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Headquarters

16740 Hardy Street


Houston, Texas 77032
(800) 877-6484
Phone: (281) 443-3370 Fax: (281) 233-5190
www.smithbits.com

2008 Smith International. All Rights Reserved.


Printed in the U.S.A. 04/08 SS01-3046
operators.
performance and value.

Source: EnergyPoint Research, Inc.


the most cost effective manner possible.

recent EnergyPoint Research, Inc. survey of


among all integrated service providers in the
Smith was rated #1 in customer satisfaction

Drill Bit performance.

Source: Hart’s E & P Magazine


providing our customers a superior solution to their most challenging drilling applications.
evolution of Smith Technologies has paralleled the growth of the energy industry world wide.

as the holder of the most World Records for


leadership by once again being recognized
added to its longstanding position of industry
For the ninth consecutive year, Smith Bits
unsurpassed performance; and personal, highly responsive service. We are passionately committed to
Smith Technologies offers a unique combination of engineering innovation; world-class products with
blacksmith shop in Whittier, California in 1902, to the global presence of our operations today, the
simulation analysis of i-DRILL, Smith Technologies delivers proven solutions that will get the job done in
application calls for a Smith Bits roller cone, PDC, diamond impreg, natural diamond, or percussion drill

As the oilfield has grown and changed, so has Smith Technologies. From the opening of Herman Smith's
Our ultimate goal is to provide solutions that drive down the cost of drilling your well. Whether the
quantitative drilling application tools. And our results consistently confirm Smith Technologies' superior
and technical support. Our technology leads the industry in drill bit design, materials science and
business: People…Technology…Results. Our people are dedicated to providing the highest level of service
At Smith Technologies, our success is due to an unrelenting focus on three critical elements of our

bit; a Smith Neyrfor turbodrill; the expertise of our Advanced Services Engineers; or the sophisticated

Rock Bit Comparison Chart


1. STANDARD 4. SEALED 5. SEALED ROLLER BEARING 6. SEALED 7. SEALED FRICTION BEARING
MILLED TOOTH ROLLER BEARING ROLLER BEARING GAUGE PROTECTED FRICTION BEARING GAUGE PROTECTED
Hughes Reed- Security Hughes Reed- Security Hughes Reed- Security Hughes Reed- Security Hughes Reed- Security
FORMATIONS SMITH Christensen Hycalog DBS SMITH Christensen Hycalog DBS SMITH Christensen Hycalog DBS SMITH Christensen Hycalog DBS SMITH Christensen Hycalog DBS
Types

Series
DSJ R1 Y11 XN1 SDS GTX-1 XR+ GTX-G1 T11 XT1 FDS HP11 XS1 XR+ GT-1 TC10 XSC1
MAX-GT1 EMS11G XT1S XSC1 MX-1 TC11 XLC1
1 GSSH+ MX-1 ETS11G XL1N FDS+ MXL-1 SL11 EBXS1
TCTi+ MXL-1 TCTi+ MXL-1V TD11 EBXSC1
MXL-1V STR-1 D11 EBXLC1
Soft STX-1
1 Formations/
Low-
Compressive 2 DTJ FDT HP12 XSC2 SL12, HP12
Strength
GGH+ GTX-G3 T13 XT3 HP13 MFDGH MX-3 HP13G XS3
3 DGJ R3 Y13 XN3 MGG GTX-3 MSDGH MAX-GT3 EMS13G EBXT3 D13 XL3
MX-3 ETS13G FDGH
Med. to Med.-Hard XN4 XT4 ATJ-4 M44NF GFVH ATJ-G4 HP21G XS4
Formations/ 1 M4N SVH XT4S XL3
FVH
2 High- OFM DR5
Compressive
2
Strength 3
1 XN5
Hard, Semi- 2 R7 H77F
3 Abrasive
Formations 3
4 ATJ-G8

IADC DULL BIT GRADING


Cutting Structure Bearings/ Other Dull Reason
Inner Outer Dull Char. Location Seals Gauge Char. Pulled
Inner Cutting Structure (1) (All Inner Rows) 1 2 3 4 5 6 7 8
(For fixed cutter bits, use the inner 2/3 of the bit radius) Reason Pulled or Run Terminated (8)
Gauge (6)
Measure to nearest BHA - Change Bottom-Hole Assembly
Outer Cutting Structure (2) (Gauge Row Only) DMF - Downhole Motor Failure
(For fixed cutter bits, use the outer 1/3 of the bit radius) 1/16 of an inch
I - In Gauge DTF - Downhole Tool Failure
1 - 1/16” Out of Gauge DSF - Drillstring Failure
In columns 1 and 2 a linear scale from 0 to 8 is used to Dull Characteristics (3) Location (4) DST - Drill Stem Test
2 - 2/16” Out of Gauge
describe the condition of the cutting structure according to the (Use only cutting structure related codes) DP - Drill Plug
4 - 4/16” Out of Gauge
following: Roller Cone CM - Condition Mud
*BC - Broken Cone OC - Off Center Wear N - Nose Row CP - Core Point
Steel Tooth Bits BF - Bond Failure PB - Pinched Bit M - Middle Row Other Dull Characteristics (7) FM - Formation Change
A measure of lost tooth height due to abrasion and/or damage BT - Broken Teeth/Cutters PN - Plugged Nozzle/Flow G - Gauge Row Refer to column 3 codes HP - Hole Problems
0 - No Loss of Tooth Height BU - Balled Up Bit Passage A - All Rows LIH - Left in Hole
8 - Total Loss of Tooth Height *CC - Cracked Cone RG - Rounded Gauge Cone # HR - Hours on Bit
Insert Bits *CD - Coned Dragged RO - Ring Out 1 2 3 Bearings / Seals (5) LOG - Run Logs
A measure of total cutting structure reduction due to lost, worn CI - Cone Interference SD - Shirttail Damage Fixed Cutter Non-Sealed Bearings PP - Pump Pressure
and/or broken inserts CR - Cored SS - Self Sharpening Wear C - Cone A linear scale estimating bearing PR - Penetration Rates
0 - No Lost, Worn and/or Broken Inserts CT - Chipped Teeth/Cutters TR - Tracking N - Nose life used RIG - Rig Repair
8 - All Inserts Lost, Worn and/or Broken ER - Erosion WO - Washed Out Bit T - Taper 0 - No Life Used TD - Total Depth/Casing Depth
Fixed Cutter Bits FC - Flat Crested Wear WT - Worn Teeth/Cutters S - Shoulder 8 - All Life Used, i.e., no TW - Twist Off
A measure of lost, worn and/or broken cutting structure HC - Heat Checking NO - No Dull G - Gauge bearing life remaining TQ - Torque
0 - No Lost, Worn and/or Broken Cutting Structure JD - Junk Damage Characteristics A - All Areas Sealed Bearings WC - Weather Conditions
8 - All of Cutting Structure Lost, Worn and/or Broken *LC - Lost Cone * Show cone number(s) under E - Seals Effective
LN - Lost Nozzle location (4) F - Seals Failed
LT - Lost Teeth/Cutters N - Not Able to Grade
X - Fixed Cutter Bit
(Bearingless) SMITH BITS
Table of Contents
®
IDEAS Technology 1-4 Turbodrills 52 - 55

Applied Technology 5 - 11 BoreHole Enlargement 56 - 63


®
i-DRILL Drilling Simulation Analysis
§
Advanced Services Engineering - ASE
§ Percussion Hammers & Bits 64 - 69
®
Drill Bit Optimization System - DBOS
§ ®
® §
IMPAX Percussion Hammers
YieldPoint
§
™ IMPAX® Percussion Bits
§
Drilling Record System - DRS
§
DIGR™ Percussion Bits
§

Fixed Cutter Bits 12 - 31


™ Reference Tools 70 - 84
ARCS PDC Bits
§

SHARC PDC Bits
§ Total Flow Area Chart
§
®
VertiDrill PDC Bits
§ Drill Collar Specifications
§
Shaheen PDC Bits
§

Measurement Units & Drilling Formulas
§

Kinetic Diamond Impreg Bits
§ Buoyancy Factor
§
Standard PDC Bits
§ Fixed Cutter Bit Nozzle Installation
§
Natural Diamond Bits
§ 6-5/8” API Pin Restictor Nozzle
§
PDC Cutter Technology
§ Fixed Cutter Bit Make-Up Torque
§
Insert Technology
§ Fixed Cutter Bit Field Operating
§
Computational Fluid Dynamics - CFD
§ Procedures
Optional Features
§ Maximum Cone Dimensions
§
§
Fixed Cutter Nomenclature Roller Cone Bit Make-Up Torque/Nozzle
§
Types
Roller Cone Bits 32 - 51 Roller Cone Bit Comparison Chart
§

FH
§
®
Gemini
§
®
Shamal Typhoon
§
®
Shamal
§ TNG
®
XPlorer
§
®
XPlorer Expanded
§

TCT - Two-Cone Technology Roller Cone
§
Bits
Standard Products
§
Flex-Flo™ Hydraulics
§
Typhoon™ Hydraulics
§
Insert Technology
§
Optional Features
§
Roller Cone Nomenclature
§
®

IDEAS Technology
IDEAS Technology Ensures a Better Solution.
The First Time, Every Time.
The Smith Bits division of Smith Technologies developed the IDEAS (Integrated Dynamic Engineering Analysis
System) bit design platform to serve a drilling industry that continues to push drill bit manufacturers for
application-specific bits, increased performance and greater reliability. The IDEAS design platform is a
revolutionary leap forward in truly understanding the rock/cutter interface in a dynamic drilling environment
where every individual element of the bottomhole assembly is
considered. Every new Smith Bits roller cone and PDC drill bit is
developed and certified through the IDEAS bit design process. The
IDEAS drill bit certification process not only results in designing and
producing better bits more quickly, but also significantly reduces the
level of risk for oil and gas companies.

The original objective of IDEAS was to produce improved bit designs


while significantly reducing product development cycle time. IDEAS
technology has met the original objective and, in the process, has
delivered a whole lot more. With the development of the IDEAS
certification process, Smith Bits design engineers now have the unique ability to rigorously evaluate and test
changes to a bit design in a matter of hours or days rather than weeks or months. The IDEAS analysis considers all
of the downhole components when evaluating the best bit design for the highest performance, including drillpipe,
hevi-wate drillpipe, MWD/ LWD tools, reamers, stabilizers and whether an operator is utilizing a push-the-bit or
point-the-bit rotary steerable system. When Smith Bits completes the bit design and analysis, the customer
receives a specific recommendation of the optimal bit as the best solution for the objective.

After a bit has been designed in IDEAS, the same rigorous modeling technology can be used to provide a detailed
applications analysis of how the bit will perform for a specific drilling program. Each customer is given an in-depth
analysis of the bit or bits evaluated, a description of the drill string and its components, proposed operating
parameters and the formations to be drilled, and precise performance projections. Among the data provided to
the customer, in addition to the bit analysis, are graphs illustrating the specific BHA configuration modeled for the
well, bit bottom hole pattern, bit center trajectory, weight on bit, lateral forces and lateral accelerations.

IDEAS’ Five Basic Elements

There are five basic elements to the bit design and performance advantages provided by
IDEAS.

• Comprehensive drilling system analysis: The IDEAS certification process includes


examining the designed bit performance in relation to the entire drill string and
individual BHA components. It also takes into account the specific operating
parameters and interaction of the individual elements of the entire drilling assembly.

• Holistic design process: Smith Technologies design engineers account for every
critical variable to assure that IDEAS-designed bits are optimized for performance. With the insight to bit
performance provided by IDEAS, virtually every cone or cutter layout and configuration is designed to
result in a stable bit that rotates around its center, the key to an efficient, optimized drilling operation.

1
®

IDEAS Technology
IDEAS Technology Ensures a Better Solution.
The First Time, Every Time.
• Application-Specific Enhancements: As a result of the drilling system analysis and holistic design
process, IDEAS certified bits include performance enhancements specific to the application for which it is
designed. This results in bits that consistently outperform previous designs when measured against the
same parameters and objectives, including, for example, improved rate of penetration (ROP), durability,
or specific bit behavior when utilized with a rotary steerable system. IDEAS certified bits are consistently
dynamically stable within the operating envelope for which they are designed, resulting in longer bit runs
and less stress on the BHA, which ultimately results in improved bit durability.

• Rapid Solutions with Reliable Results: By using sophisticated modeling tools and accounting for a
multitude of dynamic variables in a virtual environment, IDEAS certified bits move through the design
stage much more quickly and with a greater level of reliability and performance than ever before. The
IDEAS modeling capability removes the trial-and-error approach previously associated with designing
drill bits by using laboratory tests to quantify variables such as cutter forces and rock removal rates. The
IDEAS process can prove the efficacy of the drill bit design before moving to field trials, ensuring that drill
bits that move to the field trial stage are true candidates for the application for which they were designed.

• Optimized Integration of Advanced Materials: The IDEAS process also allows Smith Bits to more
effectively employ advanced cutter materials. Stronger and more durable materials work in conjunction
with IDEAS design and simulation capabilities to deliver a bit that is more than just correcting a design for
weak and high-wear areas. The result is a bit with an optimal design for high performance and abrasion
and impact resistant cutters.

Because the IDEAS process avoids the costly and time consuming trial-and-error requirements of
the traditional drill bit design process, Smith Bits can deliver a better solution, faster.

2
®

IDEAS Technology
IDEAS® Technology Ensures a Better Solution.
The First Time, Every Time.
Conducting virtual case studies

The IDEAS process certifies the performance capabilities of each bit design through a dynamic simulation and
modeling methodology that takes into account the lithology at the rock/ cutter interface, the drill string, the drive
system, the BHA and the total system's influence on the bit's behavior.

The IDEAS process begins with bit performance data, geological information, BHA details and dull bit analysis.
With this data, actual laboratory rock/cutter tests are devised and carried out. The laboratory data from IDEAS
quantifies the actual cutter forces and rock removal rates, compared with other bit design tools that only estimate
rock/cutter behaviors. This information is then
used for the design analysis in lithologies that
compare to the particular field application for
which the bit is being designed.

The IDEAS design platform incorporates the


quantitative understanding of rock chip
generation and removal, for each individual
cutter, into a dynamic model of the total drill
string, from the BHA to the surface drive
mechanism. When the actual rock/cutter
data is obtained, it is integrated into a full bit
design model to determine the
characteristics of the bit in actual drilling
conditions.

The virtual case study quantifies the effects


of design changes in roller cone and fixed
cutter bit profiles, gauge lengths, cone
offsets for roller cone bits to determine
bottom-hole patterns and bottom-hole forces. These parameters are examined in a fully dynamic simulation
model where bit influences are identical to those encountered in the actual drilling environment.

The model analyzes rock/cutter interface, BHA configuration, drill string behavior, directional response, dynamic
analysis of projected bit behavior, and how changes in operating parameters affect bit performance. This data set
allows the design engineer to fine-tune the bit for a particular field application based upon the desired objectives
such as ROP, footage to be drilled, enhanced durability or specific directional behavior for use with rotary
steerable systems.

The result is a drill bit that is dynamically stable within the operating and application parameters for which it is
designed, contributing to longer life, faster ROP and increased reliability for downhole electronics. Optimized
parameters can be maintained for faster, longer bit runs with less stress on the BHA and rig equipment.

3
®

IDEAS Technology
IDEAS Directional Certification of Fixed Cutter Bits
Improves Performance, Reduces Risk and Keeps Directional Wells on Target.
The IDEAS Directional Certification process can account for the specific attributes of every different type of rotary
steerable system and accurately predict bit performance in any directional application, allowing Smith Bits
engineers to design fixed cutter bits that are dynamically stable across a range of demanding directional
applications .

IDEAS bit designs are developed using highly sophisticated simulation software, which accurately models the
total drilling system, from where each individual cutter contacts the formation, through each component in the
BHA, all the way up to the surface drive mechanism. Additionally, with IDEAS,
all the different types of rotary steerable systems can be accurately modeled
individually.

By using IDEAS technology, it is possible to precisely model and predict how


several different IDEAS bit designs will perform in specific formation types,
with a specific rotary steerable system, specific operating parameters and a
specific bottom-hole assembly configuration. It's like having the opportunity
to drill the same interval multiple times with different bits and then being able
to pick the best one for the application.

Extensive IDEAS Directional Certification analyses ultimately provided an extremely important revelation: a
single bit design can, in fact, provide exceptional drilling performance when used with a range of different types of
directional drilling systems, provided the bit has been designed to remain dynamically stable. The use of IDEAS to
analyze conventional directional bit designs has revealed that, in many instances, the range of special directional
features incorporated into older conventional bits serve as little more than a crutch that allows a basically
unstable bit design to drill acceptably in a specific directional application. However, when this bit is subsequently
used with a slightly different BHA or in a different application, its unstable character is revealed thus requiring a
new or significantly modified bit to again compensate for the inherent instability of the design under the new
conditions.

With IDEAS, a bit designer no longer needs to focus on stabilizing an unstable bit design, and instead the designer
can concentrate more on optimizing the blade count, cutter selection, cutter layout and hydraulic configuration to
make the bit drill faster and last longer. In general, directionally certified IDEAS bits can have reduced blade
counts, larger diameter PDC cutters and lower back rake angles relative to conventional directional bits. The large
diameter cutters establish full bottom-hole coverage, generate higher loads per cutter, and provide greater depth
of cut to maximize ROP. All of these characteristics are matched to the drillability characteristics of the different
formations and specific lithologies.

IDEAS bits are directionally certified to remain stable and provide superior performance with
different types of steering systems in a wide range of applications, reducing risk of suboptimal
performance should it become necessary to change the system configuration, operating
parameters or something else due to unforeseen developments. Also, experience has shown
that drilling with a stable bit not only reduces drilling costs, it also provides a smoother, high
quality wellbore.

IDEAS Directional Certification fixed cutter bits keep directional wells and drilling budgets on target.

4
Applied Technology
Eclipsing All Other Drillstring Analysis Programs
i-DRILL 4D modeling predicts a drilling system's performance and behavior using detailed geometric input
parameters anticipated operating parameter ranges, extreme computing power, finite element analysis and lab-
derived rock mechanics data. i-DRILL provides a unique approach that allows a complete drilling system analysis
instead of the common practice used in the past of assuming bit-effect factors. i-DRILL provides clients with the
opportunity to eliminate the costly exercise of learning through trial-and-error.

By utilizing a time-based model with six degrees of freedom, the 4D modeling accurately predicts the vibrations
and accelerations often seen to have detrimental effects on directional control, tool reliability, drill string integrity
and drilling performance.

The ability to pinpoint the sources and


effects of torsional, axial, and lateral
oscillations enables drilling engineers and
directional drillers to quantify design
changes to the drillstring configuration
and optimize parameters. Excessive
bending stresses and buckling are
commonly seen as major contributors to
downtime. i-DRILL provides an in-depth
understanding of a drilling system's
integrity, achieved by evaluating bending
moments in two directions. Directional
tendencies are predicted by examining the
forces generated by bit-rock interaction
with the dynamic effect of the entire
drillstring. i-DRILL gives the client the
chance to focus on any discrete
component of the drillstring to evaluate
and understand that specific component's
contribution to overall performance.

The virtual world meets real world through


the coupling of rock mechanics lab data
with highly advanced proprietary
software. Heterogeneous formations and transitional drilling can be modeled and combined with benchmark
outputs such as torque & drag and critical speeds.

i-DRILL’s extensive tool portfolio includes the differentiation between push- and point-the-bit rotary steerable
systems, concentric and eccentric reamers, positive displacement motors, hole openers, and roller reamers, just
to list a few.

i-DRILL delivers to the energy industry the tremendous potential to change the way wells are drilled in the future,
and it is yet another example of SMITH being at the forefront of drilling technology development.

5
Applied Technology
Advanced Services Engineering
Smith's technology and engineering expertise in customers' offices
Measurable results are what matter most to the operator, and Smith Technologies Advanced Services Engineering
(ASE Organization) has built an impressive track record of lowering operators’ drilling costs through improved
drilling performance by recommending the ideal bit for the application.

