1566,5
SINGLE

w/o TANK 750x710x900

8 0,85
G
HS 7.5-S 235 486 435 w. DRYER 1436x723x1566,5
½”
10 0,68
w. TANK 1726x723x1566,5

w/o TANK 1500x800x1050

8 0,8
HS 7.5- G
405 n/a 730 w. DRYER n/a
D ¾”
10 0,68
w. TANK 1818x805x1907

w/o TANK 1500x800x1050

8 1,2
DOUBLE

G
HS 11-D 425 n/a 750 w. DRYER n/a
¾”
10 0,94
w. TANK 1818x805x1907

w/o TANK 1500x800x1050

8 1,7
G
HS 15-D 440 n/a 765 w. DRYER n/a
¾”
10 1,36
w. TANK 1818x805x1907

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TECHNICAL DATA

AIR OUTPUT
PRESSURE CAPACITY WEIGHT DIMENSIONS
MEASUREMENT
TYPE MODEL

(Bar) (m3/min) (G) (kg) (mm)

8 1.2
HS 11-T G 1” 590 1500x800x1840
10 1.02
TRIPLE

8 1.8
HS 16.5-T G 1” 665 1500x800x1840
10 1.41
8 2.55
HS 22.5-T G 1” 675 1500x800x1840
10 2.04
8 1.6
HS 15-Q G 1” 695 1500x800x1840
10 1.36
OUARTET

8 2.4
HS 22-Q G 1” 795 1500x800x1840
10 1.88
8 3.4
HS 30-Q G 1” 805 1500x800x1840
10 2.72

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TECHNICAL DATA

2.2 HS Series P&ID Diagram

HS 1,5-S HS 2,2-S 3,7-S HS 5,5-S HS 7,5-S P&ID

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TECHNICAL DATA

HS 1,5-S HS 2,2-S 3,7-S HS 5,5-S WITH DRYER-WITH TANK P&ID

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TECHNICAL DATA

HS 7,5-D HS 11-D HS 15-D WITH TANK P&ID

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TECHNICAL DATA

HS 7,5-D HS 11-D HS 15-D P&ID

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TECHNICAL DATA

HS 7,5-S WITH TANK-WITH DRYER P&ID

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TECHNICAL DATA

HS 11-T HS 16,5-T HS 22.5-T P&ID

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TECHNICAL DATA

HS 15-Q HS 22-Q HS 30-Q P&ID

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TECHNICAL DATA

2.3 Electrical System

Have the electrical connections of your compressor be made by a qualified electrical technical
personnel. The electrical diagrams and spare part lists of your compressor are provided in addition to
the manual.
Your compressor is designed to run on a 3-phase system. Voltage and frequency information is located
on the plaque of your compressor. The data regarding the feed cable are provided below.
Incorrect adjustment of the control transformer creates a risk for the proper functioning of the system.
Checking the setting of the control transformer is part of the commissioning process. In addition, this
control is a part of inspection and maintenance as the supply voltage may change over time.

When the system operates under load, it should be checked that the control transformer is set correctly
by measuring the output voltage.

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TECHNICAL DATA

2.3.1 HS-Series Cable Sections

• While the voltage drop on power supply cables is equal to nominal current, it cannot fall below 5% of
the nominal voltage value.

RECOMMENDED BREAKER

CABLE
MODEL 50 Hz-400 V 60 Hz-460 V 60 Hz-230 V
SECTION*

HS 1.5-S 4 x 2,5 mm2 10A 10A 10A

HS 2.2-S 4 x 2,5 mm2 10A 10A 16A

HS 3.7-S 4 x 2,5 mm2 16 A 16 A 25A

HS 5.5-S 4 x 4 mm2 20 A 20 A 32A

HS 7.5-S 4 x 4 mm2 25 A 25 A 40A

HS 7.5-D 4 x 4 mm2 32 A 32 A 50A

HS 11-D 4 x 6 mm2 40 A 40 A 63A

HS 15-D 4 x 10 mm2 50 A 50 A 80A

HS 11-T 4 x 6 mm2 50 A 50 A 80A

HS 16.5-T 4 x 10 mm2 63 A 63 A 100A

HS 22.5-T 4 x 16 mm2 80 A 80 A 125A

HS 15-Q 4 x 10 mm2 63 A 63 A 100A

HS 22-Q 4 x 16 mm2 80 A 80 A 125A

3 x 25 mm2 + 16
HS 30-Q 100 A 100 A 200A
mm2

HS-Series Cable Section Table

* The "Cable Sections" specified above is provided for a maximum of 25 meters power cord. If a different power cord
length is required, the power cord cross-section needs to be changed. If that's the case, please consult our service in the
area

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DESIGN AND FUNCTION

3 DESIGN AND FUNCTION

Overview of HS-Series

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DESIGN AND FUNCTION

Main Components of the HS-Series

NO PART NAME

1 Motor
2 Scroll Unit
3 Air Filter
4 Water Separator
5 Radiator
6 Shroud
7 Fan
8 Muffler
9 Anti-vibration mounting

3.1 Thrust and Control

HERTZ HS-Series scroll air compressors are driven by an electric motor. Mechanical thrust needed by
scroll unit for compressor to produce air is provided by electric motor. This system consists of the frame,
motor, scroll unit, belt, bushing, and pulleys.
HERTZ HS -Series scroll air compressors are operated and controlled by electronic control system. This
control system is in accordance with the legal conditions and is under obligation of HERTZ
KOMPRESSOREN.

