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Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
10800*67*1.6mm; 15090*80*1.6mm
5.0*2.2*3.15m; 6.8*2.2*3.8
Weight of machine: 1370KGS (±5%); 4500KGS (±5%); 8000KGS (±5%); 9000KGS (±5%);
so as to fix the length-measuring cutting of the pipes as well as cut and bevel them with the
Conveying system: Cutting and beveling VF band systems driven by motor are equipped if
thickness
Technical parameters
Structure: horizontal and with double columns, made special roller
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
Speed of the band saw: 18,42,68 m/min; 17-85m/min; 15-80m/min (infinitely variable speeds);
10800*67*1.6mm; 15090*80*1.6mm
5.0*2.2*3.15m; 6.8*2.2*3.8m
Weight of machine: 1370KGS (±5%); 4500KGS (±5%); 8000KGS (±5%); 9000KGS (±5%);
Controlling System: PLC Control with touch screen (human machine interface)
Self Length Measuring System Measuring Length: 0.5m or 1 m per times as per data. Input the
datas of you want to cutting off pcs then to carry out it one by one.
necessary so as to fix the length of the pipes as well as cutting with the supporting of the band saw
conveying system. This one is more suitable for long pipe length measuring to cutting off.
Conveying system: Be equipped for a roller conveying system and driven by motor, variable
hoisting.
Technical parameters
Pipe diameter applicable: DN50-400 (φ60-426); DN50-600 (φ60-630 ); DN200-800 (φ219-830);
Line length: 7.5M or 12m at feed in end and 7.5M or 12m at feed out end (or depend on
customers’ requirements).
Material of the roller bench: carbon steel with blue treated surface (coated with rubber if
necessary)
Control system: PLC control, shared with the pipe cutting length-measuring system (or Remote
control)
It increases the automatization level in the pipe fabricating plant and decreases the hazards during
hoisting. Implement to loading and offloading pipe to the roller conveyor go into the machines
Technical parameters
Pipe diameter applicable: DN50-400 (φ60-426); DN50-600 (φ60-630 ); DN200-800
(φ813-1524)
and Band Saw Machine if required so as to the pipe length-measuring automatically and cut off
A mechanical length-measuring device is adopted in this system to increase the accuracy and
reliability. It is PLC control with touch screen; F irstly, the gear teeth driven by a motor move the
length measuring arm to the location of the defined length, and the pipe stops when it contacts
the contact point on the length measuring arm; then the length that the pipe extending out of the
cutter of the beveling machine is just the length for cutting the pipe.
Technical parameters
Pipe diameter applicable: DN50-400 (φ60-426); DN50-600 (φ60-630 ); DN200-800 (φ219-830);
Control System: PLC VF control and Touching Screen with human-machine interface
Performance Features:
The pipe end beveling machine consist of machine body, power unit, profile cutting mechanism,
electric lifting mechanism, hydraulic unit, radial feed mechanism, axial feed mechanism, electric
controls etc; The machine body welding by steel plate, impacteds structure; Electric Motor using
Suitable for heavy wall thickness pipe, especially for S.S, A.S etc with U, V and double V type bevel
etc processing.
Pass CE Certificate
Technical Parameters:
Material Applicable: carbon steel, alloy steel, stainless steel and cryogenic steel, ect.
Cutting feed: radial automatic differential cutting feed or axial semi-automatic motor cutting feed
Cutting Retract: radial automatic motor retracting or axial semi-automatic motor retracting
Clamping system: Work piece Both sides centering clamping by hydraulic; work piece is clamped
Bracket system: Nil if equipped for conveyor (or screw lifting adjustable)
Rev of the principal axis: 3 shifts (67-123 RPM); 9 shifts (34-304 RPM); 6 shifts (23-184 RPM)
Axial displacement: 80MM (principle axis) ; 100 MM (machine head); 150MM (principle axis) ; 300
MM (machine head)
Bevel angle of tool rest: 0°- 37.5°adjustable ; 0°- 30°adjustable and more than 30 °by
frequency control.
