HST 300 Manual USB 2.0

User’s Manual
HST 300 Manual USB 2.0

Inliegende deutsche Fassung der Anleitung ist der Urtext, welchen inliegende Übersetzungen wiedergeben.
The German version of the manual enclosed herein is the original copy, reflected in the translations herein.
La version allemande ci-après représente le texte original du manuel, rendu par les traductions ci-joint.
La versión alemana adjunta está el texto original de las instrucciones, que también representan las traducciones de esta.
Приложенная немецкая версия руководства является оригинальным текстом, с которого сделаны включенные переводы.
A versão em alemão desse manual anexo é a versão original, e foi a base para as traduções para as outras línguas.
Vejledningens tyske version er originalteksten, som de foreliggende oversættelser gengiver.
HÜRNER SCHWEISSTECHNIK GmbH

Nieder-Ohmener Str. 26
35325 Mücke (Atzenhain)
Version April 2019

HÜRNER Schweisstechnik GmbH
35325 Mücke, Germany
Contents
1 Introduction.................................................................................. 5
2 Safety Messages............................................................................ 5
2.1 Using the Correct Connection Terminal...................................... 5
2.2 Improper Use of the Welding and Power Supply Cables........... 5
2.3 Securing the Fitting and the Joint............................................... 6
2.4 Cleaning the Product.................................................................... 6
2.5 Opening the Unit.......................................................................... 6
2.6 Extension Cables on the Worksite............................................... 6
2.7 Checking the Product for Damage.............................................. 6
2.8 General Remark............................................................................ 6
2.9 Power Supply Specifications......................................................... 7
2.9.1 Mains Power Supply..................................................................... 7
2.9.2 Generator Power Supply.............................................................. 7
3 Service and Repair........................................................................ 8
3.1 General.......................................................................................... 8
3.2 Transport, Storage, Shipment...................................................... 8
4 Principles of Operation................................................................. 8
5 Check-out and Operation............................................................. 9
5.1 Turning the Welding Unit on....................................................... 9
5.2 Connecting the Fitting................................................................. 9
5.3 Entering Welding Voltage and Time......................................... 10
5.4 Starting the Welding Process..................................................... 10
5.5 Welding Process.......................................................................... 10
5.6 End of Welding........................................................................... 10
5.7 Aborted Welding Process........................................................... 10
5.8 Cooling Time............................................................................... 10
6 Downloading the Reports.......................................................... 11
6.1 Selecting the File Format............................................................ 11
6.2 Downloading All Reports........................................................... 12
6.3 Downloading by Commission Number, Date or Report Range.12
6.4 Understanding the Report Download Process.......................... 12
6.5 Deleting Data from Memory...................................................... 12
6.6 Keeping Data in Memory........................................................... 13
7 Dedicated Welding Unit Information........................................ 13
7.1 Displaying Characteristics of the Welding Unit........................ 13
7.2 Measuring Resistance................................................................. 13
7.3 Overheating Switch.................................................................... 13
7.4 Indication of Power Supply Failure at the Last Welding.......... 14
8 Configuring the Welding Unit................................................... 14
8.1 Selecting the Display Language................................................. 14
8.2 Setting the Clock......................................................................... 15
8.3 Setting the Buzzer Volume........................................................ 15
Version April 2019 HÜRNER HST 300 Manual USB 2.0 User’s Manual EN 3

9 Self-Monitoring Functions Overview......................................... 15

9.1 Errors During Data Input............................................................ 15
9.1.1 No Contact.................................................................................. 15
9.1.2 Low Voltage................................................................................ 15
9.1.3 Overvoltage................................................................................. 15
9.1.4 Overheated................................................................................. 15
9.1.5 System Error................................................................................ 15
9.1.6 Clock Error................................................................................... 16
9.1.7 Input Error................................................................................... 16
9.2 Errors During Welding................................................................ 16
9.2.1 Low Voltage................................................................................ 16
9.2.2 Overvoltage................................................................................. 16
9.2.3 Frequency Error........................................................................... 16
9.2.4 Voltage Error............................................................................... 16
9.2.5 Low Current................................................................................ 16
9.2.6 High Current............................................................................... 16
9.2.7 Emergency Off............................................................................ 17
9.2.8 Power Supply Failure at Last Welding....................................... 17
10 Technical Specifications.............................................................. 17
11 Service and Repair Contact........................................................ 17
12 Accessories/Parts for the Product............................................... 18
4 EN HÜRNER HST 300 Manual USB 2.0 User’s Manual Version April 2019