HS-Series Drive

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DESIGN AND FUNCTION

3.2 Pressurization System

The basic compressing element in the scroll unit is the "Spiral" set. This set consists of 2 spirals, one
fixed and one moving. The moving spiral is driven by the electric motor and moves orbitally thanks to
the camshaft. When the spiral set is mounted, half-shaped pockets are formed on the side surface of the
fins.
As the moving spiral rotates around its own axis, the tangent points between the side surfaces of the fins
move inward. As the pockets move, the volume decreases and air compression occurs. The compressed
air moves towards the outlet from the discharge pipe in the middle of the spiral set.

SUCTION PRESSING

ENTRANCE

ENTRANCE

STEADY
SCROLL

EXIT

COMPRESSED AIR DISCHARGE PRESSING

HS-Series Pressure System

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DESIGN AND FUNCTION

3.3 Vacuum and Control System

Vacuum and Control System allows your compressor to operate in the set pressure range by filtering
the hazardous dusts that may be vacuumed from external environment by your compressor.
The corrosives within the air absorbed by your compressor corrodes the surfaces it comes into contact.
Life of bearing, o-ring and seals quickly decreases due to increased friction. Also less air is vacuumed
via the filters clogged with the clogging effect of dust. Capacity of your compressor decreases, operating
temperature rises since both cooling air and vacuum air decrease due to clogging. Increased operating
temperature makes a negative affect on all of internal parts of your compressor. Briefly, cleaning and
maintenance not performed properly and timely cause more power to be spent instead of saved and
operating costs of your compressor to increase. Vacuum system consists of panel filter located outside
your compressor and air filter located inside your compressor. Spiral set vacuum and system cooling
air are fed with the air sucked from the air filter.

In addition, when the compressor is stopped, the pressure remaining in the system would move in the
opposite direction. A check valve is used at the exit of the scroll unit to prevent the system from rising
against the load again.
According to the pressure in your usage line; electronic control module activates or deactivates your
scroll unit. The control module has multiple control, congruent ageing and redundant operation versions.

CHECK
VALVE

AIR FILTER

HS-Series Vacuum System

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SAFETY

• Ensure that other people who you leave your compressor in use of read this manual as well.

• Remember that large scale accidents and deadly injuries may occur when the conditions specified in
the user manual are not observed.

• If you believe there is a safety violation or malfunction with your compressor;

➢ Do not start your compressor.

➢ Inform authorities immediately.

➢ Hang a visible warning sign regarding the situation on your compressor.

Ensure that the power cables are not connected so that your compressor is not used by others.

1.3 Personal Protection and Safety

Company managers must ensure that all necessary standards and rules are observed regarding the use
of the compressor.

• Do not approach your compressor with damaged and loose clothing. Otherwise these clothes can get
caught up in moving parts and cause serious injuries.

• Please take extra safety measures like goggles, gloves, helmet when deemed necessary or when it
is mandatory.

• Do not approach and operate your compressor in states that may cloud your judgement (taking
medication, being drunk, tired etc.)

• Do not put on earphones to listen to music as you operate

your compressor.

• Keep your hands and body away from the moving parts inside
the compressor. Otherwise, accidents may happen with
serious injuries.

• Do not start your compressor without installing the shields.

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DESIGN AND FUNCTION

3.5 Some Compressor Equipments

➢ Control Module: A unit where adjustments regarding compressor operation are made, malfunctions
and maintenance hours can be tracked.

➢ Scroll Unit: The compressor part that generates pressurized air.

➢ Motor: Provides the mechanical drive needed by the scroll unit.

➢ Belt/Pulley: Machine parts transmitting the mechanical drive from the motor to the screw.

➢ Safety Valve: It is located at the radiator outlet of the compressor. When the pressure inside the
compressor radiator rises too much due to a malfunction; it discharges the pressure and assures safety.

➢ Radiator: Cools the compressed air generetaed by the compressor.

➢ Emergency Stop Button: Press in an emergency to stop the compressor. The button is designed so
that it shall stay locked upon being pressed. To return the button to its original position, turn it slightly
in clockwise.

➢ Pressure Sensor: Electronically transforms pressure information into analogue signal and informs
control module.

➢ Temperature Sensor: Electronically transforms temperature information into analogue signal and
informs control module.

