Professional Documents
Culture Documents
Presented to
Paul M. Bahian
Johville C. Hinampas
May 2022
1
Approval Sheet
This project study entitled SOLAR HEATED AIR RICE DEHYDRATOR (S.H.A.R.D)
FOR COST EFFECTIVE MEANS OF DRYING PALAY, prepared and submitted by
Paul M. Bahian, Johville C. Hinampas, and Johville C. Hinampas, in partial fulfillment of
the requirements for the degree of Bachelor of Science in Mechanical Engineering has
been examined, accepted and passed for oral examination.
PANEL OF EXAMINERS
Approved by the Committee on Oral Examination with the Grade of ______
Member Member
Accepted and approved in partial Fulfillment of the Requirements for the Degree of Bachelor
of Science in Mechanical Engineering.
Acknowledgment
This study would not have been possible without the help of a significant number of
people. However, the researchers would like to convey their gratitude to the following
individuals:
To Dr. Elmer B. Dollera for his unending support and guidance, which helped us
To Engr. Nestor G. Ipanag, PME, Dr. Rogelio C. Golez, PME, Engr. Carlo Dela
Cruz and Engr. Yuri G. Melliza for sharing their knowledge in order to strengthen our
research, as well as for their encouragement, and support throughout the semester.
To the parents and families of the researchers for their endless support and
difficult times.
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Abstract
Rice, being a staple in the Filipino diet, is a big part of the agricultural industry. Rice
moisture plays a huge role in the market selling price. This is drying the rice grains
effectively is a critical process. This study aims to design and simulate a dehydrator that
uses solar energy to heat air. The dimension of the solar collector, which is responsible
for heating the air, is 1.5m x 1m. These measurements are inferred from a previous
study done by B.K. Bala and J.L Woods. The simulation results showed that the
temperature of 27 °C. The air velocity at the outlet is also 0.133 m/s. The designed
dehydrator offers more than just drying the rice grains with solar heated air. It can also
protect the rice grains from bad elements like debris, insects and animals thereby
increasing the quality of rice grain. It also lessens the workload of the farmer by
protecting the rice grains from sudden rainfall which can damage rice grains. The
researchers can conclude that drying via solar heated air and passive airflow is viable
Table of Contents
Approval Sheet..........................................................................................1
Acknowledgment......................................................................................2
Abstract.....................................................................................................3
Chapter 1 The Problem And Its Background............................................6
1.1 The Problem.....................................................................................6
1.2 The Background of The Study..........................................................6
1.3 General Objective............................................................................7
1.4 Specific Objectives...........................................................................7
1.5 Significance of the study..................................................................7
1.6 Scope and Limitations......................................................................8
1.7 Conceptual and Theoretical Framework..........................................8
Chapter 2 Review of Related Literature...................................................9
2.1 Rice Farming in the Philippines........................................................9
2.2 Rice Drying.....................................................................................10
2.3 Heat Transfer.................................................................................11
2.4 Convective Heat Transfer...............................................................11
2.5 Using Solar Energy in Dehydrators for Agricultural Food
Processing............................................................................................12
2.6 Solar Dryer Design..........................................................................14
Chapter 3 Methodology..........................................................................15
3.1 Methodology..................................................................................15
3.2 Research Design Flow Process.......................................................15
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Chapter 1
The Problem and its Background
Rice grains is notably one of the most planted crops by farmers in the Philippines.
Filipinos are known to be rice eaters which creates demand of grains in the market. The
Philippines is the world's ninth largest rice producer, accounting for 2.8% of worldwide
rice output. About 80% of Filipinos eat rice as their main meal. It is the country's single
most significant crop. Traditional drying processes, such as mat drying, where threshed
palay (unhusked rice) is spread on mats and canvas, are still in use. Another option is to
use pavement drying for large-scale drying. Palay is set out on special grain-drying
pavements in this area. The final option is to use an entire section of highway as a rice
drier. This is dangerous for rice dryers as well as cars who must take up half of the road
Rice drying in roads are still in practice today in the Philippines especially in rural
areas. Some farmers who don’t have a proper place for drying their rice grains place
their harvest in roads occupying one portion of the road causing motorists to change
lanes in order to avoid destroying the grains. Not all farmers can afford to construct or
find a designated place for their grains to be dried into. Big time farmers have some sort
of garage and field specified for the drying of their rice grains.
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This project is inspired by the efforts of the hardworking Filipino farmers. This
project aims to help the farmers by giving them a way for drying grains without needing
to use the roads and endangering their crops and even the lives of commuters.
