Hornung a Ves af 51.55 08:6 G5E.562 Sicherur Dimensions in mam For denc-ninations nd explanations regarding defects in metallic fusion welded joints, see DIN B524 Part 1. 1 Scope “This Ste-dard applies 10 quality requirements for fusion: welded joints in steel, ft tipulates evaluation groups for butt-welds and filewelds, The evaluation groups can ‘ako be used, 23 appropriate, for other types of welds. ‘Their use and the measures necessary for complying with them can, e.g., be stipulated in statutory regula: tions, generally recognized technical rules, or on the basis of delivery agreements. 2. -Other relevant Standards DIN 2628 Sesmless steel tubes; weights DIN 2E£8 Pan 1 Edge preparation for welding; direc: tions regarding edge forms, fusion ‘welding of butt joints in steel tubes 1 Pant 1 Edge preparation for welding: edge - forms on sieel, Gas welding, manual arc weiding and gas-shielded arc weld 1 Pan 4 Edge preparation for welding: edge forms on steel, submerged arc welding imensions and bin Din 3. Requirements regarding welded joints 3.1 Stipulation of requirements The requirements regarding welded joints should be stipulzted in the documents that are binding for the production (e.g. design or work documents}. For each articular welded joint, the only requirements specified Should be those that are necessary because of the required or because of their effect on the struc local proper ure. 2.2. Description af requirements The requirements must be defined and it nfust be possible to prove that they have been met, The profof cen be carrie? out on welded joints in the building component tr on 128 pieces manufactured under comparable con- ditions. The following must be observed: DEUTSCHE NORMEN Quality Assurance of Welding Operations Fusion-welded Joints in Steet Requirements, Evaluation Groups ser Gite von Schoveissarbeiten; Schmeleschwissverbindungen an Stahl; Anforderungen, Bewertungsgruppen IBLIOTECA a) Requirements regarding execution (external and internal condition) b} Requirements regerding properties (e.g. those deter- mined by the design and the material) 3.2.1 Requirements regarding execution ‘These include the information of the external and inter- ral condition (see Tables 1 and 2). a} Criteria for external condition Weld reinforcement incompletely filled groove Weld concavity Misalignment Unequal leg lengths Undercuis and edge notches end craters Open craters Visible pores Visible stag inctusions Fused-on spatter Root reinforcement Root concavity Incomplete penetration of root Root notch Shrinkage of end crater by Criteria for internal condition Ges inclusions Solid inclusions : Lack of fusion’ penetration Cracks “The requirements are classified on the basis of the zbove criteria and placed in evaluation groups. ided into four {A to 0) and fillet welds into three (A to C} evaluation groups. The letters S and K ate abbreviations for butt welds and fillet veelds. Continued on pages 210 11 Explanations on page 11 ‘aiasaa ove minbaun vans Gm Berna RON DIN 8563 Teil engl. Preisgr. 8pin es63fan 3 2 Requirements ngnrdins propertios These include, e.g. iMormatic™ On the resistence to Jerermation t} and the ductibzy *) of welded [aints, the Naghiness 10 fquids and gases and resistance t2 chemical mack (cor 'osi0n! 4 Representation in drawings 4.1 Requirements regarding execution The evaluation groups should be specified by te symbol Win Tables 1 and 2, €g. 85 in the productio= documents ‘gether with information on edge preparatic~, welding process etc. for each separate welded joint, H thesseme Egtuation group is to apply