1 Introduction
Dear Customer:
Thank you very much for purchasing our product. We are

confident that it will meet your expectations.
The HST 300 Manual USB 2.0 Welding Unit is designed

exclusively for welding plastic pipe fittings according to
the electrofusion process. It represents the next generation
of the tried and tested HST 300 series, featuring a broader
range of functions.
The product was manufactured and checked according to

state-of-the-art technology and widely recognized safety
regulations and is equipped with the appropriate safety
features.
Before shipment, it was checked for operation reliability

and safety. In the event of errors of handling or misuse,
however, the following may be exposed to hazards:
• the operator’s health,
• the product and other hardware of the operator,
• the efficient work of the product.
All persons involved in the installation, operation, main-

tenance, and service of the product have to
• be properly qualified,
• operate the product only when observed,
• read carefully and conform to the User’s Manual before
working with the product.
Thank you.
2 Safety Messages
2.1 Using the Correct Connection Terminal

Use the appropriate connection terminal that is compat-
ible with the fitting type used. Be sure the contact is
firmly established and do not use connection terminals or
terminal adapters that are burnt or not designed for the
intended use.
2.2 Improper Use of the Welding and

Power Supply Cables
Do not carry the product by its cables and do not pull the

power cord to unplug the unit from the socket. Protect

the cables against heat, oil, and cutting edges.
2.3 Securing the Fitting and the Joint

Use positioner clamps or a vice to secure the fitting and
the joint to be made before welding. The fitting manufac-
turer’s installation instructions, local and national regula-
tions have to be respected in all cases.
A welding process must never be repeated with the same

fitting, since this may cause parts under power to be ac-
cessible to the touch.
2.4 Cleaning the Product

The product must not be sprayed with or immersed in
water.
2.5 Opening the Unit

The cover of the product may be removed only by
specialized staff of the manufacturer or of a service
Caution
shop properly trained and approved by it.
2.6 Extension Cables on the Worksite

To extend power cord length, use exclusively properly ap-
proved extension cables that are labeled as such and have
the following conductor sections:
up to 20 m: 1.5 mm² (2.5 mm² recommended); Type H07RN-F
over 20 m: 2.5 mm² (4.0 mm² recommended); Type H07RN-F
When using the extension cable, it has always to

Caution
be rolled off completely and lie fully extended.
2.7 Checking the Product for Damage

Before every use of the product, check safety features
and possibly existing parts with minor damage for proper
function. Make sure that the push-on connection terminals
work properly, that contact is fully established, and that
the contact surfaces are clean. All parts have to be installed
correctly and properly conform to all conditions in order
for the product to function as intended. Damaged safety
features or functional parts should be properly repaired
or replaced by an approved service shop.
2.8 General Remark

Comply with the indications and instructions about prod-
uct maintenance to ensure proper and safe work. Use

only accessories and spare parts that are recommended or

approved by the manufacturer. Using other parts or acces-
sories may put yourself in danger of bodily injury or cause
the device to malfunction.
2.9 Power Supply Specifications
2.9.1 Mains Power Supply

Utility suppliers’ wiring requirements, occupational safety
rules, applicable standards, and national codes have to be
respected.
When using power distributions on the worksite,

rules for the installation of earth-leakage circuit
breakers (RCD) have to be respected, and operation
Caution requires an installed breaker.
Generator or mains power fuse protection should be 16 A

(slow blow). The product has to be protected against rain
and humidity.
2.9.2 Generator Power Supply

The required nominal generator capacity as determined
by the power supply requirement of the largest fitting to
be welded depends on the power supply specifications,
the environment conditions, and the generator type itself
including its control/regulation characteristics.
Nominal output power of a generator 1-phase, 220 ‑ 240 V,

50/60 Hz:
d 20.....d 160 3.2 kW
d 160.. ...d 450 4 kW mechanically regulated
5 kW electronically regulated
Start the generator first, then connect the welding unit.

