（ ）

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Foreword
The HOBBER500/8 semi-automatic gear-hobbing machine is a kind of vertical

hobbing machine manufactured according to Standard Precision of Hobbing Machine

(GB/T8064-98). Pleased read the Operating Instruction carefully before operating the

machine. The Operating Instruction is comprised two volumes: comprehensive instruction

and electric instruction. For installation position and specification and type for replacement

of the sealing ring and rolling bearing, refer to the Catalogue of Machine Fittings and

Atlas. The replaced basic parts and their structural drawings in maintenance of the

machine tool are concluded into the atlas of maintenance fittings that is provided to the

user of machine tool with the machine and is used for reference.
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Table of Contents

1Basicspecifications···································································3

2Handling of machine tool························································· ·5

3Installation of machine tool·························································6

4Application scope and operating method of machine tool······················7

5Main components and controlling mechanism of machine tool················9

Appearance and control mechanism diagram of machine tool···················10

6Preparation for start-up of machine tool············································11

7Hydraulic system and lubrication system of machine tool························13

8Cooling of hob···········································································16

Schematic diagram of hydraulic system···············································17

Lubrication diagram of machine tool···················································18

9 Transmission system of machine tool················································19

Diagram of transmission system························································26

10Adjustment of machine tool···························································27

10.1Adjustment in machining of straight cylindrical ear·····························27

10.2 Adjustment in machining of oblique teeth cylindrical gear···················34

10.3 Adjustment in machining of straight primer number gear····················37

10.4 Adjustment in machining of oblique teeth primer number gear··············38

10.5Precautions in machining of primary number gear································40

10.6 Adjustment of radial feeding cutting worm gear·································40

11Axial hob shift of hob······································································42

12Adjustment of main bearing and operating bench bearing·····························43

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1 、Basic specifications

Maxium diameter of machining······················································500mm

Maxium modulus of machining······················································8mm

Maxium width of machining··························································250mm

Least gear teeth of machining························································5 teeth

Maximum vertical travel of hob rest··············································300mm

Maximum helix angle in machining helical-tooth gear··················45°

Distance between hob axes and

worktablemaxium·····································································535mm

least·····················································································235mm

Angle of taper of main axis····················································hole-Morse No.5

Maximum diameter of installed hob············································160mm

Maximum distance of installed hob·············································160mm

Maximum distance of axial shift of hob·······································55mm

Diameter of replaced mandrel of hob(mm) ·································22、27、32

Distance between hob axial and worktable axial

maxium···············································································330mm

least·····················································································30mm

Hydraulic fast motion distance of operating bench······················50mm

Diameter of operating bench························································510mm

Aperture of operating bench···························································80mm

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Distance from the face of support bearing to the worktable-board

maxium···············································································630mm

Minimum············································································400mm

Diameter of Workpiece Heart stalk···············································30mm

Revolution range and stage number of main axis························40~250r/min、9(grade)

Axial feeding range and stage number····························0.4~4mm/r（workpiece）、

12(grade)

Power and rated speed of main electric motor······························4Kw、1728r/min

Power and rated speed of axial fast electric motor·······················1.1Kw、1680r/min

Power and rated speed of electric motor of hydraulic pum··········1.1Kw、 1092r/min

The net weight of machine

tool·······································································4500kg

Overall

dimension(L×W×H) ···········································2441mm×1348mm×1904mm
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2． Handling of machine tool

The net weight of machine tool is about 4500Kg, and the gross
weight is about 5500Kg. There is special hoisting hole at the one end of
the column casing and lathe body (see to the hoisting diagram of machine
tool), and hoisting shall be made according to the hoisting diagram. The
diameter of steel bar used for hoisting the machine tool shall not be less
than Ф40mm. If the wire rope presses the machine member that is easy
to deform in hoisting, the wood board shall be blocked in appropriate
position for avoiding damage of machine tool.
If rolling rod is utilized in handling, the machine tool shall be firstly
fixed on the sound wood board pedestal (such as base board of the
packing case of machine tool), and then handling can be made.
If the machine tool will be transported for a long distance, the reliable
rain-proof packing case shall be utilized, the hob rest slide and outside
rack shall be lowered to the most low position, the operating bench shall
be shifted to the most end, a fish paper layer shall be blocked between the
clamp plate and guide rail of lathe body and clamping shall be made. All
of exposed working surface shall be coated with anti-rust oil.

Picture 1 Gear hobbing machine hoist drawing

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3 Installation foundation and space of machine tool

The installation foundation of machine tool shall be according to
the L and W in the following diagram and be concrete structure, the
foundation depth shall be determined according to geological
conditions,general shallow no more than 500mm.
The level meter with accuracy no less than 0.02/1000 shall be
utilized for installation of machine tool, and the horizontal degree of
machine tool shall be measured at two ends of guide rail of machine
tool in vertical and transverse directions. The tolerance is 0.04/1000.
Enough space shall be reserved in installation of machine tool for
convenient maintenance and dismantling and mounting of components
and parts of machine tool.

Picture2 Installation
foundation drawing

711 Incoming line of power source

Earthing contact 6×120×120×500(square pit）

6×M20×400 ston bolt
575
1400

50
470

675 650
900
228.5

1100 370 740 930

2450 740

This marking is the space positions for

mounting and dismantling of parts and
component of machine tool.
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4 Application scope and operating method of machine tool

The HOBBER500/8 hobbing machine is utilized for cutting cylindrical gear and

worm gear in batch, small batch or individual piece,also can use spline hob to continuous

indexing hobbing spinle spindle which length less than 280mm with 6 tooth.

Two working ways can be selected, manual or semi-automatic circulation.

4.1 Up milling or down milling can be used when manually machining the cylindrical

gear. Refer to No. 18 transfer switch in Figure 3 and choose: “ ” up milling or

“ ” down milling. Machine the full tooth width through axial feed. Or cut to the

required depth in the beginning through manually radial feed, and then carry out the axial

feed. After cutting the total face width, the machine will automatically stop at preset

position. When adjusting the machine, turn the transfer switch on the button plate to the

“ ”.

In the batch machining of cylindrical gears of same specification, first, precisely

adjust the center distance between worktable and hob. After machining the first gear, turn

the knob of Fast Backward on the worktable, so that the worktable will return to the

original position under the drive of hydraulic cylinder. Press the button of Axial Fast Up so

that the tool holder will return to the original position. Take out the machined gear and fit

the gear blank on it. Turn the knob of Fast Forward on the worktable, so that the worktable

will precisely return to the position where the first gear is cut. Then the cutting of second

gear can be carried out (see the use of knobs and buttons above in the Figure 3,

Appearance and Operation Mechanism of Machine). Only when worn tool influences the

accuracy of tooth cutting, adjust the center distance between worktable and hob after
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replacing the hob with edged blade.

