ALDAR PROPERTIES PJSC

METHOD STATEMENT SUBMITTAL FORM

PROJECT Baniyas North Development- Infrastructure, Villas & Streetscape- Phase 1

Submittal Ref: BN-03-00001-03-11-AR-TGC-MT-000016 Date 28/Jan/2022 Rev. 01

Submittal Title Method Statement For Cage Ladder & Gas cylinder rack

Submitted By Trojan General Contracting LLC

Civil Architecture Structural Mechanical Electrical

Discipline
Interior Design Landscape Infrastructure ( ) Others

Drawing Ref: N/A Specification Ref Section 05 50 00 Metal Fabrication

The Contractor certifies that the Technical data submitted herewith is in compliance with the Contract drawings and specifications unless specifically
noted / highlighted here or on the attached documents.
Contractor Ref. No.: TG2066-BN-MSS-CVL-AR-0016
Initiator Name Eng.Shyju Philippose Signature
Authorised Signatory Name Eng.Osama Naif Al Aboud Signature

Engineer's Comments:
Refer to the Engineer's comments on the Detailed Review Com-
Code A -Approved
ments Sheet

Code B - Approved with Comments

Code C - Revise and Resubmit

Code D - Rejected

Information/ Record

Reviewed By Sooria / Dennis / Majed / Athar Date 01-02-2022

PMC Comments:

Reviewed By Date

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and
specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily reveiwed
and hence not necessarily approved.

Received Date

ALD-OP-QM-PQP-FRM-00021 Rev.0
 Detailed Review Comments

SI No: Engineer's Comments Contractor's Response/Compliance

CIVIL
Mock-up to be arranged at site for engineers’ inspection and
1 approval.Final approval subject to mock up approval at site.

2 Pull-out tests to be conducted for chemical

anchor bolt randomly

3 Cat ladder anchor bolt installation must follow

the approved method statement procedure .
4 Storage and installation of the gas cylinder rack must
be as per manufacturer recommendations.
5 Installation must be as per approved shop drawing .

QA.QC

1 Pull -out test is required especially for chemical an-

chor installation-cage ladder.

2 Performance test (pull out test) for mechanical

could be done once in mock up.

HSE Comments:

1 Emergency response plan details still incorrect.

2 Requirements of Storage, transportation and handling of compressed

gas cylinders shall be followed

3 cage ladder using at construction stage is totally prohibited, and any

action taken in this regards it should be under MML supervision and
approval.

4 Project lifting plan, Covid 19 prevention and control Plan etc. to be

strictly followed.

Markup comments shall be considered and followed.

5

Reviewed By: Responded By:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. Any changes
Page
from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily reveiwed and hence not necessarily approved.
 ALDAR PROPERTIES PJSC
METHOD STATEMENT SUBMITTAL FORM
PROJECT Baniyas North Development- Infrastructure, Villas & Streetscape- Phase 1

Submittal Ref: BN-03-00001-03-11-AR-TGC-MT-000016 Date 06/Dec/2021 Rev. 00

Submittal Title Method Statement for Cage Ladder & Gas cylinder rack

Submitted By Trojan General Contracting LLC

Civil Architecture Structural Mechanical Electrical

Discipline
Interior Design Landscape Infrastructure ( ) Others

Drawing Ref: N/A Specification Ref Section 05 50 00 Metal Fabrication

The Contractor certifies that the Technical data submitted herewith is in compliance with the Contract drawings and specifications unless specifically
noted / highlighted here or on the attached documents.
Contractor Ref. No.: TG2066-BN-MSS-CVL-AR-0016
Initiator Name Eng.Shyju Philippose Signature
Authorised Signatory Name Eng.Osama Naif Al Aboud Signature

Engineer's Comments:
1. Section 8.2 - Include the steps for cleaning the drilled hole using an air blower, hole brush and
air blower again at least 4 times to ensure that the drill dust are completely removed prior to the
application of the chemical anchor. Code A -Approved
2. Section 8.2 - Include 70% of the drilled depth should be filled by the chemical anchor prior to
installing the anchor bolt.
3. Section 8.2 - Anchor bolt to be inserted in slightly twisting motion. Code B - Approved with Comments
4. Section 8.2 - Drill depth should be as specified on the manufacturer's data sheet depending on
the anchor bolt diameter.
5. Section 8.2 - Curing time for the chemical anchor should be stated in the MSRA and in line
with manufacturer's recommendation. Code C - Revise and Resubmit
6. Section 8.3 - Elaborate on the installation procedure in the same way for the cat ladder MSRA
and comments above.
QA/QC Comments: Code D - Rejected
1. Refer to ITP & checklist detailed comments
2. Verify sound transmission requirements in assembly as per Clause 1.3 especially for caged
ladder.
See HSE comments in Engineer's comments section Information/ Record

Reviewed By Majed ismaeel Date 10-Jan-2022

PMC Comments:

Reviewed By Date

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and
specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily reveiwed
and hence not necessarily approved.

Received Date

ALD-OP-QM-PQP-FRM-00021 Rev.0
 Detailed Review Comments

SI No: Engineer's Comments Contractor's Response/Compliance

HSE Comments:
1.Replace the incorrect detail of emergency response plan.
2.MSDS and COSHH assessment to be included with MSRA.
3.Risk assessment to revised by including control measures
a. Use using shear, plasma, CNC profile cutting and drilling machine,
b. Use of pig cutting machine.
c. Use of shot blasting
d. Environmental concerns
e.use of electricity.
f. Refuelling
g. Residual risk shall be in green-Low risk
h. Markup comments to be incorporated and followed.

Reviewed By: Responded By:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily
reveiwed and hence not necessarily approved. Page

TGC/QAQC/BN/FRM/CRS/01 REV 00 01/11/2020

Document Title: Method Statement Submittal
Document Number:- BN-03-00001-03-11-AR-TGC-MT-000016 [01]
Detailed Review Comments

SI No: Engineer's Comments Contractor's Response/Compliance

Engineers Comments:
Section 8.2 - Include the steps for cleaning the drilled hole using an air blower, hole brush
1 Incorporated in section 8.2
and air blower again at least 4 times to ensure that the drill dust are completely removed
prior to the application of the chemical anchor.

Section 8.2 - Include 70% of the drilled depth should be filled by the chemical anchor prior
2 Incorporated in section 8.2
to installing the anchor bolt.

3 Section 8.2 - Anchor bolt to be inserted in slightly twisting motion. Incorporated in section 8.2

Section 8.2 - Drill depth should be as specified on the manufacturer's data sheet
4 Incorporated in section 8.2
depending on the anchor bolt diameter.

Section 8.2 - Curing time for the chemical anchor should be stated in the MSRA and in
5 Incorporated in section 8.2
line with manufacturer's recommendation.

Kindly note that the only process for cylinder rack is to unload from the delivery truck and place
Section 8.3 - Elaborate on the installation procedure in the same way for the cat ladder
6 inside the villa and there is no bolting or drilling required. Please refer the approved drawing BN-
MSRA and comments above.
03-00001-03-11-AR-TGC-SD-000558.

QA/QC Comments:
7 Comments are incorporated
1. Refer to ITP & checklist detailed comments

2. Verify sound transmission requirements in assembly as per Clause 1.3 especially for
8 Not applicable
caged ladder.

HSE Comments:
9 Replaced with correct emergency response plan.
Replace the incorrect detail of emergency response plan.

10 MSDS and COSHH assessment to be included with MSRA. COSHH Assesment included in RA in Section 14

Risk assessment to revised by including control measures

a. Use using shear, plasma, CNC profile cutting and drilling machine,
b. Use of pig cutting machine.
c. Use of shot blasting
11 d. Environmental concerns Incorporated in section (2 To 6)
e.use of electricity.
f. Refuelling
g. Residual risk shall be in green-Low risk
h. Markup comments to be incorporated and followed.