This study focuses on constructing a rice grain dehydrator using hot air and solar
power to be the alternative way of drying rice grains. Information gathered from the
created device and its mechanisms can be used to compare data and make it more cost
efficient for the farmers. This study attempts to use the created device to dry the rice
grains in a more convenient manner without losing the integrity of the crops.
The study aims to create a rice grain dehydrator using hot air
Rice is a staple food source in the Philippines. That is why it is not a surprise that it is
the most planted crop in the country. However small farmers do not have the luxury of
owning their own dryers to dry their grains which sometimes consist of a wide cement
floor that is in direct contact of the sun. This forces those farmers to use road pavement
as dryers for their grain which is not only dangerous for the farmers but to motorists as
well. Creating a device that can help with small farmers while being inexpensive would
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be a huge help for them. If the government subsidizes the project, it can be further
The project aims to design and simulate a solar heated air rice dehydrator that is
capable of maximizing space while being cost-efficient. The results of these study is
Theoretical Framework
Theories in heat transfer would be the fundamental guiding principles the researchers
will keep in mind while designing the dehydrator. Theories of convection and conduction
will be used by the researchers in order to maximize the efficiency of the dehydrator.
Theories in material science and machine design will be used in selecting the materials
Conceptual Framework
After the required dimensions and materials are identified after the designing process,
simulation of the Solar Heated Air Rice Dehydrator (S.H.A.R.D) shall be done using the
ANSYS Fluent program. Air temperature, and velocity will be recorded from the
simulation.
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Chapter 2
Review of Related Literature
According to Agriculture Secretary William Dar “We are glad to report that rice
farmers in the country harvested 4.626 million metric tons (MMT) in the first quarter of
2021, an increase of 8.6% over the first quarter of 2020 and an easing of the record
harvest in the first quarter of 2018. As a result, we commend millions of rice farmers
around the country, as well as thousands of local government technicians and leaders,
as well as industry players. Including our 'OneDA' team's efforts in executing the
Rice Research Institute (PhilRice) stated the increase in production was attributable to
increases in both harvested areas and yield. Over the same three-month period last
year, harvested area expanded by 4.53 percent (percent), while yield improved by 3.87
percent. Rice harvesting area increased from 1.10 million ha to 1.15 million ha., with
output increasing from 3.88 mt/ha to 4.03 mt/ha. Overall, area harvested provided 54
percent of the first quarter's incremental production, while yield contributed 46 percent."
enhance yields by 1–3 t/ha. The greatest strategy to improve rice yields and quality of
production is to combine better seed with good management, which includes new
irrigation facilities, and high-yielding varieties can raise the country's rice output, which
is now much below the yield potential of most modern kinds. Improved yield growth is
the primary source of additional rice output. However, due of the rapid increase in
the actual volume of rice produced by the country is insufficient to meet rice demand. In
the coming years, if population expansion outpaces production growth, the government
will continue to import rice from other countries to supply domestic demand for rice.
palay is PhP 17.72 per kilogram as of February 2022. The farmgate price of palay is
dependent on the quality of the palay. The most impactful factor in the quality of palay is
its moisture content. That is why rice drying plays a vital role in the rice harvesting
process.
the International Rice Research Institute (IRRI) that rice grains be dried within 24 hours
of harvesting as delays might cause quality reduction and losses. After rice has been
harvested it can contain up to 25% moisture. This level of moisture content can cause
recommended to dry the rice to 13% or below levels of moisture. There are many
methods of rice drying, but they are mainly separated into two categories which can be
either traditional or mechanical drying systems. Traditional drying systems include sun
drying methods or field drying and stacking. Traditional sun drying methods can either
be mat or pavement drying. Mechanical drying systems however uses heated air via
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heaters for rapid drying. Mechanical drying systems can either be batch dryers, re-
circulating batch dryer, or continuous flow dryer. There have been newer ways to dry
rice which combines sun drying with mechanical drying. Solar bubble dryers and solar
In general, food dehydration is simply known for the removal of moisture from a
food product, the food product studied in this study are rice grains. According to
Hayhurst (1997), the significance of heat transfer in food processing is evident, the
effects of heating on food safety and consumer acceptability are so pronounced that
many food processes are designed around it. Heat transfer is the study of thermal
waves (radiation). In addition, Heldman (1981) stated that thermal dehydration is used
to remove moisture from most dried foods. This is a method that uses heat to remove
moisture from the product. In order to fully understand how the system works a
To begin with, heat transfer is the process of transporting heat from the heating medium
to the evaporation point. After the moisture has evaporated, the vapors must be
transferred through the product structure to the surrounding air. As a result, it's evident
that these processes entail a range of methods for heat transfer to and within the
transport processes effected by the flow of fluids. In this heat transfer mode, energy
flows as a result of bulk movement of the fluid due to a temperature gradient. When a
stirrer or fan is employed to agitate the fluid, forced convection occurs. This decreases
the thickness of the boundary film, resulting in increased heat transfer rates and faster
dehydration than natural convection. To use hot air flowing over the food is the most
common way of transferring heat to a drying material, being this process mainly by
goods. These can be seen in the Philippines in the form of driers, flat cement plots of
land which lay directly towards the sun. Other small-time farmers however cannot afford
this type of driers nor have the land needed to make one therefore they resort to drying
their palays in public roads which can be dangerous for both farmers and motorists.