Control system: gear shift for main shaft, VF speed change for axial direction movement and
manual control
3*2.9*2.8
Mechanical aligning: be equipped for pipe roller conveying system with auto lifting (jacking)
system & auto turning around device at the end of beveling machine, so as to adjust the center
elevation of the pipe mechanically if necessary, and accommodate to bevel machining for different
pipe diameter.
Power Unit:
Power Of Dynamic Head Motor: 4 KW ; 7.5 KW, 15 KW; N=1450 RPM, 380V/415/440V
Rev. of main shaft: 67-123 RPM (3 shifts variable speed) ; 34-304 RPM (9 shifts variable speed)
Tool rest differential feed rate: S= 0-0.28mm/R, selection as per profile tool post, the max
Cutting Head:
Dia of cutter head: Ø 450mm; Ø 650mm; Ø 830; Ø 1050’; Ø 1250; Ø 1550
Bevel Angle: 0-30°(adjustable), Adjust bevel angle up to 37.5 °by frequency conversion
Performance features
The pipe end beveling machine consist of machine body, power unit, profile cutting mechanism,
electric lifting mechanism, hydraulic unit, radial feed mechanism, axial feed mechanism, electric
controls etc; The machine body welding by steel plate, impacteds structure; Electric Motor using
Bevel cutting: cutting off pipe with another equipments such as band saw m/c and then machining
Suitable for heavy wall thickness pipe, especially for S.S, A.S etc with U, V and double V type bevel
etc processing.
Pass CE Certificate
Technical Parameters:
Material Applicable: carbon steel, alloy steel, stainless steel and cryogenic steel, ect.
Cutting Direction: Radial Automatic Differential Cutting Feed Or Axial Automatic Motor Cutting
Retracting Direction: Radial Automatic Motor Retracting Or Axial Automatic Motor Retracting
(Inlet Frequency);
Clamping system: Work piece Both sides centering clamping by hydraulic; work piece is clamped
Bracket system: Nil if equipped for conveyor (or screw lifting adjustable)
Rev of the principal axis: stepless speed control & variable frequency
Axial displacement: 80MM (principle axis) ; 100 MM (machine head); 150MM (principle axis) ; 300
MM (machine head)
Bevel angle of tool rest: 0°-37.5°adjustable ; 0°-30°adjustable and more than 30 °by PLC
controlled.
Control system: PLC Controlling With Human Machine Interface Touch Screen
Shanghai QianShan Piping Technology Co., Ltd (Q.S.P.T) 上海前山管道技术有限公司
Addr: No.866, Xinyan Rd, Maogang Town, Songjiang District, Shanghai City, P. R. China Tel:+86-21-57574707 Fax:+86-21-57574023
Sales Cellph: +86-15801791163 After service:+86-13621986388 E-mail: luohui6868@163.com web: www.pipemachinechina.com
The Most In n ovation Ability Man u factu rer For Pipe Pre -Fabrication Equ ipmen t
Page - 23 - of 103
Overall dimension (M): 2.2*1.5*1.55; 2.2*1.7*2.0; 2.8*1.7*2.3; 2.8*2.2*2.5; 2.9*2.7*2.5;
3*2.9*2.8
Mechanical aligning: be equipped for pipe roller conveying system with auto lifting (jacking)
system & auto turning around device at the end of beveling machine, so as to adjust the center
elevation of the pipe mechanically if necessary, and accommodate to bevel machining for different
pipe diameter.
Power Unit:
Power Of Dynamic Head Motor: 4 KW ; 7.5 KW; 15 KW; N=1450 RPM, 380V/415/440V
Tool rest differential feed rate: S= 0-0.28mm/R, selection as per profile tool post, the max
Cutting Head:
Dia of cutter head: Ø 450mm; Ø 650mm; Ø 830mm; Ø 1050’; Ø 1250; Ø 1550
Bevel Angle: 0-37.5°(adjustable), Adjust bevel angle more than 30 °by PLC controlled.
Principle Of Operation:
When after the pipe roll into roller conveyor, driving roller by electric motor & sprocket chain,
Elevate & lower height of roller conveyor by worm wheel screw lifter, so as to conveying pipe go
lifter.