to all welded joins, it can Shoo be inserted in 2 bos provicied for this purzase on fhe drawing, e.0. evaluation group DIN 2563 ~ BS, ihen evaluation groups ate used (Table t enc Fable 2), the requirements of other eval vation groups zy be iipulated for particule eriterie, in apecial caes, requirements for particular cr deporting from the stipulations in Tabl may be agreed. : Yenc Table 2 .d specifically in the produciian docu- 4.2 Requirements egarding properties Requirements, e.g. regarding corrosion 1 tight- ess, shail be additionally stated in the produ=ion docu- ments. 5 Additional machining ‘Additional machining does not constitute 2 er the senue of Table 1 and Table 2. It can be recaired, €.9 in the case of dynamic loading (notch-free tre-sitions), mouth surfaces (e.g, fnings, gelvanized coatings) or for reasons connected with testing rechnology. there are requirements regarding additional sachining of welded joints or weld transiti shall bo stated in the production documents, 6 Selection of evaluation group In determining the evaluation group, the following factors should be t2ken into account among athers: Suesses Material Operating behaviour Production 7 Testing 7.1. Requirements regarding execution Proof of compliance with the requirements régarding the evaluation groups shall be provided by visual inspection and — if required — by measurement at representative points, or suitable non-destructive o: destructive test methods. The extent and time of fest time. ing shall be stipulated in good 7.2 Requirements regarding properties The requirements are to be met in each case. The test results shall be recorded in suitable form, 1) The designations “resistance to deformation" and "ductility" are here used as generic terms for the ~ characteristics that are of interest for dewribing the behaviour of the welded joint under hyperelastic stress. 7 Resistance 10 deformation, e.g. Tensile sirength Yield stcength; 0.2 % yield limit, 19% yi Hardness Hightempersture yield strength Creep sirengih Fatigue strength ete, Ductilty, Elongation at break Reduction of area Angle of bending to cracking Notch impact strength lienitDIN E582 Pat 3 Page 3 tuases0 28) yang £950 NIO Hor sosourDy Tou spwat ty jo 1uAWUB}|es}WW JeA0ss0.9 20 joyjouad yo 8se9 aun UI saydee seo yea ul anqea (001 2 siawup apisino UUM BYbe NIG 02 Surpsoo9e aBuer sseuyau nou6 uolienyeng juewey, (, voueo yore ang ermeu ing zrxeu ing gow ng | asyeus sgh tonome aH agoadn soordn 70 0100 7g0.0dn ‘oqul uayer aq ase | iin bie em pyrocs sau saa | OP OOH PBPM sues enesonaray® , Pe erect ts ‘ou "Wuewubljesi fied IX ZH. ~~ cone e-w0w ing z-vew 19 raura | eaesterea| | ae | Sroora| — soromdn | .zarooven 00 oye scone 15100 vov0% -nor0% PAE via iS80.NIG | ypu ep avo wou pan : 0) Buipuosse won 4d { adoatatpe cota | ES 4 reer T ‘docu owe ng, g*xew ing g7xew ing zoReW ing, ‘ewes ay) ULm sancde sapls YjOR Wosy papjam sweDs (e yeaa) S8Naven | —asroean| —_voroasn | Awootuauudiety ea gamut | sis 180'0 + 0S tog so6pa 043 12 10 \ 7 19g os sos aaquan oy) u} pauergo 19v & Zz neg st roo+noston | 1200470500 Uonoee-s019 pj 'anoout in| 7 | ang nq ‘aiqeao) aly jo so8pe jeujpnBuo, ~ Gh { *ayquerayie Ayiuaq} | vacout! ssojyuys (¥90} \qumnyje you ‘4yjoq Buoja Uosny 7 sien ae srgenoyevuaw | yunuojums j Sorte ne or ‘gstvO ris Wy 'ggG+is tov ‘gov'o rts ee 'gg0:0 +b 5 Ov l Hoy wewenojujey | “rp pogo avo Gay Papin spanna fo HIN pm a J VORP IBIS 80 ey $8 sv ] Thon aorss070 papjt idea uo spiem jequarey.unou® pue jeulpnaysuo| O”_-pjom-ving 4 sdnoab uo ene ou jou!