“These two divisions are direct and indirect drying, with some work also being
done on combination drying procedures. In direct solar driers, the product to be dried is
usually either inside a tent, greenhouse, or a glass‐topped box, where the product to be
dried is heated by the direct rays from the sun and the moist air is removed by ambient
wind movement. These dryers do accelerate moisture loss rate and the product is
usually safe from inclement weather. These dryers usually do not require fans for forced
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air circulation. With indirect drying, the opposite is true, where most require powered
fans for forced air circulation. With this type of dryer, both flat‐plate and inflated tube
solar heat absorbers are used, with each offering certain advantages. Also, combination
dryers have been built that utilize both direct and indirect principles.” (Bolin et. al. 2009)
Looking for a way to efficiently transfer energy from solar to heating the air that is
going to be fed to the dehydrator is the main objective that has to be kept in mind when
designing dehydrators that use solar energy. The best way to do this is to combine both
direct and indirect methods in designing the dehydrator. Designing a solar absorber that
can help absorb and circulate heat efficiently is one of the solutions that can be used in
making a solar dehydrator. “Solar absorbers are not the same as solar cells and do not
convert energy from the sun into electricity. They do convert energy from the sun into
heat.” (Bishop 2011). Solar absorbers can be as simple as a copper heat pipe to a
much more complex design. According to the book Spacecraft Thermal Control:
“The heat pipe is a thermal device which allows an efficient transport of thermal
energy. It is composed of a closed structure whose internal surface is lined with a thin
layer of porous material, usually referred to as a wick. The container may have a
cylindrical shape, or any other shape that can be conveniently manufactured. The pores
of the wick are filled with a working liquid appropriate to the application, and the vapor of
the liquid occupies the remaining internal volume. Therefore, since the liquid and its
vapor coexist in equilibrium, the pressure inside the container is equal to the vapor
For small scale applications like a solar dehydrator for agricultural food
manufactured. The most basic type of copper heat pipe is one without a wick structure
inside and is filled with water. This type of heat pipe however can only be placed
vertically or in an angle since it does not have a wick and needs gravity to transport the
condensate back to the bottom of the heat pipe. One end of the heat pipe is exposed
directly to solar energy and the other end is cooled with a fan to transfer heat from the
heat pipe into the air that is to be used to dry the rice grains.
According to a study done by B.K Bala and J.L Woods, the most important part of
a solar dryer design is the solar collector. The solar collector is responsible for
absorbing the radiant energy and heating the air to be fed to the drier. In designing the
drier, it is recommended that the grain bed should not be deep as it will contribute more
to the pressure drop of the air flow. Also, the top layer might not be properly dried if the
grain layers are too thick. Creating a chimney can also be disregarded as it does not
give significant improvements in the performance. This should also lower the cost of
fabricating the dryer. According to them an optimum solar drier design are a thin grain
bed, a relatively long collector, and a negligible chimney length. The glass to be used
for the solar collector must be one with high solar heat gain coefficient (SHGC) as a
higher SHGC would mean more radiant energy can penetrate the glass. The solar
collector must also be properly sealed to avoid leaking of air which can cause loss of air
pressure at the outlet. To reduce the cost, it is recommended that the drier housing to
Chapter 3
Methodology
3.1 Methodology
In this project the researchers aim to produce a rice grain dehydrator with a
hopper and storage bin to maximize the amount of rice grains dried versus the
consumed space of the dehydrator. The dehydrator shall harness heat from solar
energy to heat the air and move the air through the dehydrator using the natural flow of
heat due to convection. The researchers will gather data on the air temperature at the
outlet and the air velocity. These data would then be used to calculate the theoretical
amount of rice grain that can be dehydrated. The researchers will also compare the cost
Setting up the
Designing the Gathering Interpreting data
solar dehydrator simulation
simulation data for analysis
parameters in ANSYS
The research aims to design and simulate a solar heated air rice dehydrator
based on the principle of heating air and moving it through the dehydrator via the
natural flow of heat due to convection. This research focuses on maximizing drying
capacity by incorporating a hopper and conveyor design. The research design flow
process is made to determine the performance of the solar dehydrator and compare it to
the cost of a pavement drier capable of drying the same theoretical amount of rice
grains.