Date: Date: 27/01/2022

Reviewed By: Parsons/ MML Responded By: Trojan

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. Any changes from previous revisions of the submittal or contract documents, unless specifically highlighted are not necessarily
reveiwed and hence not necessarily approved. Page 2
Baniyas North Infrastructure, streetscapes & Villas (Phase 1A & 1B)

Method Statement for Cage Ladder & Gas cylinder rack

Programme Name : Baniyas North Infrastructure, streetscapes & Villas (Phase 1A & 1B)
TGC REF : TG2066-BN-MSS-CVL-AR-016
ACONEX Reference No. : BN-03-00001-03-11-AR-TGC-MT-000016
Rev. No. : 01
Date : 28th January 2022

REVISION HISTORY

R0 06th December 2021 Initial Submission for review and approval

R1 28th January 2022 Revision Submission for review and approval

REV. NO DATE DESCRIPTION

APPROVALS
Printed initials in the boxes confirms that the document has been reviewed and approved.
Author Eng. Anson Franklin- QA/QC Engineer 28-01-2022

Reviewed By Eng. Muneer Khalid- QA/QC Engineer 28-01-2022

Reviewed By Eng. Shyju Philippose – QA/QC Manager 28-01-2022

Approved By Eng. Osama Al Aboud – Project Director 28-01-2022

NAME SIGNATURE DATE

Method Statement for Cage Ladder & Gas Cylinder rack Page 2 of 12

INDEX

1. SCOPE

2. PURPOSE

3. REFERENCES

4. DEFINITIONS

5. RESPONSIBILITY

6. GENERAL REQUIREMENTS

6.1 MANPOWER

6.2 MATERIAL

6.3 EQUIPMENT

7. CONSTRUCTION PROGRAMME

8. PROCEDURE

9. QA/QC

10. SUBCONTRACTOR

11. HOUSE KEEPING

12. SAFETY

12.1 General Safety Requirement

12.2 Personal Protective Equipment Requirement

12.3 Permit to Work

12.4 Training Requirement

12.5 Emergency response

13. ATTACHMENTS

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 3 of 12

1.0 SCOPE
This method statement covers the detailed procedure to be followed for the Cage ladder & Gas cylinder rack
installation in the Project “Baniyas North development – Infrastructure, villa & Streetscape – Phase 1”, for
the precast and cast in-situ villas.

2.0 PURPOSE
The purpose of this procedure is to define how cage ladder & gas cylinder rack installation shall be carried out
under controlled condition for the Project Baniyas North development -Infrastructure, villa & Streetscape -Phase 1.

3.0 REFERENCES
Contract specification – Section 05 50 00 Metal Fabrication
Contract drawings- BN-03-00001-01-11-AR-NEB-DG-C1M906
Project Quality Plan- BN-01-00001-03-11-QM-TGC-PL-000001
Project HSE Plan- BN-01-00001-03-11-HS-TGC-PL-000001

4.0DEFINITIONS
QA/QC – Quality Assurance and Quality Control
ITP – Inspection and Test Plan
WIR – Work Inspection Request
RA – Risk Assessment

5.0 RESPONSIBILITY
Project Manager/Construction Manager:
 The Project Manager/Construction Manager is responsible for the implementation of Method Statement.
 The Project Manager /Construction Manager shall ensure that the key personnel are well aware of the
Specification and Method Statement.
 The Project Manager /Construction Manager shall ensure that all resources like Manpower, Material,
workers welfare and Equipment are available to carry out the work as planned and without any delay or
confusions.
 The Project Manager/Construction Manager will ensure that all related safe systems of work have been
compiled by a competent work team i.e. MSRA and that it is specific to the activity planned
 The Project Manager/Construction Manager will ensure that all related documents required to conduct
the activity safely has been submitted and approved by the CSC and approved copies given to the
responsible Project Engineer.
QA/QC Manager:
 Manage the planning, preparation and implementation and maintenance of the Method of Statement
 Ensure that the work is carried out as per the approved MS, shop drawing, specification and project
quality plan.
 Ensure that the method of statement is communicated to the workforce before doing the activity.
 Take immediate action if there is any non-conformity observed at site.

Safety Manager:
 Leadership of development, implementation and maintenance of the MSRA from EHS side.
 Ensure that RA is consulted and well educated to the workforce through the construction team.

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 4 of 12
 To assist the hazard of any used chemical and advice the management for the required resources to
execute the activity safely.
 Ensure that all near misses/ incidents are reported/ recorded on time and to concerned parties.
Project Engineer:
 The Project Engineer is responsible to carry out the work as per the Method Statement, Specification and
Approved Drawings.
 The Project Engineer shall ensure that the resources are available to carry out the works as scheduled.
 The Project Engineer shall be available at site full time for the execution of works as per schedule and
specification.
 The Project Engineer will ensure that all approved safe system of work documentation for the planned
activity is available at the work site.
 The Project Engineer will ensure that all safety control measures detailed in the safe systems of work
documentation is available and deployed at the activity work site.
 The Project Engineer will ensure that a HSE officer is available at the work site throughout the duration
of the activity.
QA/QC Engineer:
 The QA/QC Engineer is responsible for the effective monitoring, implementation & documentation of
QA/QC Procedures.
 The QA/QC Engineer shall ensure the implementation of ITP and Method Statements.
 The QA/QC Engineer shall ensure that all the approvals are available for the safe movements of works.
Foreman:
 The Foreman is responsible to carry out the work as per the Method Statement, Specification and
Approved Drawings.
 The Foreman shall be available at site full time for the execution of works.
Surveyor:
 The Surveyor shall ensure that setting out carried out with theodolite, Total station and dumpy level.
 The Surveyor shall ensure that all the survey related works carried out as per the approved drawings.
 For all survey related items he shall be available at site full time.
Safety Officer:
 Safety Officer is implement to monitor the effective implementation of safety procedures.
 Safety Officer shall ensure that all safety precaution is in place, and personnel on site are using the
required protective equipment.
 Safety Officer shall conduct pre-briefing of activity tool box meeting before the execution of works.
 The Safety officer shall be available at site full time for the execution of works.
Banks men Duties and Responsibilities
 Banks man should be certified and competency certificates to be available.
 Make journey known to the vehicle driver and explain your signals.
 Position yourself at all times where the vehicle driver can clearly see you.
 Before reversing maneuver ensure that the access is not obstructed - inform pedestrians of the imminent
reversing activity.
 Ensure the area is barricaded and adequate signage provided prior to start the activity.
 Be aware of site conditions:-
 E.g. Overhead obstructions, ground level obstructions and excavations, weather condition, au authorized
entry.
 Ensure the vehicle driver remains in cab during loading operations the slewing of heavy equipment
buckets must not pass over the cab of the vehicle.
 Use vehicle stops when necessary:-

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 5 of 12
 E.g. Edges of excavation
 Backing onto a delivery point
 Banks man need to be distinguishable from the rest of workforce: eg. By wearing a different colored
helmet or high visibility jacket with the work BANKSMAN clearly identified.
 Stop the movement of any construction vehicle that is being driven with disregards to the safe system of
work for the site.
 Ensure safe access and egress for the vehicle and themselves
 Warn and stop any pedestrian from entering the area of man oeuvre/ reversing
 Two colors of flags that are red and green to be used by banks man
 Safe operation of heavy Equipment
Operator/Driver:
 Daily inspection shall be conducted and check list to be filled on daily basis.
 Plant operators must only operate plant that they have been Licensed / trained and certified to use. Daily
checklist to be filled and signed off
 Heavy equipment operators must be followed the instructions of flagman
 Pedestrian workers must not put themselves at risk when working near moving plant.
 Establish a pattern of work which will keep pedestrian workers and moving plant as far apart as possible.
 360 degree visibility to be maintained- No curtains inside operator cabins
 Only check levels when the spreading and compacting plant have moved clear of the area to be checked.
 Do not leave the vehicle unless engine is switched off.
 Do not leave the key on the vehicle.
 Remember that plant operators have clear visibility when operating their machines.
 Do not use the curtains or stickers which can obstruct the visibility/Vision.
 Operators must ensure the safety measures provided on the moving equipment is working properly. Eg:
Revolving light, reverse alarm etc.
 All plant operators must be aware about the surroundings before maneuvering / reverse drive is selected.
 Do not allow vehicles to obstruct access roads / points.
 When working on or near a live road, obey the traffic management scheme and signage’s provided.
 Do not move cones or signs without authority.
 Always wear high visibility clothing.
 Report any serious violation of the rules, to the foreman / engineer or safety officer immediately.
Labor & Helper:
 Moving materials to the worksite and ensuring all tools, machinery, and other equipment are safely set
up.
 Obeying health and safety codes, as well as the company's principles.
 Removing hazardous materials from sites.
 Compliance to the supervisor’s instruction
 Ensuring the work complying with the HSE requirement
 Assisting with various work as per the procedures.
 Performing site and equipment inspections.
 Attending meetings and workshops.
 Completing on-the-job training.
 Ensuring tasks are completed to deadlines.

