Group Head-Instruments

Control Object Check List Checklist approved for use by:

Aker Powergas Pvt Ltd
for Rupture Disc Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)
1 General Checks
1.1 Whether KMS & Lessons Learnt Portal has been referred. X X

Whether Document is made in accordance with relevant standards of

BEP, Instrument design basis, Contractual requirements & Client's
1.2 X
specific requirements (List down the reference of Client's specific
documents used in Remark column).
Whether the acceptable deviations to Project General Specifications are
1.3 X
listed under the Project Specific Notes.
1.4 Whether HOLD Control log report has been prepared if applicable. G-ENGG-009.001-F X
Whether make of all components have been specified as per Project
1.5 X X
approved vendor list
MR shall have S2 issue only if project demands.
1.6 Have you issued the Requisition for Client's comments ? X (Ensure all the checkpoints under S3 have been
addressed)

1.7 Whether Client's comments have been incorporated (if applicable). X X

1.8 Whether Hazop requirements have been incorporated (if applicable). X X

G-INST-004.085-F
1.9 Whether latest revision of approved template / format has been used X

1.10 Whether Document numbering is as per Project Document Master List. X

Whether Hazardous area requirement is specified for each tag (if

1.11 Pressure transmitter or Pressure switch is included in Rupture Disc X
vendor's scope) as per the latest hazardous area drawings.

Aker Powergas Pvt Ltd Operating System Procedure Number G-INST-004.285-A-01 Control Object Check List for Rupture Disc Sheet 1 of 5
 Group Head-Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Rupture Disc Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether Electric connection size & Electric supplies checked against

1.12 Project requirements. (if Pressure transmitter or Pressure switch is X
included in Rupture Disc vendor's scope).

Whether all the Inspection, tests, certification & Client / Authority

1.13 X X
requirements applicable to Rupture Disc have been specified.

Whether requirement for Vendor drawings, installation & maintenance

1.14 X X
books included.
Total quantity of RD (in addition to the disc
which will be burst during inspection) to be
Whether Spares have been specified as per Project Spare requirement mentioned. For this refer design basis and project
1.15 X X
philosophy. specific spec. issued by client/ licenser or finalise
with client.

1.16 Whether Validation requirements (if applicable) included. X

1.17 Whether all revision marks on revised document and index are in place. X X

Whether all documentation enclosed in the requisition is as per

1.18 X X
Contractual requirements and of the requisite revisions.
1.19 Whether documents referred / enclosed in requisition are :

a General Standards X
b Norms X
c Contractual Requirements X
d Licensor documents X
1.20 Whether Site conditions are enclosed. X

Aker Powergas Pvt Ltd Operating System Procedure Number G-INST-004.285-A-01 Control Object Check List for Rupture Disc Sheet 2 of 5
 Group Head-Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Rupture Disc Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

1.21 Whether guidelines given in OS have been followed. G-INST-004.000-P X X

Whether requisition is compiled as per Project requirements (numbering,
1.22 project enclosures such as Project Specification, inspection requirements, X X
drawing/data schedule etc.) and issue it.

1.23 Whether latest revision of Technical Bid Analysis referred. X

Whether requirements of LOI/PO and clarifications on LOI/PO (if

1.24 X
applicable) included.
1.25 Whether check print is retained for record purpose. X X
2 Discipline specific checks
2.1 Whether Disc type selected is as per process requirement. X X

In this case RD size either shall be same as PSV

inlet size or shall be same as line size (but shall
Whether the RD size is mentioned in data sheet when RD is located at not be less than PSV inlet size) as per process
2.2 X X
the upstream of PSV. requirement. RD rating shall be same as inlet
rating of safety valve.

2.3 Whether the back pressure is mentioned (if applicable). X

Whether Project standard requires Rupture Disc to have minimum rating

2.4 X X
of 300#.

2.5 Whether Disc material is mentioned. X X

2.6 Whether the requirement of Holder and it's material are mentioned. X X

2.7 Whether the vacuum support requirement is checked. X

Aker Powergas Pvt Ltd Operating System Procedure Number G-INST-004.285-A-01 Control Object Check List for Rupture Disc Sheet 3 of 5
 Group Head-Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Rupture Disc Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether the "Manufacturing Range" & "Burst pressure allowable

2.8 X
tolerance" is mentioned in data sheets.

2.9 Whether the requirement of excess flow check valve is checked. X

Whether the requirement of Pressure Gauge / Pressure Switch / Pressure

2.10 X
Transmitter is checked as a "Tell tale" instrument.
Whether the material of sensing element, ingress protection class and the
2.11 X X
dial size is mentioned if pressure gauge is used.
Whether material of sensing element, cable entry, requirement of ex-
proof/ intrinsically safe instrument, ingress protection class and
2.12 Hazardous area classification are mentioned in spec./data sheets if X X
Pressure Switch / Pressure Transmitter is used.

2.13 Whether the requirement of Jack screw, Studs & nuts is specified. X

Whether requirement of Sulfide stress cracking resistant material, NACE

2.14 MR-01-75/MR-01-03 compliance for sour service, where presence of X X
wet H2S generates a risk of stress corrosion cracking is checked.

3 Interface checks
3.1 Process
3.1.1 Whether latest revision of P&IDs and DCNs/CMS have been referred X X

Whether checked with the latest revision of Instrument Process data

3.1.2 X X
sheet IPDS.
3.2 Piping
3.2.1 Whether requirement of long bolts are communicated to Piping. X X
3.3 Instruments

Aker Powergas Pvt Ltd Operating System Procedure Number G-INST-004.285-A-01 Control Object Check List for Rupture Disc Sheet 4 of 5
 Group Head-Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Rupture Disc Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

N.A.
3.4 Electrical
N.A.
3.5 Civil

N.A.

3.6 Vessels
N.A.
3.7 Mechanical
N.A.
3.8 Construction
N.A.

Summary notes, action points etc

Checked by & date:

Aker Powergas Pvt Ltd Operating System Procedure Number G-INST-004.285-A-01 Control Object Check List for Rupture Disc Sheet 5 of 5