Smith Bits' Advanced Services Engineering (ASE) is an independent applications organization within Smith that
provides expert drill bit selection and well planning engineering to its customers. ASE engineers become an
integral part of customers' drilling teams, recommending the correct drill bits to optimize performance and
reduce the operators’ drilling costs.

Objectivity is the fundamental principle of the ASE program. Bit recommendations by Smith Technologies ASE
engineers are always based upon the best product for the specific application regardless of the drill bit
manufacturer. No one company makes the ideal bit for every application and ASE engineers will recommend a
competitor's bit where it is appropriate.

Providing expert drill bit selection


The Smith Technologies ASE program provides a highly experienced bit application specialist to a customer's
drilling team to generate objective bit recommendations and advise both the operator and Smith on day-to-day
requirements for maintaining superior bit performance.

ASE engineers consider the entire drilling environment, including formation, the components of the BHA, drilling
fluids, rig capabilities, rig crew and any special drilling objectives in their process of finding an optimum bit and
then maintaining its efficiency throughout the bit's life.

The ASE engineer is also armed with several Smith Technologies proprietary tools, such as Smith Bits' Drilling
Records System™ (DRS), which includes detailed bit runs from oil, gas and geothermal wells from around the
world; the Drill Bit Optimization System® (DBOS), which helps determine the appropriate combination of cutting
structure, gauge protection, hydraulic configuration and other bit optimizing features; and Yield Point software
for jet nozzle optimization.

To establish measurable goals, the ASE engineer prepares a comprehensive well plan that evaluates performance
during drilling. Upon completion of the well, a post-well analysis measures the success of the well plan and
provides a permanent formal reference for future development wells.

6
Applied Technology
Advanced Services Engineering
Planning the well
The well planning process begins with support from DRS, DBOS and Yield Point software as well as the ASE
engineer's own expertise and experience in the field of drill bit applications around the world. Utilizing the
knowledge gained from an analysis of offset wells from the DRS and a spectrum of other relevant information, the
DBOS program is used to begin preparing the well plan. The DBOS analysis begins with a thorough reconstruction
of expected lithologies gleaned from well logs from the closest offset wells and includes a formation analysis,
unconfirmed rock strength analysis and both roller cone and fixed cutter bit selections.

Operational needs and the well plan are added, including casing points and hole sizes, well directional plot,
expected formation tops, and mud weights and types. The result is an optimized minimum cost per foot program,
often with multiple options and alternatives.

Smith's Yield Point software creates a graphical user interface to aid drilling engineers in specifying mud types
and properties to satisfy rheological models of drill strings and well annuli. Yield Point can answer questions about
hole cleaning using data from the formations to be encountered. Utilizing a cuttings transport model, the software
can be used to assess potential hole-cleaning problem areas during the well planning stage rather than
encountering problems during actual drilling operations.

The appropriate rig and office personnel are briefed on the drilling program and monitor the well prognosis during
implementation of the well plan. Any problems that arise are identified and investigated, and decisions are made
to correct the issues, subject to the objective of maintaining peak drilling efficiency in a safe and timely manner.
Post Well Analysis
A thorough performance assessment is conducted upon completion of the well, which evaluates every facet of the
drilling operations. The drilling team, including the ASE engineer, makes recommendations for improvements
that will be incorporated into future well plans.

Smith's ASE program and its objectivity provide value to Smith's customers by recommending the best bit for the
specific application and, in turn, provide the most efficient and economical drilling solution to the customer.

7
Applied Technology TM

Drill Bit Optimization System


DBOS™ delivers a better bit program for achieving lower cost per foot drilled.
The Smith Bits’ DBOS (Drill Bit Optimization System) service can deliver the minimum cost per foot with a higher
degree of certainty and reduced risk by identifying the best bit, from the vast Smith Bits portfolio, to match the
physical characteristics of the interval to be drilled.

DBOS is a software-based process which identifies the Smith fixed


cutter or roller cone bit that has the appropriate combination of
cutting structure, gauge protection, hydraulic configuration and
other features needed to achieve the lowest cost per foot drilled for
the operator. The DBOS service incorporates a thorough analysis of
offset well data including well logs, formation tops, mud logs, core
analysis, rock mechanics, drilling parameters, bit records and dull
bit conditions.

The software tools use a geologic mapping program, well log


correlation and analysis software, and proprietary Smith Bits
algorithms for rock compressive strengths, bit performance
analysis and bit selection. The DBOS service is highly flexible, allowing Smith Bits engineers to analyze various
levels of information and deliver a bit strategy based on input from, for example, a single offset well, a multi-well
cross section, or a full field mapping and regional trend analyses.

The DBOS service has been offered for over 15 years, creating a supporting database containing records from
more than 8,750 projects in 56 countries, encompassing more than 12,500 wells. Operators around the world
have attributed significant savings in drilling time and cost to use of the DBOS service.

The DBOS evaluation process


The process begins with an evaluation of the expected formation types that may be encountered in an interval and
their associated section lengths. Data are obtained from offset well logs. DBOS then determines unconfined rock
compressive strength, effective porosity, abrasion characteristics and impact potential. The rock properties will
help identify one or more potentially optimal bit types and DBOS identifies various applicable bit characteristics
based on its analysis. Hydraulic configuration, cone layout, insert type, gauge protection, cutter type and
diameter, blade profile and cutter density are examples of bit characteristics that are evaluated. DBOS also
predicts cost per foot that each bit will achieve and makes recommendations for the bit type with the minimum
cost per foot.

Various levels of the DBOS service are offered and, for each level, DBOS data are presented graphically to
customers in a log plot form called a Bit Performance Analysis (BPA). The parameters include bit record
information, directional surveys, real-time ROP and mud log data, rock type and strength data, and hydraulic and
mechanical energy factors, among other information. The BPA evaluates key bit performance variables over the
given drillability intervals, identifying which bit type would be the most successful for drilling through particular
single intervals or over multiple intervals.

Following the well, post-run analyses evaluate bit performance from available data such as real-time ROP, weight-
on-bit, RPM, torque, dull bit conditions and other parameters. The results of this analysis provide design and
application engineering feedback for continuous improvement.

8
Applied Technology ®

®
Yield Point Hydraulic Analysis
Optimized hole cleaning with Yield Point solutions
Smith Technologies developed the Yield Point drilling hydraulics and hole cleaning simulation program to aid
drilling engineers in specifying mud type and mud properties to satisfy rheological models of drill strings and well
annuli. Yield Point can identify potential hole cleaning problems in the planning stage rather than during drilling
operations when problems can affect the cost of the well.

This comprehensive drilling hydraulics and hole cleaning


optimization program uses sophisticated algorithms to
deliver solutions for conventional jet nozzle optimization
and selection. After initialization data is input, Yield Point
creates simulations of mud properties, flow rates, rates of
penetration and total flow area. The virtual model then
demonstrates the respective effects on observed bit
hydraulic factors and on hole cleaning.

Yield Point RT for real-time assessment


Smith's most advanced version of the Yield Point platform is
Yield Point RT. It uses WITSML (well site information
transfer standard markup language) capabilities that
enable a customer's well data to be linked directly to Yield Point RT. The data can be analyzed virtually in real
time, resulting in recommendations for the operator that can be implemented immediately. Hydraulics can be
optimized to maximize efficiency as the well is being drilled.

By linking a customer's well data directly to Yield Point RT, the virtual model can include data from numerous
contributors. Using the WITSML defined standard and any common Internet connection, virtually all information
created at or around a well site can be transferred to a common WITSML data store for further retrieval and use
by authorized parties, beginning with the well operator and including various vendors and service providers that
contribute their data.

Data Input to Yield Point


Wellsite providers, as well as off-location users, can input and retrieve data from Yield Point via an Internet
connection. These include drilling contractors, mud loggers, rig instrumentation and wireline companies, drilling
fluid service companies, casing running services and directional drillers. Operator personnel can include, drilling
and exploration engineers and managers, reservoir engineers and management personnel. Other service
providers include seismic survey companies, process optimization consultants and materials suppliers.

Wellsite service providers can contribute expertise to the common store via the WITSML interface, and then
query the data store for combined information from other wellsite services. Their information can support
programmatic analysis, visualization and potential corrective actions, and influence decision making in drilling
and production operations.

Operating company personnel can compile information from any mix of vendor sources, can view and monitor
current wells via web-based applications and can extract reports at any time.

The result is a real-time solution that yields substantial cost savings to the customer.

9
Applied Technology
Drilling Record System™
DRS Offers the Industry's Best Library Of Bit Run Information

The Smith Bits Drilling Record System (DRS) is a collection of nearly three million bit runs from virtually every oil
and gas field in the world. This database was initiated in May 1985 and, since that time, records have been
continuously added for oil, gas and geothermal wells. The Smith Drilling Record System (DRS) contains a wealth
of information that enables our design engineers to evaluate individual bit runs anywhere in the world. Armed
with this detailed set of data and the extraordinary capabilities of the IDEAS design system, engineers can
simulate bit performance, and make changes to their bit designs to optimize performance in a specific application.

In addition to its use as a database for bit design, the DRS system also allows Smith's DBOS (Drill Bit Optimization
System) to provide an accurate well plan for a customer to ensure that the right bit is run in a given formation.
With this comprehensive plan in place prior to beginning to actually drill the well, our customers are able to reduce
risk, lower drilling costs, and shorten the total time required to drill their well.

The inclusion of bit record data from your wells in Smith's DRS contributes to better drill bit selection and
application for your drilling program. The Smith Bits DRS can be accessed through your Smith Bits Application
Engineer or Sales Representative.

10
Fixed Cutter Bits

ARCS
Extending the Limits
ARCS - Alternating Radius Curvature Stabilization

The ARCS concept improves fixed cutter bit performance by re-defining and optimizing the relationships among
rate of penetration (ROP), bit stability and cutter durability. This product line is specifically designed to extend
fixed cutter limits into geologically demanding applications. All new ARCS designs are IDEAS certified.

ARCS combines multiple sized PDC cutting elements to define a


unique cutting structure governed by geometric relationships that
optimize bit performance. Through this use of multiple cutter
sizes, ARCS improves bit stability, ROP and cutter durability.

8-3/4” MAi513MSBPX

Type Size Availability


ARCS Nomenclature MA613 6-1/8”
MA616
MA i 5 1 3 MA619
5-1/2” - 6-3/4”, 8-1/2” - 12-1/4”
8-1/2”, 12-1/4”, 16-3/8”
MA816 8-1/2”
Cutter Size (Largest) MA819 8-1/2”, 9-1/4”, 12-1/4”
Blade Count MA913 5-3/4” - 6-1/8”, 8-3/8”, 8-1/2”
i - IDEAS Certified MA916 6”, 8-1/2” - 12-1/4”, 15-1/2”
A - ARCS Technology MAi513 6”, 7-7/8”, 8-3/4”
MAi619 8-1/2”
M/S - Matrix or Steel
MASi513 * 7-7/8”, 8-3/4”
* ARCS Sharc Bit

13

SHARC
Smith High Abrasion Resistance Configuration
SHARC high performance bits for tough formations
When drilling hard, highly abrasive formations, Smith Bits SHARC Fixed Cutter bits will survive drilling the target interval
without sacrificing rate of penetration. SHARC fixed cutter bits drill faster and stay downhole longer in a time, a critical
advantage when rig rates continue to increase and drilling programs become more demanding.

Initially proven in the toughest East Texas formations such as the Travis Peak, Cotton Valley and Hosston, and in the
Northern Louisiana basins in the ArkLaTex region, Smith's SHARC PDC bits are now achieving superior performance in
challenging applications all over the world.

The key to achieving both bit durability and maximum ROP is maintaining drill bit stability across a broad range of
downhole conditions. SHARC bits are designed using Smith's patented IDEAS process specifically to eliminate vibration,
resulting in maximized stability for superior wear resistance. Cutter damage is minimized, meaning drilled footage is
maximized and, since sharp cutting edges are retained longer, rate of penetration (ROP) is maintained at a higher level.
SHARC bits have the durability to eliminate unnecessary trips, thus saving time and costs for the operator. SHARC bits
are available with IDEAS certification or IDEAS directional certification.

In early drilling tests, a SHARC design fixed cutter bit drilled 36% more footage than a conventionally designed bit under
similar conditions. Both bits were run until their cutters reached 1-1 dull grade wear flat. At the end of the runs, the
SHARC design bit drilled 1,050 ft compared to 732 ft for the conventionally designed bit. These early results have been
substantiated by numerous real world performance comparisons documenting the ability of dynamically stable SHARC
bits to out-drill the competition.

Drilling abrasive formations


Smith Bits has developed cutters that complement the SHARC design's capability for drilling abrasive formations. The
latest technologies in materials, diamond interface design and manufacturing processes are utilized to deliver
significantly more wear resistance than cutters run in conventional applications.

Like a shark's multiple rows of teeth, SHARC's cutting structure layout features two rows of cutters set on certain blades.
Each individual row reinforces the other to provide maximum durability over the critical nose and shoulder areas of the
bit, ensuring that ROP capability is not compromised.

Additionally, the bit's double rows of cutters are oriented to ensure that hydraulic cleaning and cooling efficiency are
maintained. This feature is important not only in abrasive interbedded sands but also in fast surface intervals or when
hydraulic energy is compromised, for example, on motor runs.
Type Size Availability
MDSi613 5-7/8”, 8-3/4”
MDSi619 14-3/4”
SHARC Nomenclature MSi416 7-7/8”, 8-3/4”
MSi513 7-7/8”
MD S i 6 1 9 MSi516
MSi519
6-3/4”, 7-7/8”, 8-3/4”
8-3/4”, 12-1/4”
Cutter Size MSi611 6”
Blade Count MSi613 6”, 6-1/8”, 6-1/2”, 7-7/8”, 8-1/2”
i - IDEAS Certified MSi616 6”, 7-7/8”, 8-1/2”, 8-3/4”, 9-7/8”
12-1/4”, 14-3/4”
S - SHARC
MSi711 5-7/8”, 6”
D - IDEAS Directional Certified MSi716 7-7/8”
M/S - Matrix or Steel 14-3/4” MDSi619HBPX MSi816 7-7/8”, 8-3/8”, 8-1/2”, 8-3/4”
9-7/8”, 12-1/4”, 16”
MSi1013 12”

14

VertiDrill
Drill Bits for Maintaining a Vertical Trajectory
VertiDrill bits maintain a vertical profile in faulted and fractured formations
without using costly active steering systems.
Smith Bits' VertiDrill line of fixed cutter bits is designed to maintain a vertical trajectory, or correct wellbore
inclination to vertical, while drilling at a high rate of penetration (ROP) through formations with inherent deviation
tendencies, without the aid of exotic and expensive active directional steering tools
A vertical wellbore without expensive directional tools
Wellbore deviation issues in vertical sections can result from numerous factors; however, they are typically a result
of drilling through faulted zones, highly fractured formations and intervals with highly dipped formations. Smith
Bits' VertiDrill line of fixed cutter bits maintain a vertical trajectory or can correct wellbore inclination to vertical
without expensive directional tools.

The tendency to drill vertically, independent of formation effects, is achieved with VertiDrill's uniquely designed
cutting structure layout and bit geometry, which create “active” and “passive” cutting zones.

VertiDrill has no moving parts to wear out and no seals to leak. Since the VertiDrill can be run on a conventional
rotary assembly, vertical sections of the wellbore can be drilled without an expensive
directional assembly. Additionally, the bit does not require a vertical drilling system and
eliminates trips for well path correction runs.
VertiDrill's patented design allows for conventional rotary drilling with the appropriate
weight-on-bit (WOB) that produces the best ROP for the bit-formation combination. The bit
also provides for very efficient rock removal, resulting in longer life.
How it works
With VertiDrill's unique cutting structure and bit geometry, the bit inherently drills towards
the low side of the wellbore. In formations with severe dip angles, the bit maintains a
vertical wellbore as a result of the active and passive zones of the cutting structure.

Formation is drilled as the active zone of the bit engages the low side of the wellbore. As the
bit rotates to the high side of the wellbore, the active blade area disengages from the
formation and the bit's passive zone is then on the low side of the wellbore. Due to the bit's
unique layout and geometry, the passive zone of the bit does not engage the wellbore.

6-1/4” MV613LYPX The result: the VertiDrill bit cuts the wellbore only when the active zone is engaged on the
low side of the wellbore. The bit's medium profile length improves side-cutting capability and its increased
diamond volume results in enhanced durability in abrasive applications. VertiDrill's relatively shallow cone design
minimizes formation resistance in the bit center and prevents the bit from deviating.

The bit's plural cutting structure layout optimizes performance in abrasive applications and increases drilling
efficiency. The bits can be tailored to optimize performance for a specific application with the number of blades, and
the cutter size and density are determined by the application's formation characteristics.

Smith's innovative engineering of VertiDrill bits lowers drilling costs by offering a proven alternative to expensive
directional drilling systems.

VertiDrill Nomenclature
Type Size Availability
MV i 6 1 3 MV513 6-1/8”
MV516 6-1/2”
Cutter Size MV613 6-1/2”
Blade Count MV616 7-7/8”, 8-3/4”
i - IDEAS Certified MV716 7-7/8”, 8-1/2”, 8-3/4”, 9-7/8”
11”, 12-1/4”
V - VertiDrill
MVi616 7-7/8”
M/S - Matrix or Steel

15

SHAHEEN
Consistently Delivering Superior Performance in
Difficult -to-Drill Middle East Carbonate Formations
Smith Bits developed SHAHEEN PDC bits specifically to swiftly and surely attack hard carbonate formations unique
to the Middle East. The Shaheen, or peregrine falcon, is noted for being the fastest bird in the world in terms of its
hunting dive, achieving speeds in excess of 320 kilometers per hour. Likewise, SHAHEEN PDC bits have been
designed to provide unsurpassed speed in attacking difficult formations.

The key to achieving superior performance


in the face of the technical challenges posed
by the difficult-to-drill Middle East
formations was Smith's use of IDEAS® - the
Integrated Dynamic Engineering Analysis
System. By focusing IDEAS, the industry's
most advanced and accurate drill bit design SHAHEEN is designed with the specific
system, on the unique lithologies of the Middle East,
characteristics required to effectively drill
Middle Eastern Carbonates.
Smith Bits created the SHAHEEN line of PDC drill bits
that consistently outperform previous PDC bit designs.

By using the IDEAS bit design platform, Smith Bits design engineers can certify bit performance in Middle East
carbonates without going through the costly and time consuming trial-and-error of conventional bit design
processes. Whether the need is for improved ROP, greater durability, or specific directional behavior for today's
complex rotary steerable tools, Middle East operators are seeing both increased footage and faster ROP in
carbonate formations resulting from the improved dynamic stability of SHAHEEN PDC bit designs.

With SMITH, SHAHEEN and IDEAS, you get the winning combination that offers a better, customized Middle East
solution - the first time, every time.

Some examples of
Shaheen bits include:
MSi1016VHBPX
SDi616MHUBPX
MTi913WUETBPXC
MDi716LVPX
SSi916HMBPX
MDSi613LWBPX

16

KINETIC
Diamond Impreg Bits
Kinetic diamond impregnated bits set records for ROP and footage drilled.
Smith Bits' Kinetic bits are designed for superior performance when drilling at high rotary speeds through the
toughest, most abrasive formations. Kinetic bits have established world and field records for most footage drilled
and highest rate of penetration (ROP) in numerous regions throughout North America, Latin America, Europe,
Africa and the Middle East. Open face for Brazed in GHI
optimum clearing
Kinetic Bit Configurations
Most Kinetic bits use strategically placed premium PDC
cutters in the cone area to improve drill-out capability and
maximize ROP. The cutters are backed up by the Cast in GHI
impregnated matrix material for enhanced durability. TSP
inserts are positioned on the gauge to ensure that the bit
maintains a full gauge hole. In extremely abrasive
applications, TSP elements are also placed on the bit
shoulder for increased durability and enhanced wear Dedicated fluid port
resistance in this critical area.