6.0 GENERAL REQUIREMENTS

6.1 MANPOWER
Manpower requirements such as Project Manager, Construction Manager, QA/QC Manager, Safety
Manager, Project Engineer, Site Engineer, Foreman, Surveyor, HSE officer, banksman, operator/driver,
skilled labor and helper will be available depend upon the site requirements.

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 6 of 12
6.2 MATERIAL

 BN-03-00001-03-11-AR-TGC-MI-000103- Cage Ladder (CAT Ladder)

 BN-03-00001-03-11-AR-TGC-MI-000104- Gas Cylinder Rack
6.3 EQUIPMENT

 Hand tools
 Drilling machine
 Grinding machine (only if any modification required in site)
 Welding machine (only if any modification required in site)
 Torque wrench
 Spirit level
 Measuring tape
 Mobile crane (Main contractor)
 Manlift (Main contractor)
The capacity / size of the above equipments shall be according to the site conditions & requirements

7.0 CONSTRUCTION PROGRAMME

The works shall be carried out as per the approved sequence of program.

8.0 PROCEDURE
8.1 FABRICATION

The fabrication of steel works shall be carried out as per the approved drawings and project specification.
The method and sequence of fabrication is given in the following chapters.

a. Fabrication Process

a.1. Cutting Plans

 The cutting plan shall be prepared for all material before commencement of fabrication work. Material
mark number shall be provided for easy identification.

a.2. Marking
 Marking shall be carried out as per approved cutting plan under the guide line of fabrication foreman
and subsequently verified by the fabrication engineer prior to cutting. Prior to marking, the material
shall be checked for its identification and defects. Necessary items shall be carefully and accurately
marked in accordance with approved shop drawings or templates.

a.3. Cutting
Material cutting shall be carried out either by shear, plasma, CNC profile cutting and drilling machine, pig
cutting machine. The edges of all plated shall be perfectly straight and uniform throughout. Cut edges shall
be visually examined for laminations and inclusions. All corners shall be shaped so as to be notch free,
sheared or cropped edges shall be dressed so that they are free from distortion and burrs.

a.4. Straightening
All steel material shall be straight and free from bends or twists. If the sections are distorted or twisted
during transit, storage etc. they shall be straightened and/or flattened by straightening machine at ambient

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 7 of 12
temperature, through minor bends may be corrected by limited heating under supervision.

a.5. Holes
Drilling holes shall be done accurately as per the drawings and burrs removed several parts are to be
connected to very close tolerances, such parts shall be first assembled, tightly clamped together and drilled
through. All holes shall be minimum 1.5mm larger than the size of the bolt. The holes shall be
drilled/reamed within the allowable limits specified in project specs. Holes for bolts shall be formed by a
gas cutting process except in special case with specific permission of the customer.

a.6. Assembly
Structures shall be assembled in jigs or on suitable surfaces plated with proper layouts. The parts to be
joined groove welds shall be brought into correct alignment. The members to be welded shall be held in
the correct position by bolts, clamp and wedges where applicable. After completion of joint fit-up, QC will
check the fit-up and he will release the joint for welding.

The fabricated components shall be assembled in such manner that they are neither twisted nor otherwise
damaged. In order to minimize distortion in manner and fasteners shall be placed in balanced pattern..

a.7. Bolting
All bolt and nuts shall be used as per approved MAR (material approval), shop drawing and contract
specification. Anchor bolt and nuts shall be as per project specification

a.8. Edge Preparation Inspection

The edges or surfaces of parts to be joined by welding shall be uniform, smooth and cleaned from all
foreign materials such as moisture, slag, oil, grease, paint, scale or rust. Edge preparation shall be verified
for proper groove angle and root face dimensions. Welding groove dimensions shall be inspected as per
the shop drawings under tack-welded condition prior to welding. The allowable misalignment of adjoining
plates to be butt-welded shall be in accordance with AWS D1.1

a.9. Fit-up Assembly

The Members or plates to be welded are fit-up, aligned and retained in position to welding operations. The
location of integral parts / member to be assembled shall be checked dimensionally prior to full welding.
Tack welds shall be use for secure alignment. Generally, the tack welds shall be subject to the same quality
requirement as the final welds unless otherwise specified. Tack welds containing any cracks shall be
removed thoroughly and replaced with sound tack welds.

a.10. Dimensional Inspection

The fabricated steel structure shall be inspected in accordance with respective approved fabrication
drawings and specification. Overall length, orientation, diagonal measurement and all other dimensions
shall be verified and recorded. If dimensions are not with required tolerance the member shall be corrected
prior to further process. All dimensions shall be recorded in approved format. 100% visual inspection shall
be carried out for external defects.

a.11. Welding Process

The following practices shall be used for welding.

 Prior to welding the surface to be welded and filler material to be used shall be checked.
 All welding is to be carried out in an approved environment and, if necessary, additional protection may
be required. All joints are to be dried before welding in damp climatic condition.
 During welding work, the most appropriate arc length, angle and welding speed shall be maintained so
that welding defects shall be avoided and arc energy requirements are satisfied.
 Fillet weld terminating at the end of members shall be returned continuously around the corner for a
distance of not less than twice the size of the weld.

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 8 of 12
 Surfaces of butt joints required to be flush shall be finished so as not to reduce the thickness of the inner
base metal or weld metal than 1mm or 5% of the thickness whichever is the smaller not leave
reinforcement that exceed 1mm. all reinforcement shall blend smoothly into the plate surfaces with
transition areas free from undercut.
 In the case of multi layer welding, slags and spatters on each completed bead shall be removed prior to
the start of welding for the following layer.
 All craters shall be filled to the full cross section of the welds.

a.12. Type of welding process

All welding activities shall be carried out by certified welders and shall be electrical as per the approved
project specification welding procedure. The following welding process used in fabrication works.

 SMAW Process
 FCAW Process

a.13. Sequence of welding (Control of Distortion and Shrinkage)

 The sequence of welding shall be selected to ensure that the components assembled by welding are free
from distortion and large residual stresses are not developed.
 In so far as practicable, all welds shall be deposited in symmetrical sequence so that shrinkage on both
sides of the structure will be equalized.
 Joints expected to have significant shrinkage shall be welded before joints expected to have lesser
shrinkage and with as little restraint as possible.

a.14. Visual Examination of Welds

Each reinforcement height for butt welds and leg dimensions for fillet welds shall be checked in addition
to bead contour appearance. Also, possible presence of such service defects, undercut, crack, surface
porosity etc. shall be checked visually. The reinforcement on each side of butt-welded joints shall be
checked in accordance with AWS D1.1.

b. Preparation

b.1. Shot Blasting (Surface Preparation)

Abrasives for blast cleaning shall be clean, dry and free of any constituent. Surface preparation shall be in
accordance with ISO 8501-01 and technical data sheet of specified paint. The surface grade finish shall be
SA 2 ½ or as recommended by manufacturer. Surface profile shall not be less than 15 microns and more than
150 microns, since too low height, prevents proper adhesion and too high profile may lead to profile peaks
protruding the coating resulting in early pinpoint rusting. Paint shall be applied to dry, clean prepared
surfaces under controlled favorable weather conditions and in accordance with manufacturer data sheet.

b.2. Painting Application

Painting shall be applied as preapproved material submittal & project specification. Dry film thickness shall
be checked prior to shipment to project site. Preparation generally shall comply with requirements SSPC and
printed instructions of the manufacturer. Check that all coating materials to be used are recommended by the
manufacturers for the particular surface and condition of exposure. Painting shall be carried out with skilled
workers. All coating material shall be applied evenly in a continuous full coat free from over-spray, dry
spray, wrinkling, sagging, curtaining, holidays, thin spot, pinholes and other film defects.

c. Packing and Delivery

The painted structures after fabrication shall be protected from further damage during transportation. The
materials will be loaded on to the trailers using timber supports and separators and secured properly to
prevent any damage to the material while transportation to site. Fabricated items will be delivered loose.
Minor fabricated items, which are not likely to be subject to permanent deformation during handling

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 9 of 12
operations (i.e bracing etc) may be bundled or hoped. Small items (i.e bolts, loose, cleats etc) will be packed
in crates/drums or loaded on pallets.

d. Unloading & Storage

 Materials were shipped to job site separately or on the skid put in container. They are unloaded by crane
of worker manually up to the material properties.
 The delivered Cage ladders & Gas cylinder racks to site shall be carefully unloaded & handled to prevent
chipping and breakage
 To avoid material being moved so much on jobsite that might cause unexpected damages of paint,
shapes, when material delivered to job site, they must be unloaded and arranged closed to the designed
erection point.
 Choose firmed and dry area for storage
 The material shall be stored above ground level with timber packing or polythene sheet beneath.
 The material shall be kept free from dirt, grease, and other foreign materials and shall be protected from
road splash.
 Never step on the materials.
 All bolts, nuts, washers, screws, small plates and articles generally shall be suitably packed and
identified.