Composition brief
The whole of pipe roller conveying system consist of steel structure frame, roller set, lifting device,
Lifting device consist of electric motor, worm wheel screw lifter and gearing of sprocket chain etc.
Performance features:
Conveying the pipe automatically or manually when the end beveling machine works and the pipe
It is improving automatization level in the pipe fabricating plant and decreases the hazards during
hoisting.
Technical Parameters:
Lifting system: a lifting system is equipped so as to adjust the center elevation of pipes
Turning system: a turning system is equipped so as to turn pipe automatically and to bevel the
two end of pipe (option). When after finished bevel one end lifting the pipe and the pipe turning
Performance features
On-line Performance: good (designed as per the on line equipment of the production line)
Bevel cutting: cutting off & with one bevel of the pipe at simultaneously.
Technical parameters
Applicable wall thickness: ≤25mm (cutting up to plasma generator) ; ≤60mm (flame cutting)
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
Roller bench:
Rotation Accuracy:<2.0MM
Cutting the first work piece along the axis of axial movement(Y)
Cutting torch along the axial swing axis work piece (Z)
Cutting torch along the work piece swing radial axis (W)
Cutting the first spindle axis vertical take-off and landing (U)
Trolley System:
Cutting Torch Quantity: one pcs for plasma cutting torch, one pcs for flame cutting torch.
Length-measuring system: CNC length measuring which is included in the control system.
Conveying system: built in a conveying system equipped with a lifter; one set of conveying
system can be provided additionally for bevel cutting machine if necessary and conveying can
Plasma Cutting power source: Hypertherm from USA (or as per customers’ demands)
Technical parameters:
Cutting Pipe wall thickness: 1-25mm (plasma cutting) or as per plasma generator; 5-60mm
(flame cutting)
Cutting speed: plasma cutting speed: 50—3800 mm/min; flame cutting speed:50-750mm/min
Cutting the first work piece along the axis of axial movement (Y)
Cutting torch along the axial swing axis work piece (Z)
Cutting torch along the work piece swing radial axis (W)
Cutting the first spindle axis vertical take-off and landing (U)
Control way: full CNC control with touch screen & man-machine interface
Basic Configuration:
NC pipe Profile cutting machine mainly are consists of the control system, machine arm system,
driving unit, clamp unit, support unit, guide rail, airway system, control cabinet and operation
table, etc. One set of flame cutting system (including plasma cutting) is provided as the main
Machine
Model: PLRCS-24Ba / 32Ba / 48Ba / 60Ba
Performance features
Conveying the pipe automatically or manually when the bevel cutting machine works and the pipe
It increases the automatization level in the pipe fabricating plant and decreases the hazards during
hoisting.
Technical parameters
Line length: 7.5M or 12M at Feed in end and 7.5M or 12M at Feed out end (or depend on
situation). .
Material of the roller bench: carbon steel with blue treated surface (coated with rubber if
necessary)
Control system: PLC Controlled (or Wireless Remote Control or depends on the situation).
Lifting system: a lifting system could be equipped if required so as to adjust the center elevation of
Model: EPCBM-12Ab
Performance features
On-line Performance: good (designed as per the on-line equipment of the production line)
Cutting & Beveling Speed: ≤5Min /one pcs pipe cut off with two bevels (DN200 Sch40,CS) , shall be
approx 12 pieces of pipe cut per hour and approx 100 pcs of pipe cut off per day under the normal
working condition, as well can be change the speed and speed control. Proposal to you had better
operation the machines with two personal, one is operation machines, the other one assist to
Application: Used for cutting large amount of pipes dia not larger than 12”with standard wall
Technical parameters
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
Bevel Shape and angle: V and 30 °(adjust to bevel angle by different special tool bits)
Structure type: a four column suspending structure is adopted. Since it is hollow, the pipe can goes
into the machine directly and fixed there. The cutter rotates and cuts the pipe circumferentially
interface of Mitsubishi
so as to measuring the length of the pipe s as well as cut and bevel them with the supporting of the
Mechanical aligning: A mechanical lifting and lowering device is equipped to adjust automatically
the center elevation of the beveling machine, so the pipes with different diameters get the same
bottom elevation on the production line to get the pipes in/out of the machine easily.