4.2 The process of semi-automatic pane circulation is as follows: turn the transfer

switchto“ ”.

a. Start-up of main motor and cooling pump motor.

b. Fast movement of worktable (After the electromagnetic valve of radial cylinder is

electrified, the electromagnetic valves of clutch cylinder and balanced cylinder in up

milling are electrified at the same time).

c. Axial feed of slide plate on tool holder (After the power of electromagnetic valve in

clutch cylinder is cut off, that of electromagnetic valve in the other two oil cylinders is cut

off at the same time).

d. Stop of main motor and cooling pump motor.

e. The worktable returns to the original position quickly (The origin block of worktable

induces the origin switch, and the axial speed motor is electrified).

f. The slide plate of tool holder returns quickly to the original position (The power of

axial speed motor is cut off), and the first pane circulation is finished.

4.3 The machine rolls and cuts common worm gear through the manually radial feed.

4.4 When machining the short spline, the adjustment and machining method of machine is

the same as that in machining straight-tooth cylindrical gear.

SBECIAL PRECAUTIONS!! For adjusting shift of operating bench, if the enough

center distance between work piece and hob, the operating bench shall be driven fast

forward for 50mm, begin again to adjust. Otherwise, if the operating bench is manually

adjusted and driven with the hydraulic cylinder, there may be operating accident. However,
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hob feeding once again, it is suggested that the hob shall be fed after exiting fast motion.

5 Main components and controlling mechanism of machine tool

The machine tool is vertical hobbing machine. The major column is fixed and installed

to the lathe body of foundation part. The hob rest and slide shift along the column guide

rail in vertical (axial) direction. The rear column and the operating bench casing cross the

guide rail of lathe body and shift in horizontal (radial) direction. The gear case and feeding

case are installed inside the major column (refer to Picture 3-Apperance and controlling

mechanism of machine tool).

Up milling Down milling Handle position

ATTENTION!
Adjusts the worktable to rapidly
move first ,and the manually latter.

Picture3 Appearance and controlling mechanism of machine tool

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6 Preparation for start-up of machine tool

6.1 Get familiar with structure and operation method of machine tool
6.2 Purge the machine tool
Take down the non-skid fish paper casing between the clip plate of
the guide rail of operating bench casing and reverse of lathe body
guide rail; purge the lathe body guide rail, guide rail of column, taper
hole inside the main axis, operating bench surface, guide rail of rear
column that are coated with anti-rust oil cleanly，then put new
resistance to abrasion hydraulic oil(Model NO. L-HM32) about 75kg.
6.3 Check whether the installation foundation of machine tool is dry
thoroughly or not, only if the foundation is dry thoroughly, the
machine tool can be started up.
6.4 Recheck the installation horizontal degree for installation of
machine tool, and the value measured at the two ends of guide
rail of lathe body in vertical and transverse directions shall be
within 0.04/1000, otherwise readjustment shall be made.
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6.5 Appropriate quantity of engine oil shall be added according to oil levelers in different

oil bathes. The hydraulic oil bath in the front of the lathe body and the cooling oil bath

in the back of lathe body shall be filled as full as possible, and oil shall be added to

different lubricating points of machine tool according to the diagram of machine tool

lubrication.

6.6 Start up the hydraulic pump motor. Adjust pressure valve 5 (see to schematic diagram

of hydraulic system), and adjust the system pressure to be 2.3~2.8MPa, check indexing

worm gear pair, guide rail of lathe body, horizontal shifting machine of operating

bench.(lead screw nut, etc)、Check whether oil is fed to drive mechanism, oil leveler of

operating bench, oil batch at top of column, gear box, feeding box and other self

lubricating points or not, if oil quantity is too great, too small or there is no oil, then

adjust safety valve 10R85-2A (see to schematic diagram), throttle valve (No.6) and the

different flow rate regulating screws of the oil separator at lower part of rear column.

Only if the different drive mechanisms are fully lubricated, the axial fast electric motor,

radial fast electric motor and radial fast shift cylinder of operating bench can be started

up, otherwise the machine tool cannot be started up; when the hob rest makes fast

downward motion, adjust the pressure valve 10 (see to schematic diagram) and adjust

pressure to be 1~1.5Mpa.

6.7 Before trial cutting, the machine tool shall make idle run for 2~3h. The run standard:

revolution of main axis is 80r/min, the feeding quantity is 1mm/r, the revolution of

operating bench is 1r/min (equal to cutting 80-teech gear), and the differential spur

gear is matched as follows(a2.c2)/(b2.d2)=(40×50)/(80×70).

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6.8 Start up the main axis, check correctiveness and flexibility of separate action of every

component. If there is no failure, trial cutting and machining can be started.

7 Hydraulic system and lubricating system of machine tool (diagram of hydraulic system

and lubricating system enclosed)

7.1 Hydraulic system

The pressure oil for the operation of hydraulic system is supplied by the vane pump

YB － 10, which is driven by the motor Y90L － 6 installed on the bed. The working

pressure of system is 2.3~2.8Mpa, and the pressure is adjusted by the medium-pressure

overflow valve 5 in Y－25B (see the diagram of principle). The oil between oil pump 2

and check valve 4 is purified by the seam-type oil filter XU－ 16×100. No.3 anti-wear

hydraulic oil L-HM32 is adopted as working oil. In order to prevent the oil cylinder from

being damaged by over-pressure, safety valve 14 is set, and it can be adjusted together

with overflow valve 5. If the pressure exceeds 4MPa, the safety valve 14 will begin to

release the pressure. Turn the switch of pressure gauge to P 3 , the number 8 shall be read.

7.1.1Balanced cylinder of slide plate on toll holder

After starting up the hydraulic motor, whether the machine works or not, the

electromagnetic valve YV2 will be in free state. The pressure oil flows into the lower part

of balanced cylinder through electromagnetic valve YV2. Only when the slide plate of tool

holder is downward quickly and in up milling, the electromagnetic valveYV2 is electrified.

The pressure oil will not flow into the balanced cylinder any longer. At this time, the lower

part of balanced cylinder is in the state of oil return, and the pressure of oil return is

adjusted to 1~1.5Mpa by the medium-pressure overflow valve 10 in Y－10B. Turn on the

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switch 19 of pressure gauge in right valve chamber, and adjust the overflow valve 10. The

number of back pressure is indicated on the gauge 18.

