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Technical Information

Overview of rotor blade details – New blade design

Area of application
This document applies to: International
Mechanical Induction Installation Update Precast concrete tower – Installation
Electrical Rotor blade Grid connection Concrete repair Precast concrete tower – Prestressing

E-10 E-26 E-40/6.44 E2 E-66 E-82 E-115


E-12 E-30 E-40/6.44 E3 E-66/18.66 E-82 E2 E-126

© Copyright ENERCON GmbH. All rights reserved


E-15 E-30/3.30 E-44 E-66/18.70 E-82 E3 E-126 EP4
E-16 E-32 E-48 E-66/20.70 E-82 E4
E-17 E-33 E-53 E-70 E4 E-92
E-18 E-40 E-58/10.58 E-70 E4-2 E-101
E-20 E-40/6.44 E-58/12.58 E-70 E4-3 E-112

E12 E30-2 E40-42 E66-1 E82-2 E126-1


E15 E30-3 E40-43 E66-2 E82-2C E126-1.2
E16 E30-4 E40-5 E70-1 E92-1 E126-2
E17 E30-5 E40-6 E70-2 E92-2
E18 E40-1 E44-1 E70-3 E101-1
E20 E40-2 E48-1 E70-4 E101-2
E26-1 E40-3 E53-1 E82-1 E112-12
E30-1 E40-41 E58-1 E82-1C E115-1

Document details
Document ID TD-esc-02-de-en-13-018 Rev001 Overview of rotor blade details - New blade design

Confidentiality INTERNAL

Date Language DCC Plant/Department


2015-11-16 en DD Service Deutschland GmbH / Rotorblade Engineering

TD-esc-02-de-en-13-018 Rev001 Overview of rotor blade details - New blade design i of ii


Technical Information
Overview of rotor blade details – New blade design
Revision table
Revision Date Section Change
000 2012-10-23 - Document created
001 2015-11-16 - Blade types E82-1C; E82-2C; E101-2; E115-1 and EP126-1 added

Table of contents

© Copyright ENERCON GmbH. All rights reserved


1 General information ...................................................................................................................................................................................................... ii
2 Point of contact ............................................................................................................................................................................................................. 6

1 General information
The contents of this document have been updated according to recent findings.

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Technical Information
Overview of rotor blade details – New blade design
Blade type E30-5 E44-1 E48-1 E53-1 E70-4 E82-1
approx. 15 / approx. approx. 21 / approx. approx. 23 / approx. approx. 25 / approx. approx. 33 / approx. approx. 39 / approx.
Length (m) / weight (kg)
820 1900 2300 2600 5800 8000
Beginning of flange R1120 R1200 R1200 R1200 R2200 R2200
Number of webs 1 2 2 2 2 2
Blade skirt position (mm) R1680 +5/-0 R2250 / ±5 R2250 / ±5 R2250 / ±5 R2865 / ±5 R2865 / ±5
1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114-
M100 M100 M100 M100 M100 M100
Inner laminate * 1x G1G1 1x G1G1 1x G1G1 1xG1G1 1x G1G1 1x G1G1
Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers

© Copyright ENERCON GmbH. All rights reserved


1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114- 1x G-1/1/0/1-1114-
Outer laminate * M100 M100 M100 M100 M100 M100
Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers
Number of bolts 32 32 32 32 100 100
M20 x 310/ M20 x 370
Bolt(s) M16 x 205 mm M22 x 260 mm M22 x 260 mm M22 x 260 mm M20 x 295 mm
M20 x 510
0° bolt 1 x M16 x 220 mm 1 x M22 x 270 mm 1 x M22 x 270 mm 1 x M22 x 270 mm 2 x M20 x 335 mm 1 x M20 x 535 mm
Bolt ring(s) 1 1 1 1 2 2
Flange 2 segments 2 segments 2 segments 2 segments 5 segments 5 segments
Base plate / reinforcing ring -/- -/- -/- -/- R2495 / - R2495 / -
Lifting eye 1 / lifting eye 2 / lifting
-/-/- -/-/- -/-/- -/-/- R11600 / R13100 / - R14000 / R15500 / -
eye 3
Balancing chamber R11350-13000 R16000-18000 R16250-17750 R16250-17750 R27850-29500 R24220-26340
Beginning of V profile/trailing
R9050 / - R11500 / - R11300 / - R11300 / - R15700 / - R15700 / R28300
edge serrations (flange side)
PVC/alum./V profile transition - - - - R34100 R39000
Tip drainage R16765 R21925 / R21965 R23925 / R23965 R26375 / R26415 R35650 / R35680 R40910 / R40960
Flange spoiler sections 1 / 2 / 3 / 4 R1720-4750 / - / - / - R2250-11700 / - / - / - R2250-11500 / - / - / - R2250-11500 / - / - / - R2930-8000 / - / - / - R2930-8000 / - / - / -
Tip spoiler - - - - R7950-15750 R7950-15750
Spoiler assembly holes 1 / 2 / 3 / 4 - R5200 / - / - / - R5200 / - / - / - R5200 / - / - / - R4960 / - / - / - R4960 / - / - / -
R8000 and at end of R7000 and at end of R7000 and at end of R7700 / R10500 R7700 / R10500
Spoiler drainage holes R4420
spoiler spoiler spoiler R13000 / R15400 R13000 / R15400
Inner laminate flange spoiler*\tip
1xG1 1xG-0/1/2/1 1xG-0/1/2/1 1xG-0/1/2/1 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1
spoiler*
Outer laminate flange spoiler*\tip
1xG1+G1 1xG-0/1/2/1 1xG-0/1/2/1 1xG-0/1/2/1 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1
spoiler*
Suction side receptors - - - - - -
Pressure side receptors - - - - - -