➢ Pressure Switch: Safety pressure switch stops the compressor in case the pressure exceeds the set
values due to any reason and provides safety.

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TRANSPORTATION &
HANDLING

4 TRANSPORTATION & HANDLING

• Lift your compressor with a fork lift.

• Ensure that the blades of the lift truck are adjusted before lifting your compressor.

Transporting the compressor with a fork lift

• When carrying your compressor with fork lift, take care not to lift too much, and carry carefully.

• When lifting a compressor on a palette, ensure that your compressor is fixed to the palette securely.
Otherwise, your compressor may fall from the palette and cause damage and injury.

Transporting the compressor on a a palett track

• If there is no fork lift in the facility or it cannot operate, lift your compressor using crane and
hanger as seen in the figure.

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SAFETY

1.10 Air Filter

• Air filter is used to keep the particles that are found in the atmospheric air during air absorption and
may damage your compressor. Do not use it for other purposes.

• Do not drill or cut the air filter.

• Avoid impacts and operations that may damage the filter during the maintenance.

1.11 Environment Cleaning

• Ensure that you stopped your compressor and completely cut off its power before cleaning it.

• To prevent a possible fire, keep your compressor away from dust, oil, trash and machine oil. Keep
flammable liquids in a separate container away form sparks and heat.
• If there is any leak in your compressor, inform the authorized service immediately and have it repaired.

• Take care about environmental cleaning and observe related laws to preserve the environment. Keep
the waste materials listed below away from nature. Ensure they are disposed of appropriately.

➢ Used waste oil, grease and all extremely dirty materials,

➢ Cleaning materials,
➢ Oil puddles forming by condensing oil vapor.

1.12 Safety During Maintenance

• Before maintenance, make sure that the power to the compressor is completely cut off and pressurized
air is discharged. Place a sign, table etc. to a visible part of your compressor which identifies the
maintenance underway.

• Wait for your compressor to cool down after shut down. Contact with hot areas of compressor might
cause injuries.

• Make sure that compressed air in your compressor is discharged before maintenance.

• Unless main supply is disconnected, high voltage is present in the compressor electrical system even
when compressor doesn't operate.

• After cutting the voltage, wait at least for 6-7 minutes to start electric related repair works in order to
have the power stored in the capacitors during the operation of the frequency transformer to be
discharged.

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TRANSPORTATION &
HANDLING

4.1 Storage

If your compressor needs to be stored before installation, do not open the package and observe the
conditions listed below;
Store the compressor and spare parts in a clean, dry and stable place in accordance with the precautions
below.

• Do not store the compressor and spare parts in places where condensation occurs. Do not expose
it to rainwater or high humidity.

• Do not expose the compressor and spare parts to salty air, oil vapours or bromine.

• Do not expose the compressor and spare parts to corrosive gases such as acid, chlorine, ozone,
sulphuric acid and ammonia, or organic solvents such as benzene and toluene.

• Do not expose the compressor and spare parts to high temperatures.

• Do not expose the compressor and spare parts to light containing ultraviolet rays such as sunlight.

• Do not apply shock or continuous loads to the compressor and spare parts.

• Do not expose the compressor and spare parts to vibration.

• Store the compressor and spare parts in an airtight bag with a desiccant for long-term storage.

• Storage location temperature must be between 0 0C and 50 0C.

HERTZ KOMPRESSOREN products are suitable for a maximum storage duration of 2 year. For the
first use after 2 years of storage, please follow the Hertz Kompressoren storage procedure.

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TRANSPORTATION &
HANDLING

4.2 Long-term Storage

• Storage of 2 years or more is called long-term storage.

• Remove the air vacuum filter and store in a clean and safe place.

• Purify the air side of the radiator, water separator and filter from accumulated water by using dry air
and install the caps.

• Before operating the compressor, ensure that all removed parts are reinstalled.

• Place the anti-moisture silica gel into the electric cabin and machine. If there is any gasket on the
compressor covers, then control the integrity and correct if needed. If there is no gasket, then seal the
cover clearances with an anti-moisture tape to avoid moisturising.

• Grease the scroll unit bearings.

• Complete the additional requirements for storage according to the recommendations of the engine
manufacturer.

• Stick the storage instructions outside of the package.

• It is preferred to store the package within a controlled environment. If this is not possible, then the
machine must be packed as to avoid moisture in the machine.

• Turn the drive shaft monthly for 1 - 1/2 tours in normal turning direction.

• Perform the engine maintenance according to the recommendations of the engine manufacturer during
the storage period.

• Apply the engine operating instructions provided in engine's user manual.

• Remove all labelled blind flanges.

• Install the air filter, safety valve, discharge valve and other components removed during storage.

• Remove the anti-moisture silica gel from the electric cabinet.

• Operate the compressor normally as stated in user manual.

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OPERATING

5 OPERATING

5.1 Start Up

• The start-up of the compressor should be initiated by personnel authorized by Hertz Kompressoren.