7.1.2Fast-moving cylinder of worktable

When the fast knob of hydraulic pressure on worktable at electric station is in the

position of “Backward”, the electromagnetic valve YV1 is in free state. The pressure oil

flows into the left part of fast cylinder on worktable through the electromagnetic valve

YV1, so that the worktable will quickly move backward. The oil in the right part of oil

cylinder returns through the electromagnetic valve YV1. When the fast knob of hydraulic

pressure on worktable at electric station is in the position of “Forward”, the

electromagnetic valve YV1 is electrified. The pressure oil flows into the left part of fast

cylinder on worktable through the electromagnetic valve YV1, so that the worktable will

quickly move forward. The oil in the left part of oil cylinder returns through the

electromagnetic valve YV1.

7.1.3Oil cylinder for the rise and drop of small column’s support

When the knob that controls the rise and drop of support at electric station is in “↑”,

the electromagnetic valve YV3 shall be electrified. The pressure oil flows into the lower

part of oil cylinder, and the support rises. When the knob is in “↓”, the electromagnetic

valve YV4 shall be electrified. The pressure oil flows into the upper part of oil cylinder,

and the support drops. When the three-position knob is in the middle position, YV3 and

YV4 shall not be electrified. Due to the balance function of hydraulic-control check valve,

the pressure oil in the upper and lower part of oil cylinder is in balanced state, thus the

support can be stopped at any position.

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7.1.4Axial-feed clutch cylinder

When the knob that controls the clutch at electric station is in “ ” ,the

electromagnetic valve YV5 in the clutch cylinder shall be electrified. The pressure oil

flows into the front part of oil cylinder, and the clutch will be engaged. The slide plate on

tool holder starts the axial feed. The block on the clutch fork introduces the interlocking

switch, so that the axial speed motor can not be electrified. When the knob is in “ ”,the

electromagnetic valve YV5 in the clutch cylinder shall lose power. The pressure oil flows

into the back part of oil cylinder, and the clutch will be disengaged. The axial feed is

stopped. The block leaves the interlocking switch, so that the axial speed motor can be

electrified quickly.

7.2 Lubricating system of machine tool

The mediate pressure overflow valve Y-25B of the hydraulic system will feed

lubricating oil and deliver the lubricating oil to the oil separators at operating bench and

column top with pressure about 0.3Mpa. The indexing worm gear pair and indexing worm

bearing of worktable, circle guide rail of worktable, horizontal shift mechanism of

worktable, lathe body, guide rail of column, transmission mechanism of column and

sliding plate, gear case and feeding case will be lubricated.

7.2.1 In order to guarantee the reliable lubrication of machine, the oil tank on the top of

column is equipped with the liquid level switch MFP-11B. When the hydraulic motor is

started, the alarm of lubrication indication will give the warning by buzzer. The liquid

level switch MFP-11B will be connected after a while, and the alarm will stop. At this

time, the main motor and the speed motor are electrified, and then the machine shall be
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started. The method of manual valve-clearance lubrication is used for the bed guide. Fee

the lubricant when pressing the valve rod inward, and stop the feed when loosening it. The

bed guide should be lubricated more than 6 times on each shift, and the column bed for

once per hour.

7.2.2 Oil batch lubrication will be adopted for oblique teeth gear pair and bevel gear pair.

7.2.3 For other lubricating points of the machine tool, oil feeding and lubricating shall be

made according to instructions in the lubrication diagram of the machine tool.

7.2.4 Lubricating oil of machine tool shall be kept clean. After the new machine tool runs

for 600h, all of lubricating oil shall be replaced with new lubricating oil. Then, oil

replacement shall be made once for every six months.

7.2.5 The hydraulic pressure of oil in lubrication system is adjusted by No. 14 safety valve

R85－2A (see the diagram of hydraulic system). Turn the switch 8 of pressure gauge to the

position of P 1 , and the number of pressure gauge 9 shall be about 0.3MPa.

8 Cooling of hob

The cooling liquid is fed with the AB-100 electric pump and sent to the hob rest via

the oil delivery pipe. The turncock in front of the nozzle can be utilized for regulating flow

rate of cooling liquid. When the main motor is started up and runs, the cooling electric

pump can start to operate and feed cooling liquid at the same time. When the main motor

shuts down, the electric pump also will stop oil feeding.

Refer to the switch for controlling the cooling electric pump in the appearance and

controlling mechanism of machine tool, turn the switch to be start up position for cooling

and turn the knob to be stop position when cooling liquid is not required.
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Figure 5 Schematic diagram of hydraulic system

Oil separator at top of column

To different lubricating points

of column and tooth box

Lubricate e and f gear with

spline housing

Clutch cylinder
Pressure gauge
Lubricate guide rail switch
Pressure gauge
of lathe body Oil cylinder of
To differential mechanism bay
to the ring guide and taper Oil small column
surface of worktable Solenoid valve LI XIN
separator
to the fast worm-gear One-way valve LI XIN
pair and gear pair of Change Safety valve Self-made
to the sliding bearing on the operating Radial fast cylinder Self-made
right of indexing worm bench Balanced cylinder Self-made
to the worm-gear pair
Solenoid valve LI XIN
Mediate pressure
To guide rail of column LI XIN
overflow valve
Pressure gauge

KF-L8/14E

Throttle valve LI XIN

Mediate pressure
LI XIN
overflow valve
One-way valve LI XIN
Linear seam type
oil filter
Blade-type oil pump
Linear seam type
oil filter
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Oil batch at the BIndication switch of

1 top of column normal lubrication
1 MFP-11B
1 1 1 1

Lubricate guide
rail of lathe
body,Each 6 times
Lubricate the N5 spindle lubricant 中华人民共和国

sliding bearing Y-3150

at right end of Oblique teeth

indexing worm gear of hob rest Electromagnetic
rod Subsidiary valve YV4
Lubricate to lubricating bath
shake Electromagnetic
organization the column guide should valve YV3
be lubricated for once
Lubricate indexing per hour
worm wheel pair Oil bath at the
Lubricate ring guide
reverse of column
rail of operating
bench and circular Lubricating batch
conical surface of transmission
tooth box
1
Lubricating bath of
feeding tooth box
轴向进给调整表
a1 b1 a1 b1

逆 顺 手柄
铣a1 26 铣 32 46
位置 52
b1 52 46 32 26
0.4 0.56 1.16 1.6
0.63 0.87 1.8 2.5

Oil separator of 1 1.41 2.9 4

operating bench
Adjust the lubricating 注 意
调整工作台移动
oil of column 先快速,后手动

Throttle valve of
oil quantity in oil batch

Hydraulic and
lubricating batch

Y-25B(P1) 10R85-2A Electromagnetic Electromagnetic Y-10B(P2) Electromagnetic

valve YV5 valve YV2 valve YV1

Cool oil pond Legend

1 ----Oil charging for each shift

----Oil changing for 3 months

Picture 6 Lubrication diagram of machine tool 六 ----Oil changing for 6 months

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9 Transmission system of machine tool (refer to the diagram of

transmission system)
9.1 Main motion of machine tool is driven by the M5 electric motor
mounted at the rear part of lathe body. The motor power 4kw and the
rated speed is 1728r/min and speed is reduced with the V-belt and then
the drive is transmitted to the main gear box. After speed changing with
spur gear and shift pushing, 9 revolutions will be gained. The direction
of rotation of main axis is controlled with the electric transition (knob)
switch in the electric diagram of machine tool. The revolution range is
listed in the following table:

