L3 COMMISSIONING TEST SCRIPT

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(Start-up Testing /SAT)

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CPM CONTROL SYSTEM TEST
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Air Conditioning & Mechanical Ventilation

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SYSTEM
 Document: L3 Commissioning Test Script

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Service: ACMV System

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System: CPM Control System Test

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Reference: Commissioning Plan Rev.2

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Mechanical Specification; M4-20
Revision:

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Company:
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Name:
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Signature:
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Date:
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Approval:
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Name:
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Signature:
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Date:
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Approval
Status:
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 Document Control Sheet

Contract Number:

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Contract Name:

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Client:

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Project Location:

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Document Reference: Chiller Plant Management System SoO

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Document Description:

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Prepared By:

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Checked By:

Approved By: on
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Rev: By: Date: Reason:

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 Contents

Table of Contents
1.0 Introduction ...................................................................................................................................... 5

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2.0 Test Instrumentation / Tools Required ............................................................................................. 5

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3.0 Reference Standards ......................................................................................................................... 5
4.0 Network & Control logic Configuration ............................................................................................ 5

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5.0 Test Procedures. ............................................................................................................................... 6
6.0 Test Record Sheets............................................................................................................................ 8

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APPENDIX A

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TEST REPORT SHEET

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 1.0 Introduction
The following test procedure has been prepared as the testing of CPM System Test for ABC DC project.

This is to be enhanced and developed by the Contractor. Additional testing and commissioning
requirements may be proposed by the Contractor as appropriate and agreed with the Project M&E

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Engineer and Independent Testing and Commissioning Engineer.

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The tests proposed in this document are not exhaustive nor are they considered an acceptable
alternative to the current site tests performed by the manufacturer.

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2.0 Test Instrumentation /Tools Required
All instrumentation used for the testing of the BMS, must have up to date (with at least 6

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months validity) calibration certificates that is traceable to international standards.

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The following test instrumentation & tools will be required to undertake the tests detailed

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within this procedure;
 Calibrated multi-meters

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 General tightening or fastening tools (screw-drivers, battery drills, spanners etc.)
 Walkie-talkies.

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 Test Jumper Cable. C
3.0 Reference Code /Standards
The following standards have been referenced when preparing these test procedures:
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 CIBSE Guide H – 2000 – Building Control Systems.

 BSRIA Commissioning of BEMS – AH 2/92.
 CIBSE Commissioning Code C – 2001 – Automatic Controls.
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 Mechanical Specification /Commissioning Plan

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4.0 Network & Control logic Configuration

4.1 Prior to commencement of site works a full CPM network system architecture schematic
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and BMS approved point list must be provided.

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4.2 Flow charts detailing the control logic of each item of interfaced, controlled & metered
plant must be submitted & approved prior to function testing of CPM equipment controls. This
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should include, but not be, limited to, the following:

 Chillers
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 Cooling Towers
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 CHWPs and CDWPs

 Buffer Tanks
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 Motorized Valve, Bypass control Valve

 Weather Station
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 Make up Water System

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 Cooling Water Treatment system

 Vacuum Degassing
 Expansion Tanks
 CPM Sensors (Flow Meter, Water Temp, Water Pressure)
 Power Metering

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 5.0 Test Procedures.

5.1 Preparation
Carry out the following prior to starting SoO testing.

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Complete the Pre-Commissioning Checklist and start-up procedures detailed in
“Template Test Sheets CPM Testing” each DDC/PLC (Direct Digital Controller /Programmable

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Logic Controller) panel prior to software installation and completed of Point-to-Point checking
and Point-to-GUI checking.

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5.2 Functional Testing:

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5.2.1 General Checks

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5.2.1.1 All the CPM Sub-Systems and associated devices are powered up, fully

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configured and have passed 100% of all relevant BMS Interface tests.

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5.2.1.2 All the CPM panels powered up, fully configured and passed supplier diagnostics.

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5.2.1.3 Check the CPM database and graphics are complete to facilitate these tests.
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5.2.1.4 Ensure the Trend Setup for the equipment under test has been completed.
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5.2.1.5 Confirm the control logic diagram and Sequence of operation equipment system (SoO)
has been approved by the Designer and Consultant.
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5.2.1.6 Initiate a scheduled start up and shut down sequence for each piece of equipment or
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system and observe the equipment / system for the correct operation.
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5.2.1.7 Initiate a scheduled changeover of equipment if applicable on a daily or weekly

schedule.
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5.2.1.8 Confirm the required schedule start and stop times and enter into system
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5.2.1.9 Restart the equipment, initiate each type of alarm in the field and confirm the correct
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operation /Changeover of system or equipment in the field.