The bit designs incorporate innovative new cutting


Application tuned
concepts, including increased blade heights that make impregnated body material
Central flow
placements of larger volumes of diamond material
possible. This results in increased nose and shoulder durability while retaining solid gauge protection in abrasive
applications. Increased blade height translates into more footage drilled than is attainable with conventional
impregnated drill bits.

Kinetic bits also feature custom approaches to impregnated bit design for the particular drive system being used
for a specific application. The bit profile is tailored to optimize performance whether the bit is run with a PDM or
turbodrill.

A highly efficient hydraulics configuration is also engineered into the Kinetic bit design. The bit uses a combination
of center flow fluid distribution and precisely placed ports to enhance bit cooling and to ensure efficient bit
cleaning. The Kinetic bit can effectively drill through mixed lithologies at optimal ROP, reducing the need to change
bits for the different formations encountered. The result is faster ROP, fewer trips and a lower total cost to the
operator.

17

KINETIC
Diamond Impreg Bits
Proprietary combination of ultra-hard materials
Kinetic bits are built with precisely engineered Grit Hot Pressed Inserts (GHI), premium PDC cutters, thermally
stable polycrystalline (TSP) diamond and proprietary diamond impregnated matrix materials. Each element is
chosen to optimize both durability and ROP.

GHI inserts consist of a proprietary combination of natural diamond stones and tungsten carbide matrix powder
tailored to specific material properties for the drilling application. GHI uses a proprietary granulation process that
ensures a more uniform distribution of the diamond material than is possible in the conventional pelletization
process. The resulting more consistent GHI is more durable, maintains its shape and drills faster for a longer
period. The individual GHIs are similar to small grinding wheels, taking a very small depth of cut with each bit
rotation. They continually sharpen themselves while drilling by grinding away the bonding material to expose new
diamonds. Hybrid designs, designated with an “H”, incorporate PDC, natural diamond and TSP material.

Kinetic bits can be tailored with different bonding materials and diamonds to match the formation being drilled and
the drive system used, making the bits ideal to exploit the higher rotational velocities possible with turbodrills.
Because the GHIs are raised to allow a greater flow volume on the bit face, Kinetic diamond impregnated bits are
able to drill PDC drillable shoe tracks and improve ROP in a wider range of applications extending the economic
application range of the bits.

Additionally, Kinetic bits are cost-effective in overbalanced applications where drilling with a conventional fixed
cutter or roller cone bit results in low ROP and reduced footage.

7-7/8” K705BPX High performance when combined with turbodrills


6” K505TBPXX Because of the inherent power and longevity advantages that a turbodrill
6-1/2” K507TBPXC has over a PDM, which incorporates elastomers in the power section, the
Kinetic bit delivers particularly high performance when combined with
Smith Neyrfor's turbodrill. The bit's extended gauge, in conjunction with
the stability of the turbodrill, generates superior orientation capability;
excellent hole quality with API Class hole geometry; elimination of hole
spiraling; reduced parasitic rotary torque; and improved hole and log
quality. The turbodrill features a bit-shock dampening hydraulic system
and bit optimization without sacrificing directional control.

For drilling the hardest, most abrasive rocks in the world, let the record
show that there is no better combination than a Smith Bits Kinetic
diamond impreg bit run on a Smith Neyrfor turbodrill.

Type Size Availability


Kinetic Nomenclature K503 4-1/8” - 12-1/4”
K505 3-3/4”, 6”, 6-1/8”, 14-3/4”
K H 5 0 3 K507
K703
6-1/2”, 8-3/8”, 8-1/2”, 8-3/4”,12-1/4”
4-1/2” - 8-3/4”
Profile (3 = Round, 5 = Medium Parabolic,
7 = Long Parabolic) K705 6” - 12-1/4”
K707 6”, 6-1/2”, 8-1/2”
Product Line Iteration
KH613 6”
Blade Density (1 = Heavy, 9 = Light) KH813 8-3/8”, 8-1/2”, 12-1/4”
H - Hybrid Cutting Structure KH1013 8-1/2”
K - Kinetic Line KH1213 14”

18
Standard PDC Bits
Matrix & Steel Fixed Cutter Bits
Smith Bits' standard line of fixed cutter drill bits are the workhorse of the oilfield. These bits are designed to deliver
premium performance and excellent durability. The features, cutter types, cutter layout and blade geometry of
these bits are continuously being evaluated and improved to deliver value and drive down drilling costs. The
IDEAS Certified design process is your assurance that these bits will offer optimum performance in your specific
drilling application.
Type Size Availability
Type Size Availability M413 7-7/8”
17-1/2” S519 M416 6” - 7-7/8”
Mi413 6-1/2”
M419 8-1/2”
Mi416 6-1/8”, 6-1/4”, 6-3/4”, 7-5/8”, 7-7/8”
M509 3-3/4”
Mi419 6-1/8”, 8-1/2”, 9-7/8” M511 4-1/2”
Mi513 6-1/4”, 6-1/2”, 7-7/8”, 8-3/4” M513 4-3/4”, 4-7/8”, 6-1/8”, 6-1/4”, 7-7/8”
Mi516 6-1/2” - 8-3/4”, 12-1/4”
M516 5-7/8” - 9-7/8”, 11-5/8”, 12-1/4”, 16”
Mi519 8-3/4”, 9-7/8”, 12-1/4”
M519 6” - 9-7/8”, 12-1/4”
Mi613 6-1/2”, 7-7/8”, 8-3/4”
M609 3-5/8”, 3-3/4”, 4-1/8”, 4-1/2”, 4-3/4”
Mi616 7-7/8” - 9-7/8”, 12-1/4”
M613 6” - 8-1/2”, 11-5/8”, 12-1/4”
Mi619 12-1/4”, 17” M616 6-3/4” - 9-7/8”, 12-1/4”
Mi713 6-1/8”
M619 7-7/8” - 17-1/2”
Mi716 7-7/8” - 8-3/4”, 12”, 12-1/4”, 14-3/4” M711 5-7/8”
Mi811 6”
M713 8-1/2”, 8-3/4”, 9-1/2”, 12-1/4”
Mi813 6-1/8” - 6-3/4”, 10-5/8” - 17-1/2” M716 6”, 8-3/8” - 12-1/4”
Mi816 12-1/4”, 17-1/2”
M809 6”, 6-1/8”, 6-3/4”
Mi913 7-7/8”, 12-1/4” M813 6”, 7-7/8” - 9”, 12-1/4”
Mi916 12-1/4”, 14”, 16” M816 16”
Mi919 16” M909 4-3/4”, 5-7/8”, 6”, 6-1/2”
12-1/4” Mi616 Mi1016 12-1/4” M916 8-1/2”
S416 6-3/4” M1609 8-1/2”, 8-3/4”
S422 6” & 12-1/4”
MD519 8-1/2”, 12-1/4”
S516 8-1/2” & 12-1/4”
MD611 5-7/8”
S519 8-1/2”, 10-5/8”, 12-1/4”, 13-1/2” MD613 6”, 6-1/8”
14-3/4”, 16”, 17” & 17-1/2”
MD616 6”, 8-3/8” - 9-7/8”, 12-1/4”, 14-3/4”
S522 12-1/4”
MD619 8-1/2”, 9-1/2”, 12-1/4”, 17”
S613 16”
MD813 8-1/2”
S616 8-1/2”, 12-1/4” & 17-1/2”
MD816 6”, 6-1/8”, 8-1/2”, 9-1/2”, 12-1/4”, 16-1/2”
S619 8-1/2”, 12-1/4” & 17-1/2”
MD819 12-1/4”
S716 14-3/4”
MD913 8-1/2”, 12-1/4”
S719 12-1/4”
MD916 8-1/2”, 12-1/4”
S816 16”, 17-1/2” & 26”
MD919 12-1/4”, 13-1/2”
S819 26”
MDi416 6-1/8”
SD519 16” & 17-1/4” MDi513 5-5/8”, 6-1/8”, 6-1/4”, 7-7/8”, 8-3/4”
SDi613 17-1/2”
MDi516 6-1/8”, 8-1/2”
SDi616 13-1/2”
MDi519 8-3/4”, 14”
Si419 8-1/2” MDi613 6-3/4”, 8-5/8”, 8-1/2”, 9-1/2”, 9-7/8”
Si519 8-1/2” & 12-1/4”
MDi616 8-1/2” - 14-3/4”
Standard Nomenclature Si613 16”
MDi619 12-1/4”, 14-1/2”, 16”, 17-1/2”
Si616 12-1/4”
M i 6 1 6 Si619
Si819
13-1/2”
23” & 24”
MDi713
MDi716
5-7/8”
8-1/2”, 12-1/4”, 14-3/4”
MDi719 8-1/2”, 10-5/8”, 12-1/4”, 14-1/2”
Cutter Size MDi813 5-3/4”, 8-3/4”, 12-1/4”, 14-1/2”,
Blade Count 14-3/4”, 16-1/2”
i - IDEAS Certified MDi816 8-3/8”, 8-1/2”, 10-5/8”, 12-1/4”,
13-3/4”, 17-1/2”, 18-1/8”, 18-1/4”
M/S - Matrix or Steel

19
NATURAL DIAMOND
Natural Diamond Bits
Smith Bits’ complete line of natural diamond bits can provide cost-effective drilling in a range of formations, from
medium-soft to extremely hard conditions. A variety of cutting structure profiles, with either feeder/collector or
radial flow hydraulic designs and a complete selection of diamond patterns and qualities, are available to match the
bit to the application.
Feature-for-feature, Smith Bits’ natural diamond bits
have proven themselves in wells worldwide, delivering
the lowest cost-per-foot and the highest degree of
accuracy and reliability.
Diamond Types

Cube West African - Premium


A Congo diamond, cube- Dodecahedron in shape
shaped with fair abrasion with good impact
and impact resistance. resistance and excellent
abrasion resistance.

6-3/4” D71
4-3/4” D66 Carbonado Congo Round - Regular
A naturally occurring, A round monocrystalline
polycrystalline diamond, diamond with a rough,
irregular in shape. textured surface. Fair
Excellent impact abrasion and good
resistance and good impact resistance.
abrasion resistance.

Natural Diamond Nomenclature Cutter Size Current Availability


D S T 1 2 D54 1-10 spc 6-1/8”
XX - Formation Hardness D66 1-10 spc 4-5/8”, 4-3/4”
(00 Harder / 99 Softer) D71 1-10 spc 6-3/4”
ST - Sidetrack DST12 1-10 spc 5-7/8”, 6”, 6-1/8”, 6-1/2”
D - Surface Set Diamonds 7-7/8”, 8-3/4”

20
PDC Cutter Technology
Smith Bits maintains an aggressive internal R&D development program
for PDC cutters with the goal of maximizing both wear and impact
resistance. Engineers focus on continuous innovation in material
properties, diamond layer configuration, and manufacturing processes
and techniques which are the fundamental elements of producing a
superior PDC cutter.

Smith is uniquely positioned to provide customers with the most choices


for PDC cutter technology. Our Ultrahards Materials division designs and
manufactures high-performance PDC cutters, and maintains state-of-
the-art manufacturing facilities in Provo, Utah (MegaDiamond) and
Scurelle, Italy (Supra Diamant). Smith Bits also continually evaluates and
utilizes the best available technology from third party vendors.

With its team of scientists, researchers and engineers, Smith continues to


develop new materials and technologies to provide ultra-hard products
with ever-increasing performance and reliability. Our Advanced Materials
laboratory provides the tools necessary for controlling raw materials,
analyzing compositions and evaluating material properties.
Sophisticated computer modeling and FEA (finite element analysis)
systems assist the technical staff in designing products for maximum
performance. As a result, customers are assured of superior cutter
performance when running a Smith PDC bit.

The chart below shows the relative improvement in cutter properties


for impact and wear resistance over the past five years. The
significant increase in cutter performance is directly reflected in
overall PDC drill bit performance gains that Smith Bits has attained
during this period.

Smith PDC Cutter Performance Improvement

Relative Relative
Wear Impact
Resistance Resistance

Wear Resistance

Impact Resistance

2003 - 2004 2005 - 2006 2007 - 2008

Smith Bits' position of PDC bit performance leadership is testimony to the success of our R&D efforts in cutter
technology.

21
Insert Technology
GHI (Grit Hot-Pressed Inserts)
Grit Hot-Pressed Inserts (GHI) use a proprietary granulation
process that ensures a much more uniform distribution of the
diamond material than is possible in the conventional pelletization
process. This results in a more consistent GHI that will be much
more durable, maintain its shape and, as a result, drill faster for a
longer period of time.

The individual GHIs are similar to small grinding wheels, so they


take a very small depth of cut with each rotation of the bit. While
drilling, GHIs continuously sharpen themselves by grinding away
the bonding material to expose new diamonds. Smith customizes
the GHIs with different bonding materials and diamonds to match
the formation being drilled and the drive mechanism used. Because
the GHIs are raised and allow a greater flow volume on the bit face,
the new Smith Kinetic impreg bits can drill faster in a wider range of
formations, thus extending the application range for these bits.

Uniform Diamond Distribution and The revolutionary Smith Bits GHI is more
Optimized Material Wear Rates durable than conventional GHIs, and will drill
faster for a longer period of time.

22
CFD
Computational Fluid Dynamics (CFD)
Efficient Hydraulics Increases Performance and Lowers Drilling Costs
Smith’s design engineers use computational fluid dynamics (CFD) to model the interaction of drilling fluids with the
bit and the wellbore. These complex algorithms enable the simulation of a wide variety of downhole conditions and
allow the engineer to evaluate the effects of various blade and nozzle configurations in order to optimize flow
patterns and improve the performance of the bit.

Smith Bits makes extensive use of this sophisticated technique to maximize the available hydraulic energy and
provide operators bits that will drill at the lowest possible cost per foot/meter.

Using CFD to visualize flow patterns provides


designers with a reliable platform to analyze the
effects of design modifications on bit performance.

CFD analysis can reveal any potential problems with


flow patterns and allows designers to optimize the
bit design for maximum performance.

23
OPTIONAL FEATURES
B Feature
Backreaming Cutters
Feature: Backreaming cutters

Advantage: Strategic placement of cutters on the upside of


each blade to allow backreaming in tight spots
to reduce potential of "bit sticking” while
pulling out of the hole

Benefit: Allows a degree of backreaming sufficient to


condition a hole without major risk of gauge
pad wear

C Feature
Connection Not API Standard
Feature: Non-standard connection, including box
connection

Advantage: Allows non-standard box connection for a given


bit size; Shortest possible length between bit
box and turbine or motor pin

Benefit: Provides stabilization, reduces hole spiraling and


provides additional gauge protection

D Feature
DOG Sleeve (Drilling on Gauge)
Feature: Dog Sleeve

Advantage: Mitigates hole spiraling

Benefit: Enhances BHA stability and helps maintain


in-gauge wellbore

24
OPTIONAL FEATURES

E Feature (common to all bit types)


Extended Gauge Length
Feature: Longer gauge than standard

Advantage: Provides a means of increasing bit stability and


allows more area for gauge protection
components

Benefit: Enhances stability and improves hole quality

H Feature
Larger than Standard TFA
Feature: Higher number of nozzles than standard

Advantage: Higher nozzle counts and/or added fixed ports to


increase cleaning, cooling and cuttings
evacuation with available hydraulic flows; Allows
for higher flow rates with minimal
increase in pump pressure

Benefit: Optimized ROP and bit life; Longer drilling


intervals without need for tripping

I Feature
IF Connection
Feature: Replaces standard connection

Advantage: Allows the bit to conform to directional tools


connection type

Benefit: Provides more flexibility in configuring a


drilling assembly

25
OPTIONAL FEATURES

K Feature
Impregnated Cutter Backing
Feature: Diamonds impregnated in the matrix behind
the PDC cutters

Advantage: Limits the wear progress of PDC cutters

Benefit: Increased footage drilled in abrasive applications

L Feature
Low Exposure
Feature: Cutter backing raised to minimize excessive
depth of cut due to formation heterogeneity

Advantage: Reduces cutter loading

Benefit: Minimizes cutter breakage and extends bit life

M Feature
Replaceable Lo-Vibe
Feature: Lo-Vibe inserts that can be replaced when
needed (wear, breakage, etc.)

Advantage: Limits excessive depth of cut and helps reduce


torsional vibration

Benefit: Optimized ROP and bit life

26
OPTIONAL FEATURES
N Feature
Fewer Number of Nozzles
than Standard
Feature: Lower than standard nozzle count

Advantage: Reduced nozzle count to best match drilling,


formation, and hydraulic system capabilities.
Reduces flow rate required to achieve an
appropriate HSI; Avoids the use of numerous,
smaller nozzles that can plug

Benefit: Optimized ROP and bit life; Longer drilling


intervals without need for tripping

Q Feature
Contains Fixed Ports
Feature: Incorporates fixed ports

Advantage: Design employing fixed ports to optimize


hydraulics in applications for which employment
of nozzles compromise bit design because of
space or similar limits; Provides additional
cleaning of the cutting structure

Benefit: Optimized ROP and bit life

PX Feature
Diamond Enhanced Gauge Protection
Feature: Diamond enhanced gauge protection

Advantage: Thermally stable polycrystalline diamond (TSP)


to provide extra protection to the gauge

Benefit: In-gauge hole and longer bit life; Longer


drilling intervals without need for tripping

27
OPTIONAL FEATURES
PXX Feature
Full Diamond Gauge Pad on
Turbine Sleeve
Feature: Full diamond gauge pad on turbine sleeve

Advantage: Diamond enhanced inserts to provide the


greatest possible gauge protection in highly
abrasive formations and underbalanced drilling

Benefit: In-gauge hole and long gauge life in extreme


drilling environments; Longer drilling intervals
without need for tripping

R Feature
Restrictor Plate in the Pin
Feature: Nozzle fitted in the pin of the bit in high pressure
drop applications

Advantage: Splits pressure drop between nozzle in the pin


and nozzles in the bit

Benefit: Allows installation of larger nozzles in the bit


reducing nozzle velocity and bit body erosion

S Feature
Short Gauge Length
Feature: Short gauge length

Advantage: Reduced bit height to improve bit steerability for


directional and horizontal applications; Reduced
slide time and footage by achieving builds and
turns more quickly

Benefit: Lower cost per foot, higher overall ROP

28
OPTIONAL FEATURES

T Feature
Turbine Sleeve
Feature: Turbine sleeve

Advantage: Turbine sleeves reduce vibration and hole


spiraling in turbine applications. Sleeve
lengths can be varied to best match a specific
application.

Benefit: Optimized ROP and bit life. Long drilling


intervals without need for tripping.

V Feature
Lo-VibeTM Option
Feature: Lo-Vibe option

Advantage: In applications in which bit whirl is a problem,


the Lo-Vibe option improves bit stability and
reduces potential for damage to the cutting
structure by restricting lateral movement and
reducing the effects of axial impacts.

Benefit: Optimized ROP and bit life. Long drilling


intervals without need for tripping.