Revolution range of main axes table 1

SPUR B
GEAR
Rotate A/B
speed A
r/min
22 33 44
HANDLE 44 33 22
LOCATION

40 80 160

63 125 250

50 100 200

9.2 Indexing motion of machine tool: When the hob with a thread
number of K and the gear with a tooth number of Z, when the hob
rotates for a revolution, the operating bench will drive the workpiece to
rotate for K/Z revolution.
Adjustment of indexing motion can be realized with side tooth spur
gear rest, and the adjustment formula of side tooth spur gear rest is as
follow:
iside=（a×c）/（b×d）=（24K）/Z
In this formula, the constant "24" has three different fixed values
based on change of ratio between the tooth number of machined gear
and e/f gears at front reversing of spur gear rest.
Tooth number of machined gear:：5≤Z/K≤20
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e/f=48/24 （a×c）/（b×d）＝（12×k）/Z
Tooth number of machined gear: when 21≤Z/K≤142,
e/f=36/36 （a×c）/（b×d）＝（24×k）/Z
Tooth number of machined gear: when Z/K≥143,
e/f=24/48 （a×c）/（b×d）＝（48×k）/Z
9.3 Feed motion of machine tool
9.3.1 Radial feed: The feed that the operating bench shits along the
horizontal guide rail of lathe body; the feed is realized in manual
manner (see to the appearance and controlling mechanism diagram).
Operate the square head handle manually for 1 revolution, the operating
bench will make radial shift for 2mm and each division of dial is
0.02mm.
9.3.2 Axial feed: Feed that the hob rest shifts along the direction of
guide rail of column. With 4 pairs of switching gears and three-shift
processing gear box, 12 amounts of feed can be gained (see to the
diagram of transmission system).
When the hob is rotated in dextral direction for machining the gear,
installation of spur gear shall refer to the following table of adjustment
of amount of axial feed; when the hob is rotated in sinistral direction for
machining the gear, installation position of spur gear shall be reverse to
those of down milling and conventional milling in the table.
The adjustion of axes feed
table 2
when using Up milling Down milling
right hand ⅩⅤ ⅩⅤ
turnning hob a1
,the adjustion
of feed spur b1 b1
a1
gear ⅩⅣ ⅩⅥ ⅩⅣ ⅩⅥ

a1/b1
HANDLE 26/52 32/46 46/32 52/26
LOCATION

Ⅰ 0.4 0.56 1.16 1.6

Ⅱ 0.63 0.87 1.8 2.5

Ⅲ 1 1.41 2.9 4

CAUTION! Between the axis ⅩⅣ and X VI prohibit

mutually engaged gear pair.
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When using axial feed, the knob that controls the axial-feed clutch
on the operation board should be in the position" ", and the handle
should be pulled to one of gearⅠ、Ⅱand Ⅲ. When cutting off the axial
feed (such as in machining worm gear), the handle should be pulled to
the position of " " (manual). When the fast axial is needed, the knob
on the operation board should be in the position of " " ， so that
the manual and mechanical feed can be interlocked with fastness.

Figure 7 Schematic Diagram of Feed Handle

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9.4 Differential motion of machine tool(Reference Picture 8 Diagram of transmission

system ).

The machine possesses the differential mechanism of spiral bevel gear and the

complete differential transmission chain. When the differential motion is not needed, fix

the jaw clutch M1（91312）on the axis Ⅸ. When the differential motion is needed, fix the

jaw clutch M2（91316）on the axis Ⅸ. When the differential mechanism is needed for

machining the helical-tooth cylindrical gear, the straight-tooth gear of prime number and

the helical-tooth gear of prime number, the differential chain should be adjusted as

follows:

9.4.1 Calculation of adjustment of differential chain during machining oblique teeth

cylindrical gear in axial feeding way. In this case, the compensation of movement provided

by the differential chain to the operating bench will be: if the hob shift spiral lead of a

workpiece vertically for L, the compensation of movement provided by the differential

chain to the operating bench will be increase or decrease a revolution, and the handle 2

only can be at the position of “switch on the axial.

The spiral lead of the workpiece will be:

L=（π×mn×Z）/sinβ

Formula：mn——Normal module of oblique teeth gear

Z——Tooth number of oblique teeth gear β——Helix angle of oblique teeth gear

（a2.c2）/（b2.d2）=±9×sinβ/(mn×k)
Formula of adjustment of differential spur gear：
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Formula ： k——thread number of hob ； the positive or negative sign will be

determined by the following table：

he positive or negative sing in differential motion formula of oblique teeth gear

Table 3：

Right
Cutting tool Left hand
hand
Work piece turning
turning

Right hand turning - +

Left hand turning + -

If sign is positive, idle gear will not be required. If sign is negative, idle gear will

be required.

9.4.2 Calculation of adjustment of differential chain during machining primary number

straight cylindrical gear in axial feeding way. When the primary number or straight

cylindrical gear of more than 100 teeth or multiple of 100 is manufactured, not only

adjustment of side teeth spur gear rest is required, but also the effect of differential

mechanism is also required.

Converse the tooth number Z of prime-number gear into Z=Z′－α

Where, Z′ is the adjusted teeth number adjusted at the side teeth spur gear rest, α is

the algebra value (positive or negative) and │α│shall be ＜1.

Thus：Z′= Z +α

The side teeth spur gear will be calculated and adjusted according to the following

formula.（a.c）/（b.d）=24k/ Z′
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The differential spur gear will be calculated and adjusted according to the following

（a2.c2）/（b2.d2）=±(625. α)/(32. iinput. k)。

formula：

In calculation, the positive or negative sign of the value shall be substituted into the

formula (α can be positive or negative.) the positive or negative sign in thedifferential

motion formula can be determined according to the following table:

Table 4.

Down milling Up milling

＋ －

Idle gear is not required when the calculation result is positive, and idle gear is

required when the calculation result is negative.

In the formula of differential adjustment, i(input) refers to the shift transition ratio of

feeding box (including ratio of spur gear).