• Check electrical and air connections of your compressor before its initial operation.

• Check that cooling air inlet and outlet of your compressor isn't blocked in any way. Do not cover your
compressor with fabric, nylon etc. Never operate your compressor while it's covered.

• After the power and air installation of the compressor is completed, inform our service for initial
starting operation. Our service will perform necessary controls, start the compressor and provide you
with helpful information related to your system and maintenance of your compressor. If you would
like to commission your compressor by yourself, then contact our authorized service. A wrong
operation can cause your compressor, facility to be damaged or the people working in the vicinity to
be injured.

• There is a "phase control relay" controlling the electrical phases in the electrical panel of your
compressor. For this, remove the necessary covers. The signal showing the phase error on the remote
control panel notifies you about this. If phases are cross connected, de-energise and swap two of the
phase cables of main inlet connection of compressor. When there is interruption or instability with
phases, report the situation to your electrical technical staff or relevant organizations as this problem
is related to the network.

• Check internal parts and connections of your compressor. Ensure that no damage was dealt during
handling.

• Energise your compressor and check that engine of compressor rotates in the correct direction just in
case. Compressor rotating direction must always be performed at initial starting operation. Remove
the covers required for this.

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OPERATING

Compressor’s Direction of Rotation

• After removing the belt housing of the compressor, look at the scroll unit; press “Start“ button, operate
the compressor for a short time (1-2 seconds) and then immediately stop the compressor by pressing
“Emergency Stop” button. With compressors with multiple scroll units, after inspecting the first
motor, inspect the other motors respectively. Looking from scroll unit shaft side, it should rotate in
the direction of arrow. (shown with the arrow direction right in the upper part of scroll unit)

• Install the removed components and reactivate the compressor by completely opening the outlet valve
of compressor if rotating direction is correct.

• Close the valve at the air tank exit and fill the tank.

• Check that the pressure level has increased from the control unit display of your compressor.

• Check that the pressure reached to the set value and your compressor has stopped. With compressors
with multiple scroll units, the units should start to operate sequentially until the pressure reaches the
specified value.

• If the value of air pressure in the tank isn't decreased; compressor shall stop automatically. Check that
compressor works at set pressure value by opening tank outlet valve after waiting for one or two
minutes.

• Check operating temperature of your compressor after 10-15 minutes and ensure it's normal (80-90
°C). Stop and de-energise compressor and visually check internal parts of compressor. This check is
important against any air leak or loosening risk.

• Compressor has been tested for all functions and safety by operating after manufacture of your
compressor. The descriptions made in the first start is as precaution against the possibility of the
compressor being damaged during transportation or installation. If you don't see any problem after all
checks, you can engage in the compressor.

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OPERATING

5.1.1 Compressor Placement

Compressor Layout in the Room

• The floor where your compressor will be placed must have capacity to carry weight of your
compressor, be level and dry. There is no need for fastening (anchorage bolt etc.) once compressor is
placed on such a floor.

• Compressor room must be easily accessible and adequately illuminated.

• There must be a distance of 1 meter from walls, 1.5 meters from ceiling for adequate service area
around your compressor.

• Situations that may lead to fire or corrosion in the operating area should be prevented.

• No pipe load (strained connections or strain caused by seasonal heat difference) should be transferred
to the compressor through external connections. In order to do this, one delivery hose is submitted
together with your compressor; connect this hose immediately after the outlet valve.

• If your air installation is above the level of compressor, do not connect to the main pipe from below,
water at the compressor outlet might break o-rings and gaskets in the valves by backing during stop
and idle operation.

• Ensure that your air installation equipment are conforming to the operating pressures of pipe and
fittings and undamaged.

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OPERATING

• Select the pipe dimension, drier and line filters of your air installation according to your air use
capacity. (It will be beneficial to construct your installation with larger pipes, considering the
conditions of your company's growth.)

• Install a separate line for the condensation drain of your filter, drier and air tank (water drain line) so
the compressor room's floor doesn't get wet unnecessarily.
• Add an air outlet and power socket to your compressor room for general use.

• Your compressor is manufactured for indoor use. Appropriate room plan and layout is as shown in the
picture.

• If there are different needs regarding the compressor or the air system, contact your service or sales
representative.

• Determine your air installation by considering company requirements. Preferably, it'll be more useful
to build a ring line than a straight line. End of line pressure decrease might be more depending on pipe
section at straight lines. Having a high consumption or periodic shock consumption client might lead
to pressure decreases.

• You can determine the ideal pipe diameter for your air installation using the formula below.

∆𝑃 × 𝑑5 × 𝑃
𝐿=
450 × 𝑄𝑐1.85
L = Pipeline length (metres)
DP = Permissible pressure drop (0.3 bar recommended)
d = Pipe inner diameter (mm)
P = Compressor exit pressure (bar) (manometer pressure + ambient pressure)
Qc = Compressor capacity (litre/second)

• The valve, reduction, elbow etc. used in air installation causes pressure drop in products. When
you set up your installation, you should consider the pressure drop of each connection element.