The idle voltage should be set to approx. 240 volts. When
turning the generator off, disconnect the welding unit first.
The working output power of the generator de-

creases by about 10% per 1,000 m of altitude.
Important During the welding process no other device con-
nected to the same generator should be operated.

3 Service and Repair
3.1 General
As the product is used in applications that are sensitive to
safety considerations, it may be serviced and repaired only
by the manufacturer or its duly authorized and trained
partners. Thus, constantly high standards of operation
quality and safety are maintained.
Failure to comply with this provision will dispense

the manufacturer from any warranty and liability
claims for the product, including any consequential
damage.
When serviced, the unit is upgraded automatically to the

technical specifications of the product at the moment it is
serviced, and we grant a three-month functional warranty
on the serviced unit.
We recommend having the product serviced at least every

twelve months.
Any provisions in the law pertaining to an electrical safety

inspection have to be complied with.
3.2 Transport, Storage, Shipment

The product ships in a transport box. The product should
be stored in this box, protects the product from humidity
and environmental agents.
When sending the product, it should be placed into the

transport box at all times.
4 Principles of Operation
The HST 300 Manual USB 2.0 allows welding electrofusion
fittings that require of welding voltage from 8 V to 48 V.
Every fitting has its own, specific welding voltage and
welding time. For a proper welding operation, these data
have to be entered manually.
The microprocessor-controlled HST 300 Manual USB 2.0

Welding Unit controls and monitors the welding process in
a fully automated fashion. While doing so, the sensor on
the welding cable cycles to measure to ambient tempera-
ture and to adjust the welding time based on it.

All data that are relevant for the weld or for traceability
are saved to the internal memory and can be sent to a
USB stick.
The unit monitors the characteristics of its power supply

continuously. If one of these is out of tolerance, welding
is aborted or cannot be started.
5 Check-out and Operation

• To operate the welding unit, be sure that it is set on a
proper, level surface.
• Be sure that power supply/generator protection is 16 A
(slow blow).
• Plug the power supply cord into the mains power
supply or the generator.
• Read and comply with the User’s Manual of the gen-
erator, if applicable.
********************
HUERNER
5.1 Turning the Welding Unit on HST300 ManualUSB 2.0
********************
After connecting the power supply cable to mains power
Display 1
or a generator, turn the welding unit on using the On/Off
switch. This causes Display 1 to show. Connect fitting
14:32:11    21.10.12
Inp.Volt. 230V 50Hz
Then the screen changes to Display 2. No Contact
Display 2
CAUTION in case of System Errors!
If during the auto-test that the unit performs at
start-up, an error is detected, a “System Error” mes-
Caution sage shows on the display. When this happens, the
welding unit has to be disconnected immediately
from the power suppy and the fitting, and it has
to be shipped to the manufacturer for repair.
The dust cap for the interface has to cover the port
during operation, in order to keep humidity and
Important contaminations away.
5.2 Connecting the Fitting

Connect the connection terminals to the fitting and check
for proper contact. Use terminal adapters if needed. The
contact surfaces of the cable connection terminals or adapt-
ers and the fitting have to be clean. Dirty terminals may
lead to improper welding and also to overheated and fused
connection terminals. Protect the cable connectors against
getting dirty at all times. Terminals and push-on adapters
should be considered consumables and, therefore, have to
be checked before every welding operation and replaced
if damaged or dirty.
When the fitting is connected, the “No Contact” message