Table of iinput ratio Table 5

a1/b1
26/52 32/46 46/32 52/26
contrast
handle number
Saxi
location
Saxis iinpu Saxis iinpu Saxis iinpu iinpu
s

16/23× 23/16×
Ⅰ 0.40 5/18 0.56 1.16 1.6 10/9
5/9 5/9
16/23× 23/16×
Ⅱ 0.63 13/30 0.87 1.80 2.5 26/15
13/15 13/15
16/23× 23/16×
Ⅲ 1.00 7/10 1.41 2.90 4.0 14/5
7/5 7/5
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9.4.3 When the primary number or oblique teeth gear is manufactured in axial feeding

way, calculation of adjustment of differential chain will be based on comprehensive

calculation of differential formula of machining oblique teeth gear and differential formula

of machining primary number gear:

（a2.c2）/（b2.d2）=±9×sinβ/(mn×k)±(625×α)/(32× iinput× k)

In the formula, the positive or negative sign in first part will be determined according

to positive or negative sign selection table of differential formula of the oblique teeth gear,

and the positive or negative sign in second part will be determined according to positive or

negative sign selection table of differential formula of the primary number gear. In

calculation, the positive or negative sign of α value shall be substituted into the formula,

and iinpushall be contrasted and selected according to the transmission ratio of feeding box .

Idle gear is not required when the calculation result is positive, and idle gear is required

when the calculation result is negative.

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dextroclination π

β/m.K

Picture 8 Diagram of transmission system

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10 Adjustment of machine tool

10.1 Adjustment of machine tool in machining of straight cylindrical
gear, for example:
Gear parameter：tooth Z=46、modulus m=3、width B=40
Hob parameter：diameter D=71、number of thread K=1、 helix angle
ω=4° right hand turnning
Cutting standard: cutting speed V=35m/min, full tooth
height=H=6.75mm
First cut-in depth:h1=5mm
second cut-in depth:h2=1.75mm
First axial amount of feed:S1=2.9mm/r(workpiece)（converse）
second axial amount of feed:S2=1.16mm/r(workpiece) （converse）
10.1.1 Installation of workpiece
The installation can directly affect accuracy of machined gear.
Thus, the workpiece shall be soundly clamped on the workpiece mandrel
of machine tool, loosening is not allowed, the rear column rest shall be
shifted and the bearing housing shall support the upper end of workpiece
mandrel.
10.1.2 Installation of hob
The installation correctiveness can directly affect accuracy of
machined gear. The dirty and burrs at inner hole and end face of hob,
hole and end face of gasket, taper hole of main axis and external taper of
mandrel shall be removed thoroughly. The side under the lateral stress of
mandrel shall be close to the hole wall at the side of main axis.
For swinging hob rest, the included angle between the center line
of hob and horizontal position shall be equal to the helix angle of hob.
The swinging direction of hob rest shall be determined according to the
rotation direction of the hob. In this example, the hob turns in dextral
direction, namely switch downward in clockwise direction, shown as a in
diagram.
Hob installation in cutting the straight tooth
cylindrical gear picture 9
right hand turnning hob left hand turnning hob
a b
In the diagram, ω
indicates the hob. ω
Helix angle ω
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10.1.3 For selection of main axis revolution, conversion shall be made according to

known cutting speed

V=(π×D×n)/1000 m/min

Formula：D——diameter of hob、 n——main axis revolution

n=(1000×V)/(π×D) r/min

when D=71， V=35

then：n=（1000×35）/(71×π)=160 r/min，then：A/B=44/22

Besides calculating revolution based on the formula above, and the revolution can

be also directly selected according to the diagram calculation of cutting speed. Refer to the

diagram of rectangular coordinate.

The slip velocity of indexing pair is limited, thus the revolution of indexing worm rod

shall not exceed 576r/min, and the revolution of operating bench shall be limited within

8r/min. For selection of main axis revolution, the maximum allowable revolution of

machine tool shall be abided. Refer to the requirements in the following table.
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Maximum allowable revolution under different machining conditions

Table 6

1-thread hob 2-thread hob

Teeth Maximum Teeth Maximum

number allowable number allowable

of gear revolution of gear revolution

5 40 10~11 40

6 50 12~13 50

7~8 63 14~17 63

9~11 80 18~22 80

12~15 100 23`27 100

14~17 125 28`35 125

18~22 160 36~44 160

23~27 200 45~54 200

Equal or Equal or
greater 250 greater 250
than 28 than 55

If the machine tool has not run for 600h in total, the maximum allowable revolution

of main axis shall adopt the value that is a level lower than that listed in the table.
 Sheet 30
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Diagram of culation for cut speed Picture 10

Cut speed(m/min)

Diameter of hob mm)

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10.1.4 Calculation and adjustment of spur gear

e/f=36/36， (a×c)/(b×d)=(24×k)/Z
=(24×1)/46=48/92
The calculation result: 48 for drive gear and 92 for driven gear, but
the intermediate gear shall be added to substitute the gears b and c.
In matching spur gear, the rotation direction of hob will determine
whether the e/f requires reversing mechanism to match rotation
direction of operating bench with that of hob. See to the following
diagram: match according to Diagram B.
The drawing of matching of tooth spur gear as follows:when using
right hob ,add idle gear,when using left hand hob,is not add idle gear
when produce straight tooh matching of tooth spur gear:
picture 11
Turning way Left hand turning hob
Right hand turning hob
of hob
Hang a.b.c.d four gear A Hang a.b.c.d four gears C
e e
f
Matching f
z36
of tooth a a
spur b b c d
c d
Hang a.d two gears B Hang a.d two gears D
e e

f
f
z36
a Middle gear d a Middle gear d

Turnning
way of
worktable

In adjustment of spur gear, the jaw clutch M1 (91312) shall be

mounted to the differential axis (e axle).
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10.1.5 Adjustment of axial amount of feed: according to the known cutting standard, find

out the feed spur gear a1/b1=46/32 from the table of adjustment of axial amount of feed.

Position I of speed changing handle: S rough machining=2.9mm/r(workpiece)

Position III of speed changing handle: S finish machining=1.16mm/r(workpiece)(for

second cut-in)

10.1.6 Adjustment of center distance

This example m=3、 Z=46， then out diameterD(workpiece)=144 ； D(cutter)=71 。

The original center distance shall be greater than (144+71)/2=107.5; at this moment,

if the operating bench is at the backward position, hand-operated handle of dial, aim the

venire at the horizontal scale position 158, that is to say, 107.5+50 (fast backward

distance) is smaller than 158. However, in machining operation of machine tool, the

hydraulic fast drive knob of operating bench shall be turn to the “forward” position, the

operating bench will under drive of oil cylinder for assuring that the operating bench will

be at accurate position in cutting. At this moment, feed the operating bench manually and

make the gear touch the hob, check the teeth number of hobbing sign, verify correctiveness

of side tooth spur gear, find out center distance, the reading of horizontal ruler shall be

about 107.

