TURBINE METER SERIES

FMT-Lx

The best way to predict the future is to create it

Introduction
The FMT-Lx series turbine meters is a robust meter, designed to perform on the highest level of accuracy. The
meters comply with all international standards and are approved for custody transfer. The actual flow sensor, an
exchangeable cartridge, has a build-in multi stage flow conditioner enabling the meter to be installed without any
straight in- and outlet sections. All tested and proved according perturbation test as per international standards.
The cartridge can be pre-calibrated, under both low and high pressure conditions, then exchanged on-site. The
cartridge is supported in O-rings and isolated from the body, hence unaffected by any influences of the housing.
The short length cartridge enables the use of larger sized cartridges than the size of the meter body. The approved
maximum capacities of these kind of meters are extremely high and similar to the capacities of ultrasonic meters.
To reduce transportation cost, optimize the corrosion protection and improve safety in handling, the FMT-Lx series
of turbine meters up to 6’’ (DN150) are also available with low weight aluminum meter bodies.
Measuring range
The measuring range of the FMT-Lx turbine meter determined under atmospheric conditions meets with, and
generally exceeds, the international standards. At higher operating pressures the measuring range of the turbine
meters will increase since the required kinetic energy transfer to the turbine rotor occurs at lower velocities. The
measuring range equation may be used to estimate the minimum flow rate of the meter for various operating
conditions.
Pressure Loss
The average pressure loss (see tables pages 6-7) of the FMT-Lx turbine meter using atmospheric natural gas with
a relative density of 0.6 is measured at one (1) diameter upstream to one (1) diameter downstream of the meter
on straight pipe of the same size as the meter. The pressure loss across the FMT-Lx turbine meter for various gases
and other operating pressures may be approximated from the pressure loss equation:
Measuring range Pressure loss

Principle
The operation of the FMT series of turbine meter is based on the
measurement of the velocity of gas. The flowing gas is acceler- ∆P2 = Pressure drop at P and Qmax Qmax = Max. Flow rate in m3/h
ated and conditioned by the integrated multi stage flow condi- ∆P1 = Pressure drop at Qmax (See tables pages 6 and 7) Qmin = Min. Flow rate at atmospheri¬c pressure in m3/h
P = Operating pressure of the meter in bar absolute d = Relative density of the gas (air = 1)
tioner. The multi stage flow conditioner prepares the gas flow
Patm = Atmospheric pressure in bar absolute (1.01325 bara) ρ = Density of the gas at atmospheric pressure
profile by removing undesirable swirl and asymmetry before Q = Instantaneous flow in m3/h
the gas flows over the freely rotating turbine wheel.

The dynamic forces of the flowing gas cause the rotor to rotate. Main Features
The turbine wheel is mounted on the main shaft, with high-pre- • Flow range 5- 10.000 m3/h
cision, low-friction ball bearings.
• Diameters DN50 - DN500 (2” - 20”)
The turbine wheel has helical blades that have a known angle
• Pressure rates PN 10 - 100, ANSI 150 - 600
relative to the gas flow. The gas flow drives the turbine wheel
at an angular velocity, which is proportional with the gas ve- • MID approved
locity. Using a gearing mechanism, the rotating turbine wheel
• MID temperature range -25 to +70ºC
drives the mechanical counter.
• Length 3 x DN
Applications • Removable meter cartridge

The standard FMT-Lx turbine meter is suitable for custody transfer gas measurement of all non-corrosive gases such • No straight inlet/outlet sections required
as natural gas, propane, butane, air, nitrogen, hydrogen, etc. for low and high operating pressures. Special con- • Oil flushing and lubrication system
structions can be supplied for use under extreme condition like high temperatures or corrosive gases. The FMT-Lx
can be modified to perform as a master meter or transfer master meter. • Multipurpose exchangeable index
• Tamper proof IP67 sealed index
Accuracy
• Special meters on request
Each FMT-Lx turbine gas meter is tested with atmospheric air to traceable calibrated references. The error limits are
typical half of those allowed by MID, EN standards or OIML recommendations. For pressures of above 8 bar even
narrower limits are available. Optionally, meters can be calibrated with natural gas at pressures up to 100 bar, using Installation
test installations traceable to primary standards.
The FMT-Lx fulfills all the requirements of the Europe-
2
an and International directives. In particular those of
Typical metrological characteristics 1.5
the OIML, ISO and EN. With the special integrated flow
1

0.5
straightener the FMT-Lx eliminates the effect of severe
Accuracy 0,2 Qmax to Qmax: ± 1% or better 0 perturbations on gas measurement. Straight inlet and
0 10 20 30 40 50 60 70 80 90 100

Accuracy Qmin to 0,2 Q max: ± 2% or better -0.5

ouletpiping can be 0 X DN. This permits the design of
Repeatability: better than 0,1% -1
very compact installations without losing accuracy.
-1.5
Atmospheric air 16 barg nat. gas
-2