U Feature
Contains 50 Series Nozzles
Feature: Contains 50 Series Nozzles

Advantage: Maximized adjustable TFA for smaller or heavier


set designs

Benefit: High efficiency for cleaning, cooling and


cuttings evacuation without sacrifice to the
cutting structure that could compromise ROP
or bit life

29
OPTIONAL FEATURES
W Feature
Contains 40 Series Nozzles
Feature: Contains 40 series nozzles

Advantage: Increase thread size for wear/erosion


resistance

Benefit: Reduced pop-up force when tightening the


nozzle

Y Feature
Contains 30 Series Nozzles
Feature: Contains 30 series nozzles

Advantage: Allows more freedom in cutting structure


design, particularly in smaller bits with limited
areas for placement of larger nozzles, (N60)

Benefit: High efficiency for cleaning, cooling and


cuttings evacuation without sacrifice to the
cutting structure that could compromise ROP
or bit life

Z Feature
TSP on Leading Edge (Kinetic)
Feature: TSP diamond is placed on leading edge of
blades

Advantage: Enhances durability in specific locations on the


profile

Benefit: Increases wear resistance, ensures full-gauge


hole and extends bit life

30
Fixed Cutter Bit Nomenclature
Product Line
Description
Prefix
i IDEAS certified design
Di IDEAS certified directional design
A ARCS & ARCS Advanced
V VertiDrill
S SHARC
C Carbonate
HOX Heavy Oil Series
M Matrix Body
S Steel Body
K Kinetic Impregnated Bit
H Kinetic Hybrid Bit
D Natural Diamond Bit
L LIVE
PR Pilot Reamer
T Turbine
ST Side Track
SHO Staged Hole Opener
QD QUAD-D Dual Diameter
G Reamers with API Connections (box down, pin up)
R Reamers with IF Connections (<6 5/8") (pin down, box up)

Nomenclature Identifies Blade Count/Cutter Size


Example: M616 = 6 Blades/16mm Cutters

Face Features Description


L Low Exposure
M Replaceable Lo-Vibe
V Lo-Vibe
Z TSP on Leading Edge (Kinetic)
K Impregnated Cutter Backing

Hydraulic
Description
Features
H Higher Number of Nozzles Than Standard
N Lower Number of Nozzles Than Standard
Y 30 Series Nozzles
W 40 Series Nozzles
U 50 Series Nozzles
Q Fixed Ports
R Restrictor Plate

Gauge
Description
Features
E Extended Gauge Pad Length
S Short Gauge Pad Length
T Turbine Sleeve
D Dog Sleeve
B Back Reaming Cutters
PX TSP on Gauge
PXX Full Diamond on Turbine Sleeve

Connection
Description
Features
C Non API Standard Connection
I IF Connection

31
Roller Cone Bits
FH
Optimized TCI Bits Set New Standards of Performance
The FH line of tungsten carbide insert bits (TCI) combines high rates of penetration with unmatched durability
and reliability. FH roller cone drill bits offer superior TCI bits for a wide variety of applications, and deliver a
lower cost per foot when drilling your well.
Cutting Structure
FH drill bits have patented insert and cutter geometries, and proprietary carbide materials that offer the
optimum combination to cause the rock to fail. Smith's unique rock mechanics laboratory gives unmatched
insight into the interaction between the cutting elements and the rock. Engineers use this sophisticated tool
to precisely monitor this interaction and optimize the bit design to allow the maximum mechanical energy to
be applied to the formation.

Reliability
The FH bit's reliability is grounded on the latest generation bullet-shaped and dual dynamic seals. The FH seal
has undergone extensive finite element analysis (FEA) modeling in a laboratory environment, and the
laboratory results have been verified through extensive field testing in applications throughout North America.

The bearing in the FH series incorporates the latest evolution of the silver plated Spinodal™ friction bearing.
The proven properties of the proprietary Spinodal bearing material, along with the friction-reducing effects of
the silver combine to create a longer lasting, highly reliable bearing package.

Hydraulics
Smith was the first roller cone bit company to offer a truly “flexible” hydraulics
option. With the introduction of Flex-Flo™ the industry is no longer forced to use
hydraulic configurations that are not optimized for specific applications. Utilizing
state of the art computational fluid dynamics software, and our in-house bit flow
visualization system, led to the application specific options found in Flex-Flo. The
Flex-Flo options of S-Flo, X-Flo and V-Flo allow operators to choose the hydraulic
configuration most effective for the specific application being drilled (see page 41).

8-3/4” FH28GVPS

7-7/8” FHi20, FHi21, FHi21B, FHi23, FHi23U, FHi24Y, FHi26, FHi28


FH Nomenclature FHi30, FHi35, FHi38Y, FH40, FHi40, FH43Y, FHi45, FH50, FHi50
8-1/2”
F H i 2 8 FH23, FHi28, FHi28W, FH30, FH35, FH40, FH45, FH50, FHi90Y
FH16B, FH16H, FHi18B, FH20, FHi20, FHi21B, FHi21UB
8-3/4” FHi23B, FHi23U, FHi25, FHi25B, FH28, FHi28, FHi29, FHi30
FHi31, FH32, FHi35, FHi37HY, FHi38Y, FHi40, FH43Y, FH45
XX - Cutting Structure FHi50
FH
Designation i - IDEAS Certified 9-7/8” FH23, FH28, FH30, FH35, FH45, FH50HY
12-1/4” FH24Y, FH50

1 33
GEMINI
Dynamic Twin Seal System
Protecting the bearings of a roller cone bit as it cuts its way through hot, high-pressure rocks while immersed in
corrosive drilling and formation fluids is perhaps one of the most
challenging sealing environments in the world.

The Gemini Dynamic Twin Seal System is the industry leader in


durability and reliability. Since its introduction, The Gemini System
has undergone a continuing regimen of improvements in both
materials seal profile. The system consists of a primary seal that
protects the bearings and a secondary seal that protects the primary
seal. The proprietary dual material primary seal combines a highly
wear resistant dynamic face elastomer and a softer energizing
material that exerts a consistent, but not excessive, contact pressure. Gemini
This “bullet” shaped primary seal has a large cross sectional profile to Twin Seal
provide maximum protection for the bearing. System

The secondary seal is also made from a mix of patented fabrics and is designed to guard against abrasive
particles in the well bore fluids coming into contact with the bearing seal. A proprietary thermoplastic fabric
reinforced with Kevlar® is positioned on the seal's dynamic face, embedded in an elastomer matrix. The fabric
provides resistance to wearing, tearing, and heat damage, as well as a barrier to abrasive elements in well bore
fluids. The elastomer matrix provides elasticity and proven sealing ability. Although they work independently,
the seals create a synergy that allows them to perform reliably for extended periods of time at higher RPMs,
heavier drillstring weights, extreme dogleg severity, and increased mud weight and pressures.

The Gemini Dynamic Twin Seal System is available in a wide range of sizes and types of roller cone bits.

8-3/8” GF15B, GF20, GF40B, GF45YB, GFi50YB


GF08, GF10, GF15, GF15D, GF20, GF20D, GF25, GF25Y, GF30
8-1/2” GF30Y, GF40, GF40H, GF40YB, GF45Y, GF45HY, GF50Y, GF65Y
GF80Y
8-5/8” GF15
8-3/4” GF10, GF15, GF40
9-1/2” GF20, GF21, GF45, GFVH
11-5/8” GF20
12” GF20
G04B, G04BD, GF05B, GF05BD, GF05W, GF10, GF10BD
12-1/4” GF10HB, GF10HUB, GF15B, GF15BD, GF15HBD, GF20B
GF20BD, GF20HB, GF26U, GFi28B, GF30B, GF30BD, GFi35B
GF37U, GF37Y, GF47Y, GFi45, GGH+, MGGH+
14-3/4” G10B, G25, G25W
16” G10B, G10BD, G18D, GGH+, MGGH+
17-1/2” G02B, G10B, G10T, G15B, G28B, G30B, GGH+
8-1/2” GF40H 23” G08B, G12B
24” G08B
26” G08B
Gemini Nomenclature -
Gemini bits incorporate a G in the prefix of
34” MGG
the bit name.

34
SHAMAL Typhoon

The Power and Performance of the Perfect Storm


Shamal Typhoon is Smith Bits’ newest roller cone drill bit technology developed specifically for the unique
challenges of Middle East larger diameter drilling applications. Typhoon hydraulics, innovative insert geometries,
and the latest carbide technology are targeted specifically at drilling
the hard carbonates of the Middle East, quickly with the utmost
durability, and provide a complete high performance package. IDEAS,
the industry's most advanced drill bit design system, ensures that all
these elements are integrated to attain optimum performance.

Typhoon Hydraulics uses sophisticated computational fluid dynamics


(CFD) analysis techniques to evaluate fluid flow and ensure that flow is
optimized to clean the cones, remove cuttings more efficiently and
ensure that the cutting structure is always drilling virgin formation.
Typhoon Hydraulics utilizes both Vectored Extended (VE) nozzles and
Dome Jet (J3) nozzles to offer the optimum hydraulic solution for the
individual application.

Vectored Extended (VE) nozzles precisely direct the fluid flow to the
leading edge of the cones while the Dome Jet (J3) nozzles direct the
fluid flow toward the intermesh area between the cones rather than
Shamal Typhoon bits incorporate three
Vectored Extended (VE) nozzles and
directly at them. The combined effect of these six precisely oriented
three Dome Jet (J3) inner nozzles to
nozzles is a flow pattern which creates significant improvements in apply maximum hydraulic energy to
the path and velocity of the drilling fluid. This optimizes cutter the bottom of the wellbore which
cleaning and the displacement of cuttings off-bottom and up the enhances cuttings removal and
drillstring and results in maximum ROP. increases ROP.

With the capability of providing more options for hydraulics


programs, Shamal Typhoon gives Smith's design engineers the tools
to create the best configuration for the customer's individual
application. The result is a bit that offers superior performance no matter what the drilling challenge.

Typhoon hydraulics are currently available for bits with outside diameters (O.D.) of 16” and larger.

GSi01B, GSi03B, GSi06B, GSi06UB, GSi12B


16”
GSi12UB, GSi15B, GSi18B, GSi20B
17-1/2” GSi01B, GSi03B, GSi12B, GSi18B
16” GSi12BVEJ3 22” GS12B, GS12UB
28” GS18B, GS18U, GS18UB

1 35
SHAMAL TNG
Designed for Drilling in Carbonate Formations
in the Middle East........And Beyond
The Shamal TNG product line incorporates a range of tungsten carbide insert bits developed with direct input from
leading Middle East operators to maximize performance in the hard carbonates found throughout the region, and
Shamal TNG bits are now successfully drilling carbonate formations around the world.

Shamal TNG bits use a range of proprietary coarse carbide grades which are designed to combat heat checking and
subsequent insert chipping and breakage, which are the primary dull characteristics in the Middle Eastern
carbonates. Incorporating unique cone layouts and insert geometries, the Shamal TNG product line is providing
superior ROP and durability both in the Middle East and in other challenging applications throughout the world.

GFS05B, GFS06, GFS06H, GFS15, GFS30, MFS04


8-1/2”
MFS10T, MFS20B
12” GFS28HB
12-1/4” GFS04B GFSi01, GFS04B, GS04B, GFS05B, GFS05UB
GS05B, GFSi06, GFS10B, GS10B, GFS11Y
12-1/4”
GFS15B, GS15B, GFS20B, GFS20UB, GFS26
GFS30
14-3/4” GS10B
15” GS10B
15-1/2” GS10
Shamal Nomenclature GS03B, GS05B, GS10B, GS18B, GS18UB, GS20B
16”
G S i 05 17-1/2”
GS18UB, GS20B, GS20BD, GS26, GS30
GS03B, GS05B, GS05BD, GS10B, GS10BD, GS18
22” GS08, GS12B, GS12UB, GS12SD
Bearing XX - Cutting Structure 23-1/2” GS04B
Prefix i - IDEAS Certified 24” GS04B, GS18B
26” GS04B, GS18
Shamal Feature
28” GS18, GS18B, GS18U

36
XPLORER
Application-Focused Premium Slim Hole Bits
The Xplorer line of tungsten carbide insert roller cone bits is the result of a systematic engineering effort to
produce a complete line of application-focused bits designed with the sole objective of improving drilling
performance in slim holes. The Xplorer line covers the application range from very soft formations to ultra hard
formations with bits that provide consistently superior performance.

Forgings Bearings
Even the most demanding To handle the high rotation speeds typically seen in the formations in
directional program is achievable which slim hole bits are used, a dual material Bullet™ seal system is used
with ultra short leg forgings that for soft formation insert bits (IADC 4-1-7X to 5-4-7Y). This seal system
maximize steerability at extreme reduces seal wear while at the same time limiting temperature build-up
build angles. The forging design also through the use of matched, dual elastomers.
maximizes the strength of the
For harder formation Xplorer bits (with IADC codes 6-1-7X and higher), a
chassis and meets the hydraulic
rotary “O” ring seal with optimized properties is used. This significantly
demands of today's drilling
increases the wear resistance of the seal compared to conventional HSN
programs.
materials. The use of this enhanced “O” ring seal builds on Smith Bits’
tradition of providing market leading bearing performance in hard
formations.

Cutting Structures
Individual cutter layouts have been developed specifically for Xplorer
bits, as well as a complete range of inserts, insert grades and geometric
enhancements. Features such as Ridge Cutters™ stop the formation
from wearing against the cone shell. This significantly reduces cone shell
wear and associated insert loss as well as allowing the main cutting
structure to cut more effectively.

3-3/4” XR20Y
3-7/8” XR30Y
6-1/2” XR20T 4-1/8” XR30
4-1/2” XR30
4-5/8”
12” XR30
4-3/4” XR15, XR20, XR30, XR30Y, XR40Y, XR50, XR50Y
4-7/8” XRi15, XR30
Xplorer Nomenclature 5-1/2” XR20W, XR30, XR30W, XR30Y, XR40Y
5-5/8” XR15, XR30T
5-7/8” XR15T, XR20T, XR30T, XR40Y, XR50Y, XR50YD
X R i 2 0 6” XR10T, XR12, XR15T, XR20HT, XR20T, XR30T, XR30TY, XR40, XR40Y
XR40YD, XR45Y, XR50, XR50W, XR50Y, XR65Y, XR70Y, XR70YD, XRH40Y
XR10T, XR15T, XR15W, XR20HT, XR20T, XRSi20, XR20W, XR25, XR25W
6-1/8” XR30T, XR30TY, XRi30, XRi30W, XRi35, XR38, XR40, XR40Y, XR50, XR50W
XX - Cutting Structure XR50WY, XR50Y, XR60Y, XRi65Y, XR68Y, XR70Y, XR80Y, XR90Y
Xplorer
Designation i - IDEAS Certified 6-1/4” XR20T, XR20W, XR30T, XR30Y, XR40, XR40Y, XR40YA, XR50, XR50Y,XRi35
6-1/2” XR15T, XR20T, XR30D, XR30T, XR30TY, XR40, XR40Y, XR40YA, XR45W
XR50, XR50WY, XR50Y, XR68Y, XR70Y, XR90Y
6-3/4” XR10T, XR25T, XR32T, XR32W, XR40, XR50

1 37
XPLORER Expanded
Expanding the Performance Platform
Xplorer Expanded milled tooth drill bits are specifically designed to drill soft formations with exceptional ROP and
reliability. Xplorer Expanded products incorporate the latest developments from Smith Bits’ design engineers in
the Bit Design and Materials Engineering group.

Flex-FloTM
The Xplorer Expanded bits are equipped with the Flex-Flo Adaptive Hydraulics System to provide customers with
the widest range of options for maximizing ROP and ensuring effective hole cleaning in any application. With the
choice of S-Flo, V-Flo or X-Flo, customers can select the best hydraulic configuration for the specific application
(See page 41).

Hardfacing
Smith Bits ongoing investment in materials technology
gives the Xplorer Expanded bits the added durability of the
proprietary MIC2™ hardfacing material. This ultra wear
resistant material, which is the result of the evolution of
several generations of proven hardmetal technology,
allows the Xplorer Expanded bits to drill at high ROP for a

Seals & Bearings


All Xplorer Expanded bits 8-½” and larger in diameter have
the Gemini Dynamic Twin Seal System, the industry's best
protection for bearings. The Spinodal journal bearing
provides the ultimate in reliability and durability for the
most demanding applications. (Sizes 13-½” - 36”
incorporate Smith's premium sealed roller bearings).

Cutting Structures
20” XR+CVPS The cutting structure of the Xplorer Expanded delivers
maximum possible shearing and scraping action in the
softer formations encountered in mill tooth applications.
The configuration is designed to provide a fast ROP while
ensuring maximum durability.

Xplorer Nomenclature
4-1/2”, 4-3/4”, 4-7/8”, 5”, 5-1/2”, 5-5/8”, 5-3/4”
5-7/8”, 6”, 6-1/8”, 6-1/4”, 6-1/2”, 6-3/4”, 7-7/8”
X R + 8-3/8”, 8-1/2”, 8-3/4”, 9-1/2”, 9-7/8”, 10-5/8”
11-5/8”, 12-1/4”, 13-1/2”, 13-3/4”, 14-1/2”, 14-3/4” XR+
15”, 15-1/2”, 16”, 17”, 17-1/2”, 18-1/8”, 18-1/2”
XX - Premium Milled Tooth Cutting Structure 19-1/4”, 20”, 21-3/4”, 22”, 23”, 24”, 26”, 31”
Xplorer 32-1/4”, 32-3/8”, 33”, 36”
Designation

38

TCT
Two Cone Technology for More Aggressive Roller Cone Designs
Smith Bits’ 21st century two-cone drill bits were designed using the proprietary IDEAS drill bit design platform.
IDEAS' dynamic modeling capabilities mean that its two-cone bits are designed, evaluated and tested in a virtual
setting to reduce vibration, enhance the bit's stabilization and increase ROP.
Smith Bits design engineers modeled and analyzed the performance of numerous cutting structure designs. As a
result, Smith's two-cone bits have a cutting structure layout that optimally exploits the bit's unique characteristics.
Two-cone bits have lower tooth counts than equivalent three-cone bits, and higher point loading per tooth for
improved formation penetration. The bits also benefit from current technology for enhanced insert geometries and
the latest carbides and hardfacing materials.

Smith's two-cone bit design incorporates computational fluid dynamics (CFD)


algorithms to ensure optimal nozzle positioning. The bit designs can utilize five
nozzles, four outboard and one center jet. Smith's field proven V-Flo™ (Vectored
Flow) nozzle configuration optimizes cone cleaning and cuttings evacuation (see
page 41).

The TCT’s five nozzles are precisely positioned and directed for increased
impingement pressure and improved penetration rates resulting from excellent
cutting structure cleaning and efficient cuttings removal. Additionally, the two-
cone bit's five-nozzle configuration significantly increases available options for
directing the nozzles compared with a three-cone bit configuration that utilizes
three nozzles.

An extensive new forging design was developed for the two-cone bit as a result of
IDEAS simulation. Smith's two-cone bits are designed with four points of
stabilization to reduce vibration. The lug pads and leg-backs are protected by
tungsten carbide inserts to stabilize the bit and ensure a full-gauge wellbore. The
lug pad and leg-back placement, along with the forging's geometry, ensures
9-7/8” TCTi+ reduced vibration, longer bit life and higher ROP.

The bit's durability and reliability are assured with its Gemini® Dynamic Seal System, which utilizes a pair of seals
working together to provide the most reliable and robust sealing mechanism available in roller cone bits. They
maintain seal integrity in the harshest environments, including high RPM, high weight, high dogleg severity, high
mud weights, and high temperature, high pressure conditions.

Applying 21st century technologies, Smith Bits' two-cone drill bits can knock-out tough drilling situations.

TCT Nomenclature 6-1/2” TCTi+


T C T i + 7-7/8”
8-1/2”
TCTi+20
TCTi+
8-3/4” TCTi+, TCT20, TCT37Y
XX - Premium Milled Tooth Cutting Structure 9-7/8” TCTi+
TCT 12-1/4” TCTi+, TCT11, TCT12
i - IDEAS Certified 16” TCT+
Designation
17-1/2” TCT+, TCT10W

1 39
STANDARD PRODUCTS
Milled Tooth, TCI and Open Bearing Bits
Smith Bits' standard line of journal and roller bearing bits deliver premium performance. Our standard bits are
the focus of an ongoing product improvement effort which enhances existing designs and integrates new
materials technology. The features, components, and performance of these bits are continuously improved in
order to play an aggressive role in driving down drilling costs.

Among the features and materials incorporated into the standard product offering are the Spinodal journal
bearing, a new bearing lubricant, the Flex-Flo Adaptive Hydraulics System, MIC2 hardfacing, diamond
enhanced inserts, coarse carbide inserts and relieved gauge inserts.