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5.2.1.10 Confirm that the correct alarm message has been raised and issued by SMS /Pager.
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5.2.1.11 Confirm if “mismatch” alarm is raised if command is different from status.

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5.2.1.12 Follow logic chart through for all alarms / failure combinations to confirm the correct
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operation of the equipment or system.

5.2.1.13 Check all graphic representations display correctly e.g., Alarm points turn red on
graphic, and that all equipment references are correct.

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 5.2.1.14 Print out alarm report for the equipment that has just been completed. Attach to
Record sheet.

5.2.1.15 Print out the trend report and attached to this test & commissioning report.

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5.2.2 Main DDC/PLC Failure Test

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5.2.2.1 All the DDC/PLC panels powered up, fully configured and passed supplier diagnostics.

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5.2.2.2 Check the CPM database and graphics are complete to facilitate these tests.

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5.2.2.3 Ensure the Trend Setup for the equipment under test has been completed.

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5.2.2.4 Simulate Power Failure for Primary DDC/PLC and observed that redundancy function

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will switch over to Standby DDC/PCL and alarm takes place on the CPM Graphic Screen.

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5.2.2.5 Print out alarm report for the equipment that has just been completed. Attach to Record
sheet.

5.2.3 Network Switch Failure Test

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5.2.3.1 All the Network Switch panels powered up, fully configured and passed supplier
diagnostics.
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5.2.3.2 Check the CPM database and graphics are complete to facilitate these tests.
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5.2.3.3 Ensure the Trend Setup for the equipment under test has been completed.
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5.2.3.4 Simulate Power Failure for Network Core Switch-A and observed that redundancy
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function will switch over to Standby Network Core Switch-B and alarm takes place on
the CPM Graphic Screen.
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5.2.3.5 Print out alarm report for the equipment that has just been completed. Attach to Record
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sheet.
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5.2.4 CPM SoO Logic Test

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The SoO Logic Test to prove system/Equipment logic control function as follow approved SoO
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which has CPM control and monitoring. Some of system/Equipment which has Local control
and CPM monitoring only will be tested by Point-to-GUI, this should include but not limits to
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the following;
 Chillers
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 Cooling Towers
 CHWPs and CDWPs
 Buffer Tanks
 Motorized Valve, Bypass Control Valve

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  Weather Station
 Make up water system
 Cooling Water Treatment system
 Vacuum Degassing’s

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 Expansion Tanks

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 CPM Sensors (Flow Meter, Water Temp, Water Pressure)

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 Power Metering

Detail SoO Logic

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 Chiller plant efficiency monitoring

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 Chiller plant start sequence operation
 Chiller plant stop sequence operation

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 Chiller stage-in sequence operation
 Chiller stage-out sequence operation

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 Chiller plant low load mode sequence operation
 Chiller plant rotation sequence operation

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 CHWP Control sequence operation
 CDWP Control sequence operation
 Cooling Tower Control sequence operation
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 Main bypass valve Control sequence operation
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 Expansion tank Control sequence operation
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 Water treatment for cooling tower Control sequence operation

 Buffer tank normal mode Control sequence operation
 Buffer tank discharge mode Control sequence operation
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 Buffer tank bypass mode Control sequence operation

 Buffer tank recharge mode Control sequence operation
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 Chiller plant power failure sequence operation

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 Duty Chiller failure /Chiller alarm reset sequence operation

 Duty CHWP, CDWP failure /CHWP, CDWP alarm reset sequence operation
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 Duty CT failure /CT alarm reset sequence operation

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6.0 Test Record Sheets

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6.1 CPM Test Sheets

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6.2 Graphics Print Outs.

6.3 Trend Reports.
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6.4 Alarm Print Outs.

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 APPENDIX A
TEST REPORT SHEET

Item Title

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001 Engineers Report

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002 Control Logic Test Sheet (General Check)

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003 Main DDC /PLC Failure Test Sheet

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004 Network switches failure Test Sheet

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005 CPM System control logic (SoO) Test sheet

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006 Print Outs Reports (Graphics /Trend /Alarm Print Outs)

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 CLIENT: CONTRACTOR:

PROJECT: ABC Data Centre TEST ENGINEER:

SYSTEM: CPM Control System Test DATE:

LOCATION:

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001. ENGINEERS REPORT SHEET

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 CLIENT: CONTRACTOR:

PROJECT: ABC Data Centre TEST ENGINEER:

SYSTEM: CPM Control System Test DATE:

LOCATION:

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002. CONTROL LOGIC TEST SHEET (General Check)

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Expected Actual
Item Task
Result Result

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1. Confirm that all previous tests have been completed properly and the results recorded.