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The subject of the study will be the design and simulation of a solar heated air
rice dehydrator for the experimentation on the effectiveness of using solar heated air in
The main objective of this study is to design and simulate a rice grain dehydrator
that can be used by farmers and maintain it in an affordable price range. To achieve the
objective the researchers, aim to attain an efficient design of a rice grain dehydrator by
adding a hopper and storage bin to maximize the amount of rice grains dried versus the
consumed space of the dehydrator. The solar collector attached to the dehydrator shall
heat air using solar energy. The heated air shall move through the dehydrator using the
natural flow of heat due to convection. The researchers will gather data on the average
air temperature and velocity at the outlet of the solar collector. The obtained data will
then be used to calculate the theoretical maximum amount of rice grain that can be
The most important part of the design is the solar collector as this would be the main
component in the drying process. The design for the solar collector was referenced from a
previous study done by B.K Bala and J.L Woods where they studied the output of different solar
collectors with varying size. The outlet of the solar collector has a smaller area than the inlet.
This is done to further increase the temperature as well as the velocity of the air by compressing
them. The 3D model of the solar rice dryer was made using Autodesk Inventor.
3.5 Simulation
The 3D modelling is done using the Autodesk Inventor software. The simulation
was done using the ANSYS Fluent software. The fluent software is typically used for
simulating fluid or HVAC systems. The simulation would be run for 250 iterations. The
Air Properties:
Density [kg/m3] 1.225
Aluminum Properties:
Density [kg/m3] 2719
Glass Properties:
Density [kg/m3] 2200
Wood Properties:
Density [kg/m3] 700
Chapter 4
Results and Discussion
This chapter will show the design and the gathered data from the simulation.
Specific objectives will be answered in this chapter. The results will be discussed to
The researchers found that the amount of solar irradiance that can pass through
the glass interface is dependent on the Solar Heat Gain Coefficient (SHGC) of the
glass. The higher the SHGC, the higher the amount of solar irradiance that can pass
through the glass interface. The glass used for the solar collector is a single pane
common glass with an SHGC of 80%. This means that the glass can allow 80% of the
solar irradiance through. The main body of the solar collector is made up of aluminum
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which is a good conductor of heat given off by the solar irradiance. The solar collector
would have a length of 1.5 meters, a width of 1 meter, and an air gap of 0.01 meter.
used.
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Wire mesh is used for the conveyor which is selected for its perforations that will
allow the hot air to pass through below the rice strata. The conveyor would be divided
Figure 5. Conveyor
The depth of the rice layer would be 0.03 meter. Inside the dryer, temperature
sensor and electronics for the automatic rice grain feeder and conveyor would be setup.
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In figure 2, the average solar collector outlet temperature from the simulation is at 56.63
C. The high temperature gradient on the right can be attributed to air turbulence due to the
reducer of the solar collector. Maximum and minimum temperature is not recorded and is
considered as unnecessary since in the Ansys simulation it simulates for every point of the
Figure 3 shows the average velocity at the solar collector outlet which is 0.133
m/s. uneven velocity gradients can then be again due to air turbulence caused by the
reducer.
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Figure 4 shows the movement of air inside the dehumidifier. It can be seen that
almost laminar flow of air can be seen at the solar collector. Inside the dryer however
eddy currents are formed this can be caused by the sudden expansion of air into a
larger enclosure. Huge amount of airflow and turbulence can be seen at the dryer vent
outlet. This can be due to the fact that it is the only vent of the dryer and the tendency of
In order to calculate the amount of heat present in the air, the formula for heat
transfer is used.
Q=mC p ( ΔT )
m kg kg
m=0.133 x 0.05 m2 x 1.225 3 =0.008
s m s
kg J
Qsupplied =0.008 x 1005 ( 56.63C−27 C )
s kg−C
¿ 238.22W =0.23822 KW
The heat needed to evaporate a kilogram of water is 2561.978 kJ/kg and the mass of the
The common moisture content of rice is 18% and for it to be safely stored the
moisture content must be decreased to at least 13% or lower. The weight of the rice
grains that can be theoretically dried can be solved using the derived formula below:
100−MC i
W f =W i x
100− MC f
100−MC i
W i −m evap . =W i x
100−MC f
(
mevap. =W i 1−1 x
100−MC i
100−MC f )
mevap .
