Professional Documents
Culture Documents
Appataus Calliper
Vexnier alipe
a)MiHmetel
3 8lip gaugeA
heeiy
Tt uere possile to mea3wre te srue value of
a dlimensiem thene_a alwaya some u The owr in
measwement the dkereñe behocen the meakuHed yalu
he tue vaue the meaa wred dinmenzien
CSAOr=meakwed value- ue valuk
The RAAYAD meazuHement may be expreased G
eNaluatid eithen aa an albsauk enei ag a elatuve
eo
LNasotut eno
Kelatire Eas sa
i the quetient o e albaalle eme
cIASSMAte
Date
Page
0S77L=S
ClASSMAte
Date
Page:
th
Mudea xodiabeo ,vibrotioana t magneHc ielo alsoleads
animp de whee igh pprarion is rcquire
e Lemp plaa
slip gaug
eg usle wsina lip gaugus dueto handling the
in
bod mpexatae,herkas the ok
wiay o q u i r e wnan miven
ataoc 30mm lengtih bar ill go n nel b S
usuch iu qut a conideable enel, o avoid eaols 4
hboiatsies standald 2am
tus lad aal metolgy
wsldoide are_Maintained at2o'c
-wik
pece
Contoct Ero
INMD Seode
Waong Aronq
Post He
Posttem
Riqht posiH@n
Po alox nor
CIASSMAte
Date
Page
Uncetaiit
Measulement unertaimky a en-neqative
Vesnies Coliper
S.w. Tue Vuue nm Menaued vaue (ma a
Fe Micomee
Salo yue Value Cmn) Meas ed valuemm
3Petentoge ene
Sa 0Mame ohdevice Measused yolue ee
( om
ClASSMAte
Date
Page:
pohablluLC bcuss
prohablistie
aeltedi incemplee kngoledas op te
uantit.he wnueitainutyau meas a emen y aie Sub et to
.
wncentaiit da meaaured Value u enly_mpleke
oCLompawied bya statement o the_a3sD Latcd wncetaintfy.
Relatit ncetaiit the mcasuremenE wncatau
diided by ha measuieo value
wncetainty a a measurement iu ound ay 9epcab
e
agd estimate t that
he wMeaswiement eneugn timeA to qeba
standao deiotiev, Hooevex, t h e values axe aveaged, the
he mean measuHement Value as a uch smallex unextalni
is the
equal to he stnndard eaA d the mean, ohich
standaxd deviation_divided lou the squane uoot og Be
ystematic
wumber measuwemerts. 1uis pmceplure neler3
eeis.
ncertainity depends en bot Hae accuacy
pAeusum tue wncetainits ts
natument, the laxgp
Noticethat presitn an insmaument A oten dckermined
Os tae stanai deviatien uth auepeated meazune2 o
deacuibed
a gven Value , amely using ue same meted
above to asseis measunementwncestainity Houwevts tik
netebluod
e uod r e c t Gnly h e n t e insrmentt is acusar
Whenee t paCcLhate, tue uncesbaindty is la:g4a than
thes standard deviatien o the epeated measulej,
appeaaeNideuE tthat he wncertainity does ut dependan
en instAmentalprCLSipm centog enab Can be
ealulated -
fercentage exae=dnceRtainih
measueol vlue
meosuRed voulue
ClASSMAte
Date
Page
OhsVatuons:
Condug8)
Calculatcd Measwieo Value tndeut Variou3
tupta erns, uncetauity dekumination _okwncetaiuti
CalculoteD ok absotue eeA peHCentage pAS.
Émpeement No Y
bu dial indiiabor
Dialindicahor basicol ly ansisk o A
LQa qaduafed oual and
edyAAtla_
cts w h a AhuHa! eHL
LAMsTant_JAent_eonne
o uakgaduahia
J u y O n L oasai lal
uage
Oo nd Aame Aensihve typeA
0 f 0 0 0 2 m m e e AN Oluhem
nevouhie
aaNe qMaduuahon ho4undalL
movCmer
correapond
L duial tingen
mm
Oic
Dsdrnal 0
hun02 Jo
Zopka
0Space
oib hulmub
V-bloek 22 arcio
.
bidonam
0 Set upkanubu20 Jad
laib allalioua04001
T o mekcl case o t its uotehon t lange
Acale uQaoluatRd inho os _O0oiisiens
dhe undicotets i a d to Ogeno D e o up-
asid
AgeOan
ndsrniotOIndioio4 dscalo.