(see Display 2) disappears.
5.3 Entering Welding Voltage and Time

After the fitting was connected to the welder, Display 3 Voltage/Time
shows on the screen.
U=  40 V  t=  1000 s
Use the arrow keys ï, ð, ñ, ò to set the welding voltage
Display 3
and the welding time, according to the fitting manufac-
turer’s instructions, then press the START/SET key to confirm
your input. The “Start ?” message then displayed indicates
that the unit is ready for welding.
5.4 Starting the Welding Process

After entering the parameters for the welding operation, Start ?
the welding process can be started using the START/SET Temp.: 20°C
HST   315mm 58s
key, when the “Start ?” message is displayed and there is SAT 40.00V 0.80Ω
no indication of a problem.
Display 4
Pressing the START/SET key will trigger a confirmation mes-

sage “Pipe treated?,” which in turn requires a confirmation
with the START/SET key to start the welding proper.
5.5 Welding Process

The welding process is monitored for its entire duration Act. Time: 56sec
applying the welding parameters contained in the fitting Nom. Time: 90sec
code. The welding voltage, the resistance, and the weld- 35.00V 1.57Ω 22.29A
ing current are displayed in the lower line of the screen.
Display 5
5.6 End of Welding

The welding process ends successfully if the actual weld-
ing time corresponds to the nominal welding time and the
buzzer can be heard twice.
5.7 Aborted Welding Process

The welding process has failed if a plain-text error is dis-
played on the screen and the audible signal buzzes by in-
tervals, yet continuously. An error has to be acknowledged
by pressing the STOP/RESET key.
5.8 Cooling Time

The cooling time as given in the fitting manufacturer’s in-
structions has to be respected. Note that for that time the
pipe fitting joint which is still warm must not be subjected
to an external force.

6 Downloading the Reports

Interface
USB A Interface Port

for connecting USB mass storage media (such as a
memory stick)
The interface port complies with the USB version 2.0

specification (i.e., maximum data rate of 480 megabits
per second).
Before transferring data, it is highly recommended

to switch the welding unit off and on again. If this
Important fails to happens, there is a risk of data transfer
failure, or reports in the welding unit may be cor-
rupted.
When transferring welding reports to a USB stick,

always be sure to wait until the display shows the
Important
“Download finished” message before you discon-
nect the USB stick from the product. If you discon-
nect it too early, the unit may ask you whether you
want to delete the reports in memory, although
they were not properly transferred. In this case,
if you delete the contents of the report memory,
the welding reports would be irrevocably lost and
would not be available elsewhere either.
6.1 Selecting the File Format

Connecting the storage media causes the the screen to * Select File Type *
appear in which the format of the output file with the DataWork File
>PDF Abstract
welding reports can be selected: a PDF file with an ab- PDF Ext'd Report
stracted or extended version of the report, the format of
the welding data management application DataWork or Display 6
a CSV file. Using the ñ and ò arrow keys, select the file
type you need and confirm your selection by pressing the
START/SET key.
The CSV format enables import of the report data into

a database or spreadsheet application, provided this ap-
plication can read the format; this is the case, e.g., with
Microsoft Excel.
The Service Report option is not important for normal

operation. In the scope of computer-assisted unit service,
this report lists the events related to the maintenance of
the welding unit.

6.2 Downloading All Reports

After the file type was selected, the next screen offers a
“Print All Reports” option. Selecting it will download all
welding reports currently in system memory in the previ-
ously selected file format.
6.3 Downloading by Commission Number, Date or

Report Range
After the file type was selected, the next screen offers a
“By Commission Number,” a “By Date Range,” and a “By
Report Range” options. Depending on the selection, the ñ
and ò arrow keys can be used to select from the commis-
sions currently in system memory the desired one, of which
the reports should be downloaded, or the alphanumeric
keypad can be used (see Info in Sect. 5.2) to enter a start
date and an end date, or the first and the last report, that
define a range of dates or a range of reports of which the
reports should be downloaded. When you press the START/
SET key, you cause the selected reports to be transferred
to the storage media.
6.4 Understanding the Report Download Process

The download starts automatically after a selection was
made among the options. Wait for all the selected reports
to transfer and the “Download completed” message to
appear on the screen.
If a problem occurs while the download is in progress, a