10.1.7 Adjustment of position of the hob rest travel mass

In the case, the up milling is used. Inch the hob for fast up on the button board at

operation station, and hob should be slightly higher than the cutting position on the face of

gear blank. Align the lower block “37”of travel to the switch “8”, and lock it. The feed

on the dial of manual worktable should be 5mm deep, and the number on the horizontal
 Sheet 33
HOBBER500/8 OPERATING INSTRUCTION
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ruler should be 102. The knob of control station should be in the position of “ ” (the

axial-feed clutch should be connected). Start the machine for tooth rolling. After the gear

of 40mm wide is fully cut, align the upper block“6”of travel to the switch“5”, and lock

it.

10.1.8 Adjustment for finish machining.

In cutting standard, there are cuttings of twice (rough machining and finish

machining). Except that cut-in depth and axial feeding quantity are different in adjustment

of machine tool, other parameters are same to those of rough machining. After first hob

travel and cutting is completed, the operating bench will fast shift backward for 50mm,

inch the sliding plate of hob rest and make it fast shift upward and return to the cut-in

position, measure the length of normal line length of hobbed gear with the normal line

micrometer. According to the actual allowance of the reserved allowance of 1.75mm, feed

the hob up to the full tooth depth. To assure the accurate restoring, it is suggested that the

hob shall shift backward for 50mm before hob feeding. Rotate the dial for a circle

manually; shift the operating bench in radial direction for 2mm. Each interval at dial is

0.02mm. The formula of relation between the allowance of cut-in depth (tooth height) and

allowance of normal line length is listed as follows:

（△W/2）/△h=sinα △h=△W/（2× sinα）

where： △W——allowance of normal line length、△h——allowance of tooth

depth、α——nominal pressure angle

The axial feeding in finish machining shall be S(finish) =1.61mm/r(workpiece), according to

the cutting standard. The feeding spur gear shall not be replaced, and it is only necessary to

switch the feeding conversion handle to the position III.

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10.1.9 Manual operation of stop

After the finish machining, the travel block “6”will introduce the switch “5”, so as

to control the automatic stop of machine. Manually turn the fast knob of worktable to the

position of backward, and the worktable will return to the original position. Turn the feed

handle to the fast position, and turn the knob of axial-feed clutch to “ ”. Inch the

button of fast up, and the tool holder will return to the original position. Then remove the

gear.

10.2 Adjustment of machine tool in machining oblique teeth cylindrical gear. For example:

Oblique teeth gear: teeth number Z=63， normal module mn=3

Helix angle β=20° right hand turning

Hob:diamater D=71、 number of thread K=1、 of helix angle ω=4° right hand

turning

Cutting range: cutting speed V=35m/min、full tooth heigh H=6.75mm

Cutting for twice: rough machining and finish machining

h1=5 、h2=1.75

Axial feeding amount S1=1.8、 S2=1.16 （converse）

10.2.1 Installation method of workpiece is same to that of the straight cylindrical gear.

10.2.2 Installation method and precautions of hob are same to those of the machining of

straight gear; the difference is increasing the relation of helix of the workpiece. When the

spiral direction is same to that of the workpiece, the installation angle is the difference

between these two. When the spiral direction and that of the workpiece are in reverse, the

installation angle is the difference between these two. When the spiral direction and that of

the workpiece are in reverse, the installation angle is the sum between these two. For
 Sheet 35
HOBBER500 OPERATING INSTRUCTION
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correct installation method, see to the diagram. In this example, the

installation angle will be β－ω＝20°-4°＝16°. Installation shall be
made according to Diagram A.

Produce skew tooth columnar gear,the right fix of hob picture 12

Picture 12
Tu
of rnn
wo ing
rk w
pi ay
Turnning ece Right Left
way of hob

A C

Right β-ω β+ω

B D

β-ω
Left β+ω

10.2.3 Selection of main axis revolution is same to that of machining

of straight cylindrical gear.
10.2.4 Calculation and adjustment of side tooth spur gear：
e/f=36/36；(a×c)/(b×d)=24k/Z=24/63=(4×2×3)/(7×3×3)=(40×
50)/(70×75)
The differential mechanism shall be utilized for machining of
oblique teeth gear, and the jaw clutch M2 (91316) shall be mounted to
the differential axis. The rotation direction of output of differential
axis will be changed with utilization of the differential mechanism. At
this moment, matching of spur gear is just reverse to that of the
matching of spur gear in machining of straight gear, thus the reversing
mechanism at e and f gears do not adopt the 36/36 transmission, and
the matching of spur gear is made according to the following diagram.
Refer to Diagram A.
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Produce skew tooth columnar gear ,matching of tooth spur gear

picture 13
Turning way Left hand turning hob
of hob
Right hand turning hob
Hang a.b.c.d four gear A Hang a.b.c.d four gear C
e e
f
f
Matching z36
of tooth a a b
b c d c d
spur
Hang a.d two gears B Hang a.d two gears D
e e

f
f
z36
a Middle gear d a Middle gear d

Turnning
way of
worktable

10.2.5 For adjustment of axial amount of feed, the adjustment of

feeding spur gear is same to that in machining of straight gear, the
differences are that the amount of feed will be altered from 2.9 to 1.8
in rough hobbing and the position of amount of feed conversion
handle shall be switched from III to I, and the adjustment in finish
machining is same to that in machining of straight gear.
10.2.6 The adjustment method of center distance of machine tool is
same to that in machining the straight gear, and the difference is that
the data of center distance alters from 107.5mm to 139.1mm.
10.2.7 Adjustment of tooth cut-in depth. The full tooth height of
these two gears are same, thus the cut-in methods of rough
machining and finish machining are also same. The difference is that
measured normal line lengths are different because of different tooth
numbers. However, the conversion methods for reserved allowance
are same.
10.2.8 Calculation and adjustment of differential spur gear:
Make according to the adjustment formula of differential spur gear
(a2×c2)/(b2×d2)=±9×[sinβ/(m×k)]
where：β=20°、m=3、k=1
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than：（a2×c2）/（b2×d2）=±9×[Sin20°/（3×1）]
The positive or negative sign in formula will be selected based on the
case that the workpiece and hob have same rotation directions.
then：（a2×c2）/（b2×d2）=-9×（0.34202/3）
=-1.02606
Find out the result from the table of ratio of spur gear,
（a2×c2）/（b2×d2）=-（37×83）/（41×73），
In the formula, idle gear is required if the sign is negative. Match
according to "B" in the following diagram.
When produce skew tooth columnar gear for prime number ,the
matching of side tooth spur gear picture 14

Workpiece Right hand turning Left hand turning

Hob Left hand turning Right hand turning Left hand turning Right hand turning

the A B C
matching
of side
tooth
spur a2
gear a2
b2 c2 d2 a2 Idle gear b2 c2 d2 b2 c2 d2