Minimum Installation Configurations

Index
The basic index consists of an UV-resistant polycarbonate cover, glued (IP67) to an aluminum frame. The aluminum
frame will give strength to the index and as such sufficient protection against mechanical interference (Tamper-
ing). The index can be rotated over 350º for all directions. The index can be
equipped with multiple LF switches (Reed or Wiegand principle), “Normally
Closed” tamper contacts and encoder technology. The LF pulsers and its driv-
ing magnet are shielded to overcome tampering with an externally applied
magnetic field. Magnetic fields up to 500 mT will not have an effect on the
pulse counting. The index or instrument drive can be equipped with several
options making the meter prepared for the future:
Double reed plus normally closed contact: Adjustable with
All basic indexes are equipped with an double reed and a normally closed contact. DIN-3374 sets
Reverse Flow Lock: In order to avoid tampering by reverse flow, the index or instru-
ment drive can be equipped with a Reverse Flow Lock.
High Frequency Sensors
FMT-Lx Turbine meters can be equipped with several types of
high frequency sensors.
HF main shaft: this high frequency sensor generates two in-
dependent phase shifted signals and as such the flow direc-
tion can be monitored. The signal generated complies with
Namur.
HF turbine wheel: this HF sensor can be used to check the
condition of the turbine wheel (missing blades) by comparing
the pulses with the HF main shaft.
HF Main
Shaft
For both sensors, the electrical separation between the haz-
HF Turbine Wheel ardous and non-hazardous areas is accomplished by an intrin-
sically safe isolation amplifier

Wiegand Pulsers:
The Index can be equipped with multiple Wiegand pulsers. The Wiegand pulsers do
have significant advantages over the traditionally used Reed contacts. Wiegand
Approved maximum capacities
sensors do not face “bouncing” problems and the actual live time is not limited as
much as the traditional Reed contacts. All metrological characteristics are embedded in the
cartridge, making the meter body a non- essential
Intelligent Index/Encoder:
part of the meter. Hence offering new opportunities
The index can be equipped with an intelligent encoder. The encoder sends out
as using smaller and larger cartridges in respect to the
the total volume with an interval of 400 msec. The encoder uses a standard
meter body size (DN). Thus allowing a large variety of
NAMUR serial data format, and can be modified to special applications on re-
capacities. The approved maximum capacities of these
quest. The encoder is powered by one AA cell battery guaranteed for 12 years
kind of meters is extremely high and similar to the ca-
of operation. On request two AA cells can be installed for a guaranteed life time
pacities of ultrasonic meters.
of 20 years. The encoder is equipped with a special Hall sensor to detect and
register interferences from external magnets. Several programmable inputs/
outputs are available for advanced – anti fraud – functions.
Technical Specification
Lubrication Metrological approvals: compliant with the MID 2004/22/EC
compliant with OIML R137
The FMT series of turbine meters can be equipped with several types of ATEX approvals: sensors compliant with Ex ia IIC T4... T6 Gb (-40ºC ≤ Ta +70ºC)
lubrication systems or with life time lubrication. FMG recommends to use encoder compliant with Ex ib IIB T3... T6 Gb (-25ºC ≤ Ta +55ºC)
the lubrication system. An integrated splash vane will distribute the oil
to all the moving parts and will flush the bearings. The FMT-Lx series Flow rates: 5 m3/h up to 10.000 m3/h
incorporates high quality precision bearings. For optimal life times guar- Nominal diameters: from DN50 to DN500 mm (2” to 20”).
antees it is recommended they should be lubricated and clean. Mounting position: horizontally or vertically
Recommendations as to when to lubricate turbine meters varies by Body compliant with the Pressure Equipment Directive 97/23/EC
product type, operating conditions, customer procedures, and regulatory Temperature Range: ATEX: -25°C to +70°C
requirements. Meter performance is optimized by flushing contamina- MID: -25°C to +70°C (lower temperatures on request)
tion from the bearings and refreshing or adding of oil during operation. PED: -20°C to +70°C (lower temperatures on request)

Heavy duty bearings Materials:

Since gas pressure causes the main force on the bearings the
Low pressure
FMT-Lx series incorporates bearings dedicated to the working
pressure. FMT-Lx turbine meters which have a low working
pressure are equipped with lighter bearings then the meters
High pressure which are used at higher working pressures. This way the best
measuring ranges and life times can be guaranteed.
Straightening vane: aluminum Shafts: stainless steel
Turbine wheel: aluminum Gears: delrin
Cartridge aluminum Index frame: aluminum
Bearing block: stainless steel/aluminum Index frame: polycarbonateECI
Bearings: stainless steel
Performance Dimensions
Size G-value Qmax Qmin ∆P1* LF HF Main HF Wheel Dimensions Weight (kg)
C E H L PN10/16 PN10/16 PN25/40 PN64/100
Atm. Air 4 bar NG 8 bar NG ANSI150 ANSI150 ANSI300 ANSI600
(mm) (-) (m3/h) (m3/h) (m3/h) (m3/h) (Pa) (imp/m3) (imp/m3) (imp/m3) (mm) (mm) (mm) (mm) ALU ST ST ST