“Not ready” message shows. After the problem condition
is cleared, the download resumes automatically.
If the welding unit recognizes a problem that

cannot be cleared while the data transfer is in
Info
progress, it does not resume the process and dis-
plays a “Download cancelled” error message. To
acknowledge this error, press the START/SET key.
6.5 Deleting Data from Memory

The report data in memory can be deleted only after all
welding reports were transferred, which is indicated by the
“Download completed” message. When the storage media
is unplugged, a “Delete Memory” message appears. If the
START/SET key is pressed at this point, a further confirma-
tion message “Delete Memory, sure?” is shown, which has
to be confirmed by pressing the START/SET key once again.
Then, the report data in memory are deleted.

6.6 Keeping Data in Memory

When the cable or storage media is unplugged, a “Delete
Memory” message is displayed. Press the STOP/RESET key
to keep the current report data in memory. They can then
be printed off once again.
Make a habit of handling the internal storage as

described at the beginning of Sect. 6, to maintain
Important data integrity and avoid any inadvertent deletion
of the reports in memory.
7 Dedicated Welding Unit Information
7.1 Displaying Characteristics of the Welding Unit

The key technical information on the welding unit itself is
displayed by pressing the ð key at the “Enter Fitting Code”
screen. They are the software version, the serial number
of the unit, the date of the next scheduled maintenance,
and the number of currently available, unused reports. To
quit this screen, press the STOP/RESET key.
If the scheduled service is overdue, a service due message

appears on the screen as soon as the unit is plugged into
the mains or generator power supply. This message has to
be acknowledged by pressing START/SET.
7.2 Measuring Resistance

When the START/SET key was pressed to initiate a welding
process, the resistance value of the fitting is measured. If
the value is obviously incorrect, the welding unit aborts
welding and displays a “Resistance Error” message. It also
displays the actual resistance value measured for the con-
nected fitting.
The reason for a resistance error may be poorly contacting

and/or worn connection terminals. Therefore, if this error
occurs, check them for proper fit and, if worn, replace
them with new ones.
7.3 Overheating Switch

The welding process aborts if the temperature of the trans-
former of the welding unit is too high. The overheating
circuit breaker for the welder stops the welding process
if the temperature reading is too high and the remaining
welding time is longer than 800 seconds. The display and
the welding report will show an “Overheated” message.

7.4 Indication of Power Supply Failure at the Last

Welding
The message “Power Supply Failure Last Welding” indicates
that the previous welding aborted because of a power
supply failure. The reason may be too weak a generator
or too long or too thin an extension cable, or a tripped
cut-out in the mounting box. The next welding operation
is still possible after acknowledging the message by press-
ing the STOP/RESET key.
8 Configuring the Welding Unit

With the MENU key, the welding unit can be reconfigured.
When it is pressed, a “Settings – M – ” screen appears
from which the settings screen proper (Display17) is ac-
cessed by pressing MENU key once more. (Under “Record-
ing,” there is only a sub-menu for starting to print (a)
label(s) with reference to a given welding operation, with
the optional label tag printer.)
Use the ñ and ò arrow keys to select the desired set-up

option.
If a “ – M – ” is shown at a set-up option, this indicates that

a sub-menu is accessible here by pressing the MENU key.
Press the START/SET key to confirm the set-up and save it

to memory.
Understanding the settings: *** SET-UP MENU ***

“Language  – M – ” means that by pressing the MENU key, >Language -M-
the user can access a sub-menu for selecting the display Date/Time -M-
Buzzer Volume -M-
and report language (see Sect. 8.1).
“Date/Time  – M – ” means that by pressing the MENU key, Display 7
the user can access a sub-menu for setting the clock
(see Sect. 8.2).
“Buzzer Volume  – M – ” means that by pressing the MENU
key, the user can access a sub-menu for setting the
volume of the status buzzer (see Sect. 8.3).
8.1 Selecting the Display Language

When the “Select Language” sub-menu was selected, the ***** LANGUAGE *****
screen changes and the display reproduced in Display 22 >Deutsch
English
appears. Francais
Display 8
Use the arrow keys ñ and ò to select one of the options,
“Deutsch,” “English,” and “Français” and confirmby press-
ing the START/SET key.