10.3 Adjustment of machine tool in manufacturing the primary number

straight cylindrical gear. Installation of workpiece and hob, selection and
adjustment of main axis revolution and amount of feed and so on are same
to those of cutting straight cylindrical gear, and the difference is
calculation of side tooth spur gear and increase differential spur gear. For
instance:
Workpiece: tooth number Z=101, normal module m=3.
Hob: diameter D=71, number of thread k=1, helix angle ω=4° right hang
turnning
Conventional milling: once cut-in full tooth depth h=6.75, amount of feed
in S(axis)=1.41mm/Ⅰ
10.3.1 Calculation and adjustment of side tooth spur gear (refer to section
9.4.2)
e/f=36/36，（a×c）/（b×d）=（24×k）/（Z＋α）
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when α=1/5,then(a×c)/(b×d)=(24×1)/(101＋1/5)=(24×5)/(505＋1)
=(24×25)/(46×55)
The differential spur gear is required, the rotation direction of
differential output axis has been in reverse, thus the e and f gears do not
require reversing gear.
10.3.2 Calculation and adjustment of differential spur gear (refer to
section 9.4.2)
(a2×c2)/(b2×d2)＝±(625×α)/(32×i(input) ×k) Conventional milling is
required. If there is negative sign in the formula, the idle gear is required.
Where：α=1/5、k=1、 in table 5 find out i(input)=（16/23）×（7/5）.
Substitute the known parameter into the formula above and achieve
the result：
(a2×c2)/(b2×d2)＝－（625／32）×（23／16）×（5／7）×（1/5）
＝－4.010881696
＝－（41×45）/（20×23）or（89×95）/（34×62）The spur gear is
matched based on "B" in the following diagram

When produce straight tooth columnar gear for primary number

,the matching of side tooth spur gear picture 15
value α Minus Positive

feed mode Up milling Down milling Up milling Down milling

the A B C
matching
of
side
tooth
spur a2
a2
gear
b2 c2 d2 a2 idle gear b2 c2 d2 b2 c2 d2

10.4 Adjustment in machining of oblique teeth primer number gear ,

for instance:

Workpiece: tooth number Z=103, normal module m=3.

Helix angle β=30°、turnning way :right hand turnning。

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Hob: diameter D=71、 number of thread, helix angle K=1、 right hand turning

ω=4° right hand turnning。

Converse: cut in the full tooth depth once, h=6.75 、 amount of feed

S(axis)=0.87mm/r(workpiece)

For calculation and adjustment of machining of this oblique teeth gear, except that

calculation and adjustment of side tooth spur gear and differential spur gear are different to

those of machining of general oblique teeth gear, others are same to those of machining of

general oblique teeth gear.

10.4.1 Calculation and adjustment of side tooth spur gear

e/f=24/48、 （a.c）/（b.d）=（48×k）/ （Z+α） （k=1、 Z=103）

whenα=1/25 （a.c）/（b.d）=（48×1）/（103+1/25）=（48×25）/（25×76）

=（30×25）/（23×70）

The output of differential axis has been in the reverse direction, the gears s e and f do

not require reverse gears.

10.4.2 Calculation and adjustment of differential spur gear (refer to section 9.4.3)

（a2.c2）/（b2.d2）=±9[sinβ/（m.k）]±(625×α)/(32. i(input). k)

where：β=30°、 m=3、 k=1、α=1/25

According to Table 5 in section 9.4.2, we can find out S=0.87, and then the relevant i(input)=

（16/23）×（13/15）
。

For the positive or negative sign in the formula, the workpiece and hob make right

hand turning, thus the first part is negative. The milling is conventional milling, thus the

second part is also negative.

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HOBBER500/8 OPERATING INSTRUCTION
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Substitute the known parameters and positive or negative sign into the formula above:

（a2.c2）/（b2.d2）=－9[sin30°/（3×1）]

－ [625×（1/25）]/[32×1×（16/23）×（13/15）]

=－9×（0.5/3）－（25×23×15）/（32×16×13）

=－1.5－1.295823317=－2.795823317

=－（55×61）/（30×40） (If the sign is negative, then the idle

gear will be required for spur gear.)

10.5Precautions in machining of primary number gear

10.5.1If the gear that has tooth number same to that of the machined primary gear can not

be selected from the side tooth spur gear and the differential motion is not switched on,

and then radial feed machining can not be adopted (otherwise, if the hob is impacted, the

tooth will be damaged.).

10.5.2The amount of feed cannot be changed at will. If the axial amount of feed shall be

changed because of special causes, then the relevant iinput value shall be selected based on

new amount of feed and the re-calculation of differential spur gear shall be made.

10.5.3 When axial feed is used for machining, the feed handle should not be disengaged ad

libitum.

10.5.4It is best to adopt once cutting in machining of primary number gear. If the hob

requires traveling for many times for special causes, the hob shall be aligned once again.

10.6 Adjustment of radial feeding cutting worm gear

10.6.1 When rolling and cutting the worm gear through manually radial feed, the

installation of workpiece, the selection of spindle speed, and the calculation and adjustme-
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nt of dividing change-gear is the same as those in machining straight-tooth cylindrical

gear. But the axial feed should be cut off, i.e., turn the feed handle to the manual position

“ ”.

10.6.2Hobbing of worm gear by hob is equivalent to engagement between worm rod and

worm gear. There is high requirement for the position of worm rod relative to the axial line

of worm gear and reference level, thus the hob height (namely, the vertical height between

the assembly reference end surface of worm gear and the horizontal position of hob center)

shall be calibrated in accurate manner, the center line of hob and the center line of

workpiece shall be strictly in direct cross, and the center distance between hob and

workpiece shall be strictly controlled within the tolerance required in the drawing.

10.6.3 When machining the worm gear of prime number, the dividing change-gear and the

differential change-gear is calculated and adjusted by using the method of machining

straight-tooth cylindrical gear. But the axial feed should be cut off, namely., turn the feed

handle to the manual position “ ”.

10.6.4 If the hob selected for machining worm gear does not have the same helix angle as

that of matching worm, pull the tool holder to an angle that is the difference of helix angle

of worm gear and that of hob.

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11 Axial shift of hob

To improve service life of hob and make the hob to be under even
wearing in full length, the machine tool adopts the manual position shifting
mechanism for axial shift of hob. The shift distance is 55mm.
In hob shift, according to the following diagram, loosen the clip plate
screw 1 that clamps the front bearing of the main axis; operate the square
head 2 manually. After shift of hob, clamp the front bearing of main axis.