O:0o2
CO -O333
pud 0 O38 2
- 33
satobn-oo o66G- O666
b o:333
)
buttol
shane nolanqtanea end ongu o Y-blote
Compa1aoY(dual9uage
/40
imTdnlilicalion Aac uahnts ung
atJuntuuOmete
2)Ophco -Aod
3tand.oud
Jhuay n enhice o js a la gadopie
Glass Lannedand aolised ko JR miennaiDu
(O Sphoico
Ridoero Vallan
Comiccl
y0qyuuied
Buncip o erking TaL anpauahu
JAImonoclhLOmahe iq C n d sahcol
ewC
) Schevicol
ORidge oT )Gylindnial
Jaley
lIaand etuoond
Om hro a t outdpud
UD CeMCM200 dlaouos inlen pLenco
Ucund atleun
sed vaueusLondslon
act
act can ul e
Qurentt notuune ary pplying
2 Aueienyholusla A D
ace coiHa on mona
wnomahie qat AUace
weeiy
Suace Dugoeis ten she tene d to
YEUG hneAS a Companent 6 Swtace textuae ti
fuanttied oythe VCticle devivaten a a heal
Sujace eno idealom t h e s
S ace prem b ldea tm e agc
he Sutaue u ttaey r e smal the
eug
SulyaceA SmoDb Roughnes pico censi dezedo b
Bae wgn quenc shot Oavelength cemponent
O meauyed suace HouoevtS npacice 1 ten
hecessa to kuso looti te ampl1tude & taequenc
to ensu`te Hhat a suaace puhpose
Rougheness playa an mpeltant Yofe n
decnaa luxto a ea_cbied oU unBexac uoit u
enNinoment Reuoh swate Aualy ea vmeLe quile
and have ighe triciem coetfitents than smaoth
Swaces RoughnessA okten a g0od prediclar a te
petlormance a medanica Lempenent, since me
1equlasu hes an -tae ko ma em neLuleaken
piHestor Ctauks COrostn,Bio the othe hand,
uganess adhesten
9ugonegs oten Undeslrable
o i u l t nd 2Xpensive to Cembre in
mAnurtuing, eoreasiuq ttae Duganess ooSWtace
will wAuall imorease exponenttally L manukachiing
ess.
in atrode-s behoeen
tae manukackuung O COmpoment pomane
appucotien,
Ha EA
L
hen the C A nole Can be Caldodeal
CenSldeung eiLzontal and veutcal magnicoator
as
C.L. A indey Ha X10D
VxH
Considle otlbuov
a sulace hoving
Skace pre?le:
AA
Tue aueto heiht (Ha- L
(AtA1Aa) t(Bn6,+8
Tue CL.A. index (Ra) it
AtA1h-)+Bt8t6a)K1000
mictons
FoY tte suace proftle giveh belous,Rins
volue Con be col culcded as
he
mean Gne
ohexe
Evextica maquui ticaken
eizontalmagniicalen
aRMS.Avexag Ra
K.MSavetagp meon LODL mean Squae
wber T qLgmehmcal aveaa othe eidinae
ine cente ine isJocated Sud thot the sSwn
aeasakoye dhe line s appoximajely cqual to
Sum o tue aHeos below the ine 1
measwemenls aMe made om the mean line above
be lovo to he patis cm the sutae proutle, Lohich anee
deoted lay hen the R` value the Value
iapositire SquaAe 6the anithematic means 6 tae
walues n the s2t
Kams
Rms = Ra =
11
bsetvoien
Ra talue Standaxd speimen D12-0:6 Mm
Measuu E
Skusip adius 5 m
ACut Jengta 4 mm
Conclusi
Hence, e Can h a v e shudied swtace
meAbuhementt vousuA dewice uked tus
eughness
and equivalent oSwoce ubuaness.
up euienment No
Flor
u Lo mete himble
Obseivahons:
2ac Oa0ienoak 0 ( - m)
nln 12 oo C645-5 7.71)
10676sam stn
a
veue Lalpeu e t c
Sinco a
0uln baung
pLLLLLLL LLILLLLIAYALSLla
OD Outside iamelu
N lumbU of deeh
odule ma nd enmpneAsedln mm
ssomRimg
dogdh
Oardamden
Oogbh
oxSorsooiogu*
Jhis J JLadial datancehero u tth
Jo tha Jotlem o 0on Aaca
TTooh thickntas Jhs s n an ouslonto
miasuLLa aleng h uth ern tho toofn
intuLentstwith O ank to th innwhtu
th th ethe
lane SCme hoo Hh
(oudwr
GUisE_ind He enulu diaretu e gean by vnn
calip and_QlLo mAasun no o uU (N
hana hideessi
L min 901
N
LlaoraL_Addendum
d : 2m t 2-tos (90
N
Lalulahens:
Pitch circla diametLD) =u5 mm
ModuO_ Cm)< 25mm
2 Caora Huicene (uw 3.02mm.
dhoro_Adden cum d) _2:6O mm.