8.2 Setting the Clock

When the “Set Clock” sub-menu was selected, the screen
changes and the display reproduced in Display 9 appears. Date/Time
21.06.13 14:28
The time of day and the date can be set using the keypad.
The portions “Hour,” “Minute,” “Day,” “Month,” and
Display 9
“Year” are set separately. Press the START/SET key to con-
firm your settings.
8.3 Setting the Buzzer Volume

When the “Set Volume” sub-menu was selected, the screen Buzzer Volume
< ------20-------- >
changes and the display reproduced in Display 10 appears.
The buzzer can also be heard. Turn the buzzer volume up
or down to the desired value using the ï, ð arrow keys Display 10
(from 0 to 100) and confirm your setting by pressing the
START/SET key.
9 Self-Monitoring Functions Overview
9.1 Errors During Data Input
9.1.1 No Contact
There is no properly established electric contact between
the welding unit and the fitting (check push-on terminal
on fitting), or the heater coil is defective.
9.1.2 Low Voltage

The input voltage is below 175 volts. Adjust generator
output voltage.
9.1.3 Overvoltage
The input voltage is over 290 volts. Decrease generator
output voltage.
9.1.4 Overheated
The transformer temperature is too hot. Let the welding
unit cool down for about 1 hour.
9.1.5 System Error

CAUTION!
The welding unit has to be disconnected immediately from
both the power supply and the fitting. The auto-test has
detected an error in the system. The unit must no longer

be operated and has to be sent to an approved shop for

check and repair.
9.1.6 Clock Error

The internal system clock works improperly or is defective.
Reset it, or send the welding unit to the manufacturer for
check and service.
9.1.7 Input Error

At manual welding parameter input, no welding time was
entered. An incorrect value was selected in the date set-
ting.
9.2 Errors During Welding

All errors that occur while welding is in progress are also
indicated by an audible alarm.
9.2.1 Low Voltage

The input voltage is below 175 volts. If the error condition
persists for longer than 15 seconds, the welding process
will be aborted. If the voltage goes down below 170  volts,
the welding process will abort immediately.
9.2.2 Overvoltage
The input voltage is over 290 volts. If the error condition
persists for longer than 15 seconds, the welding process
will be aborted.
9.2.3 Frequency Error

The frequency of the input voltage is out of tolerance
(42 Hz  -  69 Hz).
9.2.4 Voltage Error

Check generator voltage and current. The output voltage
does not correspond to the value previously read; the weld-
ing unit has to be sent to the manufacturer for check-up.
9.2.5 Low Current

The message is displayed if the there is a momentary cur-
rent failure or if the current decreases by more than 15%
per second for 3 seconds.
9.2.6 High Current

The output current value is in excess; possible causes: short-
circuit in the heater coil or the welding cable. During the
start stage the upper abort threshold equals 1.18 times the

value at start, in any other case the upper limit depends

on the load value and is calculated as the current at start
plus 15%.
9.2.7 Emergency Off

The welding process has been interrupted by pressing the
STOP/RESET key.
9.2.8 Power Supply Failure at Last Welding

The last welding is incomplete. The welding unit was dis-
connected from the power supply voltage while it was
in progress. To go on using the unit, this error has to be
acknowledged by pressing the STOP/RESET key (see also
Sect. 9.4).
10 Technical Specifications
Nominal Voltage 230 V
Frequency 50 Hz / 60 Hz
Power 2800 VA, 80% duty cy.
Ingress Protection IP 54
Primary Current max. 16 A
Ambient Temperature – 20°C to + 60 °C (– 4°F to + 140°F)
Output Voltage 8 V - 48 V
Max. Output Current 110 A
Tolerances:
Temperature ± 5 %
Voltage ± 2 %
Current ± 2 %
Resistance ± 5 %
11 Service and Repair Contact

HÜRNER Schweisstechnik
Nieder-Ohmener Str. 26 Tel.: +49 (0)6401 9127 0
35325 Mücke, Germany Fax: +49 (0)6401 9127 39
Web: www.huerner.de E-mail: info@huerner.de
We reserve the right to change technical specs of

Info the product without prior notice.