12-1/4” FVH

3-3/4” -
6-3/4” OFH, OFM
6” FDGH, FVH
7-1/2” FDT
Standard Nomenclature/Milled Tooth Bits FDS+, FI18, F26Y, F27Y, F27iY, F30Y, F37HY
7-7/8” FI39HY, F45H, F47HY, F47YA, F49YA, F57Y
F V H F59HY, F67Y, F80Y, F85Y, F90Y
8-3/8” MFDGH, SVH, F37Y, F57Y
Heel Inserts 8-1/2” F10, F37HY, F37Y, F47HY, F57Y, F67Y, F80Y, F85Y
FDGH, FDS+, MFDGH
Medium to Hard Formation Type FDS+, F12V, F26Y, F27iY, F30T, F37HUY, F37HY
8-3/4” F39HY, F40YA, F46HY, F47HY, F47YA, F50YA
Bearing Prefix F59Y, F67Y, F80Y, F85Y, F90Y
8-7/8” F40YA, F50YA
9-1/2” FDS+
9-7/8” FDS+, F10B, F37Y, F47HY, F59Y, F67Y, F80Y
F85Y, F90Y
10-5/8” F37, F47Y, F67Y, F85Y, F90Y
11” F20, F20Y, F27Y, F37Y, F47Y, FDS
11-5/8” F30, F47Y, FDGH, MSVH
F25Y, F37Y, F40, F47YA, F57, F67, F80Y, F90Y
12-1/4”
FDGH, FDS+, FDT
8-3/4” F12 14-3/4” F30
17” MSDGH
17-1/2” DSJ
Standard Nomenclature/TCI Inserts Bits 20” MSDGH
22” MSDGH
F 1 2 23”
26”
DSJ, MSDGH
DSJ, MSDGH
28” MSDGH
XX - Cutting Structure
Bearing Prefix

40
Flex-Flo Adaptive Hydraulics TM

Superior Flexibility and Performance


Smith Bits roller cone bits offer the utmost in hydraulic configuration flexibility and performance . Due to the wide
range of drilling applications around the world, there is no one hydraulics configuration that works best for every
situation. Each application has its own requirements for the three primary bit hydraulic functions of cutting
structure cleaning, bottom-hole cleaning, and cuttings evacuation. With Flex-Flo, Smith offers the ideal option for
each situation.

®
X-FLO®
V-FLO (Cross Flow) - The S-FLO®
(Vectored Flow) - V-Flo uses many variations of X- (Standard Flow) - In
three directed nozzles to Flo allocate available applications with high
allocate available hydraulic hydraulic energy to percentages of solids in
energy for improved improve penetration the mud and in abrasive
penetration rates through rates through both formations, S-Flo uses
superior cutting structure cone cleaning and three identical nozzles
cleaning and efficient dramatically increased to allocate hydraulic
cuttings evacuation. impingement pressure energy to prolong bit
needed for ultimate life.
bottom hole cleaning.

To assist in hydraulic selection, typical applications have been divided into four formations zones, ranging from
very soft to very hard. Within each of these zones, the relative importance of each of the three bit hydraulic
functions is ranked. Bit hydraulic performance can be enhanced through the use of this hydraulic road map, and
refined to your specific application by consulting your local Smith Bits representative.

Hydraulic Function vs. Formation

ZONE 4
Hydraulic Function Need

High strength
formations that
ZONE 3 generate low cuttings
Medium strength volumes with hard TCI
formations that generate bits
moderate cuttings
ZONE 2 volumes with medium-
Low strength hard TCI bits
ZONE 1
formations that
Very soft and/or sticky
generate large cuttings
formations that Cutting Structure Cleaning
volumes and drill with
generate very large Bottom-Hole Cleaning
soft TCI bits
volumes of cuttings Cuttings Evacuation
with Milled Tooth bits
Soft/StickyHard/Abrasive
and very soft TCI bits

1 41
Typhoon Hydraulics
Unmatched Versatility
Typhoon Hydraulics uses sophisticated CFD analysis techniques to evaluate fluid flow and ensure that flow is
optimized to remove the cuttings more efficiently and that the cutting structure is always drilling virgin formation.
Typhoon Hydraulics utilizes both Vectored Extended (VE)
nozzles and Dome Jet nozzles to offer the optimum hydraulic
solution for individual larger hole diameter application.

Vectored Extended (VE) nozzles precisely direct the fluid flow


to the leading edge of the cones to provide the most efficient
cleaning.

The Dome Jet (J3) nozzles direct the fluid flow toward the
intermesh area between the cones rather than directly at
them. The combined effect of these six precisely oriented
nozzles is a flow pattern which creates significant
improvements in the path and velocity of the drilling fluid.
This improves cone cleaning, optimizes the displacement of
cuttings off-bottom and up the drillstring and results in
maximum ROP.

With the capability of providing more options for hydraulics


programs, Shamal Typhoon gives Smith's design engineers
the tools to create the best configuration for the customer's
individual application. The result is a bit that offers superior
performance no matter what the drilling challenge. Shamal Typhoon bits incorporate three
Vectored Extended (VE) nozzles and
Typhoon hydraulics are available in bits with a diameter of 16”
three Dome Jet (J3) inner nozzles to
and larger.
apply maximum hydraulic energy to the
bottom of the wellbore, which enhances
cuttings removal and increases ROP.

CFD analysis allows Smith’s engineers to optimize


available hydraulic energy to maximize ROP.

42
Inserts
Insert Options
Smith Bits’ many insert geometries and material options make
possible the optimization of bit characteristics for specific target
applications. The development of insert geometries, along with
diamond and tungsten carbide materials optimization, is a key
focus of Smith’s research which means new, performance
enhancing features are constantly being proven and
incorporated into new and existing bit designs. Our research
Relieved
Incisor DogBone ACE Chisel Conical
and development is relentlessly targeted to create innovations Gauge
Chisel
that lower drilling costs.

Geometry Choices
Smith pioneered the use of specific insert shapes in 1995. Since then we have used a number of proprietary tools
to determine optimum insert geometry for given bit designs. Among these insert geometries are conical, chisel,
the Dog Bone®, Incisor™ and Asymmetric Conic Edge (ACE) inserts.

The Dog Bone insert, initially used in the Shamal product line, is a case in point. Here a combination of toughness
and aggression has been designed to drill strong, non abrasive carbonates and also achieve higher ROPs in
interbedded clays and sands. The new Shamal Typhoon uses the DogBone along with the Incisor, ACE and
conventional chisel inserts to enhance the performance improvements provided by Typhoon hydraulics.

The ACE inserts’ unique geometry is a hybrid of the conical and chisel insert. It has an offset conical top for
increased strength, and a flatter leading side to enhance scraping. This proprietary asymmetric design is highly
resistant to breakage and impact damage, yet more aggressive and effective in softer formations than a standard
conical insert.

Material Choices
Smith Bits’ engineers can optimize insert materials to suit individual
applications. Insert material grades are not tied to a particular design
platform, rather they are matched to application requirements to maximize
performance flexibility, reliability and durability. Extensive research
resources are dedicated to continually developing carbides that are tailored
to specific applications. The work done with coarse carbides is an example of
this effort. These inserts offer a new level of performance in meeting the
Coarse Carbide Microstructure
drilling challenges of the world’s most demanding applications.

Diamond Choices
Diamond Enhanced Insert
Smith was the first company to offer diamond enhanced inserts
in roller cone bits and remains the performance leader in this
technology. Today, diamond inserts can be used in various
areas of the bit, based on the needs of a particular application.
Diamond inserts can be used on heel rows, the gauge rows, as
every insert on all three cones, and/or on the bit leg, as the
situation requires. The use of diamond inserts helps ensure
maximum durability in the most challenging applications.

1 43
OPTIONAL FEATURES
B Feature
Binary Gauge Protection
Feature: Small, semi-round top inserts positioned
between primary gauge inserts

Advantage: Smaller inserts to improve wear resistance

Benefit: Improved bit gauge durability and longer,


in-gauge, bit runs

BD Feature
Diamond Enhanced Insert Binary
Gauge Protection
Feature: Diamond enhanced semi-round top inserts
positioned between primary gauge inserts

Advantage: The BD inserts to provide extreme wear


resistance

Benefit: Improved gauge durability and longer, in-


gauge bit runs

D Feature
Diamond Enhanced Gauge Row
Inserts
Feature: Diamond enhanced gauge inserts

Advantage: Diamond enhanced inserts to significantly lower


gauge row wear and breakage rates and provide
greater resistance to wear in highly abrasive
applications

Benefit: High quality, full gauge well bore over


significantly longer intervals than bits employing
tungsten carbide gauge inserts

44
OPTIONAL FEATURES

DD Feature
100% Diamond Enhanced
Cutting Structure
Feature: 100% diamond enhanced cutting structure

Advantage: Premium cutting structure for drilling very


abrasive formations efficiently, over longer runs,
with lower WOB

Benefit: High ROP and extended bit life

G Feature
Super D-Gun™ Cone Protection
Feature: Super D-Gun cone protection

Advantage: A hard, tungsten carbide based coating applied to


cone shells to make them unusually resistant to
abrasion and erosion; Ideal for applications in
highly abrasive formations that generate large
volumes of cuttings; Helpful in abrasive
conditions with inefficient hole cleaning such as
high angle, directional and horizontal
applications

Benefit: Increased bit life, longer bit runs and improved


insert retention

1 45
OPTIONAL FEATURES
OD Feature
Diamond Enhanced Heel
Row Inserts
Feature: Up to 50% diamond enhanced heel row inserts

Advantage: Diamond enhanced inserts to resist abrasive


wear and impact damage better than tungsten
carbide; Longer gauge cutting structure
life and protection for lower leg and bearing
seal areas

Benefit: Long intervals of high quality, full gauge hole

OD1 Feature
All Heel Row Inserts Diamond Enhanced
Feature: 51% - 100% diamond enhanced heel row inserts

Advantage: Heel cutting structure is designed for the most


abrasive environments; Longer gauge
cutting structure life and protection for lower leg
and bearing seal areas in highly abrasive, high
compressive strength formations

Benefit: Longer intervals of high quality, full gauge hole


(Increased life over 50% DEI heel insert
structures)

SD Feature
Shaped Diamond Gauge Inserts
Feature: 100% shaped diamond enhanced gauge inserts

Advantage: Shaped geometry to create a more aggressive


cutting structure and maximizes ROP

Benefit: High quality, in-gauge hole for the longest


possible intervals in highly abrasive
environments

46
OPTIONAL FEATURES
T Feature
Tungsten Carbide Trucut™ Gauge Protection
Feature: Tungsten carbide Trucut gauge protection

Advantage: A twin gauge element system composed of an


aggressive, near-gauge insert to drill the near-
gauge and borehole corner with reduced scraping
action, and semi-round top, on-gauge inserts
that provide finish cut to gauge; Trucut gauge
inserts less highly stressed than conventional
gauge inserts with a much lower stress to
improve gauge durability and integrity

Benefit: Extended bit gauge life for long intervals of


quality, in-gauge hole

TD Feature
Diamond Enhanced Trucut™
Gauge Protection
Feature: Diamond enhanced Trucut gauge protection

Advantage: Trucut gauge configuration in which diamond


enhanced, semi-round top, rather than
tungsten carbide, on-gauge inserts provide
finish cut to gauge; Suitable for more abrasive
environments; More durable than standard
Trucut gauge configuration

Benefit: Extended bit gauge life for long intervals of


quality, in-gauge hole

L Feature
Lug Type Leg Back Protection
Feature: Lug type leg back protection

Advantage: Shaped steel pads, welded to the upper leg back


with flush-set tungsten carbide or shaped
diamond enhanced inserts to provide leg
protection and bit stabilization; Helps prevent
bit whirl and helps prevent differential wear
between individual bit legs that can overload
individual cone cutting structures and bearings

Benefit: High quality wellbore and extended bit life

1 47
OPTIONAL FEATURES
PD Feature
Diamond Enhanced Leg
Back Protection
Feature: Diamond enhanced leg back protection

Advantage: Strategically placed semi-round top diamond


enhanced and tungsten carbide inserts to
improve leg protection against wear; Tight,
overlapping pattern to help prevent grooving of
leg backs; More wear resistant than [tungsten-
carbide only] leg back protection configurations

Benefit: Extended bit life in extremely abrasive


environments

PS Feature
Semi-Round Top Tungsten Carbide
Insert Leg Back Protection
Feature: Leg back protection

Advantage: Strategically placed semi-round top carbide inserts


to improve leg protection against wear; Tight,
overlapping pattern to help prevent grooving of leg
backs

Benefit: Extended bit life in abrasive environments

R Feature
Semi-Round Top Tungsten Carbide
Insert Stabilization & Leg Back
Protection
Feature: Stabilizing leg back protection

Advantage: Cluster of semi-round top tungsten carbide inserts


located on the upper leg section and extending to
near full gauge and to stabilize the bit

Benefit: Enhanced wear protection and improved bit stability

48
OPTIONAL FEATURES
C Feature
Center Jet
Feature: Center jet installed

Advantage: Accepts suitable center nozzles to enhance


cone cleaning and hydraulic flow patterns
across the bit cutting structure

Benefit: Clean, efficient cutting structure in high


cuttings volume and/or sticky formations

Standard Diffuser

J3 Feature (Dome Jets)


(Available for 16” and larger bits)
Feature: 3 nozzles positioned inboard of conventional roller
cone nozzle position

Advantage: Flow directed toward the intermesh area between


the cones to enhance cone cleaning and
allow maximum ROP

Benefit: Increased cone cleaning to prevent bit balling

V Feature
V-Flo™ Nozzle Configuration
Feature: V-Flo hydraulic configuration

Advantage: Jets directed at the leading side of the following


cone for maximum cleaning; Enhanced bottom
hole cleaning through efficient cuttings lift and
establishment of a strong, upward helical flow

Benefit: Maintains a clean cutting structure in soft and


sticky formations

1 49
OPTIONAL FEATURES

VE Feature
(Available for 12-1/4” and larger bits)
Feature: Extended vectored nozzle sleeve

Advantage: Angle of nozzle is precisely oriented to optimize


cone cleaning and provide maximum ROP

Benefit: Vectored extended nozzles precisely direct the


fluid flow to the leading edge of the cones to
provide the most efficient cleaning

50
Rock Bit Nomenclature
Bearing/Seal
Identifier &
Applies To: Refers To: Description
Product Line
Prefix

D All Bearing/Seal Non-sealed (open) bearing


S All Bearing/Seal Single seal, sealed roller bearing
F All Bearing/Seal Single seal, sealed friction bearing
MF All Bearing/Seal Single seal, friction bearing motor bit
M All Bearing/Seal Single seal, roller bearing motor bit
K All Bearing/Seal High temperature seals (geothermal applications)
®
G All Product Line Gemini , twin seal, roller bearing
®
GF All Product Line Gemini , twin seal, friction bearing
®
XR All Product Line Xplorer (Milled Tooth bits up to 36"; Insert bits up to 6.75")
TCT All Product Line TCT™ bits, Two-Cone Technology
FH TCI Product Line FH bits, single seal, sealed friction bearing
®
S TCI Cutting Structure Shamal or Shamal Typhoon design
i All IDEAS IDEAS certified design (lower case - 'i')
+ MT Cutting Structure Milled tooth designator / Premium cutting structure
DS MT Cutting Structure Soft type (IADC 1-1-X) - applicable to 'FDS' bits only
DG MT Cutting Structure Medium type (IADC 1-3-X) - does not apply to Gemini
S MT Cutting Structure Soft type (formerly DS) - 'D' and 'G' products only
T MT Cutting Structure Medium soft type (formerly DT)
G MT Cutting Structure Medium type (formerly DG) - 'D' and 'G' products only
V MT Cutting Structure Medium hard type (formerly V2)
S MT Cutting Structure Premium self sharpening hard facing
H MT Carbide Gauge Non premium bit - heel inserts
B TCI Carbide Gauge Binary carbide gauge
H TCI Carbide Gauge Heavy set gauge design (count and or grade)
T TCI Carbide Gauge Trucut gauge (carbide material on both off-gauge and gauge)
00-99 TCI Cutting Structure Insert bit numeric range (00 Softest - 99 Hardest)

Product Suffix Applies To: Refers To: Description

I TCI Cutting Structure Inclined chisel on gauge (upper case - 'I')


W TCI Cutting Structure Softer than standard insert grades
Y TCI Cutting Structure Conical insert cutting structure
A All Cutting Structure Air application bit
N All Size Nominal gauge diameter

Feature Applies To: Refers To: Description

TD TCI Diamond Gauge Trucut diamond inserts (diamond on gauge; carbide on off-gauge)
SD TCI Diamond Gauge Shaped diamond gauge and Diamond heel (20% to 50%)
SD1 TCI Diamond Gauge Shaped diamond gauge and Diamond heel (51% to 100%)
D TCI Diamond Gauge SRT diamond gauge
OD All Diamond Heel Diamond heel, (20% to 50% diamond)
OD1 All Diamond Heel Diamond heel, (51% to 100% diamond)
DD TCI Full Diamond Diamond enhanced cutting structure (nose, middle and gauge inserts)
DD2 TCI Full Diamond Diamond enhanced cutting structure, (nose, middle and premium gauge inserts)
G TCI Cutting Structure Tungsten carbide cone shell protection (Super-D Gun)
Q All Hydraulics Q-Tube hydraulics
V All Hydraulics V-Flo hydraulics
E All Hydraulics Extended Nozzle Tubes
VE All Hydraulics Vectored Extended Nozzle Tubes
J3 All Hydraulics Dome Jets (3 jets in the bit dome)
C All Hydraulics Center jet
L All Leg Protection Lug pads with tungsten carbide inserts
LD All Leg Protection Lug pads with diamond inserts
R All Leg Protection Upper legback SRT carbide insert cluster and PS feature
RD All Leg Protection Upper legback SRT diamond insert cluster and PD feature
PS All Leg Protection SRT tungsten carbide leg protection
PD All Leg Protection SRT diamond leg protection
P All Leg Protection Modified PS feature pattern; Note: West Texas bits only

NOTE: Black text applies to MT and TCI. Blue text applies to MT only. Green text applies to TCI only

1 51
Turbodrilling
Turbodrilling
Smith Neyrfor Turbodrilling-The Faster Way to Better Drilling Performance
A History of Technical Leadership
Smith Neyrfor introduced turbodrilling to the modern Western
oil industry more than half a century ago and, since that time,
the company has maintained its technical leadership position in
the design, manufacture and application of high performance
turbodrills for the oilfield. The modern era of advanced
directional drilling techniques actually began with turbodrills
when, in 1982, Neyrfor introduced the first steerable drilling
system, a steerable turbodrill using offset stabilizers to control
both hole direction and inclination. In 1992, Neyrfor continued
its role as directional innovator when the first turbodrill with an
adjustable bent housing was introduced. Turbodrill Rotor/Stator Pair
Another Neyrfor “first” was the introduction of synthetic diamond bearings in a turbodrill, an
innovation that was instrumental in greatly extending the operating life and reliability of turbodrills
- particularly in deep, hot-hole applications. And throughout its history, Neyrfor has continued to
make advances in power section design to further increase power output, improve energy
efficiency and achieve higher reliability.

In August 2002, Neyrfor became part of Smith International, Inc. With the increasing importance of
matching the downhole power characteristics to the drill bit, Smith Neyrfor is now well positioned to
leverage the global capabilities of Smith to continue its tradition of innovation and the growth of
turbodrilling to an ever-expanding range of applications and formation types.

The Turbodrilling Advantage


Smith Neyrfor Turbodrills vs. PDMs

Both turbodrills and positive displacement motors convert hydraulic energy provided by the drilling
rig's mud pumps to mechanical energy in the form of rotation and torque directly at the drill bit.
Both can be configured for directional applications, where the tool must be steerable, or straight-
hole drilling where supplemental power to improve drilling efficiency is the primary objective.