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2. Setup trending for the points that needed to be tested.

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3. Confirm the control logic diagram has been approved by the Consultant.
4. Initiate a scheduled start up and shut down sequence for each piece of equipment or

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system and observe the equipment / system for the correct operation.
5. Initiate a scheduled changeover of equipment if applicable on a daily or weekly

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schedule.
6. Confirm the Required schedule start and stop times and enter into system
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7. Restart the equipment, initiate each type of alarm in the field and confirm the correct
operation / changeover of system or equipment in the field.
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8. Confirm that the correct alarm message has been raised and issued by SMS module.

9. Confirm if “mismatch” alarm is raised if command is different from status.

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10. Follow logic chart through for all alarms / failure combinations to confirm the correct
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operation of the equipment or system

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11. Check all graphic representations display correctly e.g., alarm points turn red on
graphic, and that all equipment references are correct.
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12. Print out alarm report for the equipment that has just been completed. Attach to
Record sheet.
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13. Print out the trend report and attached to this test & commissioning report.
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REMARKS / INSTRUMENTS USED.

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Tested By Vendor /SubCont. Name Signature Date

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Co-Test By M&E Cont. Name Signature Date

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Witnessed By GC Name Signature Date

Witnessed By CxA Name Signature Date

Witnessed By CM Name Signature Date

Witnessed By Client Name Signature Date

 CLIENT: CONTRACTOR:

PROJECT: ABC Data Centre TEST ENGINEER:

SYSTEM: CPM SoO Control System Test DATE:

LOCATION:

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003. MAIN DDC/PLC FAILURE TEST SHEET

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Expected Actual
Item Task
Result Result

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1. Confirm the DDC/PLC panel powered up, fully configured and passed supplier

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diagnostics
2. Check the BMS database and graphics are complete to facilitate these test

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3. Ensure Trend log setup for the equipment under test has been completed

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4. Simulate power failure for Primary DDC/PLC and observed that redundancy function
will switch over to Standby DDC/PLC and alarm takes place on the BMS graphic Alarm

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screen
5. Redo the test with Standby DDC/PLC power failure follow above step

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Check all graphic representations display correctly e.g., alarm points turn red on Alarm
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graphic, and that all equipment references are correct.
7. Print out alarm report for the equipment that has just been completed. Attach to
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record sheet and capture screen

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REMARKS / INSTRUMENTS USED.

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Tested By Vendor /SubCont. Name Signature Date

Co-Test By M&E Cont. Name Signature Date
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Witnessed By GC Name Signature Date

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Witnessed By CxA Name Signature Date

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Witnessed By CM Name Signature Date

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Witnessed By Client Name Signature Date

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 CLIENT: CONTRACTOR:
PROJECT: ABC Data Centre TEST ENGINEER:
SYSTEM: CPM SoO Control System Test DATE:
LOCATION:

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004. NETWORK SWITCH FAILURE TEST SHEET

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Expected Actual
Item Task
Result Result

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1. Confirm the Network panel powered up, fully configured and passed supplier

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diagnostics
2. Check the CPM database and graphics are complete to facilitate these test

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3. Ensure Trend log setup for the equipment under test has been completed

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4. Simulate power failure for Network Core Switch-A and observed that redundancy
function will switch over to Network Core Switch-B and alarm takes place on the Alarm

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CPM graphic screen
5. Redo the test with Standby Network Core Switch-B power failure follow above step

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Check all graphic representations display correctly e.g., alarm points turn red on Alarm
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graphic, and that all equipment references are correct.
7. Print out alarm report for the equipment that has just been completed. Attach to
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record sheet and capture screen

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REMARKS / INSTRUMENTS USED.

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Tested By Vendor /SubCont. Name Signature Date

Co-Test By M&E Cont. Name Signature Date
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Witnessed By GC Name Signature Date

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Witnessed By CxA Name Signature Date

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Witnessed By CM Name Signature Date

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Witnessed By Client Name Signature Date

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005. CPM SYSTEM CONTROL LOGIC (SoO) TEST SHEET

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PROJECT: ABC Data Centre
DDC/PLC No: Description: Panel Ref: Document Ref:

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Location: Date: Software Revision: Wiring Diagram Ref:

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Witness
Item Test Description of SoO

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Passed
Initials
Y/N

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COMMENTS/REMARKS:
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REMARKS / INSTRUMENTS USED.

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Tested By Vendor /SubCont. Name Signature Date

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Co-Test By M&E Cont. Name Signature Date

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Witnessed By GC Name Signature Date

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Witnessed By CxA Name Signature Date

Witnessed By CM Name Signature Date
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Witnessed By Client Name Signature Date

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