+ DIN E563 Pan 3 wBad 905 (, stuawannbas ov aiqeaoiie osie ‘sau0 96.0} paLeios! ‘ponowios 89 pynoys 1} wos) Buyiinsas vor pai9ajje-12ay ay) pue sarneds ayy ‘AYa9H1 4 [eyau ay) Uo s129p)9 )A} ULE J) aigemo| Fue ews aay ‘aiqomoyte 10 lem oy vo ‘ayguaoyte 10U ‘pjom ay) 40 yevaw yuaivd 241 Jo o0eyans 01 uo pasry ssed 1001 so/piue sted se009 ut suoysnjauy 6s suoysnjou Bes oy sia | 2iqemo) sosod jews se10d payejos) potejon Biqemoyle tou s8e0 1001 40/pue ssed s9409 Uj ‘aod 919A swoyssaidap tut ‘ajgemoyje you gl Zz g-y wousas a-9 « 20g 19 puauedg | § aiqemoy tee aiqemone ase sadaap teymawuos sose ayqesone saseo siqemowie you s3nosepun se pepuetas ou a 'yS ‘[eIow! \uased out pue 2 Pun = IEMA seysiou ofpe pu sinsupun |» 50 sv suewioy, (wom (panunuog)Pan 3 Peo 5 6 ofc 98g (, aigeanaiie Ajye00] ruuwon.0, gare is tou ‘moyjeys snomunuos #01 Ajje90) ajgemoyie ware pau ‘)gemoyre You aiqemoiye 20030 ‘a1qomoiie on00.6 ty90+1 moor stor sigemalj@ 104 pasny You a1e an00.8 ou! 40 sa6pa jeuipnybucy Bigemoje wow | aut j0.4}09.10 040 rors cue tle ap|s 9u0 wos} papy } EO SSAC IA DW Yoo) jo uortenauod yao r00y ‘aiejdwoau} Sp|a%4 31Ng jo 354 OW Ul BpYE LOCI OYA UO vauELeAdG Ayneouns roy a a Coole “panowos “pram oy pio stuawonynbos ou ‘ap,sino ajqemayie rou 6 sa 30 T sa sv oN noi8 uorrenjen3 suewog , vouai49 ong (panuwag) “1 o19e,cy EseaFan 3 € abed 805 (, DW saiei2 pus jo obeyunys | 64 ‘a}qemojie ou ‘Ayeooy “wus poie}os) B1qemojye rou ‘aiqemoye you aiqemo} seeo | aL E> SEZ vonesouad eyenbopouy | 24 198 59p15 yiea s0se9 Lous pa ajqemoyie iow Biqemolye 1ou } wos) papjan swede sasea sabu0) pi sorsed uoamyoq ue speaq ayt so%e9 snonurquod sa6se] agen uoysnj Jo 990) | ob a\qumoiye 10U sabpo daeys yum auou ing eULs May W A\UO suojsnjauy prog | st sovod puv S100 podeys-wiom |saiod padeys yo ra ou 1ng “o}qemo1Ie x09 suOysnYDU 50 suojsnjauy seg | yt ‘voupucs [eus94U} a “yg Woy) (ponunwog)"y e19eLPend es Bi 109 Apo so10u Uy “69 ‘suosvos Bu) 194) 649 UoIMpOId 40} v ssOUyaINN PDA I0) ay) Ay)20085 0} Paupunis wp Aq. doscide 42 Al GV0+1 010879 PSVOrgooO~7y Uuo|suowip jemae » £Y (esuiduey fa) yenbaun |e s900}d 4 Aju seoed uy Ajuo 2 euw ing, 1 'xew 199 “eso +f0=9-2 ‘ngo0+f02 9-0 aigemojje 10U wee eg fol AUAUoUOD PraM |Z grxew 1g erxew 199) Peet ee ee fg uowoasojui01 pam | 4 20S pam Jo won|pucD jeUse1x3 ia iat = jew wow "ON ‘dnou8 wonenjeng | yuna (, uon019 mil jeaD oi 70 UORGIHOG"Z OAEL (o{ do] puw 1040-61039 “UO wpa1 sed 29% fg BU (y snyawaunbas oo ware payiuy, #0} aiqemoyie ainemoie 100 paejoss sepa dieys yim Bjgemoye you aigemoyje 104 Biqemayye you Wj punosd suossnpou be. sod aiaisi at coer vyptou obp3. soneds vo-painy |g ume puauadg | 1 woapun | y - Dil BSE3 Pan 3 we dnou6 vojenyeag sueway (, vouansg ON "195 (panunuoy) “2 192]DIN B53 Pan 3 Pig: 8 obed 005 sauod podeys-usom | pace, snonunuoa ou pue ue Ly ‘Buor pat99)ye-1eay ay) UI pue Biqemdyie you rn i fe xew ing |” ge xeui ing “pO +SOS9 “270+ P OS squowounnss ou wo dno.6 vonenyen3 suewoy smn “agSelection of legal reguite tions, Stauderds ond other recognized nules that are of particular importance for the ws fields of appliestion in conjunction with quality assurance of welding works pth essel (TAD) der Feeshe 209 — Hersteliung (Technical rules for steam boilers of series 200 ~ is, ein Tecrmache Regeln fur Manctaciure) Tech=nche Verordnue fir brennbare Fiassigkeiten {TVBF) [Technical order for combustible tivids) idender Flistigheiten (RFF) (Ditections for long distance pipelines for ichs!inien for Ferme transzant of dangerous fluids) Fech~sche Regeln for biennbare Flissigkeiten (TRbF} (Technical rules for combusible fluids} Techvische Aegeln fir Druckgasbehslter (TRG) der Rzihe Herstellung (Technical rules for pressurized gas containers of the series manulecture] Tecthvische Regeln fir Gashochdruckleitungen (TAGL) der Reihe Herstellung (Technical rules for high pressure gas pipe lines of the series manufacture) Technische Regeln fir Acetylenantagen und Calciumearbidlager (TRAC) {Technical ules for acetylene plants and catcium 1 det Reihe HP ~ Hersiellung und Prifung (AD Dare sheets of the series HP — Manufacture and test) sbahn-Vorschrift fir die Zulassung rum Sehveissen an Oberbauteiten, DV 821 (German Federal Raihvays specitica- in for acceptance of weldings on superstructures) Bundesbahn-Vorschrif fir geachweisste Eisenbshnbricken und sonstige Ingenieurbauwerke, VD B04 (German Federal Railweys specification for welded railway bridges and other civil engineering structures) Bungesbahn-Vorschrift fir das Schweissen merallischer Werkstoffe in Privatwerken, DV 952 (Gerrnan Federal Railways specification for welding metallic materials in privately owned works) Vorschriften des Germanischen Lloyd far Klassifikation und Bau von stahiernen Seeschiten, Kapitel 7 — Schweissvor- schritien (Specificetions of German Lloyd for clazsificetion and construction of stee! seagoing ships, chapter 7 ~ Welding specifications) Technische Regetn Fi Technische Richilinieg fur den Bau von Fernwar systems) iggas (TRF) (Technical rules for liquified gases) ‘enetzen (Technical directions for construction’of district heating fen Aor die Erstellung von stahlernen Druckrahrleitungen fir Wesserkraftaniagen (Guidelines for erection of steel pensiocks for hydropower plants} VGE-Richilinien fur dis Herstellung und Bauiberwachung von Hochleisiungsdemptkessein (VGB-guidelines for manutac- ture end quality contrat af construction of high performance steam boilers} VGE-Richilinien for den Bau und die Besteliung von Heissdemp robrleitungen und Speisewasserdruckrohrleitungen (VGB. guidelines for construction and ardering of live steam pipelines and feed water pressure lines) LTF 3400-011 Luftlahrt-Tauglichkeits-Richtlinien, Schmelzschwveissen, betriebstechnische Voraussetzungen (Air-wort ness-2uidelines, fusion welding, plant engineering requirements} Luftfzhri-Norm LN 28595 Schmelzgeschweisste metallische Beuteile fir Luft- und Reumfahrigerat, Technische Liefer- bedingungen (Air traffic Standard LN 29 595 Fusion welded metal components for aircraft and spacecraft, technical conditions of delivery) Vorschtift VG 95 076 Schweissvorschrift — Technische Richtlinien fur das Schweissen austenitischer Stahle (BWB- specification VG 95 076 Welding specification — technical guidelines for welding austenitic steels) BWE-Vorschrift VG 95 077 Schweissvorschrift — Technische Richtlinien fir das Schweissen hochbeanspruchter Teile aus Stahl (BWB-specifieation VG 85 077 Welding specification — technical guidelines for welding highly stressed steel components) KTA-Regel 3201 Schneissiechnisches Personal {RTA rule 3201 Welding personnel) KTA-Regel 3401 Recktorsicherheitsbehalter aus Stahl — Herstetlung und Priffung (KTA rule 3401 Reactor safety vessels of sree! manufaciure 2nd test] DVGH-Arbeitsbisiter (DVGW Work sheers) Din 1000 1 structures: construction Din 4100, Welded structural steelwark with predominantly static loading: design and structural details DIN 4100 Suppl. 