50 G65 100 10 5 3 900 10 18440 64540 155 175 150 8 17 17 17

G100 160 8 5 3 900 1 22560 67675 155 175 150 8 17 17 17
G160 250 13 8 5 1600 1 8235 28815 155 175 150 8 17 17 17
G250 400 20 13 8 1600 1 5180 20705 155 175 150 8 17 17 17
80 G65 100 10 5 3 900 10 1845 64540 144 178 240 9 22 24 27

H
G100 160 8 5 3 900 1 22560 67675 144 178 240 9 22 24 27
G160 250 13 8 5 900 1 8235 28815 144 178 240 9 22 24 27
G250 400 20 13 8 1600 1 5180 20705 144 178 240 9 22 24 27
G400 650 32 20 13 1600 1 2340 9350 144 178 240 9 22 24 27
100 G65 100 10 5 3 900 10 18440 64540 156 190 300 15 34 41 48

DN
G100 160 8 5 3 900 1 22560 67675 156 190 300 15 34 41 48
G160 250 13 8 5 900 1 8025 24065 156 190 300 15 34 41 48
G250 400 20 13 8 900 1 3915 13700 156 190 300 15 34 41 48
G400 650 32 20 13 900 1 2340 9350 156 190 300 15 34 41 48
G650 1000 50 32 20 1600 1 2950 5165 156 190 300 15 34 41 48
G1000 1600 80 50 32 1600 0.1 1435 2865 156 190 300 15 41 - -
E C
150 G160 250 13 8 5 900 1 8025 24065 180 213 450 27 61 79 98

As per flange dimension

G250 400 20 13 8 900 1 3915 13700 180 213 450 27 61 79 98
G400 650 32 20 13 900 1 4475 6715 180 213 450 27 61 79 98
G650 1000 50 32 20 900 1 2950 5165 180 213 450 27 61 79 98
G1000 1600 80 50 32 1600 0.1 1435 2865 180 213 450 27 61 79 98
G1600 2500 125 80 50 1600 0.1 885 1770 180 213 450 - 73 - -
200 G400 650 32 20 13 900 1 4475 6715 185 243 600 - 75 99 133
G650 1000 50 32 20 900 1 2950 5165 185 243 600 - 75 99 133
G1000 1600 80 50 32 900 0.1 1435 2865 185 243 600 - 75 99 133
G1600 2500 125 80 50 900 0.1 885 1770 185 243 600 - 75 99 133
G2500 4000 125 80 900 0.1 440 1310 185 243 600 - 90 - -
250 G650 1000 50 32 20 900 1 2950 5165 236 282 750 - 200 236 315
G1000 1600 50 32 900 0.1 775 2320 236 282 750 - 200 236 315
G1600 2500 80 50 900 0.1 440 1310 236 282 750 - 200 236 315
G2500 4000 130 80 900 0.1 440 1310 236 282 750 - 200 236 315
G4000 6500 200 130 1600 0.1 245 740 236 282 750 - 240 - -
300 G1000 1600 50 32 900 0.1 775 2320 236 283 900 - 240 285 365
G1600 2500 80 50 900 0.1 440 1320 236 283 900 - 240 285 365
G2500 4000 130 80 900 0.1 245 740 236 283 900 - 240 285 365
L
G4000 6500 200 130 900 0.1 245 740 236 283 900 - 240 285 365
G6500 10000 320 200 1600 0.1 125 370 236 283 900 - 290 - -
400 G1600 2500 80 50 900 0.1 440 1320 295 328 1200 - 290 350 460
G2500 4000 130 80 900 0.1 220 655 295 328 1200 - 290 350 460
G4000 6500 200 130 900 0.1 125 370 295 328 1200 - 290 350 460
G6500 10000 320 200 1600 0.1 125 370 295 328 1200 - 290 - -
*. ∆P1 is measured under atmospheric conditions with natural gas with relative density of 0.6 (air = 1) Values may vary 5% due to machining tolerances
About us
FLOW METER GROUP B.V. (FMG)
FMG is an engineering/manufacturing company specializing in the de-
velopment and production of energy and gas measurement systems.
Located in the Netherlands, FMG produces a wide range of rotary and
turbine gas meters, volume conversion devices, master meters
and calibration benches. Unique product features include self diagnosis Positive Displacement
and tamper prevention. All products and services are certified by the Meters
Dutch NMi and comply with the latest EU and/or OIML directives.

Flow Meters
FMG offers a large variety of flow meters ranging from very small (100
dm3/h) up to very large (10.000 m3/h) flow rates and in pressures
from atmospheric to 100 bar (1440 psi). All FMG meters comply with
international safety and metrological standards. Meters designated for
fiscal use are tested, certified and approved by the Netherlands Metro-
logical Institute NMi.

FMG has added extra features to the meters in terms of increased accu-
racy, protection from manipulation, increased rangeability and superior
performance in order to go beyond the minimum requirements of the
existing standards.

Master Meters

Custody Transfer
Short Length Turbine Meters Flow Computers Test Benches

Contact
Flow Meter Group B.V.
Meniststraat 5c
7091 ZZ Dinxperlo
The Netherlands

Tel: +31 (0)315 651 556

Fax: +31 (0)315 651 448
E-mail: info@flowmetergroup.com

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