PC 6x45 4O sm m
164 2
4O
9-5mmm
Padk
)emain 6TLCHUes wuic incude 3 aRad b
motien
uoing
Gata
5u3em
Cerlectisn and reduchlern spsten.
verHcalshde
BHdge
Rreloe
Table
Mechanical ruoe
the eo daa OMM pme B l e ted
nto a spedta holde2 at the n ot the quU. A
Cermmen probe Sas made bysoldering a ball to t e
d othe shotbTae preoe dhetepwpsically
held agains-he eakplece wi the posltim in
pacespace bei t a d ay 3 amis aital sealsut
(DRO) unmele advanced syalem, beinglogged into a
denicea
empuseh by means a a fso soitch2 simla
Meaauement taken by t s centa method were often
uneliable Authe develop ment Ias the ddd1ttom_}b0x_oit
woto rs fe daiving eachu a x i s Asing a_ hand
imprevea
98tidks. Measwxemenks acuuauy4 preusion p o o e
uoituele invenhon aderonic
touch nigeHs
levtce t h e prooe hada sphrg
ALtteug stiu a contac Ouhed the
Soa.dedsteelballshyluw.As the probee
the styus deleced -
Suace Re cempoinent
senb t e k yz_ o-9dinaute infAmabien
simultaneoualy
exYS CaMAdl
empute m2a3wement
t tdhe euwe nd t a e
indiviolual opetatsi became
he infrocluckism o CNC Cperokeru
Stage LOAs 2ct foa
Comng age CAMS
he
Uses
DimesiGmal measyement
pnUe Manaume
AngulaLty RientaDem mCasunement
Pepth mapin4
Diai tallzina inagin
5 h a k t measwenent
n
Psoceduwne
Advantoqs
8isadvantoge
cOsHy lus pstable
clicult to Hes7ant the entirt sstem any poGlem
OCs
Condusien
Hence U ha studied about Co-oidinak
measuUng mahine MM ano hauo to usee i
STEP 3
SHINE(SEISO)
Parshwa Mehta
Abhishek Mhaske
Siddharth Mhaske
Vishal Memane
Definition of Seiso(shine)
■ The Shine stage of 5S focuses on cleaning up the work area,
which means sweeping, mopping, dusting, wiping down surfaces,
putting tools and materials away, etc. In addition to basic
cleaning, Shine also involves performing regular maintenance on
equipment and machinery. Regular maintenance includes oiling,
removing burr pieces, filing corners, etc.
Some basic problems and their solutions:
■ Problem 1:
Cleaning may be neglected for a long time .
■ Solution:
1. Regular cleaning and not delaying the work.
2. If time is problem,then deep cleaning of equipment by some specialist
company.
■ Problem 2:
Believing that cleaning is not a crucial part of their job.
■ Solution:
1. Point of cleansing is to inspect equipments for any abnormal condition such
as leak
2. It should be done regularly to reduce the machine downtime and improve it’s
productivity.
Aim to provide seiso:
■ The basic aim of Shine for team is to clean the work area
and all equipments, not only for cleaning but also to inspect
the condition of the equipment.
Steps to implement seiso
■ Take “before” photographs.
■ Adopt cleaning as a daily activity and as a part of inspection. Clean the
workplace before starting of the job and before closing the job. Put aside
10 or 15 minutes for the same activity per day.
■ Cleaning indirectly helps to check or inspect each and every part and place.
Hence, it should be a habit.
■ Find ways to prevent dirt and contamination. Clean both inside and outside
on daily basis.
■ Identify and tag every item that causes contamination.
■ Use 5 Whys or cause-and-effect methods to find the root causes of such
contamination and take appropriate corrective and preventive action
■ Keep a log of all places/areas to be improved.
■ 5S “owner” check-sheets should be maintained on daily basis (The word owner
here is used as a replacement for the title of operator. An operator merely
operates the machine or process, and might think cleaning is below them. An
owner cares for the machine and area in which he or she works.)
■ Develop a plan, activity chart and distribute responsibility.
■ Take “after” photographs. In addition to 10 to 15 minutes for Seiso everyday,
owners should have a weekly 5S time, or monthly 5S day.
■ Complete evaluation using 5S levels of implementation with the facility
manager or the authorized persons in the organization.
Conclusion :
■ Very important process In 5S
■ Remaining 2 processes are dependent on shine !
■ If the process is not done properly by team it directly or indirectly hampers
the productivity of machine
■ Non cleaning of machine may cost the company a lot!
■ It could be a tool for health workers and facility managers but also
stratergic option for policy makers.
■ It also ensures the smooth functioning of machine .
■ Productivity of machine ensures the productivity of the company.
28/
10/
2020
VI
RTUALI
NDUSTRI
ALVI
SITTOTESLAI
NC.
OBJECTI
VE:
-
Tolear
nthi
ngspr
act
ical
l
y,wor
kingmet
hodandempl
oyment
pr
act
icesinaMNC.