8.2 CAGE LADDER INSTALLATION

 Mark the location of anchor bolts on the wall block as per the approved drawings.
 Drill required holes using concrete drill bit on the marked locations. Labors shall be on the man lift.
(Drill depth shall be as specified on the manufacturer's data sheet depending on the anchor bolt
diameter.)
 As there are two types of wall (blockworks & precast), chemical bolts will be used for Blockworks, and
mechanical anchor bolts will be used for precast wall.
 For blockwork, prior to inject
the chemical, the drilled holes
shall be cleaned with air
blower, wire brush and again
air blower for 4 times each as
per the technical data.

 Approved chemical shall inject into the hole upto 70% of the hole depth and immediately insert the
threaded anchor into it slowly and slight twisting motion. Remove any excess resin around the hole
before it sets and leave it undisturbed until the
curing time elapses.
 Then lift the ladder using crane to fix it with the
anchors (Prior to load the anchor bolt, the
chemical shall allow to dry as per the curing
time mentioned in the technical data).
 For precast walls, lift the ladder using crane and
bring to the holed location. Fix the anchor bolts
using hammer into the holes through the legs of
ladders.
 Crane belt shall not be removed unless the top
bolts are fixed well with nuts.
 Level & Alignment shall be confirmed prior to
fix the remaining bolts.
 Now lift the cage and bring to the bolting
position safely with the ladder.

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 10 of 12
 Connect the cage and ladder with the connection bolts and tighten well.
 Paint touch up shall be done on any damaged areas.

8.3 GAS CYLINDER RACK INSTALLATION

 Gas cylinder rack will be delivered as fully fabricated and powder coated from the factory.
 It will be lifted by two labors safely to the assigned location.
 Lifting and unloading shall be taken care to avoid the damage of coating.

8.4 GENERAL

 Mockup sample shall be submitted upon the request from the Engineer prior to the full delivery as per
the approved material submittal and shop drawings.
 Onsite welding shall be provided with qualified welders for any modification required as per the site
condition.
 Hot work permit shall be obtained prior to any welding activities in the site.
 Site welding (if required) shall be free from any defects or weld spatters.
 Coatings damaged surfaces shall be rectified as below.
Clean the affected surface with sand paper and brush away the dust and debris.
Apply the primer coat if the damage reaches the bare metal or apply the topcoat by roller as per
the manufacturer recommendation.
Surrounding areas shall be covered to avoid affecting the paint application on other related
trades.

9.0 QA/QC
All material and activities shall be controlled as per the approved Project Quality Plan and Quality Control
Procedure. QAQC Ensure that required test carried out and meet the project spec.
This process shall follow at site for the confirmation of the sequence of the activities done according to the
requirements and witnessed by the consultant at each and every stage of the construction. QA/QC shall record
and track no-conformity; if any.

10.0 SUBCONTRACTOR
 Ensure the work is carried out as per the Method Statement, Specification and Approved Drawings.
 Ensure that the resources are available to carry out the works as scheduled.
 Ensure that MSRA trained to site supervisors upon approval and prior to work executions, in additional to
periodic training for the MSRA.
 Ensure reporting of any new hazard/incidents/ unplanned events to EHS team to review of the MSRA.
 Ensure the availability of competent employees to complete the task
 Ensure the availability of adequate welfare facilities at site
 Ensure the availability of required PPE at site

11.0 HOUSE KEEPING

 All work places will be cleaned from waste materials and ensuring clean and healthy work environment as
well as maintain free access and egress in the event of emergency. Use a rod with magnetic tip to remove all
binding wire debris inside the shutters.
 All empty containers, chemical waste, general waste shall be removed from roof on daily basis and allowed
to dispose at designated waste collection point only.

12.0 SAFETY
12.1 General Safety Requirement

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
Method Statement for Cage Ladder & Gas Cylinder rack Page 11 of 12
 All the above operation shall be executed in according with the occupational health, safety and
environment plan.
 Safety procedures are to be considered before, through and after the completion of the work to avoid
any possibility of danger to humans or the construction.
 Movement of vehicles should be controlled to avoid any confusion with any other casual traffic.
 All the above operations shall be executed strictly in accordance with Project Occupational Health,
Safety, Security and Environmental Plan, once it becomes an approved document.
 Prior to the commencement of any activities, the workforce will receive a safety induction on the
project site safety requirements; this safety induction will include Project HSE Policy, project details
and layout, site management team, general site HSE requirements, emergency procedure including
emergency contact numbers, roles and responsibilities of the workers, site discipline, general
environmental awareness, PPE requirements.
 The HSE roles and responsibilities shall be delivered to all staff (construction manager, engineer,
supervisor, foremen, surveyor, chain man and charge hand).
 All activities will be performed according to the control measures and instructions prescribed in the
attached Risk Assessment Sheets.
 All Vehicles will have valid licenses and passes before entering the site.
 Welfare facilities will be provided to all personnel (toilet, rest room, first aid room etc).
 Adequate cool drinking water, shade and hydrolyte shall be placed.
 Plant and equipment shall have back up alarms, lights and all other applicable safety devices.
 Provide Banks man when operating equipment reverse and moving the equipment where pedestrian
movement is exist.
 Risk assessment could be reviewed anytime followed the instructions of consultant or change in
activity or regulations.
 Heat stress training will be provided during summer time, records shall be kept in HSE department.
 Operators 360 degree view will ensure (no curtains inside operator cabin).
 Identification of safe anchor point on the chamber/manhole shall be identified prior to lifting.

12.2 Personal Protective Equipment Requirement

 6 Point Mandatory PPE’s such as: Hard hat, Hand gloves, Safety glass, high visibility vest/Coverall,
Safety shoes and Face Mask shall be provided, worn and used during the operation.
 Task specific PPEs as recommended in MSDS of chemical used for water proofing shall be used.
Contaminated PPEs shall be disposed as recommended and prolonged use not allowed.

12.3 Permit to work

 Any work to commence during the holiday, weekend and night work shall be obtained the work permit
 Permit to work to be obtained prior to commence work such as Lifting permit, confined space, hot
work or any other permit required as per the activity.

12.4 Training Requirement

 All workers should be attended the safety induction upon joining the project
 TBT to be conducted on daily basis by the supervisor
 Competency training/assessment should be conducted to all operator’s involved
 MSRA training communication should conducted to the entire workforce involved in the activities
 COSHH training to conducted for any chemical handling
 Emergency response procedure training
 Specific training to be conducted such as Confined Space, Work at Height ect. as per activity
requirements.