Energy Efficiency: As an energy conversion device, turbodrills and PDMs provide more power to
the bit when they are more efficient. Because of the nature of the free-running, balanced design of
a turbodrill, it is far more efficient than a PDM, which creates more internal friction and wastes
energy due to its unbalanced, eccentric design.

53
Turbodrilling
Smith Neyrfor Turbodrilling-The Faster Way to Better Drilling Performance
Power Output: Superior energy efficiency of the Relative Power Output: Turbodrill vs. PDM
turbodrill translates directly into more power available
at the bit to destroy the rock faster for higher rates of

Output Power
penetration. And, because the power output of a
turbodrill does not deteriorate over time, the turbodrill
maintains its uniformly high power output. As the
elastomer stator in a PDM wears, "leakage" through the
PDM
tool increases, and the power output of the PDM
Turbodrill
degrades continuously throughout the run.
Time Downhole

Reliability/Operating Life: Turbodrills, designed Typical Operating Life


500
as precision high performance dowhole tools, routinely
achieve downhole run times of over 400 hours and, in 400

some circumstances, even above 600 hours. Inherent


Hours
300
limitations in the basic PDM tool design generally limit
even the best PDMs to just over 200 hours. 200

100

0
Vibration: Direct evidence of the superior vibration Turbodrill PDM
characteristics of the turbodrill is available any time a
turbodrill or PDM is surface-tested. The turbodrill
Vibration: Turbodrill vs. PDM
appears virtually motionless as it hangs in the derrick
14700
being tested, while the PDM thrashes about violently as
the effects of the unbalanced power section design
become all-too apparent. Downhole dynamics
measurements routinely confirm this difference in Vibration Level
vibration, Excessive downhole vibrations have been with PDM

shown to damage expensive downhole electronics, 14800

contribute to accelerated bit wear and adversely affect


Depth

the efficiency of the total drilling operation.

14900

Vibration Level
with Turbodrill

15000
High Vibration Low

54
Turbodrilling
Smith Neyrfor Turbodrilling-The Faster Way to Better Drilling Performance
HTHP Capability: Because a turbodrill has no elastomeric material in the power section, tool performance is
exceptional even when run at high temperatures and pressures. The use of elastomers in a PDM's power section
often results in rapid wear and down-hole tool failure
because the physical properties of rubber compounds
degrade at higher temperatures. PDMs can be designed
with reduced elastomers but cannot eliminate it
entirely; hence, the weakness remains.

Directional Capability:
For any given bent sub angle, turbodrills have been shown to provide greater directional responsiveness and thus
can deliver a higher DLS when it is necessary to achieve directional objectives or can achieve normal
requirements with a lesser bend. Also, turbodrills operate with much less fluctuating and reactive torque than
PDMs making it much easier to control and predict the toolface and resultant directional response.

Underbalanced Drilling Capability: Turbodrills can


operate effectively in applications where two-phase drilling fluid
is used versus PDMs, which require a liquid mud to operate.

Borehole Quality: Turbodrills consistently deliver a smooth


and concentric wellbore. With the superior toolface control and
high degree of stabilization on the turbodrill, hole spiraling and
severe localized doglegs are minimized. The result is trouble-
free running of casing and a reduction in cementing costs
because of the superior quality of the wellbore.

Operating Cost: The ultimate advantage of a turbodrill is the PDC Bearing Assembly
tool's ability to consistently deliver a lower cost-per-foot drilled
versus a PDM. Increasingly, the higher cost per hour of the more
robust, high performance turbodrill is far surpassed by the direct savings in drilling time and the substantial
reduction in tripping time due to higher tool reliability and longer bit life.

Smith's extensive capabilities in advanced materials technology, substantial drilling applications expertise,
ability to model the total drilling process and leadership position in drill bit design will ensure that Smith Neyrfor
will achieve a future of technical leadership for many years to come.

55
Smith Borehole Enlargement
SBE
Smith Borehole Enlargement
Smith Borehole Enlargement combines leading technologies and products

Smith Services and Smith Technologies have combined their wellbore enlargement products and technical
capabilities into a new operating group, Smith Borehole Enlargement (SBE). SBE unites Smith Services' leading
wellbore enlargement technologies, including Rhino® Reamer and Reamaster®, with Smith Technologies'
innovative drilling products and design simulation systems such as Quad-D™ bi-center bits and
IDEAS modeling technology.

SBE will ensure the delivery of high quality wellbores through its unique combination of
knowledge, experience and worldwide resources. Smith Borehole Enlargement offers a
breadth of tools and engineering know-how that will ensure a superior wellbore in any
application.

Rhino® XS Reamer enlarges existing or pilot wellbores


The hydraulically operated Rhino XS Reamer is an expandable, concentric reaming tool to
enlarge wellbore diameters up to 25% for improved casing running and cementing clearance.
The tool is effective in a variety of formations where simultaneous drilling and hole enlargement
reliability is critical. The enlargement operations can be run with directional drilling assemblies
in tight-tolerance casing designs, and the tool is compatible with all types of rotary steerable
systems.

The tool body houses three equally-spaced cutter blocks with PDC inserts to provide a durable
cutting structure for both drilling and backreaming. The cutter blocks feature integral stabilizer
pads that limit side cutting action to achieve good hole wall quality.

Rhino XS Reamer features a one-piece cutter block/extension mechanism for increased


durability. This one-piece body design increases torque and load carrying capacity, and the
balanced mass design eliminates detrimental vibrations while drilling.

An integrated cutter block lock-up system prevents cutter block actuation during shoe track
drill-out. The cutter blocks deploy simultaneously to produce a concentric, full gauge, high
quality wellbore. Pressure indicators at the surface signal full cutter block deployment while the
cutter blocks collapse when the pumps are off.

Field-changeable nozzles travel with the cutter blocks to ensure optimum cleaning at every
opening diameter. The tool's large bore accommodates high volume fluid requirements with
optimized fluid distribution between bit and cutter blocks. This high fluid capability also
accommodates the fluid requirements of rotary steerable systems and directional assemblies.

57
SBE
Smith Borehole Enlargement
Rhino® SS - Stabilization System (RSS)

When well profiles and modern drillstrings both become more complex, reducing drillstring vibration becomes an
important factor in building a quality wellbore. Vibration shortens the life of drill bits and reamers and reduces the
life of MWD, LWD and rotary steerable systems. In severe cases, drillstring vibration can even lead to the BHA
being lost in the hole, requiring significant investments of time and money to remediate.

As the industry leader, Smith Borehole Enlargement has developed the Rhino Stabilization System to reduce
drillstring vibration in demanding borehole enlargement operations. The RSS utilizes an abrasion-resistant
stabilizer block, deployed with the proven "Z Drive" system used on the Rhino XS reamer. When run above the
Rhino XS, the Rhino Stabilizer provides concentric, stable points of contact in the enlarged hole section, which
improves drilling efficiency and performance by significantly reducing drillstring vibration.

The Rhino Stabilization System is an integrated configuration consisting of the Rhino XS Reamer and the Rhino
Stabilizer.

! Concentric stabilizer increases lateral support in the enlarged wellbore.

! The introduction of the stabilizer improves dynamic stability.

! Stabilizer activation method is double ball drop, the same as the Rhino XS Reamer.

! Use of diamond enhanced inserts in the stabilizer blocks provides superior wear resistance.

! Configuration is typically run undergauge and 30 feet above the Rhino XS Reamer.

Rhino Stabilizer Block

Stabilizer Blocks Provide


Diamond Enhanced
Concentric Stabilization
Gauge Inserts

Z-Drive Tongue
& Groove Actuation

Tungsten Carbide
Hardfacing

58
SBE
Smith Borehole Enlargement
IDEAS technology optimizes the performance of the entire drilling assembly

The Integrated Dynamic Engineering Analysis System originated with Smith Bits as a design platform to improve
the bit design process. This model has now been expanded to allow the analysis of the entire drillstring and each of
its components. Reamers, stabilizers, hole openers, MWD/LWD and any
other component of the BHA can be modeled to predict its behavior in the
drillstring. The first application of this technology for SBE is designing the
new Rhino XS cutter blocks. Using the power of the IDEAS software, these
cutting structure designs can now be tailored to specific applications and will
provide the customer with significant increases in reamer performance.
Operators can be confident obtaining superior performance from the
customized reamer cutting structures and know that the reamer will be
optimized for performance with the rest of the BHA components, as well as
the drill bit.

Reamaster® for underreaming in all drilling environments


The Reamaster underreamer is used to enlarge the wellbore size below a restriction, when
drilling wells with minimum clearance and expandable casing programs. The tool is also
applicable in wells where gravel packs are to be installed as well as expandable sand screen
completions.

The tool reduces an operator's drilling costs since it is designed to underream long intervals at
increased penetration rates. It permits a slimmer top-hole for a given diameter production
zone, or a larger-than-standard production zone for a given hole size. Since the activation of
the tool is controlled from surface, the Reamaster's capability of drilling-while-underreaming
allows the operator to underream without tripping out of the hole. The result is improved
drilling economics when selective sections of the wellbore require enlargement.

Reamaster is designed with two large, forged one-piece cutter arms with an integral journal to
retain the cutters and results in an increased cross sectional area at the underreamer cutter
pockets. This change in the fundamental design allows the tools to carry up to 60,000 lbs of
drilling weight, enabling the tool to spend more time on bottom, handle bigger shocks and more
torque, and significantly increase penetration rates compared with competitors’
underreamers. This design also provides more room for larger sealed bearing and PDC cutters
for optimized underreaming performance.

Smith Bits designed and developed cone-type cutters specifically for underreaming that
includes sealed bearings for extended bit life. The cutters produce a true rolling motion that
significantly increases performance and cutter life. Additionally, the cutting structure is
designed to match different formations, and can be provided with milled teeth, TCI or PDC
cutting structures.

59
SBE
Smith Borehole Enlargement
Hole Openers & Underreamers
An unmatched array of tools equips SBE to handle any borehole enlargement application. In addition to the Rhino
reamer, Reamaster and the Quad D bi-center bits, Smith Borehole Enlargement offers the broadest underreamer
and hole opener product line in the industry. These products include the Drilling Type Underreamer, the Rock Type
Underreamer, and the SHO, GTA, STA Hole Openers. With cutting structures that run the gamut from PDC to steel
milled tooth to tungsten carbide inserts, there is an SBE hole opener that will get the job done in any application.
SBE truly is superior borehole expertise.

Fixed Diameter Hole Fixed Diameter Hole


Openers with O.D. less than Openers with O.D. 26” or DTU w/Bullnose
Rock-Type Underreamer
26” have 3 cutters larger have 4 cutters

60

QUAD-D
Dual Diameter Drift & Drill
QUAD-D, Dual Diameter Drift and Drill bits provide hole opening through installed casing or liner sections. This
family of aggressive matrix and steel body bits is designed to provide durability, reduce torque response, maintain
tangents, and reduce sliding time without compromising efficiency when drilling either float equipment or
formation. It features a strong, one piece construction and a very low overall height that enhances directional
capabilities when drilling with downhole motors.
QUAD-D bits were originally designed and developed by
! Drill-Out Capability Smith Bits and they are now available through SBE,
! Directional Responsiveness
14-3/4” Hole Smith’s focused provider of a full range of borehole
! Diameter Control Maintained enlargement solutions.
! Design-Specific
Vibration is controlled by force and mass balancing,
employment of spiral blades and gauge, asymmetrical
blade layout, and use of Lo-Vibe™ inserts. Because of
the resulting bit vibration control, bit rotation is

12-1/4” x 14-3/4”
maintained about the true bit axis ensuring accurate
QDS7213 finished hole diameter and quality. Hydraulic ports are
located to provide efficient cuttings removal and
Pilot cleaning of both the pilot and reaming sections. A
gauge
section
unique gauge profile prevents cutters from contacting
and damaging the casing; it also provides a high degree
of stabilization and gauge protection. QUAD-D has
proven drift and drill success in a broad range of
applications. Excellent performance is achieved in both
vertical and directional applications in a variety of
formations, from soft to hard, and non-abrasive to
abrasive.

Type Size Availability


QDM3209 3-3/4” X 4-1/8”
QDM3309 5-7/8” X 6-1/2”
QDM4209 3-3/4” X 4-1/8”
16-1/2” x 20” QDM4213 6” X 7”

QDS7313PX QDM7309 6” X 7”
QDM7313 8-1/2” X 9-7/8”, 10-5/8” X 12-1/4”
QDMS4209 3-3/4” X 4-1/8”
QDS3209 4-3/4” X 5-5/8”, 4-1/2” X 5-3/4”
QUAD-D Nomenclature QDS4209 4-3/4” X 5-5/8”, 6”X 7”
QDS5209 7” X 8-3/8”
Q D S 7 3 1 3 QDS5213 8-1/2” X 9-7/8”, 12-1/4” X 14-3/4”,
14-1/2” X 17-1/2”
Cutter Size QDS5216 8-1/2” X 9-7/8”, 14-1/2” X 17-1/2”
QDS5219 17” X 20”
Reamer Blades to Full Diameter QDS6309 6-1/2” X 7-1/2”, 8-1/2” X 9-7/8”
Pilot Blade Count QDS7213 12-1/4” X 14-1/4”
QDS7309 6” X 7”
M/S - Matrix or Steel
QDS7313 7-1/2” X 8-1/2”, 8-1/2” X 9-7/8”,
QUAD-D Technology 9-1/2” X 11”, 10-5/8” X 12-1/4”,
16-1/2” X 20”

61

QUAD-D
Dual Diameter Drift & Drill - Reamer & GeoReamTM Products
The versatility of QUAD-D products is best demonstrated by the range of applications that they drill. The GeoReam
is well suited to be run directly above the pilot bit for directional applications. It is the recommended alternative to
the QUAD-D bit in applications in which a PDC cutting structure is not the best option for the pilot bit. Although
compact in length, the stability-enhancing technology used in the GeoReam ensures optimal hole quality while
drilling. With longer pilot conditioning sections and drill string connections, QUAD-D Reamers are designed to
maximize performance in rotary applications. The longer pilot conditioning section acts like a string stabilizer to
ensure centralization and stabilization. This tool is intended to be run with various BHA configurations, including
rotary steerable systems.

! Directional & BHA Flexibility Fishing Neck


! Drill-Out Capability
! Diameter Control
! Design Specific

The QDR has drill


collar connections
for string
placement

8-1/2” x 9-7/8”
QDG5216

Tong Neck

8-1/2” x 9-7/8”
QDR5313

6” x 7” Type Size Availability


10-5/8” x 12-1/4”
QDR5313 QDG5316 QDG5216 8-1/2” X 9-7/8”, 14-1/2” X 17-1/2”,
16” X 20”, 17” X 20”, 18-1/8” X 22”
QDG5313 7-1/2” X 8-1/2”, 10-5/8” X 12-1/4”
QUAD-D Nomenclature QDG5316 6” X 7”
QDG7313 13-7/8” X 17”
Q D G 5 3 1 6 QDR5213
QDR5313
12-1/4” X 14-1/2”
8-1/2” X 9-7/8”, 9-1/2” X 10-3/4”,
Cutter Size 10-5/8” X 12-1/4”, 12-1/4” X 14-3/4”
14-1/2” X 17-1/2”
Reamer Blades to Full Diameter
Pilot Blade Count QDR5319 16-1/2” X 19”
QDR6313 5-5/8” X 7-1/8”
G / R - GeoReam or Reamer Product QDRS5216 16-1/2” X 20”
QUAD-D Technology QDRS6313 6-5/8” X 7-1/8”

62
SHO
Staged Hole Openers
Concentric Staged Hole Openers (SHO) from Smith Bits have been developed from a tradition of application
knowledge and technical excellence gained from the success of QUAD-D reaming products.

SHO tools incorporate precision-engineered cutting structures to ensure fast, smoothly drilled and high quality
hole opening under a wide range of application conditions. SHO tools are run successfully on rotary and rotary
steerable assemblies in both straight and deviated holes.

While the overall SHO cutting structure is balanced, it is divided into sections, each
serving a specific purpose.

Stage One - Pilot Bit


! Using either a fixed cutter or roller cone bit, the pilot drills the initial hole
diameter. A bull nose can also be used to follow a pre-drilled pilot hole.
! SHO assemblies can be used with multiple pilot configurations for specific
applications.
! SHO can be placed in either a near-bit position or within the BHA for various
drill string configurations.
Stage Two - SHO Pilot Section
! The pilot section consists of one or two rows of cutting structure to recondition
the pilot hole and remove any swelling clays or moving halites.
! Gauge pads provide initial stabilization as the SHO begins the staged reaming
process to reduce stick-slip, whirling or off-center tendencies.
Stage Three - SHO Pilot Conditioning Section (PCS)
! Cutting structure is designed to minimize work rates on each cutter position for
maximum durability. By stress relieving the formation with this intermediate
stage, larger hole drilling can be done at a more aggressive penetration rate.
! The third stage re-centralizes the SHO on the given well trajectory in both
vertical and directional applications.
! Gauge pads and gauge trimmers provide the main stabilization for the SHO.
! Gauge pad lengths in the section may vary depending on whether the
application calls for a near bit or drill string placement.
Stage Four - SHO Reaming Section
! This cutting structure completes the final hole diameter. With the formation
already stress-relieved, the reaming section remains aggressive even in more
competent formations.
! Gauge trimmers and spiraled gauge pads ensure good hole quality.
8-1/2” x 12-1/4” ! Gauge pads in this section are kept short in length for directional needs.
SHO519
(shown inverted) Type Size Availability
8-1/2” X 10-5/8”
SHO516
8-1/2” X 13-1/2”
Staged Hole Openers Nomenclature 9-1/2” X 10-5/8”
12-1/4” X 17-1/2”
17-1/2” X 24”
S HO 5 1 9 SHO519
8-1/2” X 12-1/4”
8-1/2” X 17-1/2”
12-1/4” X 14-3/4”
Cutter Size 12-1/4” X 16”
Blade Count 12-1/4” X 17-1/2”
SHO716 12-1/4” X 17”
SHO - Staged Hole Opener
SHOS516 17-1/2” X 24”

63
Percussion Hammers
& Bits
®
IMPAX SMITH PERCUSSION
Percussion Hammers
Impax hammer is designed for oilfield conditions
Smith's Impax hammer features a patented hardened steel guide sleeve design that replaces and eliminates the
blow tube found in conventional hammers. This enhanced design significantly improves reliability and optimizes
energy transfer between the piston and the bit. Blow tubes are typically the component most likely to fail in
conventional hammers. Eliminating the plastic blow tube also increases reliability by eliminating failures due to
high temperature, erosion caused by misting, shock and vibration, and abrasive wear.

The Impax hammer's large lower chamber increases performance in the high back-pressure conditions created by
deep-hole drilling, high circulation volumes and misting and influx. The combination of the hardened steel guide
sleeve and the larger chamber provide the Impax hammer with the ability to handle more water from mist and/or
influx than conventional hammers. The Impax hammer handles 10%-20% more water volume than conventional
hammers, saving the operator a trip when the water incursion would cause a conventional hammer to be tripped
out of the well.

Smith’s Impax hammers and Impax drill bits are a winning combination for superior reliability, durability and
performance.

0 20 40 60 80
ft/lb
*ENHANCED INSERT

IMPAX 8 Percussion Hammer

65
®
IMPAX SMITH PERCUSSION
Impax & DIGR Percussion Bits
Impax bits provide fast ROP and exceptional durability

The Impax line of premium percussion bits offers the customer an


exceptional combination of reliability, durability and performance.
Impax bits feature 100% tough and durable diamond enhanced
inserts that increase footage drilled and lower cost per foot. The PD
gauge feature eliminates the need for reaming, improving the life of
the subsequent bit and providing a quality wellbore for running
casing. Three exhaust ports optimize bit-face cleaning for longer life
and better penetration rates, and the bit's concave center optimizes
directional control.

