Professional Documents
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28 JULY 1995
RICHLANDS RESERVIOR
CLIENT:
MANUAL CONTENTS
(1.0) Introduction
(2.0) Corrosion and Cathodic Protection
(3.0) Reservior Details
(4.0) Cathodic Protection Details
(4.1) Type of System
(4.2) Rectifier
(4.3) Cathode
(4.4) Anodes
(4.5) Test Points
(4.6) Associated Drawings
(4.7) Associated Standards
(4.8) Government Regulations
(5.0) Peformed Testing
(6.0) Conclusion
(7.0) Maintenance
DRAWINGS
(1.0) INTRODUCTION
Steel when immersed or covered in water has a tendency to corrode (or rust) as the oxidized
form is more stable than the metal.
Because of this, precaution must be taken to stop or minimize the corrosion reaction to an
acceptable level consistent with the design life of the structure. This is normally achieved
by the use of protective coatings which control the corrosion reaction by isolating the steel
from its surrounding environment.
However, it is not practical to achieve a perfect coating and coating damage will always
occur with time. Because of this, corrosion may occur at imperfections in the paint coating,
causing further deterioration in the coating as well as loss of metal.
Corrosion occurs on the surface of metals at active areas known as anodes, which are
electrically continuous with less active or passive areas known as cathodes. The electric
current flows from the anode through the electrolyte to the cathode, with the circuit being
completed by the electrical continuity between the cathode and anode. In practice anodes
and cathodes are generally part of the same metallic surface and individual anodic areas
may be small.
In applying cathodic protection and external current is applied to the surface so that the
entire surface to be protected acts as a cathode. This involves the use of an auxiliary anode
and when the current flow from this anode is sufficient, no part of the structure acts as an
anode.
While it is the flow of current which achieves the cathodic protection of the surface it is
impractical to measure these currents over individual anodic areas to determine when
cathodic protection has been achieved. However, with the flow of cathodic protection
current, the structure becomes more negative with respect to the surrounding electrolyte.
Because of this, it is possible to state values of metal/electrolyte potential at which
corrosion does not occur. This metal/electrolyte potential is generally measured against a
standard reference electrode which allows a reproducible potential at which corrosion does
not occur to be quoted.
Coating: Enamel.
Length: N.A
Drawings: Construction: -
6/29.21 Richlands Reservior No2 Capacity 7
Megalitre Details Excavations and
Pipework.
6/29.22 Richlands Reservior No2 Capacity 7
Megalitre Floor Plan and Details.
2/14.185 Cathodic Protection Inala/Richlands
Reservior.
(4.2) Rectifier: Standard 32V Volt, 15 amp direct current output enclosed in a
stainless steel switchboard. Rectifier has a 240V supply from the distribution
switchboard located in the chlorine room,adjacent to the reservior.
(4.3) Cathode: The cathode point is located on the Reservior behind the rectifier
switchboard.The cathode point is where the cabling from the rectifier is
attached to the structure under cathodic protection.
(4.4) Anodes: Four Anode Strings each containing 3 silicon sausage anodes
(240 x 40) were suspended from the ceiling.The sausage anodes were first
potted of with a eppoxy resin and covered with a mastic eleve to extend the
anode's life.
NOTE: Details of above testing have not been included in this manual but are
available upon request.
(6.0) CONCLUSION
Full Cathodic protection has been achieved on this section of trunk mains.
The cathodic protection system is registered with the Queensland Electricity
Commission and has approval to operate.
(7.0) MAINTENANCE
Required:
Labour:
Procedure:
1/ Identify installation.
2/ Check system for operation.
3/ Record voltmeter.
4/ Record ammeter.
5/ Comments.
6/ Log entry.
Required:
Labour:
Procedure:
1/ Identify system.
2/ Check system for operation.
3/ Record voltmeter.
4/ Record ammeter.
5/ Record "on" potentials for all test points.
6/ Record "instant off" potentials for all test points.
7/ Record "off" potentials for all test points.
8/ Perform loop resistance and record.
9/ Check and record anode string currents.
10/ Comments.
11/ Log entry.
Required:
Labour:
Procedure:
1/ Identify system.
2/ Check system for operation.
3/ Record voltmeter.
4/ Record ammeter.
5/ Record "on" potentials for all test points.
6/ Record "instant off" potentials for all test points.
7/ Record "off" potentials for all test points.
8/ Perform loop resistance and record.
9/ Check and record anode string currents.
10/ Load test rectifier for 10 minutes.
11/ Check all switchboard and testpoint terminals for tightness.
12/ Check all switchboard and testpoints are labelled and I.D. tags attached.
13/ Check plans are correctly drawn and modify if necessary.
14/ Remove and inspect anodes.
15/ Recheck all interference (CPS) bleeds.
16/ Pipecamp structure if applicable.
17/ Apply for "continue to operate" permit if applicable.
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