12.5 Emergency response

 In case of any emergency shall be dealt and complied the Approved Project Emergency plan ref. BN-
01-00001-01-11-HS-TGC-PL-000010[R1) dated 8 Oct. 2020

BN-03-00001-03-11-AR-TGC-MT-000016 Wrong reference of emergency response plan Rev. 01

Method Statement for Cage Ladder & Gas Cylinder rack Page 12 of 12
 In case of any Incidents shall be complied with ALDAR OSH/EHSMS Rev 06 / 01/07/2019 Appendix
17 OSH/EHS Incident Notification, Investigation and Reporting Process

13.0 ATTACHMENT
1) Inspection and Test Plan
2) Check List
3) Risk Assessment

BN-03-00001-03-11-AR-TGC-MT-000016 Rev. 01
 TROJAN GENERAL CONTRACTING L.L.C DATE: 19-Jan-22 PAGES: 1 OF 1

INSPECTION AND TEST PLAN FOR CAGE LADDER & GAS CYLINDER RACK MSS & ITP REF: TG2066-BN-MSS-CVL-AR-0001 REV.00
Project : Baniyas North development – Infrastructure, villa & Streetscape –Phase 1 LEGENDS:

Client : MODON Properties PJSC A= Approval S =Surveillance A= Authority/Client S=Supplier

Include Mock-up both cage ladder and
Consultant Mott MacDonald gas cylinder rack under Clause 1.7.C. I= Inspection H=Hold E=Engineer ITL=Independent Testing lab

Main Contractor : Trojan General Contracting LLC (TGC) For mechanical anchor, performance test W =Witness P = Perform C=Contractor
is required once. For chemical anchor,
Discipline : Civil / Structural R =Review Records SC=Sub-Contractor
regular pull-out test is required.
VERIFYING RESPONSIBLE RESPONSIBILITY
SPECIFICATION/DRA
SL.NO ACTIVITY DESCRIPTION INSPECTION/TEST METHOD MODE OF CHECK STAGE/FREQUENCY DOCUMENTS/ACCEPTANCE PERSON AT
WING REFERENCE ITL SC/S C E/A
CRITERIA LOCATION
1.1 Document Verification
Check Material Submission Document for cage ladder & gas Section 05 50 00 Metal Project Engineer
1.1.1 Material Submittal Review Documents Prior to start activities Approved Material Submittal P R A
cylinder rack Fabrications QA/QC Engineer

Section 05 50 00 Metal Project Engineer

1.1.2 Shop Drawings Submittal Check Shop Drawings for cage ladder & gas cylinder rack Review Documents Prior to start activities Approved Shop Drawing Submittal P R A
Fabrications QA/QC Engineer

Section 05 50 00 Metal Project Engineer

1.1.3 Method Statement Submittal Check Method Statement for cage ladder & gas cylinder rack Review Documents Prior to start activities Approved Shop Drawing Submittal P R A
Fabrications QA/QC Engineer
1.2 Material Inspection
Check and ensure that all delivered cage ladder, gas cylinder MIR with Project Engineer
Upon each delivery Section 05 50 00 Metal
1.2.1 Incoming material inspection rack and accessories are conform to contract specification and Visually (Delivery Note, Site Engineer P I H/I
prior to installation Fabrications
ensure proper storage at site. approved MTS & MTC) QA/QC Engineer
1.3 Activity Sequence
Each unit Project Engineer
Ensure the marked location for cat ladder as per the approved Once Section 05 50 00 Metal
1.3.1 Marking/setting out (cage ladder) Visually Approved shop drawings
Checklist Site Engineer P I W
shop drawing. (Prior to drill holes) Fabrications
QA/QC Engineer

Ensure the holes are drilled as per the approved location EachOnceHoles Project Engineer
Section 05 50 00 Metal As per Manufacturer recommendation &
1.3.2 Drilling holes (cage ladder) Ensure the required depth achieved Visually (Prior to anchor Site Engineer P I W
Fabrications approved shop drawings
Ensure the holes are well cleaned for chemical anchors installation) QA/QC Engineer
WIR/Checklist
H
Project Engineer
Installation of anchor bolts (cage Ensure the bolts are properly fixed as per the technical data Section 05 50 00 Metal As per Manufacturer recommendation &
1.3.3 Visually Once
Each Anchor Site Engineer P I W
ladder) Ensure the chemical is fully dry. Fabrications approved shop drawings
QA/QC Engineer

Ensure all bolts and nuts are properly fixed and tighten well. Project Engineer
After installation of each Section 05 50 00 Metal WIR with Checklist and approved shop
1.3.4 Installation of Cage ladder Ensure the paint coating is free from damages. Visually and hand tools Site Engineer P I H/I
cage ladder Fabrications drawings
Ensure the vertical alignment is straight QA/QC Engineer

Project Engineer
Ensure the powder coating is free from damage. At each cylinder rack Section 05 50 00 Metal WIR with Checklist and approved shop
1.3.5 Installation of Gas cylinder rack Visually Site Engineer P I H/I
Ensure the doors are functionable installation Fabrications drawings
QA/QC Engineer

Project Engineer
Paint touchup (if found Ensure the manufacturer recommended repair procedure has After each touchup Section 05 50 00 Metal Manufacturer recommendation to be
1.3.6 Visually Site Engineer P I S
W
applicable) been followed. applicable Fabrications followed.
QA/QC Engineer
Specs Section 09 91 00 -
Painting)

Drilling holes and prior installation/

application of chemical anchor should be all
together in one inspection
Include Pull-out Test - this is
a life threatening and
require assurance of the
Prepared by : QA/QC Engineer

TGC/QAQC/FRM/PR/14
installation Rev.01
Reviewed by : QA/QC Manage
 Project Baniyas North development – Infrastructure, villa & Streetscape – Phase 1
Client: M/s ADHA (Abu Dhabi Housing Authority)
Employer: M/s Modon
PMC: M/s Parsons
Construction Supervisor M/s Mott MacDonald
Main Contractor M/s Trojan General Contracting L.L.C (TGC)
Sub Contractor M/s Al Maha Modular Industries LLC
CHECKLIST FOR CAGE LADDER
WIR No. Location: Date:
Checked by Checked by Checked by
SN Items to be checked Contractor QC Team Consultnat Remarks

N/A

N/A

N/A
Yes

Yes

Yes
No

No

No
QA/QC Requirements
Check Material ,Shop Drawings and Method of Statement is approved
1
by Supervision Consultant
Check approved sample are available at site and materials delivered to
2
site are as per the approved sample.

3 Check the structure of Vertical Ladder is as per approved shop drawing.

4 Check the access is clear and site is ready for installation.

Check the marked location for Vertical Ladder is as per approved

5
drawing.

6 Check the holes are as per required diametre and location and depth

Check the holes are completely clean and free from any dust and loose
7
material
Check application of chemical resin as per Manufacture
8
Recommendation

9 Check installation of anchor bolts as per Manufacture Recommendation

10 Check the welding finish is acceptable

11 Check the paint work is free from scratches and damages.

12 Check the alignment and level is acceptable. Check bolt tightening

Check paint touch-up is done as per Manufacturer Recommendation (if
13
found applicable)

14 Check protection for installed steel caged ladder has provided properly.

For Final Approval

Contractor Site Engineer Contractor QA/QC Inspector Consultant Representative

Name: Name: Name:

Signature: Signature: Signature:
Date: Date: Date:

TGC/QAQC/CHK/CVL/BLW/02 REV-00 Page 1 of 1

 Project Baniyas North development – Infrastructure, villa & Streetscape – Phase 1
Client: M/s ADHA (Abu Dhabi Housing Authority)
Employer: M/s Modon
PMC: M/s Parsons
Construction Supervisor M/s Mott MacDonald
Main Contractor M/s Trojan General Contracting L.L.C (TGC)
Sub Contractor M/s Al Maha Modular Industries LLC
CHECKLIST FOR GAS CYLINDER CAGE
WIR No. Location: Date:
Checked by Checked by Checked by
SN Items to be checked Contractor QC Team Consultnat Remarks

N/A

N/A

N/A
Yes

Yes

Yes
No

No

No
QA/QC Requirements
Check Material ,Shop Drawings and Method of Statement is approved
1
by Supervision Consultant

Check approved sample are available at site and materials delivered to

2
site are as per the approved sample.