* Here, it is not possible to exactly indicate layers and radiuses, as the layers overlap along the entire length of the rotor blade.

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Technical Information
Overview of rotor blade details – New blade design
Blade type E82-1C E82-2 E82-2C E92-1
Length (m) / weight (kg) approx. 39 / approx. 8000 approx. 39 / approx. 7750 approx. 39 / approx. 7520 approx. 43.8 / approx. 9400
Beginning of flange R2200 R2200 R2200 R2200
Number of webs 2 2 2 2
Blade skirt position (mm) R2865 / ±5 2935 / ±5 2935 / ±5 2935 / ±5
1x G-1/1/0/1-1114-M100
1x G-1/1/0/1-1114-M100 1x G-1/1/0/1-1114-M100 1x G-1/1/0/1-1114 30°
Inner laminate * 1x G1G1
Reinforcement layers Reinforcement layers Reinforcement layers
Reinforcement layers
1x G-1/1/0/1-1114-M100 1x G-1/1/0/1-1114-M100 1x G-1/1/0/1-1114-M100 1x G-1/1/0/1-1114 30°
Outer laminate *
Reinforcement layers Reinforcement layers Reinforcement layers Reinforcement layers

© Copyright ENERCON GmbH. All rights reserved


Number of bolts 100 100 100 100
M20 x 310/ M20 x 370 M20 x 287/ M20 x 307/ M20 x 287/ M20 x 307/ M20 x 287 / M20 x 307 /
Bolt(s)
M20 x 510 M20 x 347/ M20 x 377 M20 x 347/ M20 x 377 M20 x 347 / M20 x 377 / M20 x 390
0° bolt 1 x M20 x 535 mm M20 x 390 mm M20 x 390 mm M20 x 390 mm
Bolt ring(s) 2 2 2 2
Flange 5 segments 2 segments / or none -
Base plate / reinforcing ring R2495 / - R2510 / - R2510 / - R2475 / -
Lifting eye 1 / lifting eye 2 / lifting eye 3 R12360 / R13860 / - R12700 / R14200 / - R11750 / R13250 / - R11910 / R13800 / R15690
R27500-R29200 /
Balancing chambers 1 / 2 R24220-26340 R24390-26520 / - R24390-26520 / -
R29300-R30500
Beginning of V profile/trailing edge serrations
R15700 / - R18000 / R31120 R18000 / - - / R32089
(flange side)
PVC/alum./V profile transition R39000 - - -
Tip drainage R40910 / R40960 R40900 / R40950 R45890 / R45910
Flange spoiler sections 1 / 2 / 3 / 4 R2930-8000 / - / - / - R3000-9530 / - / - / - R3000-9530 / - / - / - R3000-R20250 / - / - / -
Tip spoiler R7950-15750 R9600-15300 R9600-15300 -
Spoiler assembly holes 1 / 2 / 3 / 4 R4960 / - / - / - approx. R5600 / - / - / - approx. R5600 / - / - / - R6900 / R11900 / - / -
R7700 / R10500 R9300 / R10500 R9300 / R10500
Spoiler drainage holes R19570 / R19600
R13000 / R15400 R13000 / R15050 R13000 / R15050
1x G-1/1/0/1 -1114-M100
Inner laminate flange spoiler*\tip spoiler* 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1
and 1x G-0/1/1/1
1x G-1/1/0/1 -1114-M100
Outer laminate flange spoiler*\tip spoiler* 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1 1xG-2/1/0/1 \ 1xG1G1
and 1x G-0/1/1/1
R11000 / R23000 / R32000 / R11000 / R23000 / R32000 / R22500 / R32500 / R38500 /
Suction side receptors -
R38100 R38200 R44480
R11000 / R23000 / R32000 / R11000 / R23000 / R32000 / R22500 / R32500 / R38500 /
Pressure side receptors -
R38000 R38100 R44520
* Here, it is not possible to exactly indicate layers and radiuses, as the layers overlap along the entire length of the rotor blade.

