ENERCON India Ltd;

Mechanical / Electrical Report Survey-33, Bhimpore, Daman.

Checking Report - Generator Phone : +91 260 2220628
Fax : +91 260 2220068

E-40/6.xx/E2 B

E-66/18.70 B
E-30/3.30/E2

E-40/6.xx/E2

E-40/6.xx/E3

E-66/18.70

E-66/20.70
E-40/6.xx

E-70 E4
E-15/16

E-17/18

E-32/33

E-58 B

E-112
E-30

E-33

E-58

E-66
E-48

E-53
General:

ATTENTION!!!
Comply with all health and safety regulations concerning the WEC!
Works are only permissible at a 10-minute average wind speed up to 16 m/s.
Apply rotor lock while working at the generator, nacelle & spinner area.
This technical document is necessary to fill up during Electrical maintenance for verifying the healthiness
and the present condition of the generator. Check generator thoroughly according to the below
mentioned points and file the report in LTF along with electrical maintenance checking report.

WEC Data: E-40/6.xx E-40/6.xx/E2 E-40/6.xx/E2B E-40/6.xx/E3 E-48 E-53

Serial No: Machine No: 91/ Name/Emp.Code:
Site Name: Equipment No: Name/Emp.Code:
Stator Sr. No: Date of Inspection:
Rotor Sr. No: WEC Operating Hours:

SR. NOT
CHECKING POINT DESCRIPTION OK REMARK
NO OK
1 Generator Stator Winding Inspection: -
1.1 Any discoloration, burning, blackish, brownish signs on the stator winding.
1.2 Painting / powder coating peeling off of the stator ring, end plate & winding.
1.3 Any abrasion marks in the both side stator-winding conductors.
Presence of any foreign material / particles, salt deposition, dirt and dust
1.4
deposition in the stator winding.
1.5 Check spillage of rainwater, grease and hydraulic oil in stator winding.
Any burning, blackish, brownish & smoke marks at the overlapping point of
1.6
two different phase winding conductors.
1.7 Distance between overhang winding and stator jib in all positions.
Integrity of the conductors in a conductor bunch. Observe any separation of
1.8
the conductors in one bunch.
1.9 Any abnormal contraction and expansion in generator winding conductors.
1.10 Condition of welding seams and stator laminations.
Condition of the PT100 and PTC 140 temperature sensors in stator winding.
1.11
External temperature sensors have been used against failure.
Condition of output connection terminals, neutral points, protection cover,
1.12
cast resin insulators and danger sign.
1.13 Check generator terminals proper tightening with 90N/m torque.
1.14 Corrosion on the stator stacking.
1.15 Condition of the insulation sheets at stator jib positions.
Original Details Translation Details
Compiled / Date : Yogesh Bochare / 11-11-2011 Translated/Date : xxx / xxx
Checked / Date : Ajay Mathur / 15-11-2011 Checked/Date : xxx / xxx
Revision No : 000 Revision No : 000
File Name: s_ind-me-03-eng-eng-11-001 Generator Checking Report Form Details :
 ENERCON India Ltd;
Mechanical / Electrical Report Survey-33, Bhimpore, Daman.
Checking Report - Generator Phone : +91 260 2220628
Fax : +91 260 2220068

2 Generator Rotor Inspection: -

2.1 Pole shoe connections and discoloration at connection points.
2.2 Pole shoe stack, bobbin condition and any crack.
2.3 Insulation of pole shoe, connecting conductors.
2.4 Paint damage and powder coating of pole shoe, rotor disc.
2.5 Pole shoe mounting hardware for proper tightening.
2.6 Air gap and air gap switches functioning and proper setting.
2.7 Sensor connection PT100, PTC140 functioning and condition.
2.8 Integrity of pole shoe conductor with each other. Any separation observed.
2.9 Rotor excitation cable earthing termination point.
Pole shoe numbers marking clearly visible and mentioned the rotor
2.10
resistance value under remark column.
2.11 Excitation cable connection, proper routing and edge protection.
3 Generator Associated Accessories Inspection: -
3.1 Fitment of the air-cooling plates.
Mounting hardware of rotor control boxes and CLS, Rotor controllers cover
3.2
locking clamps for proper fitment.
Loose hardware in machine house area. Condition of the dowel pins on the
3.3
stator jib and stator arms, L-plates hardware connections.
3.4 Oil storage / leakage in the hydraulic unit pan.
3.5 Corrosion at the lightening discharge path in stator ring.
3.6 Condition of surge protectors of the generator.
Check for any marks & possibility for rainwater ingress / penetration’s from
3.7
the GRP openings.
Check for generator armaflex sealing and all other stator & rotor gaps’
3.8
proper sealing to enhance the nacelle ventilation system.
Generator Insulation Value Checking by 500V Megger
4
(Disconnect Filter & Rectifier cabinet. Mentioned insulation value under “Remark” column)
4.1 System 1 (Neutral Point) – to – Body Earthing
4.2 System 2 (Neutral Point) – to – Body Earthing
4.3 System 1 (Neutral Point 1) – to – System 2 (Neutral Point 2)

Description of fault / Observation / Remarks: -

Employee’ Signature / Date: Signature of Activity Incharge / Date:

Original Details Translation Details
Compiled / Date : Yogesh Bochare / 11-11-2011 Translated/Date : xxx / xxx
Checked / Date : Ajay Mathur / 15-11-2011 Checked/Date : xxx / xxx
Revision No : 000 Revision No : 000
File Name: s_ind-me-03-eng-eng-11-001 Generator Checking Report Form Details :