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Rev 1.

INSPECTION CHECKLIST FOR TRUCKS/ TRUCK TANKER

Driver Representative : Signature : Company Name:

Lorry No: Trailer No.:

Date:
Terminal : (Bulk / LPG)

Please mark ✓ in the space provided and if applicable

No. Checklist ✓ X N/A Risk Guidelines Remarks

Part 1: Documents inspected

1 Valid driver and vocational license. H

Maximum of 15 years from 1st register (Refer to


2 Age of the truck/truck tanker H
Truck/Truck Tanker Greencard)

3 Road tax. H

4 PUSPAKOM/Passed periodic exams. H

5 Fire Extinguisher Certificate/ FIRE Certificate. H

The certificate and plate affixed to the truck tanker


6 Tank calibration certificate. H
are the same. Tank calibration is valid for 5 years.

7 No. emergency phone. M

Valid PMT certificate from JKKP (DOSH) for LPG bulk


8 Certificate Presurized Vessel (PMT) H
trucks.

No signs of leaks and certificates from


9 Hydrostatic test evidence. H
manufacturers or service records from third parties.

Part 2: Physical inspection (driver outside the cabin)

10 Wire connection. H No torn wire insulation and exposed wires.

Cables and connecting hoses/hydraulic hoses from "prime


11 H In good condition and no signs of cracking.
mover".

12 The tank is in good condition. H No signs of severe leaks and crushing.

The label is clear and the same as the tank


13 Label the size of the "compartment" on the tank. M
calibration certificate and plate.

Use an inspection mirror and a flashlight to look for


14 Foot valve & bottom tank pipe H
any signs of leaks.

15 30” hose (1.5” and 1 ”) & dust cap cover. M

16 Discharge valve. M No signs of leaks, moisture and dust.

17 Battery. H Covered and greased.

2 Nos. 9kg fire extinguishers in good condition.


18 Fire extinguisher. H
Green pressure marker.

The stickers are in good condition and have safety


19 Hazchem stickers. H
information and safety numbers.

20 Earthing Strip. M Touching the earth.

In good condition, no obvious or non -parallel


21 "Man-hole" and "PV vent" cover. H
damage.
Rev 1.0

INSPECTION CHECKLIST FOR TRUCKS/ TRUCK TANKER

P/Mover
BDM:
BTM:
BG 1:
BG 2:
BG 3:
22 BTM/BDM (JPJ Standard) on the left. H
Trailer
BDM:
BTM:
BG 1:
BG 2:
BG 3:

At least 2 tyre spare with minimum of 2mm of tread


in a continuous band throughout the central three-
23 Spare tyre H
quarters of the tread width and over the whole
circumference of the tyre.

24 Safety cone. M Good condition and has reflective stickers.

25 First aid kit. M

26 Torchlight. L Explosion -proof and functional

27 Handrail in good condition. M

28 Pressure & Temperature Gauges (LPG Tanker). H Functional and clear.

29 Safety Nets (PETROS LPG Trucks only). H In good condition and no signs of tearing.

30 Truck Cleanliness (No web and clean) M

31 No severe damage and leakage to the truck structure. H

Only for new trucks entering Bulk Terminal only. The


32 The height of the truck H
height limit is 3.4m.

Part 3: Physical inspection (driver in the cabin)

33 Rear view mirror (left & right). H No cracks and view's interference.

34 Driver's mirror. H No cracks .

35 Seat belt (3 points) in good condition. H No tears and do the snap test.

Make sure there is no error indication on dashboard


36 "Speedometer" and "dashboard" work. M
while the engine is running.

37 "Foot paddle" works. H Anti - slip rubber is in good condition.

38 First aid kit. (No expired item recorded) M

39 Fire extinguisher in the cabin. H 1 nos 1kg Fire Extingusher and in good condition.

Instruct driver to activate the handbrake while the


40 Handbrake H
engine is running.

Activate the wiper's fluid and ensure there no


41 Wiper. H
residue left.

Make sure there is no significant dust discharge from


42 Exhaust H the exhaust system. Exhaust installed with Spark
Arrestor

No sign of crack/ broken and looseness. All lights are


43 Vehicle lights. H
fully function.

44 Alarms and reverse lights. H Function well.


Rev 1.0

INSPECTION CHECKLIST FOR TRUCKS/ TRUCK TANKER

Part 4: Safety Critical Equipment Inspection

Open all Foot Valves and activate Emergency Shut


45 Master Cut Off Switch/Emergency Shut Off H
Off. All Food Valve will close.

Use Overfill Sensor Tester and controlled by the


46 "Compartment Overfill Sensor" works H
Operator.

Ensure Pneumatic air have enough air supply. Lift up


guard bar and instruct driver to drive the truck
47 Interlock system: Guard Bar/loading arm manifold. H without raise up the Hand Brake. The truck should
be not moving/static. Make sure there is adequate
distance around truck to move.

Open stair's cover and instruct driver to drive the


truck without raise up the Hand Brake. The truck
48 Interlock system: stairs. H
should be not moving/static. Make sure there is
adequate distance around the truck to move.

Install Vapor Hose connector dan instruct driver to


drive the truck without raise up the Hand Brake. The
49 Interlock system: "vapor hose". H
truck should be not moving/static. Make sure there
is adequate distance around the truck to move.

Part 5: Tire inspection.

50 Tires In good condition and not bald. Tread depth 2mm and no nut loss. Use the diagram below for marking if there are any findings.

Additional Inspected by Operations Representative Checked by Securities Representative


Comment:
Name: Name:

Signature: Signature:

Date: Date:

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