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Technical Information
Overview of rotor blade details – New blade design

E115-1
Blade type E101-1 E101-2
Inner blade Outer blade
Length (m) / weight (kg) approx. 48.6 / approx. 21300 approx. 48.6 / approx. 15900 approx. 11.8 / approx. 12430 approx. 43.8 / approx. 13030
Beginning of flange R1900 R1900 R1900 R13700
Number of webs 2 2 - 3
Blade skirt position (mm) R3581 / ±5 3581 / ±5 3541 / ±5 -
2x G-1/1/0/1-1114-M100 1x G-1/1/0/1-30°-1114 Non-woven fabric wound around 1x G-1/1/0/1-30°-1114
Inner laminate *
Reinforcement layers Reinforcement layers a core Reinforcement layers
2x G-1/1/0/1-1114-M100 2x G-1/1/0/1-30°-1114 Non-woven fabric wound around 2x G-1/1/0/1-30°-1114
Outer laminate *

© Copyright ENERCON GmbH. All rights reserved


Reinforcement layers Reinforcement layers a core Reinforcement layers
Number of bolts 142 142 142 72
M24 x 384 M24 x 384 M24 x 439
Bolt(s) M36 x 802 mm
Bolts 15, 16, 51, 52 = M24 x 394 Bolts 15, 16, 51, 52 = M24 x 394 Bolts 15, 16, 51, 52 = M24 x 453
0° bolt M24 x 384 mm M24 x 384 mm M24 x 439 mm -
Bolt ring(s) 2 2 2 2
Flange - - - -
Base plate / reinforcing ring - / R3000 - / 2500 - / 2700 -
Lifting eye 1 / lifting eye 2 / lifting eye 3 R13800 / R15690 / R17580 R12970 / R14860 / R16750 R13240 / - / - - / R15800 / R17800
Balancing chambers 1 / 2 R36300-37500 / - R36972-39028 / - R10660-11740 / - R40552-42623 / -
Beginning of V profile/trailing edge serra-
R25000 / R40530 - / 40500 - - / R40228
tions (flange side)
PVC / aluminium / V profile transition - - - -
Tip drainage R50410 / R50460 R50410 / R50460 - R57350 / R57400
R3670-6170 / R6170-8670 /
Flange spoiler sections 1 / 2 / 3 / 4 see Fig. 1, page 5 R3670-13685 -
R8670-11170 / R11170-13930
Tip spoiler 1 / 2 R14000-25000 see Fig. 1, page 5 - R13715-28300
Spoiler assembly holes 1 / 2 / 3 / 4 R4815 / R7330 / R9835 / R12530 - - -
Spoiler 2, R27131 on suction side
Spoiler drainage holes R14030 / R24700 - R27500 / R27600
Distance to trailing edge 210 mm
Inner laminate flange spoiler*\tip spoiler* 2xG-0/1/0/1 and G1/ 2x G1G1 see Fig. 1, page 5 3xG-0/1/2/1 1xG-0/1/0/1
Outer laminate flange spoiler*\tip spoiler* 2xG-0/1/0/1 and G1/ 2x G1G1 see Fig. 1, page 5 3xG-0/1/2/1 1xG-0/1/0/1
R21000/ R32600/ R33000/ R24000 / R37750 / R48000 /
Suction side receptors R27500 / R38500 / R46025 -
R42000/ R47800 R45700
R21000/ R32600/ R33000/ R24000 / R37750 / R48000 /
Pressure side receptors R27500 / R38500 / R46000 -
R42000/ R47800 R45700
* Here, it is not possible to exactly indicate layers and radiuses, as the layers overlap along the entire length of the rotor blade.