Impax bits feature industry's most reliable retention


system
When encountering hard rock formations that require the use of a
percussion hammer, Smith Bits' Impax line of bits offers the
industry's most reliable retention system. The patented retaining
system prevents the loss of the bit head in the hole, saving the
operator the cost of expensive fishing operations associated with
recovering material from the wellbore. Reducing the risk of losing
the bit also reduces the risk of having to drill a sidetrack.

DIGR™ Bits (Diamond In Gauge Row)


The DIGR (Diamond In Gauge Row) line of hammer bits is the cost-
effective choice for drilling applications that do not require cutting
structures with 100% diamond enhanced inserts.

These bits offer a full range of cutting structure layout options, but
use diamond enhanced inserts (DEI) only in the gauge row. DIGR
bits provide excellent ROP and durability in less demanding
formations that do not require the cutting structure to have 100%
DEI in order to meet performance objectives.

DIGR bits also utilize the same industry leading retention system as
the IMPAX products.

66
®
IMPAX SMITH PERCUSSION
Hammer Bit Nomenclature
As a leader in the oil field percussion industry, we are
Hammer Bit Nomenclature striving to create a nomenclature system that will allow
Size our customers to easily understand the characteristics
Available Features
(eighths) Type of a particular bit. The nomenclature allows our
For Bit customers to readily identify the cutting structure,
061 H0806 X,6,R,D,PD features, and spline configuration of our bits.
062 H1006 X,6,R,D,G
063 H1006 X,6,R,D,G The nomenclature is structured as follows:
064 H1006 X,6,R,D,G
066 H1006 X,6,R,D,G Size In eighths (3 digits)
077 H1209 V,7,R,D,PD
083 H1209 V,7,R,D,PD
Prefix H denotes hammer bit (1 digit)
084 H1209 V,7,R,D,PD
Descriptor - Number of gauge inserts (2 digits)
086 H1206 V,7,R,D,PD - Number of adjacent to gauge inserts
086 H1209 V,7,R,D,PD (2 digits)
087 H1209 V,7,R,D,G,PD
087 H1512 V,6,R,D,G,PD Suffix Cutting structure material and/or
094 H1509 V,7,R,D,PD configuration of cutting structure layout
095 H1509 V,7,R,C,D,PD (1 digit)
096 H1509 V,7,R,C,D,PD
097 H1509 V,7,R,C,D,PD Features found on a specific size and type bit (Varies)
105 H1509 V,7,R,D,PD
A table showing our current product offering is
110 H1209 V,7,R,D,PD
provided for ease of reference.
122 H1209 V,7,R,D,G,PD
123 H1209 V,7,R,D,G,PD
146 H1812 V,7,R,D,G,PD
174 H1809 V,7,R,D,G,PD

Current Features
C Carbide Insert
D Diamond Enhanced Insert (DEI)
F Flat
G Diamond on Gauge
M Modified
N Non-Retainable
PD Optional Gauge Protection
R Retainable
T Retainable “V” Thread
V Concave
X Convex
6 Ø 6/8” (18mm) DEI (insert diameter)
7 Ø 7/8” (22mm) DEI (insert diameter)

67
®
IMPAX SMITH PERCUSSION
Hammer Bit Nomenclature
New Spline Nomenclature Rope threads for
secondary retention
New Spline Name Old Spline Name
Ingersoll Rand Optional gauge
R04 IR340 protection
R06 IR360
R08 IR380
R12 IR112
Q06 QL60
Q08 QL80
Q12 QL120 Typical spline design
Q20 QL200 Example:
T09 TD90 086 H1512D
Numa
N10 N100 Face air holes Adjacent Gauge Insert
N12 N125
N18 N180 Gauge Insert
Mission
M10 SD10
M12 SD12
M15 SD15
M18 SD18
Epley
E12 E12000 Typical concave
face design
Halco
H06 H6

Example: 086 H1512D D


Suffix = Diamond, Diamond on Gauge
086 H 15 12 G or Carbide

C
Descriptor =
Size
Number of Adjacent to Gauge Inserts

Descriptor =
Number of Gauge Inserts
Prefix H =
Hammer Bit

68
®
IMPAX SMITH PERCUSSION
Available Hammer Bit Features & Options

Face Inserts: Bit Profile Shapes Cont’d:


C Feature - Carbide Insert V Feature - Concave
Feature: All carbide cutting structure Feature: Concave bottom with a dual gauge angle bit
Advantage: Excellent durability and abrasion resistance head profile
Benefit: Excellent drilling performance in soft to Advantage: Provides additional drilling stability and
medium-soft formations, at a cost effective directional control
price Benefit: Exceptional drilling performance in medium-soft
D Feature -Diamond Enhanced Insert (DEI) to medium formation intervals where hole
Feature: All DEI cutting structure deviation is a primary concern
Advantage: Exceptional durability and abrasion resistance X Feature - Convex
Benefit: Exceptional drilling performance in longer, hard Feature: Flat-bottom with a dual gauge angle bit head
formation intervals profile
6 Feature -ø6/8” (18mm) DEI Advantage: Allows for utilization of heavy-set face and
gauge cutting structures
Feature: Ø 6/8” DEI gauge cutting structure
Benefit: Exceptional drilling performance in medium to
Advantage: Allows for utilization of heavy-set diamond medium-hard formation intervals
gauge cutting structures
Benefit: Eliminates the need for reaming, improving life Bit Head Retention:
of the subsequent bit, and providing a quality N Feature - Non - Retainable
hole for running casing
Feature: No retaining feature on the bit head (standard
7 Feature -ø7/8” (22mm) DEI fishing threads)
Feature: Ø 7/8” DEI gauge cutting structure Advantage: Allows the bit to be compatible with non-Smith
Advantage: Allows for utilization of diamond gauge cutting hammers where bit retention isn’t applicable
structures with improved impact damage Benefit: Flexibility to use the bit in various BHA
resistance assemblies such as water wells, construction,
Benefit: Eliminates the need for reaming, improving life etc.
of the subsequent bit, and providing a quality R Feature – Retainable
hole for running casing
Feature: Smith-patented bit head retention system (U.S.
Gauge Inserts: Patent 5,065,827)
G Feature - Diamond (DEI) in Gauge Row Advantage: Prevents the loss of the bit head in the hole
Feature: A cutting structure utilizing carbide face inserts Benefit: Saves the cost of sidetracking or fishing
and DEI gauge inserts T Feature - Retainable “V” Thread
Advantage: Exceptional gauge durability and abrasion Feature: Slightly modified Smith patented bit head
resistance Advantage: Allows bits with larger diameter shanks to be
Benefit: Exceptional bit gauge life when drilling long, run with a retention system (U.S. Patent
medium-soft formation intervals 5,065,827)
Benefit: Saves the cost of sidetracking or fishing
Bit Profile Shapes:
F Feature - Flat Gauge Reinforcement:
Feature: Flat-bottom with a single gauge angle bit head PD Feature - Optional Gauge Protection
profile Feature: All diamond gauge reinforcement
Advantage: Allows for utilization of heavier set cutting Advantage: Exceptionally extends the life of the bit gauge
structures on the bit face
Benefit: Eliminates the need for reaming, practice of
Benefit: Exceptional drilling performance in hard reducing hole size after pulling a non-PD
formation intervals hammer bit, and improving life of the
M Feature - Modified subsequent bit provides a quality hole for
Feature: Non-standard bit head profile running casing
Advantage: Unique geometry incorporated for specific
operating parameters
Benefit: Enhanced performance for special drilling
applications

69
Reference Tools
REFERENCE
TOTAL FLOW AREA CHART

2
Total Flow Area (TFA) of Standard Nozzles (in. )
Number of Nozzles
Nozzle
Size (in) 1 2 3 4 5 6 7 8 9 10
7/32 0.038 0.075 0.113 0.150 0.188 0.225 0.263 0.301 0.338 0.376
8/32 0.049 0.098 0.147 0.196 0.245 0.295 0.334 0.393 0.442 0.491
9/32 0.062 0.124 0.186 0.249 0.311 0.373 0.435 0.497 0.559 0.621
10/32 0.077 0.153 0.230 0.307 0.383 0.460 0.537 0.614 0.690 0.767
11/32 0.093 0.186 0.278 0.371 0.464 0.557 0.650 0.742 0.835 0.928
12/32 0.110 0.221 0.331 0.442 0.552 0.663 0.773 0.884 0.994 1.104
13/32 0.130 0.259 0.389 0.518 0.648 0.778 0.907 1.037 1.167 1.296
14/32 0.150 0.301 0.451 0.601 0.752 0.902 1.052 1.203 1.353 1.503
15/32 0.173 0.345 0.518 0.690 0.863 1.035 1.208 1.381 1.553 1.726
16/32 0.196 0.393 0.589 0.785 0.982 1.178 1.374 1.571 1.767 1.963
18/32 0.249 0.497 0.746 0.994 1.243 1.491 1.740 1.988 2.237 2.485
20/32 0.307 0.614 0.920 1.227 1.534 1.841 2.148 2.454 2.761 3.068
22/32 0.371 0.742 1.114 1.485 1.856 2.227 2.599 2.970 3.341 3.712
24/32 0.442 0.884 1.325 1.767 2.209 2.651 3.093 3.534 3.976 4.418

71
REFERENCE
DRILL COLLAR SPECIFICATIONS

Drill Collar Weight (Steel) (lbs per foot)


1 2 3 4 5 6 7 8 9 10 11 12 13 14
Drill Collar ID, inches

1 1¼ 1½ 1¾ 2 2¼ 2½ 2 13
/16 3 3¼ 3½ 3¾ 4
2-7/8” 19 18 16
3” 21 20 18
3-1/8” 22 22 20
3-1/4” 26 24 22
3-1/2” 30 29 27
3-3/4” 35 33 32
4” 40 39 37 35 32 29
4-1/8” 43 41 39 37 35 32
4-1/4” 46 44 42 40 38 35
4-1/2” 51 50 48 46 43 41
4-3/4” 54 52 50 47 44
5” 61 59 56 53 50
5-1/4” 68 65 63 60 57
5-1/2” 75 73 70 67 64 60
5-3/4” 82 80 78 75 72 67 64 60
6” 90 88 85 83 79 75 72 68
6-1/4” 98 96 94 91 88 83 80 76 72
6-1/2” 107 105 102 99 96 91 89 85 80
6-3/4” 116 114 111 108 105 100 98 93 89
7” 125 123 120 117 114 110 107 103 98 93 84
7-1/4” 134 132 130 127 124 119 116 112 108 103 93
7-1/2” 144 142 139 137 133 129 126 122 117 113 102
7-3/4” 154 152 150 147 144 139 136 132 128 123 112
8” 165 163 160 157 154 150 147 143 138 133 122
8-1/4” 176 174 171 168 165 160 158 154 149 144 133
8-1/2” 187 185 182 179 176 172 169 165 160 155 150
9” 210 208 206 203 200 195 192 188 184 179 174
9-1/2” 234 232 230 227 224 220 216 212 209 206 198
9-3/4” 248 245 243 240 237 232 229 225 221 216 211
10” 261 259 257 254 251 246 243 239 235 230 225
11” 317 315 313 310 307 302 299 295 291 286 281
12” 379 377 374 371 368 364 361 357 352 347 342

72
REFERENCE
MEASUREMENT UNITS AND DRILLING FORMULAS
Standard Measurement Units
Quantity/Property Units Multiply By To Obtain Symbol
Depth ft. 0.3048 meters m
Weight-on-Bit lbs. 0.445 decanewton daN
4.535 x 10-4 tonne tonne
Nozzle Size 32nds in. 0.794 millimeters mm
Drill Rate ft./hr. 0.3048 meters/hour m/hr.
Volume barrels 0.1590 cubic meters m3
U.S. gal./stroke 3.785 x 10-3 cubic meters/stroke m3/stroke
Pump Output & U.S. gal./min. 3.875 x 10-3 cubic meters/minute m3/min.
Flow Rate bbls./stroke an oil barrel is cubic meters/stroke m3/stroke
0.159873 x m3 exactly
bbls./min. 0.1590 cubic meters/minute m3/min.
Annular Velocity & ft./min. 0.3048 meters/minute m/min.
Slip Velocity
Linear Length & in. 25.4 millimeters mm
Diameter
Pressure psi 6.895 kilopascals kPa
0.006895 megapascals MPa
0.06895 bar bar
Mud Density lbs./gal. (U.S.) 119.83 kilograms/cubic meter kg/m3
Mud Gradient psi/ft. 22.621 kilopascals/meter kPa/m
Funnel Viscosity secs./qt. (U.S.) 1.057 seconds/liters s/l
Apparent & Plastic centipoise 1 millipascal seconds mPas
Viscosity Yield Point
Gel Strength & lb.f/100ft.2 0.4788 pascals Pa
Stress (0.5 for field use)
Cake Thickness 32nds in. 0.794 millimeters mm
Filter Loss mm or cc 1 cubic centimeters cm3
Torque ft./lbs. 1.3358 newton meters Nm

Drilling Formulas Hydraulic Horsepower (Hhp)


(Bit Pressure Drop) (Flow Rate)
Hhp =
Cost per Foot (CPF) 1,714
Bit Cost + Rig Cost (Trip Time + Drilling Time) Hole Area (Ah )
CPF =
Footage Drilled
Ah =
π x Hole Diameter
2

4
Pressure Drop ( ∆
P)
2
Hydraulic HP per Square Inch (HSI)
Flow Rate x Mud Weight

P= 2
Hydraulic Horsepower
10,856 x TFA HSI =
Hole Area (Sq. In.)

73
REFERENCE
BUOYANCY FACTOR
Buoyancy Factor
Mud Density Factor Mud Density Factor
(kg/l) (lb/gal) (lb/ft3) k (kg/l) (lb/gal) 3
(lb/ft ) k
1.00 8.35 62.4 0.873 1.62 13.52 101.2 0.793
1.02 8.51 63.7 0.869 1.64 13.68 102.4 0.791
1.04 8.68 64.9 0.867 1.66 13.85 103.7 0.789
1.06 8.85 66.2 0.864 1.68 14.02 104.9 0.786
1.08 9.01 67.4 0.862 1.70 14.18 106.2 0.783
1.10 9.18 68.7 0.859 1.72 14.35 107.4 0.781
1.12 9.31 69.9 0.857 1.74 14.52 108.7 0.779
1.14 9.51 71.2 0.854 1.76 14.68 109.9 0.776
1.16 9.68 72.4 0.852 1.78 14.85 111.2 0.773
1.18 9.85 73.7 0.849 1.80 15.02 112.4 0.771
1.20 10.01 74.9 0.847 1.82 15.18 113.7 0.768
1.22 10.18 76.2 0.844 1.84 15.35 114.9 0.765
1.24 10.35 77.4 0.842 1.86 15.53 116.2 0.763
1.26 10.52 78.7 0.839 1.88 15.69 117.4 0.760
1.28 10.68 79.9 0.837 1.90 15.86 118.7 0.758
1.30 10.85 81.2 0.834 1.92 16.02 119.9 0.755
1.32 11.02 82.4 0.832 1.94 16.18 121.2 0.752
1.34 11.18 83.7 0.829 1.96 16.36 122.4 0.749
1.36 11.35 84.9 0.827 1.98 16.53 123.7 0.747
1.38 11.52 86.2 0.824 2.00 16.69 124.9 0.745
1.40 11.68 87.4 0.822 2.02 16.86 126.2 0.742
1.42 11.85 88.7 0.819 2.04 17.02 127.4 0.739
1.44 12.02 89.9 0.817 2.06 17.18 128.7 0.737
1.46 12.18 91.2 0.814 2.08 17.36 129.9 0.734
1.48 12.35 92.4 0.812 2.10 17.53 131.2 0.732
1.50 12.52 93.7 0.809 2.12 17.69 132.4 0.729
1.52 12.68 94.9 0.837 2.14 17.86 133.7 0.727
1.54 12.85 96.2 0.804 2.16 18.02 134.9 0.725
1.56 13.02 97.4 0.801 2.18 18.19 136.2 0.722
1.58 13.18 98.7 0.798 2.20 18.36 137.4 0.719
1.60 13.35 99.9 0.796 2.22 18.54 138.7 0.717

Apparent weight = Real Weight x Buoyancy Factor

Mud Density
hence: Buoyancy Factor (k) = 1
Steel Density

74
REFERENCE
FIXED CUTTER BIT NOZZLE INSTALLATION

Correct Nozzle Installation Helps Prevent Washouts


! Remove the plastic plug and the O-ring from each nozzle port.

! Grease the O-ring and replace it in the O-ring groove.

! Do not grease nozzles in Matrix bits before installation.

! Lightly grease nozzles in Steel bits and screw into jet ports.

! Hand tighten the nozzle with a tee wrench until snug. Damage may
occur if a cheater bar is used on the tee wrench handle.

Wrenches
Jet Nozzles Range (32nds) Series 30: 60007986
Series 30 7 - 13 Series 40: 60018251
Series 40 7 - 13 Series 50: 60024519
Series 50 7 - 16 Series 60: 60003448
Series 60 7 - 22 Vortexx 60: 60005675
O-Ring Series
Series 30: 60007985
Ports Range (32nds) Series 40: 60007985
Steel Bits 8 - 12 Series 50: 60019245
Matrix Bits 8 - 16 Series 60 / Vortexx 60:
60003276

N3 N4 N5 N6
0 0S 0S 0S Vo
Se er er er r te
rie ie ie ie xx
s s s s 60

75
REFERENCE
6-5/8” API PIN RESTRICTOR NOZZLE
The pin restrictor nozzle is used in special applications for mud motors that require high bit pressure drops (650 - 850
psi) during operation. Pin restrictors are designed to split the total bit pressure drop between a nozzle in the pin and the
bit jet nozzles. Installing a pin restrictor allows larger nozzles to be installed in the bit face reducing the jet nozzle
velocity and bit body erosion.

Pin restrictors are installed in the pin of the bit and require a modified pin for installation. The modification can be made
on the bit when first built, or it can be retrofitted after the bit is manufactured. Two sleeves are designed to fit into the
modified pin. A nozzle sleeve can be installed when a pin restrictor is required as shown in Figure 8. A blank sleeve can
be installed when no pin restrictor is required as shown in Figure 9.

Pin restrictors do not run as efficiently as standard jet nozzles. An Excel spreadsheet has been developed to aid in the
selection of the pin restrictor and outer nozzle sizes. Contact your Smith Bits representative for the spreadsheet prior
to running a pin restrictor nozzle in a bit.

6-5/8” API Pin restrictor assembly with nozzles

Figure 8 Figure 9

76
REFERENCE
RECOMMENDED FIXED CUTTER BIT MAKE-UP TORQUE

Recommended Make-Up Torque


Diamond & Fixed Cutter Drill Bits With Pin Connections
API Reg. Connection Size Bit Sub OD Minimum Normal Maximum
(inches) (inches) (ft-lbs) (ft-lbs) (ft-lbs)

3 1,970 2,280 2,450


2-3/8 3-1/8 2,660 3,100 3,300
3-1/4 3,400 3,950 4,200
3-1/2 3,380 3,950 4,200
2-7/8
3-3/4 & Larger 5,080 5,900 6,300
4-1/8 5,700 6,600 7,000
3-1/2 4-1/4 6,940 8,050 8,550
4-1/2 & Larger 8,400 9,850 10,500
5-1/2 13,700 16,000 17,000
4-1/2 5-3/4 18,100 21,100 22,400
6 & Larger 18,550 21,600 22,900
7-1/2 40,670 47,300 50,200
6-5/8
7-3/4 & Larger 41,050 47,800 50,750
8-1/2 53,100 61,850 65,670
7-5/8 8-3/4 63,500 73,750 78,300
9 & Larger 68,600 79,800 84,750
10 96,170 102,600 108,950
8-5/8
10-1/4 & Larger 107,580 114,700 121,800
Notes:
1. Higher make-up torque values within the above ranges are recommended when high WOB is used.
2. Box connection bits should use make-up torque values between Minimum and Normal.
3. All connections must be lubricated with a joint compound meeting API requirements.