Picture 16
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12 Adjustment of main bearing and operating bench bearing

12.1 Adjustment of main bearing. After long-term operation, the
bearing of machine tool will be worn, spacing will increase and
adjustment shall be made. The allowable tolerance of axial shift is
0.006mm. The allowable tolerance of the radial shift of end of taper
hole of main axis close to the main axis shall be 0.006mm, at the
position where is 160mm from the point, the allowable tolerance is
0.014mm (for inspection method, see to the conformity certificate of
the machine tool). The radial spacing between the external taper of
main axis and bearing hole shall be 0.005~0.015mm.
Adjustment method (see to the following diagram): In adjusting
the spacer Q, the spacer R shall also be reduced in same thickness. In
adjusting the axial shift of main axis, it is only necessary to adjust
spacer R. The non-parallelism between of two end surfaces of spacer
Q and spacer R shall be within 0.005mm.
Structure of main axes knife rest
Φ44.39

Hole-Morse
M20

No.5

Pyramidal1:20

Q R
Picture 17
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12.2 Adjustment of operating bench bearing

After the machine tool is operated for some time, the operating
bench bearing will be worn and the spacing will increase, the accuracy
of tooth cutting will be affected, thus adjustment shall be made. The
adjustment method is shown as in the following diagram: dismantle the
spacer Y (comprised of two semi-circles), ground thin to the
appropriate thickness (if the grinding amount is too great, the spacing
will be too small and rotation can not be made.) After mounting the
spacer again, the contact surface of taper angle bearing shall be even,
there shall be more than 16 contact points within the area of25mm² in
average.
Adjust the parallel degree of two end surfaces of the spacer Y, and
the allowable tolerance is 0.005mm.

Structure of worktable
1：10

Picture 18
 Sheet 45
HOBBER500/8 OPERATING INSTRUCTION
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Tabe of adjustment of super gear

5≤Z≤20 when K=1

e=48 f=24

Adjustment：（a×c）/（b×d）=（12×k）/Z table 7

Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
5 48 20 11 45 55 80 60 17 24 34
6 48 24 12 48 48 18 40 60
7 40 70 90 30 13 24 26 19 48 57 60 80
8 45 30 14 36 42 20 42 70
9 40 30 15 48 60
10 48 40 16 45 60

21≤Z≤142 when k=1（Except the primry number or oblique teeth gear of more

than 100 teeth） e=36 f=36

Adjustment：（a×c）/（b×d）=（24×k）/Z Continuous table 7

Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
21 40 35 38 45 57 48 60 55 40 80 48 55
22 60 55 39 40 65 56 30 70
23 48 46 40 60 100 57 40 95
24 48 48 41 48 41 45 90 58 40 80 48 58
25 48 50 42 40 70 59 40 80 48 59
26 40 65 45 30 43 48 43 45 90 60 40 80 48 60
27 40 45 44 30 55 61 40 80 48 61
28 30 35 45 48 90 62 40 80 48 62
29 40 50 60 58 46 48 92 63 40 70 50 75
30 40 50 47 45 47 48 90 64 30 80
31 40 50 60 62 48 45 90 65 24 65
32 45 60 49 48 98 66 40 55 45 90
33 40 55 50 48 100 67 24 67
34 24 34 51 40 85 68 30 85
35 40 50 60 70 52 30 65 69 32 92
36 48 72 53 40 80 48 53 70 24 70
37 45 37 48 90 54 40 90 71 24 71
 Sheet 46
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Continuous table 7

Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
72 30 90 92 24 92 118 24 59 45 90
73 24 73 93 24 62 50 75 119 40 70 30 85
74 30 60 24 37 94 24 47 45 90 120 24 60 40 80
75 24 75 95 24 95 122 24 61 40 80
76 30 95 96 30 60 40 80 123 20 100 40 41
77 20 55 60 70 97 24 97 124 24 62 40 80
78 45 65 40 90 98 24 98 125 24 50 40 100
79 24 79 99 40 55 30 90 126 30 70 40 90
80 24 80 100 24 100 128 35 70 30 80
81 40 45 30 90 102 30 60 40 85 129 40 43 20 100
82 48 41 25 100 104 30 65 40 80 130 24 65 45 90
83 24 83 105 48 70 30 90 132 40 55 25 100
84 24 70 50 60 106 24 53 45 90 133 30 70 40 95
85 24 85 108 40 50 25 90 134 24 67 40 80
86 45 43 24 90 110 24 55 50 100 135 40 60 24 90
87 24 58 50 75 112 30 70 40 80 136 30 80 40 85
88 30 55 40 80 114 40 50 25 95 138 24 60 40 92
89 24 89 115 40 50 24 92 140 24 70 40 80
90 24 90 116 24 58 45 90 141 40 47 20 100
91 30 65 40 70 117 30 65 40 90 142 24 71 40 80

143≤Z when k=1（Except the primry number or oblique teeth gear of

more than 100 teeth） e=24 f=48

Adjustment：
（a×c）/（b×d）=（48×k）/Z Continuous table 7

Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
143 20 65 60 55 154 48 55 35 90 164 45 41 24 90
144 40 60 35 70 155 34 62 48 85 165 40 55 30 75
145 30 58 48 75 156 30 65 50 75 166 24 83
146 48 73 40 80 158 40 79 48 80 168 24 70 50 60
147 40 60 48 98 159 48 59 30 90 170 24 85
148 48 37 25 100 160 48 60 30 80 171 40 45 30 95
150 48 60 30 75 161 48 70 40 92 172 24 43 45 90
152 30 95 162 40 45 30 90 174 48 58 30 90
153 32 72 60 85 175 24 75 60 70
 Sheet 47
HOBBER500/8 OPERATING INSTRUCTION
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Continuous table 7

Z
Change gear Z
Change gear Z
Change gear
a b c d a b c d a b c d
176 30 55 40 80 200 24 100 225 40 45 24 100
177 24 59 60 90 201 24 67 50 75 228 20 95
178 24 89 203 20 70 48 58 230 40 50 24 92
180 24 90 204 20 85 232 24 58 40 80
182 40 70 30 65 205 60 41 24 100 234 30 65 40 90
183 24 61 60 90 207 40 45 24 92 235 40 47 24 100
184 24 92 208 30 65 40 80 236 24 59 40 80
185 48 37 20 100 209 40 55 30 95 237 40 60 24 79
186 24 62 60 90 210 40 70 24 60 238 30 70 40 85
187 40 55 30 85 212 24 53 50 100 240 30 60 40 100
188 24 47 45 90 213 40 71 24 60 244 24 61 40 80
189 48 63 30 90 215 40 43 24 100 245 24 50 40 98
190 24 95 216 20 90 246 40 41 20 100
192 30 60 40 80 217 48 70 20 62 247 30 65 40 95
194 24 97 219 24 73 40 60 248 24 62 40 80
195 24 65 60 90 220 24 80 40 55 249 24 60 40 83
196 24 98 221 25 85 48 65 250 40 50 24 100
198 40 55 30 90 224 30 70 40 80