3 Check the access is clear and site is ready for installation.

4 Check the marked location is as per approved drawing.

5 Check the welding finish is acceptable Check bolt tightening

6 Check the paint work is free from scratches and damages.

Check paint touch-up is done as per Manufacturer Recommendation (if

7
found applicable)

For Final Approval

Contractor Site Engineer Contractor QA/QC Inspector Consultant Representative

Name: Name: Name:

Signature: Signature: Signature:
Date: Date: Date:

TGC/QAQC/CHK/CVL/BLW/02 REV-00 Page 1 of 1

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 1 of 16
Company name: AL Maha Modular Industries Project Title: Baniyas North Phase-1
Work Description: Cage Ladder & Gas Cylinder Rack Date: 25/01/2022
Risk Classification Revised Risk Classification
Significant Residual
Activity Probabi Risk Risk Level Risk
S/N Potential Severity Rating Probability Severity Rating Risk
Element lity L/M/H/E
(S) (R) Action to be Taken to Reduce Risk (P) (S) (R) L/M/H/E
Hazards
(P) PXS PXS
 Comply with the legal, contract, local, authorities, and method of statement requirements. Along with manufacturer recommendation of the tools.
 6 Point Mandatory PPE (Helmet, Hi-vis Jacket/Cover All, goggles, Hand gloves, Safety shoe and Face Mask) (EN/CE standard) to be provided for
all site personnel, and specific to task to be provided for concerned personnel
 Training/TBT to be given to all involved personnel regarding (risk assessment, method statement, chemical MSDS, PPE, ....) and to be recorded
through the site superintendent in presence of EHS representative/s.
 Reduce the human involvement for all the tasks as low as reasonably practical.
 Do not use any homemade tools, platform, unauthorized connections ...
 Only well trained, skilled labour and new personnel (shall be trained first) are allowed to perform the works.
 All works shall be carried full time under supervision of the site supervisor or foreman.
 All tools, equipment, plants should possess valid documentation as per local authority.
 Comply with any instructions from client, engineer and contractor EHS representative.
 Emergency contact details shall be fixed at the working areas.
00 General  Adequate signage should be fixed at working areas, and to be in adequate languages which can be understood by workforce.
 Only perform the works of erection and dismantling, and any high hazardous works at day shift and minimise the night shift activities to the low risk
works.
 Ensure that all works evolving any ignition source/ hot works are running through adequate permit to work.
 Ensure that hot work area is inspected (2 hour after work completion) by watchman.
 Ensure adequate lighting is fixed at low illumination area, and for working areas during night shift.
 MSDS shall be available for all chemicals at store, EHS files, working area and male nurse room.
 During unfavourable weather condition (Humi-dix exceeding 54 C⁰ (TWL < 115)/ Wind speed exceeding 38 Kph/ Visibility less than 50 m/ heavy
rains/ ...) works should be suspended.
 Physical/Social distancing shall be maintained at all times as COVID 19 control measure
 Face mask shall be worn and properly use at all times
 COVID19 Awareness training for all employees
Risk Classification Revised Risk Classification
Significant Residual
Activity Probabi Risk Risk Level Action to be Taken to Reduce Risk Risk
S/N Potential Severity Rating Probability Severity Rating Risk
Element lity L/M/H/E
(S) (R) (P) (S) (R) L/M/H/E
Hazards
(P) PXS PXS

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 2 of 16

 BEFORE starting work on the project, all

workforce engaged in site activity shall
successfully complete the Site HSE Induction
and be issued with a helmet sticker to confirm
this
 All personnel on site shall wear as
MINIMUM bright coveralls, safety boots,
safety helmet and hi visibility vest, glasses,
General Site mask and gloves.
wide Hazards - High  When doing any work activity, workforce
3 4 12 1 3 3 Low Risk
initial Risk shall also wear safety hand gloves.
preparation  Workforce shall be closely and effectively
supervised at all times
 Workforce shall not attempt to do any work if
they have not been instructed or trained to
complete it safely.
 The working area will be suitably fenced and
installed signboards.
General Site Wide  NOC’s from relevant authorities shall be
01 Hazards obtained for the existing services.

 Dust/sand storm – work suspended in

exposed, external areas, and workforce
removed from the area. Worksite monitored
until the event has passed, before allowing
workforce to resume duty. Ensure that project
area boundary fence are installed
appropriately and strong enough against flying
Extreme off due to strong wind, thus to avoid further
Extreme 3 5 15 1 3 3 Low Risk
cause of incident / injury.
Weather Risk
 Rain – severity monitored. Workforce
removed from work area, esp. excavations,
until the area has been reassessed following
the end of the rain.
Workers will be shifted to rest area. Workers
will not be allowed to take shelter under any
temporary structure/incomplete
structure/shaded facilities.
 Lightning – workforce removed to safe and

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 3 of 16
non-conductive shelter. NOT beneath
machinery or inside metal framed rest areas
 Fog – vehicle activity, including truck
movements and site cars/pickups to be
reduced or suspended depending upon the
severity (lack of visibility) of the fog across
the site.
 Heat – workforce constantly monitored by
close and effective supervision to ensure
water is taken regularly, depending upon heat
and humidity, and that correct rest/shade
breaks are also taken throughout the day.
Particular attention taken to the hottest months
and the Summer Working Hours directive.
Isotonic drinks shall be provided to the
1. Task specific PPEs such as protective clothing hood, etc. to be used by the operator.
workforce. Workers will be provided with
2.Operator shall be trained and certified for the specific job. approved electrolyte replacement to prevent
3.Shot blast machine / compressor shall be inspected and certified. dehydration.
4.Area shall be barricaded and isolated to avoid accidental entry of persons.  Ensure full compliance to Adverse Weather Plan
5.Use whip check arrester with all joints in compressed air line. wind speed to be considered and monitored
during the task
3 4 12  Ensure operators and other workers 1 3 3 Low Risk
Dust from involved nearby area must be worn
defective shot mandatory PPEs i.e Goggles and ear plugs at
blast pipe all times. Only authorized persons are
operated the shot blast machine.
lines, fitting, &
02 High Risk  All shot blast line and connection must be
Shot blast operation connection
inspected and repairs by the competent
(Personnel technician or authorized person periodically.
injury skin ,  Worker must keep away from rotating part of
eye injury the short blast machine.
,rust dust  Main connection of Power must be off while
not in using.
3 3 9  Only trained and competent workers must be 1 3 3 Low Risk
Hand and assigned to using machines.
Using finger injury  Power presses should be adequately guarded
03 High Risk and designed as per safety requirements.
punching/Drilling holes Serious
 Plant should be designed to prevent access to
machine. personnel any dangerous parts such as limiting the
injury press stroke, or designing the die or stripper,
so that the maximum clearance between

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

Periodical inspection and colour-coding shall be provided.
 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 4 of 16
moving parts does not exceed 6mm
 Guards should be fixed to prevent access to
any dangerous parts
 Automatic material feeders should be
provided, or
 Interlocking guards to prevent operation
unless the guard is closed and secured.
 Emergency stops must be easily accessible at
all points of the press where an operator is,
or may be, required to be in the operation of
the plant.
3 4 12  Only competent personnel must be operated 1 3 3 Low Risk
plasma machine.
 ELCB, Breakers and ear thing must be done
by competent electrician.
 Only authorized personnel must be allowed
04 Using plasma cutting Electrical High Risk in plasma cutting area.
machine Shock
 Safety signages must be fixed in the area.
 Task Required PPEs must be used while
operating machine.
 Supervisor select current for machine.
 Ensure no water present in the area.
3 3 9  Welding screen must be used while using 1 3 3 Low Risk
plasma cutting machine.
 Only authorized workers must go in
designated area.
 PPE as required (such as tight-fitting cotton
or leather protective clothing, safety boots,
Radiation
High Risk supplied air, leather gloves and welding
Burns(UV)
mask).
welding ash  Only trained workers must be operated the
plasma cutting machine and aware about
radiation hazard.
 Hot work area must be provided with
perimeter fencing of must be isolated with
fire proof materials