Conveying system: Cutting and beveling VF conveying systems driven by motor are equipped at
Beveling Machine
Model: PLRCS-12Aa
Performance features
Conveying the pipe automatically or manually when the pipe cutting and beveling machine works
the pipe can be removed from the machine with a turnover mechanism if necessary.
It increases the automatization level in the pipe fabrication plant and decreases the hazards during
hoisting.
Technical parameters
Conveying length: 8000MM at inlet and 8000MM at outlet (or depend on customers’
requirements).
Material of the roller: carbon steel with blue treated surface (coated with rubber if necessary)
Aa
Performance features
Fit-up and tack welding the straight pipe with fittings such as flange,elbow, tee etc directly.
Increasing the efficiency and quality of pipe-fittings such as flange elbow, tee etc fitting-up
Needing fewer skills for fitting-up pipes and flanges and reducing work difficulty for the operators.
Application Range: Used for standard wall thickness pipes & fittings OR heavy wall thickness pipe &
Technical parameters
813-1524)
Track length: 7.5M for PFFUM; 15M for type PFFUC (or depend on the situation)
Performance features
Fit-up and tack welding the straight pipe with flange directly. Increasing the efficiency and quality
of pipe-flange fit-up, needing fewer skills for fitting-up pipes and flanges and reducing work
To achieve pipe and flange quick fit up and automatic tack welding
Technical parameters
Performance features
On-line Performance: Excellent (Designed completely as per the on-line equipment of the
production line)
Welding Capacity: Excellent (250-350 inch/day, which is 4 times higher than the manual welding)
Operability: Good (applicable and easy to operate even if you are a new user)
Surface finishing: Excellent (the welding gun will be positioned in the optimum position always)
Welding qualification rate: 98% min (without re-working for the skilled operator).
Driving Reliability: Good (driven by frictional force, however, it is required to set essential balance
weight to offset large bending moment caused by elbows for large diameter pipe, or providing a
Technical parameters
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
Welding line applicable: various butt welding seams of spool pieces such as pipe-pipe, pipe-elbow,
pipe-flange, flange-flange and flange-elbow, etc (a fake pipe transition connection shall be applied
if necessary).
Clamping system: clamping arm move up & down electrically and clamps by screw
Bracket System: Separate type of trolley matching for welding equipments, which may be adjusted
Oscillating system: a product of our patented technology, step motor driving and digital displaying
Welding procedure: FCAW/GMAW (To be done root pass, filling & final welding)
Welding Power Source: With Lincoln Welding Power Source (or as per customers’ demands)
Performance features
On-line Performance: Excellent (Designed completely as per the on line equipment of the
production line)
Application: backing welding or welding the pipes or the cover of the aluminum alloy pipe which
Welding Capacity: high (150-350 inch/day, which is 4 times higher than the manual welding)
Operability: Good (applicable and easy to operate even if you are a new user & accept training
Surface finishing: Excellent (the welding gun will always be positioned in the optimum position)
Welding compliance rate: 98% min (without re-working for the skilled operator).
Driving Reliability: Good (driven by frictional force, however, it is required to set essential balance
weight to offset large bending moment caused by elbows for large diameter pipe, or providing a
Technical parameters
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel, etc.
Welds applicable: various butt welding seams of spool pieces such as pipe-pipe, pipe-elbow,
pipe-flange, flange-flange and flange-elbow, etc (a fake pipe transition connection shall be applied
if necessary).
Clamping system: clamping arm move up & down electrically and clamps by screw with telescope
boom.
Bracket System: Separate type of trolley matching for welding machine, which may be adjusted
Welding procedure: TIG+MIG (To be done root pass, filling & final welding)
Welding power: With Lincoln Welding Power Source (or as per customers’ demands)
Performance features
On-line Performance: Designed completely as per the on line equipment of the production line
Application: broad (pipe and cover welding of various structures of DN≥50 in various industries).