I
NTRODUCTI
ON:
-
TeslaMot orswasf oundedi n2003.Thei rfir
stcar ,theTesl a
Roadster,cameouti n2008.I twasbui l
tonaLot usElisechassi s,to
whichTesl aaddedanel ectr
icdriv etr
ainandamodi f
iedi nterior
.The
Roadsterquicklyshat t
eredev erypr econceptionpeopl emi ghthav e
aboutelectri
cvehicles(EVs) .Itwasbl i
ndi
nglyf ast(0-60i n3.7seconds)
andcouldgo200mi lesonachar ge.Duet oTesl a'
slimi tedpr oduction
volume,theRoadst erwasanexpensi vecar,butitwasagoodf irststep
towardprov i
ngthatEVsneednotbel essercars.Tesl a'snextst epwas
tobuil
dal uxuryelectri
csedant hatcoul dcompet ewit ht hewor ld'
s
fi
nestgasol i
nepower edcount er
par ts.Thiswoul dbet hef i
rstcarTesl a
wouldbuildfrom thegr ound-up, andanewf act orywasneededt odoi t
.
28/
10/
2020
I
NSI
DETHETESLAFACTORY:
-
Tesl
apurchasedaf or
merGM/ Toy otacarfact
oryin2008.Tosay
thi
sf actor
yisl
argeisanunder statement .Locat
edinCalifor
nia'
sSil
i
con
Vall
ey ,i
tsmult
ipl
ebui l
dingscompr isefiveandahal fmill
ionsquarefeet
ofspace.That'sequalto95f ootballfi
elds!Teslaonlyusesabout20
percentofitsofar.Thef act
orycurrentl
yempl oys3,
000peopl e,
working
twoshi ft
s.
Thefir
stthingwenot i
cedinsidethefactoryissheerscal
eofev er
ythi
ng.
Whenwev i
sited(June2013) ,Teslawaspr oducingabout500Model S
sedanseachweek, or100perday .Thepr ocessbeginswi t
hlar
geroll
sof
sheetaluminum whi charecutintoappropriatesizepi
ecesforthe
vari
ouspartsofthechassi sandbody .Alumi num waschosenforitsl
ight
weightandsuperiorst r
ength.TheModel Sistheonlyall
-al
uminum car
madei ntheU.S.
28/
10/
2020
3,
000WORKERS,
160ROBOTI
CCOUNTERPARTS:
-
Thosesheet sofalumi num getpressedintot hedesi
redshapesin
aser i
esofmammot hhy drauli
cpr esses.Theonesshownher e,t
he
l
argestintheU.S.,werepur chasedf r
om Chr y
sler.Arobotfeedsthefl
at
sheetsint
ot hepressont her i
ght,andaf t
erpressing,anot
herrobotpi
cks
upt hepartandplacesitintothenextpr ess.Compl exchassi
spartsare
pressedinmul t
ipl
esteps, t
opr eventsheetmet alfati
gue.
QUALI
TYCONTROLTAKESCENTERSTAGE:
-
Part
sar eorgani
zedandsenttothe“bodyshop”wheret
hey'
l
lbe
needednex t
.Unli
kemanyot hercarcompanies,
Teslamakesmostofi
ts
ownpar t
sin-house.Thefact
oryhasitsownplasti
cmoldi
ngdepar
tment
28/
10/
2020
wheremanypl
ast
icpart
sareproduced.Thi
sal
l
owst
hem t
okeept
ight
er
cont
rol
ofqual
i
tyandinvent
oryfl
ow.
Thepai
ntshopi
sav i
rt
ualbal
let
,asr
obot
sappl
ypai
ntt
otheal
umi
num
bodywi
thabsol
utepr
ecisi
on.
From t
hispointfor
war d,t
hepai ntedchassi
sridesona"smar tcar
t"to
vari
ousassembl yst
ations.Thecar tfol
l
owsamagnet i
cst r
ipeonthe
fact
oryfl
oor.Notethatthedoor sr i
deonthesideofthecar tt
oall
owf or
easi
erdoorassembl y.Thisisthemostl abori
ntensepartoftheprocess,
anditi
salsot hemostbeaut if
ul par
tofthefactor
y.Thefloorsar
e
28/
10/
2020
pai
ntedgl
ossywhi
te,
andt
hel
i
ght
ingi
sbr
ightandi
nvi
ti
ng.
CONCLUSI
ON:
-
Theexperi
enceofvi
sit
ingTeslaI
nc.vi
rt
ual
lywasreal
l
yf ant
ast
ic
andunfor
get
tabl
e,wegotthevaluabl
einf
ormati
onaboutworking
methodsandenvi
ronment
.
SUBMI
TTEDBY:
-
PARSHVAMEHTA
18ME071
MECH-
B