Example: For keeping the pressure loss at the same level when the pipe has an inner diameter of 25
mm and 8 elbows, 6 te and 2 slide valves at the same diameter in the installation for which you
found the pipe length as 100 meters with the first formula: you can lay a maximum pipe line of 100 -
15 = 85 meters when (8x0,3) + (6x2) + (2x0,3) =15 meter and above components are used.

36
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TECHNICAL DATA

HS 7,5-S WITH TANK-WITH DRYER P&ID

18
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OPERATING

Compressor Room Layout

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OPERATING

HS- Series Equipment Installation Dimensions

Model A B C D E
mm mm mm mm mm

HS 1.5-S

HS 2.2-S

HS 3.7-S 1000 1000 1000 600 600

HS 5.5-S

HS 7.5-S

HS 7.5-D

HS 11-D 1000 1000 1000 1100 750

HS 15-D

HS 11-T

HS 16.5-T 1000 1000 1000 1100 750

HS 22.5-T

HS 15-Q

HS 22-Q 1000 1000 1000 1100 750

HS 30-Q

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OPERATING

HS Series Equipment Installation Dimensions

A B C D E
MODEL
mm mm mm mm mm

HS 1.5-S

HS 2.2-S

HS 3.7-S 1000 1000 1000 1300 510

HS 5.5-S

HS 7.5-S

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OPERATING

HS Series Equipment Installation Dimensions

A B C D E
MODEL
mm mm mm mm mm

HS 1.5-S

HS 2.2-S

HS 3.7-S 1000 1000 1000 1300 510

HS 5.5-S

HS 7.5-S

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 USER MANUAL | HS SERIES

DESIGN AND FUNCTION

3 DESIGN AND FUNCTION

Overview of HS-Series

23
 USER MANUAL | HS SERIES

DESIGN AND FUNCTION

Main Components of the HS-Series

NO PART NAME

1 Motor
2 Scroll Unit
3 Air Filter
4 Water Separator
5 Radiator
6 Shroud
7 Fan
8 Muffler
9 Anti-vibration mounting

3.1 Thrust and Control

HERTZ HS-Series scroll air compressors are driven by an electric motor. Mechanical thrust needed by
scroll unit for compressor to produce air is provided by electric motor. This system consists of the frame,
motor, scroll unit, belt, bushing, and pulleys.
HERTZ HS -Series scroll air compressors are operated and controlled by electronic control system. This
control system is in accordance with the legal conditions and is under obligation of HERTZ
KOMPRESSOREN.

HS-Series Drive

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MAINTENANCE

6 MAINTENANCE
Before maintenance, make sure that the power to the compressor is completely cut off and
pressurized air is discharged.

The maintenance of your compressor must be done by the authorized service. Maintenance performed by
unauthorized and untrained people will violate warranty conditions and may result in damage to your
compressor and personal injury. Your compressor may need more frequent maintenance due to high ambient
temperatures. Please contact HERTZ KOMPRESSOREN customer service for your compressor's
maintenance.

6.1 Maintenance Periods

Periodic Maintenance Schedule for 8 Bar
Maintenance
Period
PERIODICAL MAINTENANCE

Controller Notification

10000 hours/4 years

20000 hours/8 years

500 hrs. / 3 months

2500 hours/1year
Drain the Condensation Water     
Check/Clean Air Filter 
Check/Clean Cabin Filter 
Clean Compressor and Check Air Cooler    
Secure Electrical Connections   
Replace Air Filter   
Replace Cabin Filter   
Replace the Silencer on the Selonoid Valve   
Check All Pipes and Mechanical Connections   
Replace Check Valve at Compressed Air Outlet   
Replace V-Belts   
Replace Selonoid Valve   
Clean the Suction Fan   
Clean Cooling Fin 
Lubricate Scroll Unit Bearings 
Check Other Bearings 
Brush Replacement Only For HS 7.5-S, HS 15-D, HS 22.5-T, HS 30-Q 
Replace Scroll Sealing Kit 
Replace Scroll Unit 
Check Electric Motor and Replace Bearing 