77
REFERENCE
FIXED CUTTER BIT FIELD OPERATING PROCEDURES
The following general guidelines should be used to avoid bit damage before placing
a bit into service and to ensure optimum performance.

Hole Preparation Reaming


! Inspect previous bit for junk damage, lost ! Reaming long sections of under gauge hole is
cutters or inserts and gauge wear. not recommended.
! Make clean-up trip if necessary. ! If reaming is necessary, observe the following
! If drilling out float equipment with a PDC bit, guidelines:
confirm that the product is PDC-drillable. ! Ream with full flow
! Use 40 to 60 rpm and 2,000 to 4,000 lbs.
Bit Preparation weight-on-bit.
! Use a rubber mat or wooden pad to set the bit
! Ream slowly and avoid high torque.
on while inspecting.
! Inspect the cutting elements for damage. Bit Break-in
! Verify inside of bit is clean and free of any ! Lower bit to bottom with full flow.
foreign matter. ! Use 2,000 to 4,000 lbs. weight-on-bit and 60 to
! Verify that bit gauge complies with API 80 rpm to establish bottom-hole pattern.
standards. ! Record pump strokes and stand pipe pressure.
! Ensure that nozzle o-rings are in place. ! Slowly break the bit in, drilling at least three
! Install proper nozzles; Do not over-tighten. feet.
! Increase the weight by 2,000-pound increments
Making Up the Bit
to determine optimum drilling weight-on-bit.
! Handle the bit with care. ! While maintaining constant weight-on-bit, vary
! Do not set the bit directly on the steel deck. Use the rotary speed to determine optimum drilling
a wooden pad or rubber mat. parameters.
! Fit the breaker to the bit.
! Clean and grease the bit pin. Drilling Ahead
! Lower the drill string onto the pin and engage
the threads. ! Reduce rotary speed in abrasive or hard
! Locate the bit and breaker in the rotary, and stringers to increase bit life.
make-up to the recommended torque. ! Adjust rotary speed and weight-on-bit as
formation changes or stringers are encountered
Tripping in the Hole to maintain optimum drilling performance.
! Remove the breaker and carefully lower the bit
! After making connections observe the following
through the rotary table. guidelines:
! Trip slowly through BOPs, casing shoes and liner
! Reset pump strokes and check standpipe
hangers. pressure.
! Note the presence and location of tight spots
! Set bit approximately six inches off bottom
previously observed when pulling the previous and pump for 30 seconds before drilling.
bit out of the hole.
! Slowly lower bit to bottom at 60 to 80 rpm.
! Trip slowly through tight spots, dog legs or
! Add weight slowly to attain previous weight-
ledges. on-bit, then increase rotary speed to
! Wash the last three joints to bottom with full previous rpm.
flow at 40 to 60 rpm.
! Do not jam the bit back to bottom after
! Approach the bottom cautiously by observing making connections.
weight and rotary-torque indicators.
! Tag bottom gently and pick up off bottom
approximately one foot.
! Circulate for 5 to 10 minutes with full flow at 40
to 60 rpm.

78
REFERENCE
MAXIMUM CONE DIMENSIONS - For Three-Cone Rock Bits APPROXIMATE BIT WEIGHTS
Maximum Maximum Milled Tooth TCI
Size Range Diameter Length Approx. Weight Approx. Weight
in. mm in. mm in. mm lbs. kg lbs. kg
1 7 3 5
3 /2 - 3 /8 89 - 98 2 /8 60 1 /8 41 10 5 12 5
43/4 121 7
2 /8 73 1
2 /8 54 15 7 20 9
7 1 1 1
5 /8 - 6 /4 149 - 159 4 /4 108 3 /8 79 35 16 45 20
61/2 - 63/4 165 - 172 41/2 114 31/2 89 45 20 55 25
73/8 - 8 187 - 203 1
5 /4 133 4 102 75 34 85 39
1 1 7 1
8 /8 - 8 /2 206 - 216 5 /8 149 4 /8 105 90 41 95 43
85/8 - 9 219 - 229 1
6 /8 156 5
4 /8 117 95 43 100 45
1 1 1 3
9 /8 - 9 /2 232 - 241 6 /2 165 4 /8 111 125 57 130 59
95/8 - 97/8 245 - 251 63/4 171 43/4 121 135 61 145 66
10 - 105/8 254 - 270 71/4 184 51/2 140 165 75 175 80
11 - 117/8 279 - 302 7
7 /8 200 7
5 /8 149 195 89 210 95
12 - 121/4 305 - 311 8 203 1
6 /8 156 205 93 225 102
131/4 - 15 337 - 381 5
9 /8 244 5
7 /8 194 345 157 380 173
16 406 101/4 260 81/8 206 410 186 450 205
1
17 /2 445 111/2 292 85/8 219 515 234 545 248
1
18 /2 470 12 305 9 229 525 239 570 259
1 5
20 508 12 /2 318 9 /8 244 625 284 700 318
3 1
22 559 13 /4 349 10 /2 267 1,000 455 1,170 532
24 610 151/4 387 111/4 286 1,385 629 1,400 636
26 660 16 406 123/4 324 1,450 659 1,550 704
28 711 17 432 13 330 1,550 704 1,650 750

RECOMMENDED ROLLER CONE BIT MAKE-UP TORQUE


Size Range API Pin Size Recommended Torque
in. mm in. mm ft.-lbs. N-m
31/2 - 41/2 89 - 114 23/8 Reg. 60 3,000 - 3,500 4,000 - 4,800
45/8 - 5 118 - 127 27/8 Reg. 73 6,000 - 7,000 8,000 - 9,500
1 3 1
5 /8 - 7 /8 137 - 187 3 /2 Reg. 89 7,000 - 9,000 9,500 - 12,000
71/2 - 9 194 - 229 41/2 Reg. 114 12,000 - 16,000 16,000 - 22,000
1 5
9 /2 - 28* 241 - 711* 6 /8 Reg. 168 28,000 - 32,000 38,000 - 43,000
143/4 - 28* 375 - 711* 65/8 Reg. or 75/8 Reg. 168 or 194 34,000 - 40,000 46,000 - 54,000
1 5 5
18 /2 - 28* 470 - 711* 7 /8 Reg. or 8 /8 Reg. 194 or 219 40,000 - 60,000 54,000 - 81,000
*Makeup torque must correspond to API pin connection for each bit size.
Note: Some of the above bit sizes are available on special order with alternate pin connections.

79
REFERENCE
NOZZLE COMPARISON CHART

Jet Boss Mini


Standard Diverging
Series Extended Nozzles

55
55 Series

70

70 Series 71 Series 72 Series 74 Series

95

95 Series 91 Series 97 Series 98 Series 99 Series

100

100 Series 101 Series 105 Series

80
REFERENCE
102 SERIES MULTISTAGE DIFFUSER NOZZLE RETENTION SYSTEM
The multi-stage nozzle has an upper stage restrictor nozzle which controls the flow of the fluid through the nozzle and a
lower multi-orifice stage that distributes the flow onto the upper sections of the cones. The restrictor nozzle is
generally sized smaller than the diffuser nozzle. Typically the lower ports are oriented in the center jet so that the fluid
impinges on the top dead center of the cone. This method has been shown to provide superior cone cleaning as
compared to the standard center jet without any detrimental cone shell erosion. At the current time, Multistage
Diffusers are only available for bits with 100 series center jets. This is a standard center jet size for bits 16” and larger
but bits down to 9 ½” can be retrofitted with the 100 series center jet system.

81
REFERENCE
NOZZLE TYPES AND APPLICATIONS FOR ROLLER CONE BITS
Milled Tooth Jet/Air TCI
All Three-Cone Bits
Series Series Series
Sealed/ TCT, Full-
Bit Size Open Sealed ALL Journal Two-Cone Extended Q-Tubes Mini-Jets
in. Bearing Bearing Bearing Outer Jets Tubes MT TCI
3-1/8 - 5-1/2 55 55
5-7/8 - 6-3/4 70 70 70 70 72/74 72/74
7-3/8 - 7-5/8 95 95 95 95
7-7/8 - 8-3/8 95 95 95 95 70 97 98
8-1/2 - 8-3/4 95 95 95 95 70 97 98
9-1/2 - 9-7/8 95 95 95 95 95 97 98/99
10-5/8 - 12-1/4 95 95 95 95 95 70 95 97/98 98/99
13-1/2 - 14-3/4 100 100 100 100 70 100 105 105
16 - 28 100 100 100 100 95 100 105 105

CENTER JET COMPONENT LIST


CENTER JET RETENTION SYSTEMS

Three-Cone Three-Cone
Bit Size Range TCT Bits
Open Bearing Closed Bearing

6-1/8” - 6-3/4” 65

7-1/2” - 7-5/8” 70 Long 70 Long 70 Long

7-7/8” 70 Long 70 Long 70 Long

8-1/2” - 9” 70 Short 70 Short 70 Short

9-1/2” - 14-3/4” 95 95 95

16” - 20” 100 Short 100 Short 100 Short

22” - 28” 100 Long 100 Long 100 Long

82
Rock Bit Comparison Chart
5. SEALED ROLLER BEARING 7. SEALED FRICTION BEARING SMITH ROLLER CONE BIT NOMENCLATURE
TCI GAUGE PROTECTED GAUGE PROTECTED
Hughes Reed- Security Hughes Reed- Security Seal and Bearing Prefix Product Type Example
FORMATIONS SMITH Christensen Hycalog DBS SMITH Christensen Hycalog DBS D Non-sealed (open) bearing Milled Tooth DSJ

Types

Series
S Single seal, roller bearing Milled Tooth SDGH
GSi01B,GS01,GS01B GTX-00, GX-00 GT-00, MX-00, GT-03 F Single seal, friction bearing All F15
GS02B,GS02T,GS03B MAX-GT00, MXL-00 T41 XT00-05 GFSi01, GFS04, GFS04B MX-03, GX-00, GX-03 TD41H, TD41 XS00-05, XL00-05 M Single seal, roller bearing motor bit All MSDGH
EMS41H EBXT00-05 MFS04, MFi04 TD41A, R01A EBXS00-05 MF Single seal, friction bearing motor bit All MFDGH
1 Gi03B,G04B,GS04B GTX-03, GX-03 STR-03, H-03 R03A EBXL00-05
TCTi01 MAX-GT03, MXL-03 MXL-00, MXL-03 Premium Product Type Prefix
GS05, GS05B T42 XT06-09 GF05, GF05B, GFi05B STR-05C, HX-05C TD42H XS06-09, XL06-09 FH FH™, single seal, friction bearing Insert FH23
GXT-03C EBXS06-09 GF Gemini™ twin seal, friction bearing All GF30
2 GSi06B, G08B, GS08B EMS42H EBXT06-09 GFSi06, MF05B R07A
EBXL06-09 G Gemini™ twin seal, roller bearing All G18
Soft Formations/ GT-09, STR-09 i Ideas™ All Fhi21
G10B, G10T GTX-09, MAXGT-09 T43 XT10-13 F10,F10B,F12,F12Y,GF08B SL43H, TD43 XS10-13, XL10-13
XR Xplorer™, single seal, friction bearing Insert XR25
Low-Compressive MX-09, GTX-11, MX11 EMS43A STX-09, STX-09H TD43A, TD43H EBXS10-13
4 EBXT10-13 GF10B, GF10HB, GFS10B XR+ Xplorer™ Expanded Milled Tooth XR+
Strength 3 GS10B, GSi12B MX11S, MXL-09 EMS43H HX-09, GX-11, MX-09 D43, HP43A EBXL10-13
GF12T,XR12,MF10T,MFS10T HP43H, R09A
GSi12UB, TCT10 MX-11, MX11H Milled Tooth Cutting Structures
XR10T, TCT11, TCT12 R12A, RD12, R14 S Soft formation type Milled Tooth FDS
MXL-09, MXL-11
T Soft to medium formation type Milled Tooth DTJ
GSi15B, G15, GSi18B MAXGT-18 T44 XT14-17 FH16,FH16B,FHi18,MF15M GT-18, STR-18 TD44, TD44H XS14-17 G Medium formation type Milled Tooth FDGH
GSi20B, G11Y, M15S MX-18 EMS44H EBXT14-17 F15T,MF15B,MF19,GF15 STX-18, H-18, HX-18 TD44X, D44 XL14-17 V Medium to hard formation type Milled Tooth SVH
EMS44A GX-18, MX-18 HP44H, HP44X EBXS14-17 S Self sharpening hard facing Milled Tooth MSDSSH
4 15JS GF15B,GF15Y,GFS15B H Heel inserts Milled Tooth SDSH
MXL-18 R14A,RD15 EBXL14-17
XR15, XR15T, XRi15G + Premium Milled tooth cutting structure Milled Tooth FDS+
R15A, R15
GTX-20, MAXGT-20 T51 XT18-23 F15H, F2, MF2, MF15H GT-20, STR-20 SL51H,TD51 XS18-23 Insert Cutting Structures
G20, GS20B, G25 TD51A,TD51H
MX-20, MXL-20 EMS51A EBXT18-23 FHi20, FHi21, FHi23, GFi20 STX-20, H-20, HX-20 TD51X,D51,HP51H XL18-23 S Shamal™ design Insert GFS10
1 G20B, 20GMS, 2JS GTX-22 EMS51H GF21, GF25, GFS20 EBXS18-23 00-99 Insert bit digits (00 Softest - 99 Hardest) Insert FH50
GX-20, MX-20, GX-22 P51A, HP51H
GSi20B MX-22 MFS20, XR20, XR20B, XR25 MX-22, GX-23, GX-25 HP51X,R19A,R20A EBXL18-23
F25Y, GF20Y, XR20Y,TCTi20 MXL-20 R21A,R22A,RD21 Cutting Structure and Feature Suffix
GF26, F27, GFS28, FHi28 GT-20C, GT-28, H-28 TD52,TD52A,TD52H A Air application bit Insert F47A
GTX-20C T52 XT24-27 TD52i, TD52X, HP52 XS24-27, XL24-27 B Binary carbide gauge Insert GFS10B
GFi28B, FHi29, Fhi25, F26Y HX-28, GX-20C HP52X, R24A, R25A
G28B BD Binary diamond gauge Insert GS03BD
2 MAX-GT20CG EMS52H EBXT24-27 MF26Y, FHi24Y, F27A, F27IY GX-28, MX-20C, MX-28 R26A, RD25, R27 EBXS24-27
Soft to Medium-Hard C Center jet All F10C
MX-20C, MX-28G MXL-28 R28A EBXL24-27 D SRT diamond gauge Insert XR30D
Formations/ GF27Y, XR20TY
5 SL53,SL53A,TD53 DD Fully diamond enhanced cutting structure Insert MF37DD
Low-Compressive
T53 XT28-33 F3, F30, FH30, F30T XS28-33, XL28-33 DD2 Fully diamond enhanced cutting structure (Premium) Insert XR40DD2
Strength G30, GS30B STR-30, STX-30 TD53A, TD53B
MX-30H EMS53 EBXT28-33 FHi30, FHi31, FH32, GF30 GT-30, STX-35, GX-30 TD53H, D53,HP53 EBXS28-33 E Extended Nozzle Tubes All XR+E
3 3JS MAX-GT30 EMS53A GF30B, GF30T, MF30T H-30, HX-30, MX-30 HP53A, HP53H EBXL28-33 G Super-D Gun cone coating Insert F12YG
JA53, R30,R30A H Heavy set gauge design Insert F37H
ETS53A XR30, XR32, F30Y, FH30Y MXL-30 I Inclined chisel on gauge Insert F27I
RD33
J3 Dome Jets All GS12BVEJ3
GTX-30C, GTX-33 XT34-39 FHi35, GFi35, F30Y, F37Y GT-30C, STR-30C, STR- TD54A XS34-39, XL34-39 L Lug Pads pressed with tungsten carbide inserts All FH45L
35C, STX-30C, HR-38C TD54X, TD54 EBXS34-39
4 MAX-GT30CG T54 EBXT34-39 FHi37Y,FHi38Y,F39Y,GFi35YG HR-30C, HR-35, GX-30C LD Lug pads pressed with diamond inserts All MF15LD
MX-33CG F37Y, XR30Y, XRi35, XR35Y R34A, R35A EBXL34-39 N Nominal gauge diameter All GF05N
GX-35, GX-38, MX-35C OD Diamond heel (50%) All F57OD
R36A
OD1 Diamond heel (100%) All XR25OD1
FH40, FHi45, F40, F45H,MF4H SL61, SL61A P Modified PS Feature All FH28P
G40, G40Y, G40YB XT40-45 GF40H, GF40Y, Xr38, XR40 STR-40, HR-40, HR-44 TD61, TD61A XS40-45, XL40-45 PS SRT tungsten carbide legback protection All FH28PS
STX-40, GX-44, MX-40 EBXS40-45
1 4JS ETS61A EBXT40-45 XR45Y, F40Y, F40YA, F47Y HP61A, HP61H PD SRT diamond legback protection All F37PD
MX-44 EBXL40-45
F47YA, FH43Y, GF47Y R40A, R40 Q Q-Tubes All GS18BQ
R Upper and Lower tungsten carbide legback protection All GS18R
F50, FHi50, FHi50Y STR-40C, STR-44C SL62,SL62A,SL62X RD Upper and Lower diamond legback protection All F50RD
GT-40C, MX-44C EMS62 XT46-51 TD62, TD62A
XS46-51, XL46-51
Medium-Hard STX-44C, HR-40C SD Shaped diamond gauge and 50% Diamond heel Insert G25SD
EBXT46-51
F46HY, F47HY, GF45Y, HP62, HP62A EBXS46-51
Formations/ 2 HR-44C, GX-44C SD1 Shaped diamond gauge and 100% Diamond heel Insert MF20SD1
GF50Y, XR40Y, XR40YA, HP62H, JA62 EBXL46-51 T Trucut carbide gauge Insert XR20T
GX-45C, MX-40C
6 High-Compressive R44A, R45, R48 TD Trucut diamond gauge inserts Insert XR32TD
XR45Y, XR50 MX-44C, MXL-44C
Strength U Unconventional cutting structure/feature All GS18U
F57Y, F57HY STR-50, STR-50A SL63, TD63 XS52-58, XL52-58 V V-Flo hydraulics All FH35V
MX-55 XT52-58 EBXS52-58 VE Vectored Extended Nozzle Tubes All GSi01VE
3 GF50YB, F50YA, XR50Y STX-50, HR-50, HR-55 HP63, R50
GX-55, MX-50, MX-55 EBXL52-58 W Softer than standard insert grades Insert XR15W
Y Conical cutting structure Insert F59Y
XT61-69 F59Y, F59HY, F67Y HR-60, HR-66, HR-68 TD64, TD64H XS61-69 3 2-7/8” connection (not SMITH default size 2-3/8") All XR30-3
HP64, HP64H 6 6-5/8” connection (not SMITH default size 7-5/8”) All XR-6
4 GF67Y, XRi65Y STX-60, MX-66, MX-68 R60, R65 EBXS61-69
7 7-5/8” connection (not SMITH default size 8-5/8”) All XR-7
1 XT71-75 XS71-75, EBXS71-75
Hard, Semi-Abrasive F7, XR68Y
XT77-81 STR-70, STX-70 SL73 XS77-81
and Abrasive 3 XR68HY, XR70Y
7 HR-70 HP73 EBXS77-81
Formations
4 XT83-89 XR75Y TD74,HP74,R75 XS83-89, EBXS83-89
HR-80, HR-88, STX-80 TD81, HP81 XS91-93, EBXS91-93
1 XT91-93 F80Y, GF80Y, XR80Y STX-88, STR-80, MX-88
Extremely Hard R80, R85
and Abrasive 2 XT95-97 F85Y HR-89 XS95-97, EBXS95-97
8 Formations HR-90, HR-99, STX-90,STX-99 SL83, TD83
XT99 F90Y, FHi90Y, XR90Y STR-90, HR-95, GX-95 ,MX-99
XS99, EBXS99
3 HP83, R90, R95
SMITH BITS

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