W i=
( 1−
100−MC i
100−MC f )
kg
0.335
hr kg
W i= =5.67
(
1−
100−18
100−13
hr
)
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Assuming a drying time per day of 7 hours, the theoretical amount of rice grain dried per
Bill of Materials
Table 1.1 shows the cost estimate of building a solar heated air rice dehumidifier. The
total cost is approximately 6,377.44 PHP. It presents the list of materials needed to construct
the solar heated air rice dehumidifier and its total cost.
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Table 1.2 indicates the cost estimate of concrete to be used in the traditional way
of drying rice grains. The table states that the space required for drying 40 kg of rice
grains is 3.5 sqm. The cost of concrete per sqm is approximately 180 Php summing up
To calculate the amount of rice drained per peso spent, the researchers used the
following formula
C=6,657.44 / 40
C=6,657.44 / 40
C=630/ 40
For a farmer with a monthly harvest of 500kg with a selling price of 17 pesos, the
return of investment of the solar heated air rice dehydrator in a month can be computed
(500∗17)−6,657.44
ROI= ∗100 %
6,657.44
ROI=27.68 %
With the data given above, it can be seen that constructing a solar heated air rice
dehydrator can be more expensive than using the traditional method of drying rice
grains. However, the 27.68% ROI of the solar dehydrator means that the investment is
profitable and that the initial investment cost can be easily recouped. Furthermore, the
solar heated air rice dehydrator offers various advantages that the traditional method of
drying could not provide. The solar heated air rice dehydrator enables the farmers to
secure their rice grains from contaminants like dust, insects and rocks. This can also
ensure the farmers that their grains will be protected from animals that eat grains like
chickens and birds. The farmers can also easily sit back and relax because the solar
heated air rice dehydrator is automated and it is safe from sudden rain as it is enclosed.
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Chapter 5
Conclusion and Recommendation
5.1 Conclusion
This study was formulated in the hopes of providing another affordable way of
drying rice grains using solar energy as an alternative to the prevalent pavement drying
done by farmers without their own dryers. As the researchers have simulated, the
designed solar heated air rice dehumidifier with passive air flow is viable for small scale
drying. Theoretically, the designed dehydrator can dry 5.67 kg/hr. of rice grain. The
solar heated air rice dehydrator is substantially more expensive than the traditional way
of concrete pavement drying. However, the ROI of the solar dehydrator shows that it is
offers more features to farmers like protecting the rice grain from pests, debris, sudden
rain, and scavenging animals, which can cause reduction in the rice grain quality and in
result lower the selling price for the rice grain. The designed solar dehydrator also
reduces the farmers workload by automatically storing the dried rice grain for easy
collection.
5.2 Recommendations
This study can resolve the issue of drying rice in the public roads and highways
and can help small farmers significantly in increasing the quality of their rice; therefore,
increasing their possible monthly profit. The researchers recommend that this study be
pursued further by the Department of Agriculture for further improvements and for
design of the solar heated air rice dehydrator to have higher efficiency. The current
researchers also encourage to fabricate the design of the solar heated air rice
dehydrator and perform experiments to acquire actual data and analyze the results for
design a stirring mechanism to stir the rice grains in the drying tray. It is also
recommended to find more efficient and cost-effective materials to be used for the
fabrication.
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References:
[1] DA Communications Group. (2021, May 17). Farmers reap record palay yield in
https://www.da.gov.ph/farmers-reap-record-palay-yield-in-2021-q1?
[2] Ricepedia. (2012, September) Ricepedia.Org. Retrieved October 19, 2021, from
https://ricepedia.org/philippines
[3] Heldman D.R., Singh R.P. (1981). Food Dehydration. Food Process Engineering.
94-010- 9337-8_6
[4] Hayhurst A.N. (1997). Introduction to Heat Transfer. Chemical Engineering for the
https://link.springer.com/chapter/10.1007%2F978-1-4615-3864-6_3
[5] Guin R. (2018). The Drying of Foods and Its Effect on the Physical-Chemical,
http://www.ijfe.org/uploadfile/2018/0525/20180525042720542.pdf
33
354, DOI: 10.1080/10408398209527339
[7] Bishop, C. (2011). Vacuum deposition onto webs, films and foils. Elsevier.
Meseguer, J., Sanz-Andres, A., & Perez-Grande, I. (2012). Spacecraft Thermal Control.