12 Accessories/Parts for the Product

Connection Terminal 4.0 threaded
(fitting connector of welding cable) 217 - 010 - 061
Push-on Elbow Adapter 4.0 - 4.7 216 - 010 - 630
Adapter Bag 216 - 030 - 310

KONFORMITÄTSERKLÄRUNG
Déclaration de conformité
Declaração de conformidade
Wir / We / Nós HÜRNER Schweisstechnik GmbH

D-35325 Mücke-Atzenhain
erklären in alleiniger Verantwortung, dass das Produkt

déclarons sous notre seule responsabilité que le produit
declaramos sob nossa exclusiva responsabilidade que o produto
HÜRNER HST 300 Manual USB 2.0
Schweißautomat zur Verarbeitung von Elektroschweiß-Fittings

Appareil pour l’électrosoudage par fusion des raccords de tuyauterie,
Máquina de solda por eletrofusão,

auf die sich diese Erklärung bezieht, mit den folgenden Normen oder normativen Dokumenten
übereinstimmen
auquel se réfère cette déclaration, est conforme aux normes et documents de normalisation suiv-
ants
para o qual essa declaração se refere, está em conformidade com as normas ou documentos
normativos abaixo citados
CE-Konformität / Conformité CE / Conformidade CE

Directive 2014/30/EU Directive 2012/19/EU
Andere Normen / Autres normes / Outras normas

EN 60335-1 EN 61000-3-2
EN 60335-2-45 EN 61000-3-3
EN 60529 EN 62135-2:2008
ISO 12176-2
Bei einer nicht mit uns abgestimmten Änderung der Maschine oder einer Reparatur von Personen,
die nicht von uns im Hause geschult und autorisiert wurden, verliert diese Erklärung ihre Gültigkeit.
En cas de modification apportée à l’appareil sans notre accord préable ainsi que de réparation
effectuée par des personnes non formées et agréées par non soins, cette déclaration deviendra
caduque.
Toda e qualquer modificação do equipamento sem nossa prévia autorização, e qualquer reparo
por pessoas que não sejam treinadas e autorizadas por nós, poderá anular essa declaração.
Mücke-Atzenhain ............................................................................
CE Marking Date 19.01.2018 Dipl.-Ing. Michael Lenz
Geschäftsführer
Directeur général
Diretor geral
Declaration of Conformity
Declaración de conformidad
Декларация о соответствии
Overensstemmelseserklæring
We / Nosotros / Мы / Vi HÜRNER Schweisstechnik GmbH

D-35325 Mücke-Atzenhain
declare under our sole responsibility that the product

decölaramos bajo la propria responsabilidad que el producto
заявляем с полной ответственностью, что изделие
erklærer som eneste ansvarlige, at produktet
HÜRNER HST 300 Manual USB 2.0
Welding Device for Processing Electrofusion Fittings

Máquina de soldar para los accesorios de electrofusión
аппарат для электромуфтовой сварки,
Svejseautomat til bearbejdning af elektrosvejsningsfittings

to which this declaration relates, are in conformity with the following standards or standardizing documents
al cual se refiere esta declaración es conforme a las siguientes normativas o documentos de normalización
на который распространяется настоящая декларация, соответствует следующим стандартам
или нормативным документам
som denne erklæring relaterer sig til, stemmer overens med følgende standarder og normative dokumenter
CE Conformity / Conformidad CE / Соответствие CE / CE-overensstemmelse