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 5 of 16
3 3 9  Containment of hot work areas 1 3 3 Low Risk
Fume and  Use of fuel with less harmful to
gasses High Risk environment( i.e. natural gas)
Environmental
emissions  Provide general or local exhaust ventilation
 Welding Gas Mask must be used all the
operators.
3 3 9  Daily visual inspection. 1 3 3 Low Risk
 Spill Kit on site.
 Emergency Plan on site.
 Training on spill prevention and response.
Strictly follow approved SOP for fuel storage nd refuelling.  Re-fuelling of mobile plant and vehicles to
be conducted upon hard-standing & within
contained area.
 To be conducted away from any storm water
or other drains Re-fuelling static plant to be
conducted by suitable trained/equipped team
with spill response capabilities.
 All stationary plant to be equipped with
Release of secondary containment.
oils/fuels/lubri  Mobile refuelling must occur at least 20m
cants during away from sea and drains that lead to the sea
Plant Failure. and/or surface water. Mobile refuelling must
05 Plant and Vehicle re- Shallow High Risk occur at least 20m away from sea and storm
fueling, maintenance Superficial water drains with a spill kit in close
Soil Pollution proximity. The only exception to this will be
Shallow extremely slow moving heavy plant such as
Surface Water cranes. This plant will be refuelled where
Pollution deployed. However, the refuelling team will
have undergone specific training and have
additional spill response equipment present
during refuelling.
 Steel drip-tray shall be used, with sufficient
capacity for 110% of the largest fuel tank or
25% of total fuel to be contained (whichever
Maintenance only allowed in designated area is greater).
 Routine maintenance (oil/filter/plug change
etc) to be carried out within the dedicated
maintenance bay situated in the eastern lay-
down area. Bay to consist of an impermeable
hard-standing area with spill kits present

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 6 of 16
3 5 15  All electrical power tools such as electric 1 3 3 Low Risk
drill machines and air blower machines shall
be inspected by the competent technician and
1.30mA RCD devise to be equipped with all DBs/Generator using for power tool operation. tags all electrical tools which inspected.
2.PAT shall be implemented for all power tools in quarterly basis.  Monthly maintenance shall be done by
maintenance department.
 Only trained and experience personnel shall
be used the power tools.
Electrocutions  Only 220 volts power tool shall be used for
Personnel work.
injury due  If more than 220 volts power needed to take
Extreme permit from main contractor.
06 from using
Use of electricity  ELCB or safety device shall be installed in
defective Risk
all electrical DBs.
electrical  All power tools shall be free from any
connections of damage and faulty connection.
power tools  All power shall be guarded as per
manufacture recommendation.
 Power tools shall not over speeding and hold
firmly (both hands) while using on site.
 Project color coding shall be followed by Al
Maha.
 Power tools shall be used for the right job.
 Mandatory PPEs shall be worn while using
power tools.

 Whenever it is possible direct installation

from the delivery vehicle will be consider as
first option to avoid unsafe stacking.
Unsafe  Safe Stacking of steel members must be done
stacking and according.
Storage of  Rigger/ slinger must ensure that ground is
Material handling and steel Element Extreme levelled, firm and compacted to keep the
07 3 5 15 1 3 3 Low Risk
transporting Personnel Risk steel elements on position.
injury,  Timber must be used for support below the
property steel elements.
damage,  Foreman must be double checked safe
stacking of steel members.
 The supervisor/foreman must check the safe
condition of the steel elements for damage
before they start to erect.

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 Appendix 5

 Risk Assessment Ref:

Risk Assessment
BN-03-00001-03-11-AR-TGC-MT-000016
Rev No: 01
Date: 25-01-2021
Page 7 of 16
 Manual lifting should not be performed for
heavy load or materials
 Conduct awareness training regarding safe
manual lifting.

 All lifting operations are to be planned by a

competent person/ site engineer.
 Crane must be inspected by main contactor
Follow approved lifting plan. /consultant HSE department with all legal
document of crane and operator prior inter
to site and also inducted from HSE
department
 A lift plan & Permit shall be obtained from
Fall from main contractor lifts. If required
Crane  Ground condition including adjacent
Mechanical excavations & structures to be assessed by
Failure Crane Engineer.
overturns  Weight of load to be known/assessed before
Collapse of lifting.
 Lift Plan is to include:
boom; Load
Lifting Operations Extreme  Rigging
08 too heavy or 3 4 12 1 3 3
Using by Mobile Crane  The load, its characteristics and methods
uneven load; Risk
of lifting
Low Risk
for Erection
Hazard due to:  Type of Crane.
Weather  Type of lifting accessories
Conditions  Position of the Crane (i.e. outriggers,
(wind, dust,  free on wheels etc.)
lightening)  Any proximity hazards (structures,
Miscommunic  Overhead cables etc.)
ation  Ground Condition.
 Path of travel.
 Lifting chart to be kept in crane cab by
Operator.
 Barricade and keep lifting area clear of all
personnel (exclusion zone).
 Check lifting chains, web slings and other
accessories to ensure they are suitable for the
weight to be lifted (SWL) and that they are
tagged.

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 Standard pads to be used under outriggers
and pin for outriggers should be installed.
 Do not stand under a load and does not lift
over personnel, structures or vehicles contain
personnel.
 Project color code must be followed.
 Carry out a test lift to ensure the load is
centered correctly. If not lower and readjust.
 Only trained certified rigger to communicate
with crane operator and to hook up loads.
 Lifting signs shall be posted in the area.
 Lifting activity to be suspended if too windy
(i.e. wind speeds in excess of 38km/h), dust
/sand storm. If lightening is in the area lower
boom
 Communication arrangements (radio, hand
signals, lights etc.…) to be in place where
Crane operator cannot see the load to be
lifted or where it is being placed.
 Only rigger to communicate/give signal with
crane operator. Hand signal card to be used.
 All loads will be controlled and guided
utilizing properly secured nylon guide ropes,
 Steel members shall be secured while lifting
for erection.
 Traffic movements to be restricted – if
vehicles are required in the area for
loading/off-loading these must be under the
supervision of a banks man/rigger
 No material or load should be placed or
stored on top of a temporary structure unless
a properly designed landing / loading bay is
provided.
 Prior to lift any sharp metals they should be
secured with softener or pads.
 Use timber bearers under steel elements and
bundles to give sufficient room for safe
lifting. - Two taglines to be used for steel
member erection.
 When the steel member is fixed safely and
foreman/ Supervisor to be inspected then
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detached chain sling.
 Erection team must be worn mandatory
PPEs.


All lifting plant & equipment must be
inspected by the competent person and the
Personnel
copy of 3rd party certificate must be valid
injury or and available.
fatality from High  Crane operator and slinger/ signaler/ banks
09 Move the load into the 3 3 9 1 3 3 Low Risk
lifting plant & man must be with valid 3rd party
designated position Risk
equipment certificate.
 Crane operator and slinger/ signaler/ banks
failure
man must establish effective contact/
communication.
 The steel element must be aligned with the
help of erection team to seat in place
3 3 9  Watchman/ banks man must blow the
whistle to ensure that all operatives paying
attention to the overhead hazard.
 No personnel should be at any time standing
or crossing underneath the suspended load.
 No personnel should be at any time standing
or crossing underneath the suspended load.
 Signaler must ensure that no un-authorized
person within the lifting zone.
 The steel member now is on its vertical
Objects falling High position.
on to personnel The crane certified rigger will direct the 1 3 3 Low Risk
Risk
crane operators to lift the member to the
required location.
 Lifting of steel member from the horizontal /
vertical position is managed by foreman or
the charge hand.
 The steel member is lifted to its final
location. - Two workers will be setting on
MEWF.
 They are equipped with full PPE
requirements and safety harness hooked at
safe place.
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 They will direct the member to its final
location using the tag lines.
 The 4 workers are controlled by the charge
hand who will manage the whole process of
installation.
Personnel
being struck by  The lifting team leader must ensure that the
Hoist, slings, other High
3 3 9 operator and the signaler must always have 1 3 3 Low Risk
lifting equipment, slewing lifted Risk clear contact or communication.
cranes load  Always use signal or radio communication
between Operator and rigger.
 The workers will direct the steel member as
well to its final position.
 After fixing the bolt of the steel member. Al
Maha crew will align & level the steel
member according to the approved drawings.
Personnel  After securing the steel member 100 %, the
injury or crane hooks is de-attached by the worker.
Setting of steel fatality from  The worker is wearing a safety harness
members into final Extreme attached to the edge protection or secure
10 lifting plant & 3 5 15 1 3 3 Low Risk
position and Risk place.
disconnecting slings equipment  The foreman will ensure that the steel
failure member is secured and aligned prior to
release the crane sling.
 The suspended load movement should be
controlled by two tag line rope with a length
enough to control the load while in motion.
 The sling should only be disconnected if the
steel elements are already set correctly. "
Premature 3 4 12  Only trained, authorized and certified
Collapse persons must be permitted to operate Man
lift/ (MEWP’s).
Overturning
 The operators should carry their operator’s
Falls From card at all times.
Height  Daily inspections must be carried out by the
11 Use Of Man lift High Risk 1 3 3 Low Risk
Continued operator before use to ensure hydraulic
Falling levels are good and there are no leaks from
the man lift.
Materials
 Man lift’s will only be set up and used on
Trapped at good stable ground.
height  All work platforms will be fitted with double
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Unauthorised handrails and toe boards.
Access  Only operatives that are physically and
mentally fit will be authorized to work at
height.
 The operator is to ensure that the man lift is
not overloaded with tools or materials.
 Full body safety harnesses must be worn by
all persons working in or operating the man
lift. The lanyard will be secured to the
designated anchor points on the platform.
 The access gate of the man lift must be
secured before driving or extending. The
gate should never be opened when elevated.
 Operators never use boxes or materials to
stand on to gain extra height.
 Never climb on the hand rail to gain extra
height or over reach from the platform.
 Do not load materials on to the hand rails of
the man lift. DO not exceed the safe working
load of the man lift.
 Ensure there is someone competent at
ground level to operate the emergency
lowering control of the Man lift.
 Warning signs should be displayed and
barriers erected to prevent access to areas
where people are working overhead.
Electrocutions, 3 5 15  "All electrical power tools such as electric
Fatality, drill machines and grinding machines must
be inspected by the competent technician and
Personnel
Use electrical power ensures it is in good condition with correct
injury due size type and power rated connection plugs,
tools, drilling & Extreme
12 from using and safety devices before use. 1 3 3 Low Risk
grinding machines. For Risk
anchoring fixing steel defective  Only trained and experience personnel to
electrical used power tools.
member
 Regular maintenance must be done by
connections of
maintenance team.
power tools  Task Required PPEs must be worn"