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MAINTENANCE

Periodic Maintenance Schedule for 10 Bar

Maintenance
Period
PERIODICAL MAINTENANCE

Controller Notification

15000 hours/6 years

500 hrs. / 3 months

5000 hours/2 years

2500 hours/1year
Drain the Condensation Water     

Check/Clean Air Filter 

Check/Clean Cabin Filter 

Clean Compressor and Check Air Cooler    

Secure Electrical Connections   

Replace Air Filter   

Replace Cabin Filter   

Replace the Silencer on the Selonoid Valve   

Check All Pipes and Mechanical Connections   

Replace Check Valve at Compressed Air Outlet   

Replace V-Belts   

Replace Selonoid Valve   

Clean the Suction Fan   

Clean Cooling Fin 

Grease Scroll Unit Bearings 

Check Other Bearings 

Brush Replacement Only For HS 7.5-S, HS 15-D, HS 22.5-T, HS 30-Q 

Replace Scroll Sealing Kit 

Replace Scroll Unit 

Check Electric Motor and Replace Bearing 

45
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DESIGN AND FUNCTION

3.3 Vacuum and Control System

Vacuum and Control System allows your compressor to operate in the set pressure range by filtering
the hazardous dusts that may be vacuumed from external environment by your compressor.
The corrosives within the air absorbed by your compressor corrodes the surfaces it comes into contact.
Life of bearing, o-ring and seals quickly decreases due to increased friction. Also less air is vacuumed
via the filters clogged with the clogging effect of dust. Capacity of your compressor decreases, operating
temperature rises since both cooling air and vacuum air decrease due to clogging. Increased operating
temperature makes a negative affect on all of internal parts of your compressor. Briefly, cleaning and
maintenance not performed properly and timely cause more power to be spent instead of saved and
operating costs of your compressor to increase. Vacuum system consists of panel filter located outside
your compressor and air filter located inside your compressor. Spiral set vacuum and system cooling
air are fed with the air sucked from the air filter.

In addition, when the compressor is stopped, the pressure remaining in the system would move in the
opposite direction. A check valve is used at the exit of the scroll unit to prevent the system from rising
against the load again.
According to the pressure in your usage line; electronic control module activates or deactivates your
scroll unit. The control module has multiple control, congruent ageing and redundant operation versions.

CHECK
VALVE

AIR FILTER

HS-Series Vacuum System

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MAINTENANCE

6.1.1.2 Panel Filter and Electric Cabinet Vacuum Filter Replacement

• The ventilation fan of your compressor requires high amount of free air. The dust in the operating
environment of your compressor is vacuumed as a result of the operation of this fan. Your panel filter
may be clogged quickly according to the dust level of the environment.

• The vacuumed air drops as the panel filter gets clogged and the operating temperature of your
compressor gets higher. Furthermore, the dust particulates hardly pass from the filter due to the
increase in the vacuum speed as a result of filter clogging.

Panel Filter

Panel Filter and Electric Cabinet Vacuum Filter Replacement

➢ Frequently clean your panel filter. In order to do this, remove the bolts located on the corners of the
filter cover plate and provide pressurized air on the reverse direction to the filter (from inside to
outside). You can use the filter again when the dust on the filter is cleaned. The panel filter is slightly
oily due to its structure. If you don't clean it for a long time, these dusts combine with oil, gets harder
and cleaning cannot be possible. Replace the filter in such cases.

To replace the panel filter;

• Stop the compressor. Remove the bolt on the top of the perforated pocket of the filter and remove
the perforated pocket.

• Locate the new filter and install the perforated pocket.

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DESIGN AND FUNCTION

3.5 Some Compressor Equipments

➢ Control Module: A unit where adjustments regarding compressor operation are made, malfunctions
and maintenance hours can be tracked.

➢ Scroll Unit: The compressor part that generates pressurized air.

➢ Motor: Provides the mechanical drive needed by the scroll unit.

➢ Belt/Pulley: Machine parts transmitting the mechanical drive from the motor to the screw.

➢ Safety Valve: It is located at the radiator outlet of the compressor. When the pressure inside the
compressor radiator rises too much due to a malfunction; it discharges the pressure and assures safety.

➢ Radiator: Cools the compressed air generetaed by the compressor.

➢ Emergency Stop Button: Press in an emergency to stop the compressor. The button is designed so
that it shall stay locked upon being pressed. To return the button to its original position, turn it slightly
in clockwise.

➢ Pressure Sensor: Electronically transforms pressure information into analogue signal and informs
control module.

➢ Temperature Sensor: Electronically transforms temperature information into analogue signal and
informs control module.

➢ Pressure Switch: Safety pressure switch stops the compressor in case the pressure exceeds the set
values due to any reason and provides safety.

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MAINTENANCE

6.1.1.4 Belt Change and Adjustment

Belt Tensioning System

• Stop the compressor and cut off the compressor's power from the main switch.
• Loosen the motor's position by loosening the motor connection nuts "2".
• Loosen the belt by loosening motor tension studbolt “3” towards the scroll unit side.
• Turn the pulleys slowly and take out the belts. Be careful not to jam your fingers between the belt
and the pulley.
• Install the new belts of original dimensions by turning slowly again.
• Take care so that the belt doesn't flip while being installed.
• There are same number of channels on the belt and pulley. Observe that the belt completely fits
on the channels on both pulleys on the same level.
• Ensure the tension of the belt by evenly tightening the tension studbolt “3”.
• Use a proper gauge to check that the motor and screw pulley front surfaces are in the same
direction with the horizontal and vertical positions and check the belt tension as well.
• Finish the adjustment by tightening the tension nut lock nuts.
• Recheck all nuts and bolts against the possibility of remaining loose.