Welding Capacity: Excellent (200-400 inch/day, which is 4 times higher than the manual welding)
Operability: very good (applicable and easy to operate even if you are a new user within a short
period of time)
Surface finishing: good (the welding gun will always be positioned in the optimum position)
Welding qualification rate: 98% min (without re-working for the skilled operator).
Driving reliability: extremely good (mechanical clamping for the position changing of the pipe
Technical parameters
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel, etc.
Welding line applicable: various welding lines of spool pieces such as pipe-pipe, pipe-elbow,
Driving System: pipe welding positioner is adopted, clamped pipe by 2 (or 3, 4) jaw chuck & drive it
by positioner directly
Trolley system: a welding system is fixed on the arm of the trolley which can move along the track
Bracket System: Separate type of trolley matching for welding machine, which may be adjusted
Control system: a product of our patented technology, PLC control with touch screen.
Welding Power: With Lincoln Welding Power Source (or as per customers’ demands)
Performance features
On-line Performance: Good (Designed as per the on line equipment of the production line)
Application: broad (pipe and cover welding of various structures of in various industries).
Welding Efficiency: Excellent (250-500 inch/day, which is 4 times higher than the manual welding)
Operability: very good (applicable and easy to operate even if you are a new user within a short
period of time)
Surface finishing: good (the welding gun will always be positioned in the optimum position)
Welding qualification rate: 98% min (without re-working for the skilled operator).
Driving Reliability: good (driven with friction; the necessary balance weight shall be provided for
the pipe with DN≥600 and which the wall thickness is ≥40 to balance the serious eccentricity
Technical parameters
requirements
Materials applicable: carbon steel, alloy steel, stainless steel and cryogenic steel
Welds applicable: various welding lines of spool pieces such as pipe-pipe, pipe-elbow, pipe-flange,
flange-flange and flange-elbow, etc (a fake pipe transition connection shall be applied if
necessary).
Driving system: Two Row of metal with rubber compound idler wheel driven by motor.
Bracket System: Separate type of trolley matching for welding machine, which may be adjusted
Welding procedure: MIG+SAW or MIG+SAW for root pass, fill in & final welding; (Proposal to
option MIG+SAW)
Welding Power: Lincoln Welding Power Source (or as per customers’ demands
Performance features
Application: used for the fillet welding line of the internal and external of pipe and Slip-on Flange
Welding Capacity: Excellent (300-500 inch/day, which is 4 times higher than the manual welding)
Operability: very good (applicable and easy to operate even if you are a new user within a short
period of time)
Surface Forming: Excellent (the welding gun will always be positioned in the optimum position)
Welding qualified rate: 99% min (without re-working for the skilled operator).
Technical parameters
Machine head system: two welding heads with four welding guns at both ends .
Bracket system: two sets of active idler wheel frame are to be set and it is adjustable according to
Oscillation system: a product of our patented technology, driven by step motor and oscillating
Control system: PLC control with human machine interface (LCD touch screen)
Welding Power: our OEM products which are famous in China , such as Lincoln or OTC is used for
Automatic loading and unloading system: to adopt driven motor for unloading, and combine with
conveyor system of CNC Plasma Cutting Machine and discharging system of fitting up/welding
Reference photos:
Performance features
Conveying the pipe or spool pieces transversely when they are beveling or automatically welding.
It increases the automatization level in the pipe fabricating plant and decreases the hazards during
hoisting.
requirements
pipe can be removed from the machine with a turning mechanism if necessary.
It increases the automatization level in the pipe fabricating plant and decreases the hazards during
hoisting.
Technical parameters
Conveying way: the carriage movement along on the rail & conveying automatically
Andrew Luo
Marketing Director of International Department
Shanghai QianShan Piping Technology Co., Ltd (Q.S.P.T)
Addr: No.866, Xinyan Rd, Maogang Town, SongJiang District, Shanghai City 201607, P.R. China.
Tel: +86-21-57574707 Fax:+86-21-57574023