ALDAR OSH/EHSMS Rev 06/ 01-07-2019 1.30mA RCD devise to be equipped with all DBs/Generator using for power tool operation. Appendix 5
2.PAT shall be implemented for all power tools in quarterly basis.
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3 4 12  Hot work permit must be obtained from main
contractor prior to start hot work activity.
 Hot work precautions must be followed by
Al Maha erection team.
 All gas cutting equipment must be inspected
and repair by the competent technician
periodically as per manufacturer and local
legislation recommendation.
 Only trained and competent person (3rd
party certified) to use gas cutting equipment.
Glowing Hot  Gas cutting set must be with properly
materials working condition gauge, and flashback
particle Fume arrestor should be installed on both sides of
valve in independent trolley.
Hot work activities( arc emissions
13 High Risk  Watch man with fire extinguisher shall be 1 3 3 Low Risk
welding, gas cutting, & Personnel
there stand by.
grinding) injury due to  All personnel working with hot work must
fire be wearing correct PPE Leather glove,
electrocution leather Aprons, Face shields.
 Hot work area must be barricaded with
Storage, transportation and handling of compressed gas cylinders shall be
warning tape and must be isolated with fire
considered where ever applicable and stricly follow the approved SOP.
proof materials or Fire blanket.
 Welders must wear respirator or dust mask.
 Fire Blanket shall be provided by supervisor.
 Hot work must be done well ventilated area.
 Where ventilation is not available then
Provide general or local exhaust ventilation
and proper suitable ppe’s have to be used as
per activity.

Fire 3 5 15  All chemicals should be stored in an

Explosion , enclosed area.
 All chemicals should be stored as per
Soil
manufacturer instructions.
contamination,  The required temperature should be
Chemical Handling and Extremely
14 Property maintained as per manufacturer data sheet 1 3 3 Low Risk
usage (COSHH) High
damage, inside chemical storage units.
Serious  All MSDS’s should be communicated to
work force as well as store keepers.
injuries
 Emergency management procedure should
Fatality be developed and communicated.

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Permanent &  Huge chemical cans should be placed inside
partial drip tray.
disabilities,  Chemical storage ground surface should be
concreted or metal.
Environmental  A complete file of entire MSDS’s should be
impacts, available inside chemical storage unit.
Health effects  Only authorize personnel should access to
Chemical the chemical storage units.
 An appropriate firefighting resources should
vapors
be available at any time and well maintained.
inhalation  All firefighting equipment should be
Skin allergy inspected periodically and inspection record
Slip, trip and should be registered.
fall  Fire extinguishers with 50kg capacity should
be placed for chemical storage unit.
Spillage
 Smoke detector should be fitted in chemical
storage units and weekly test to be done.
Flora and  A third party trained First Aiders should
fauna impacts available at the premises of chemical storage
units.
Disposal of  COSHH and safety instructions signs should
chemicals be displayed at chemical storage units.
Transportation  Emergency contact numbers should be
displayed.
 Emergency vehicle access should be cleared
from any obstruction.
 Chemical spill kit should be available at
chemical storage unit.
 An updated list of stored chemicals inside
chemical storage unit should be displayed at
external area of chemical storage unit.
 All electrical connections, cables, sockets,
air conditions and lights should be
periodically inspected by a competent
electrician.
 As much as possible fire proof electrical
appliances should be fixed inside chemical
storage units.
 Area around chemical storage units should
be clear for any emergency situations.
 An emergency eye wash station should be

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available near to the chemical storage unit.
 Emergency wash and cleaning water points
should be in place.
 A third party trained fire warden should be
available for chemical storage unit.
 Chemical storage units should be kept locked
to avoid any unauthorized entry.
 All chemical products must be stored and
labeled in accordance with the instructions
on the safety sheet.
 Chemicals must not be stored together with
inflammable material and gas cylinders.
 All chemical should be stored separately, and
an appropriate segregation should be in
place.
 The frontage area of air conditions should be
free from any chemicals.
 No any chemicals should be stored close
with electrical connections.
 No smoking signs should be displayed inside
and outside of chemical storage units.
 No smoking policy should be communicated
to the entire work force and store staff.
 Flashpoint of each chemical should be
considered before stacking inside chemical
storage units.
 Chemical disposal should be in accordance
with applicable regional, national and local
rules and regulations.
 No any other materials should be kept
adjacent to chemical store.
 All chemicals should be stored in steel racks
 An internal SOP (Standard Operating
Procedure) be prepared, communicated and
implemented.
 All chemical storage legal documents (Risk
Assessment, SOP, MSDS etc.…) should be
communicated to the entire workforce and
store keepers.
 Transport within users premises; always
transport in closed containers that are operate

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and secured.
 Ensure that persons transporting the product
know what to do in the event of an incident
or spillage.

 Ensure all workers has been monitor for their

Close contact, temperature
Droplets,  Implement hand hygiene practices
Extreme  All equipment/vehicle, machineries, welfare Moderate
15 COVID19 Spread 4 5 20 1 5 5
facilities shall be regularly disinfected
between Risk Risk
 All worker shall be wearing/using face mask
people  Social/physical distancing shall be practice at
work area
 Report immediately for any person found
having symptoms.

Strictly follow covid 19 prevention and control plan.

Residual Risk shall be green

Risk Grading Matrix

Severity/Consequence (From Table 3-2)

Probability/Likelihood
(From table 3.3)
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)

Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent / Almost Certain (5) 5 10 15 20 25
15 - 25 Extreme Risk Activity or industry should not proceed in current form.
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8 - 12 High Risk Activity or industry should be modified to include remedial planning and action and be
4-6 Moderate Risk subject
Activitytoordetailed
industryEHS
can assessment.
operate subject to management and / or modification.
1-3 Low Risk No action required, unless escalation of risk is possible.

Hierarchy of Control (Controls identified may be a mixture of the hierarchy in order to provide minimum operator exposure):
Elimination Eliminate the hazard.
Substitution Provide an alternative that is capable of performing the same task and is safer to use.
Engineering Controls Provide or construct a physical barrier or guard or technical measures
Develop policies, procedures practices and guidelines, in consultation with employees, to mitigate the risk.
Administrative Controls
Provide training, instruction and supervision about the hazard.
Personal Protective Equipment Personal equipment designed to protect the individual from the hazard.

Date of next review (If applicable): 21 / 05 / 2022

Prepared by: Morsy Ali Approved by: Eng. Osama Al Aboud

Designation: HSE Manager Designation: Project Director

Company’s Stamp:

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