Power up the compressor and start it. Check the vibrations of the belt during operations; if the belt
vibrates while running it means the belt is loose or the pulleys are not aligned; perform the pulley
setting again precisely. Please remember that when pulley adjustment is not made precisely the belt
life will be very short and compressor shall be damaged with heating, vibration and similar reasons.

49
 USER MANUAL | HS SERIES

TRANSPORTATION &
HANDLING

Transporting the compressor in a suspension

• Inspect the screws and nuts that may loosen during transportation.

• Ensure that all equipment, rope, hook etc. you shall use for lifting and support has the quality and
strength to carry the compressor. If you don't know the weight of the compressor before the
carrying operation, start the carrying operation after you learned the weight.

• Be careful and act slowly while carrying the compressor. Impacts and falls may cause damage to
the internal components of the compressor and prevent it from operating.

• Make sure that there are no living things under the compressor as you lift and lower it.

• Make sure that the floor you shall place the compressor on has the strength to support the
compressor's weight.

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TROUBLESHOOTING

7 TROUBLESHOOTING

The information provided in this chapter is prepared based on the experience accumulated by the service
studies and the tests conducted in the factory.
The indications and reasons of the malfunctions are ordered according to the incoming complaints and
the feedback frequency of the service technicians.
Because of the compressor's structure and since the malfunctions are generally linked to each other; the
cause of the malfunction must be clearly understood before performing any repair or part replacement.
A detailed visual inspection is useful for the problems.
Tracing the malfunction well prevents unwanted damages that can occur during repair.
First:

• Unless noted otherwise, perform all checks while the compressor is completely de-energised.

• Check the electrical connections against being loose.

• Check the parts that can be affected by short circuit or heat.

• Check the possible damages and loosening on hoses, pipes and connections in compressed air line.

If the problem persists even though you try all the ways presented in this guide regarding the malfunction,
please contact your company or service department.

It is the safest was for your compressor and business to have all kinds of malfunction
resolution, maintenance and repair operations be performed by our service companies for
speed and your safety.

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TROUBLESHOOTING

7.1 Malfunctions, Reasons and Remedies

All kinds of works conducted without knowledge can cause adverse results, they can cause
your business to stop unnecessarily and incur high cost damages.

Troubleshooting Table

MALFUNCTION CAUSE REMEDY

Check whether there is voltage in the

first fuse where the electric network
There is no power. cable enters to the compressor
electronic board first or in the electric
terminal.

Compressor does not start. Controller or inlet fuse is

Check the fuses.
blown.

Mains voltage is low,

Check the warning on the control
unbalanced or phase is
panel.
reverse.

Compressor has stopped due Check the warning on the control

to a malfunction. panel.

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TROUBLESHOOTING

MALFUNCTION CAUSE REMEDY

This problem is observed in

installations made with a cable thinner
than required due to voltage decrease.
Measure the inlet voltage when your
compressor is stopped and start your
The cross-section of the inlet
compressor as the measurement
feed cable is not adequate.
continues. If the voltage drops by 5%
(380>360) or below, cable cross-
section is inadequate. Make the
connection with a suitable cross-
section cable.

If the mains voltage is %5 below the

voltage the compressor is set or less
Low voltage. than this, the problem is caused by the
Compressor runs with strain.
network or the installed power of your
facility.

Turn off power supply to the

compressor, and check if the screw
There is a mechanical pulley rotates freely. If there is a more
problem in the motor or scroll difficult rotation than normal, there
unit. might be mechanical damage on the
engine or scroll unit; notify the service
department.

Stop the compressor, check air filter

Air filter is too dirty.
and replace if contaminated.
Compressor does not reach the
maximum pressure.

Scroll unit seals are damaged. Notify the service department.

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TROUBLESHOOTING

MALFUNCTION CAUSE REMEDY

Observe that the thermal relay

is set for the current specified
in the motor package, that the
current that passes through the
thermal relay is in normal
values and balanced (while
Thermal or its setting is
compressor is in full load) (the
faulty.
current difference between
phases must be less than 10%)
using a clamp meter. If the
thermal opens before the set
current value, it is faulty.
Replace with a new one.

If the mains voltage is %5

lower than the voltage value
Low voltage. that compressor is set for,
inspect the installed power of
your network or facility.
Main motor thermal stops the
compressor.

Compressor exceeds the set Take the precautions specified

pressure. above for this situation.

This may observed by the

excessive operating noise of
Scroll unit is damaged.
your compressor. Inform the
service.

If the operating currents are

higher than normal, motor can
be overloaded. Run the
compressor for a short duration
while hoods are open and listen
There's a problem in the
to its sound, and check the
main motor.
body temperature. Motor
winding might be fried or there
might be a bearing
malfunction. Inform the
service.