Other Standards / Otras normativas / Прочие стандарты / Andre standarder

EN 60335-1 EN 61000-3-2
EN 60335-2-45 EN 61000-3-3
EN 60529 EN 62135-2:2008
ISO 12176-2
Any and all modifications of the device without our prior approval, and any repairs by persons who were not
trained and authorized by us, shall cause this declaration to become void.
En el caso de modificaciones del producto realizadas sin nuestra previa aprobación y también de reparos por
personas no formadas y autorizadas por nosotros, esta declaración será considerada nulla.
Настоящая декларация утрачивает силу в случаях внесения изменений в конструкцию изделия без нашего предва
рительного согласия, а также осуществления ремонта лицами,которые не были обучены и авторизованы нами.
Denne erklæring mister sin gyldighed, såfremt maskinen ændres uden vores samtykke, eller hvis den re-
pareres af personer, som ikke er blevet uddannet og autoriseret i vores firma.
Mücke-Atzenhain ............................................................................
CE Marking Date 19.04.2019 Dipl.-Ing. Michael Lenz
General Manager
Director gerente
исполнительный директор
Adm. direktor

HST 300 Manual USB 2.0

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HST 300 Manual USB 2.0

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User’s Manual

HST 300 Manual USB 2.0

HÜRNER SCHWEISSTECHNIK GmbH

Version April 2019

Version April 2019 HÜRNER HST 300 Manual USB 2.0 User’s Manual EN 3

9 Self-Monitoring Functions Overview......................................... 15

4 EN HÜRNER HST 300 Manual USB 2.0 User’s Manual Version April 2019

Thank you very much for purchasing our product. We are

The HST 300 Manual USB 2.0 Welding Unit is designed

The product was manufactured and checked according to

Before shipment, it was checked for operation reliability

All persons involved in the installation, operation, main-

2.1 Using the Correct Connection Terminal

2.2 Improper Use of the Welding and

Version April 2019 HÜRNER HST 300 Manual USB 2.0 User’s Manual EN 5

power cord to unplug the unit from the socket. Protect

2.3 Securing the Fitting and the Joint

A welding process must never be repeated with the same

2.4 Cleaning the Product

2.5 Opening the Unit

2.6 Extension Cables on the Worksite

When using the extension cable, it has always to

2.7 Checking the Product for Damage

2.8 General Remark

6 EN HÜRNER HST 300 Manual USB 2.0 User’s Manual Version April 2019

only accessories and spare parts that are recommended or

2.9 Power Supply Specifications

2.9.1 Mains Power Supply

When using power distributions on the worksite,

Generator or mains power fuse protection should be 16 A

2.9.2 Generator Power Supply

Nominal output power of a generator 1-phase, 220 ‑ 240 V,

Start the generator first, then connect the welding unit.

The working output power of the generator de-

Version April 2019 HÜRNER HST 300 Manual USB 2.0 User’s Manual EN 7

3 Service and Repair

Failure to comply with this provision will dispense

When serviced, the unit is upgraded automatically to the

We recommend having the product serviced at least every

Any provisions in the law pertaining to an electrical safety

3.2 Transport, Storage, Shipment

When sending the product, it should be placed into the

The microprocessor-controlled HST 300 Manual USB 2.0

8 EN HÜRNER HST 300 Manual USB 2.0 User’s Manual Version April 2019

The unit monitors the characteristics of its power supply

5 Check-out and Operation

5.2 Connecting the Fitting

When the fitting is connected, the “No Contact” message

5.3 Entering Welding Voltage and Time

5.4 Starting the Welding Process

Pressing the START/SET key will trigger a confirmation mes-

5.5 Welding Process

5.6 End of Welding

5.7 Aborted Welding Process

5.8 Cooling Time

10 EN HÜRNER HST 300 Manual USB 2.0 User’s Manual Version April 2019

6 Downloading the Reports

USB A Interface Port

The interface port complies with the USB version 2.0

Before transferring data, it is highly recommended

When transferring welding reports to a USB stick,

6.1 Selecting the File Format

The CSV format enables import of the report data into

Generator or mains power fuse protection should be 16 A

USB A Interface Port

If a “ – M – ” is shown at a set-up option, this indicates that

Understanding the settings: * SET-UP MENU *