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Technical Information
Overview of rotor blade details – New blade design

Blade type E126 GRP part EP126-1


Inner blade Outer blade
Length (m) / weight (kg) approx. 35 / approx. 10300 approx. 16.2 / approx. 17250 approx. 43.5 / approx. 13500
Beginning of flange R28360 R3800 R20000
Number of webs 2 - 3
Blade skirt position (mm) - R4790 -
1x G-1/1/0/1-1114-M100
1x G-1/1/0/1-30°-1114
Inner laminate * 1x G1+G1 and reinforcement lay- Non-woven fabric wound around a core
Reinforcement layers

© Copyright ENERCON GmbH. All rights reserved


ers
1x G-1/1/0/1 2x G-1/1/0/1-30°-1114
Outer laminate * Non-woven fabric wound around a core
Reinforcement layers Reinforcement layers
Number of bolts 20 190 34
M52 x 1645 M24 x 435
Bolt(s) M36 x 523 mm
M52 x 1805 Bolts 1 and 48 = M24 x 455
0° bolt - M24 x 455 mm -
Bolt ring(s) 1 2 2
Flange 5 segments - -
Base plate / reinforcing ring -/- - / 4550 -
Lifting eye 1 / lifting eye 2 / lifting eye 3 R37800 / R39300 / - 18700 / - / - - / 23000 / -
Balancing chambers 1 / 2 R53000-55500 / - (Balancing plate) R17955-18745 R46550-49450
Beginning of V profile/trailing edge serra-
R35350 / - - - / R44000
tions (flange side)
PVC / aluminium / V profile transition - - -
Tip drainage R63410 / R63450 - R62850 / R62900
Flange spoiler sections 1 / 2 / 3 / 4 - see Fig. 2, page 6 -
Tip spoiler 1 / 2 - - see Fig. 2, page 6
Spoiler assembly holes 1 / 2 / 3 / 4 - - -
Spoiler drainage holes - - R31400 / R31500
Inner laminate flange spoiler\tip spoiler* - see Fig. 2, page 6 see Fig. 2, page 6
Outer laminate flange spoiler\tip spoiler* - see Fig. 2, page 6 see Fig. 2, page 6
Suction side receptors - - R42500 / R50500 / R58000 / R62000
Pressure side receptors - - R42500 / R50500 / R58000 / R62000

* Here, it is not possible to exactly indicate layers and radiuses, as the layers overlap along the entire length of the rotor blade.

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Technical Information
Overview of rotor blade details – New blade design

© Copyright ENERCON GmbH. All rights reserved


Fig. 1: Overview of radii and lay-up, E101-2 spoilers

Inner lami- Outer lami-


Core material
nate* nate*
1 Spoiler 1, blade/flange side (ex
2x G-0/1/0/1 Balsa wood 2x G-0/1/0/1 6 R3670 11 16000
works)
2 Spoiler 2, blade/tip side (ex
2x G-0/1/0/1 Foam 2x G-0/1/0/1 7 R7415 12 28000
works)
3 Spoiler 3, trailing edge/flange
2x G-0/1/0/1 Balsa wood 2x G-0/1/0/1 8 R11160
side
4 Spoiler 4, trailing edge
2x G-0/1/0/1 Balsa wood 2x G-0/1/0/1 9 R14855
side/centre
5 Spoiler 5, trailing edge/tip side 2x G-0/1/0/1 Balsa wood 2x G-0/1/0/1 10 R3670
* There are reinforcement layers in all spoilers.

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Technical Information
Overview of rotor blade details – New blade design

© Copyright ENERCON GmbH. All rights reserved


Fig. 2: Overview of radii and lay-up, EP126-1 spoilers

Inner lami- Core materi- Outer lami-


nate* al nate*
1 Spoiler 1, inner blade/flange side (ex 1x G-2/1/0/1 1x G-2/1/0/1
Foam 7 R4850
works) 1x G-0/1/2/1 1x G-0/1/2/1
2 Spoiler 2, inner blade side/centre
1x G-2/1/0/1 Foam 1x G-2/1/0/1 8 R9885
(ex works)
3 Spoiler 3, inner blade/tip side (ex
2x G-2/1/0/1 Foam 2x G-2/1/0/1 9 R14935
works)
4 Spoiler 4, outer blade side (ex
1x G-0/1/0/1 Foam 2x G-0/1/0/1 10 R19970
works)
5 Inner blade - - - 11 R20000
6 Outer blade - - - 12 R32000
* There are reinforcement layers in all spoilers.

2 Point of contact
Service technicians Technical Service Dispatch
Technical Service Dispatch ESC Rotorblade Engineering

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