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TROUBLESHOOTING

MALFUNCTION CAUSE REMEDY

Check the air filter and replace if

Air filter is clogged.
necessary.

Star triangle time setting may be

faulty. Check the setting (4-8 seconds).
Commission the compressor and
observe the contacts on the electrical
Compressor doesn't switch to
panel; after the set duration the K3
triangle from star.
contact must be released and K2
contact must pull. If it doesn't pıll, the
coil ends might have loosened or the
coil might have fried.
Compressor doesn't generate
air.

Check whether control power is

supplied to the solenoid valve or not
Discharge solenoid valve is
(while the compressor is running). If
faulty.
the power is supplied as normal,
solenoid coil is burnt; replace the coil.

Check the connection of the hose or

There is a leak in air line pipes and make sure there are no loose
connections. connections. If defective, replace with
a new one.

The pressure of the compressor

Pressure setting is faulty. Check pressure setting.
exceeds the set value.

Operating pressure setting is Check the pressure setting and/or

changed. safety transmitter setting.

Relief valve opens.

If the safety valve opens before its set
Safety valve setting is faulty. pressure value, replace it with a new
one.

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OPERATING

5.1.1 Compressor Placement

Compressor Layout in the Room

• The floor where your compressor will be placed must have capacity to carry weight of your
compressor, be level and dry. There is no need for fastening (anchorage bolt etc.) once compressor is
placed on such a floor.

• Compressor room must be easily accessible and adequately illuminated.

• There must be a distance of 1 meter from walls, 1.5 meters from ceiling for adequate service area
around your compressor.

• Situations that may lead to fire or corrosion in the operating area should be prevented.

• No pipe load (strained connections or strain caused by seasonal heat difference) should be transferred
to the compressor through external connections. In order to do this, one delivery hose is submitted
together with your compressor; connect this hose immediately after the outlet valve.

• If your air installation is above the level of compressor, do not connect to the main pipe from below,
water at the compressor outlet might break o-rings and gaskets in the valves by backing during stop
and idle operation.

• Ensure that your air installation equipment are conforming to the operating pressures of pipe and
fittings and undamaged.

35

MALFUNCTION CAUSE
Ambient temperature is high.
There is a ventilation problem in the taken out of room healthily. Radiator
compressor room.
Compressor stops due
to high temperature.
Compressor radiator cores are dirty /
clogged.
Air filter is dirty / clogged.
There is a mechanical problem in the
scroll unit.
Low voltage.
Star triangle time too short
Connector contacts
wear out fast (Sticks
frequently).
Genuine contact set is not used.
Radiator cores and/or fan blades are
dirty / clogged.
Outlet hole is too long or narrows down. Check and take necessary precautions.
Hood covers are open.
USER MANUAL | HS SERIES
TROUBLESHOOTING
REMEDY
Check ambient temperature.
In a room where a vacuum window
smaller than compressor vacuum area,
hot air outlet of compressor can't be
might be exposed to direct sunlight or
strong winds might be blowing against
the radiator air exit. Check and take
necessary precautions.
Check and clean.
Check and replace.
This may observed by the excessive
operating noise of the compressor.
Inform the service.
If the mains voltage is %5 below the
voltage the compressor is set or less
than this, the problem is caused by the
network or the installed power of your
facility.
If the star triangle time is set to shorter
than normal, motor goes into load
before it can get to full rpm and
connector contacts are subjected to a
much higher current than normal. Thus,
contacts might stick and your motor
can fry. Star triangle time is 4-8
seconds (depending on compressor
type), do not set for a shorter duration.
Change your worn contact sets with
genuine ones.
Non-genuine contact sets have very
low electrical strength. Contact service
for genuine spare parts.
Check and clean.
Close the shroud covers.
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TROUBLESHOOTING

MALFUNCTION CAUSE REMEDY

Compressor runs There is a problem in motor bearings. Check and replace the motor bearings.
noisier than normal
when it is close to There is a mechanical problem in the Excessive operating noise might be
maximum pressure. scroll unit. observed. Inform the service.

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TROUBLESHOOTING

MAINTENANCE RECORDS

COMPRESSOR

Serial No.

OPERATING
DATE COMMENT SERVICE DONE BY
HOURS

Maintenance Standards Table

59
Please do not hesitate to contact our technical service for all your problems regarding your compressor.

HERTZ KOMPRESSOREN GmbH

Kroncher Str. 60. 96052 Bamberg
Phone : +49 951 96 43 13 88
Faks : +49 951 96 43 13 50
E-Posta : info@hertz-kompressoren.de
Web : www.hertz-kompressoren.com

HERTZ KOMPRESSOREN
3320 Service St. Charlotte, NC 28206 USA
Phone : +1-704-579-5900
Fax : +1-704-579-5997
E-Posta : info@hertz-kompressoren.us
Web : www.hertz-kompressoren.com