1 Proof of competence ta weld structural steelwork; comprehensive form of proot resticted form of proof DIN 4100 Suppl.2 Proof of competence 1a weld simple structural steelwork pin 4112 Centilever structures; directions for dimensioning and construction DIN 4115) Lightweight and tubular steel construction in building: directions of licensing, construction and umensioning DIN 4119 Pat Overground eylindrical steel tank construction DIN 4131 Dine 2562 DIN 2563 Pant 1 Quality assurance of weldi Dit: E563 Pant 2 — Quality essurance of wel ial support structures of steel; design and construction vessels of metallic materials, principles for welding 0% ing operations; requirements regarding the firm: eneral principles. Dits £603 Pan 3 Pez tt og ol pipelines, stee! pipelines, manutactuting, texting of welds DIN SES Fen 1d angles 1 DIN 8570 Fer 1 Geneat iolerences tor welding constructions, dimensions for length: DIN E570 Fe 3 {Pichminary Standard) General tolerances for welding constiuctions: form sad position IN 15012 Fat 1 Cranes; principles for sleet structures: stress analysis DIN 15018 Fet Z Cranes; steel structures, principles of consiruction Explanations The revision & Part 3 was neceriary in oir 10 incdipo- rate enperienes that had been gained in the meunnone “This enpererce is bese in parton the eetstsebtained by Working Group G 3 “Ouelty Assurance of Welding Operations" of the Technieal Comitice of the Deutscher Verband fir Schwveisstechnik (DVS) (German Welding Astorition| sd in the revision the AD Dara theses ‘The intention wat to supplement the evaluation groups by eategories ef requirement or af stress according to TiN’ 8862 Part 4 (at present sil in alt frm), is Sandsid applies to fusion welding of see! ond gives {lormation on selection and stipulation of the eveluation groups for but-welds and filer wes. @ evalunton groupe dre given lor bettvelds and 3 for flletwelde, Generally, applicable nricziples ae geen for evaustion of wetons these do notefer tothe complete miueture but ony 40 particular weldi, “The evaluation g:oup necessary for the individual wees of building e:-mpanem should in each cass be nipctated by the designe’ vod "se apport ofthe production departments «21 ronal bodies, where appl cable in conjuction wh the Eustemer and any other bogies. The eve vation should fete secoumt ofthe mode ieee.) eviconmental ia nee, e.g-cherical stack of louding os ¢tenut of term bevatute end aeStional vequirements (eg salty require: ments, tahinesl “The economies of the production ofthe :tructure must not be ignored. The evaluation group sipulied in each “ase should be the most economic one that meets the reaultements, This apoties asa to the vesting aodieitteun Workshops ae the extent tov ard as to ich quality requirements apply, ie. the care, ante which have to be used in the work, ‘The selected eve'vetion gioup shows the exient 10 which both internal er external defects ate allowsble, External geometrical conzitions of the weld should also be taken ed that it Is possible within a given workshop 10 produce different parts for different ateas of application an the basis of similar requirements. On the other hend, she same cequirsmemts apply to the ame parts produced in different workshops s0 thet the work is caried out using the same criteria, Since the evaluation of the weld is the primary objective, ro account is taken of the welding position; on the con Wary, the welding pasition may in fact be determined by the evaluation of the weld, In the case of butt-weids, coly welds with fully weldedahrough cross-sections are considered. Inthe cate af cross-sections not fully welded: through, special agreements may be reached between the manufacturer and the cumemer or the quality assurance surveillance body. Another essumption of the discussions was that in the. cose of buTt-welds only cross-sections of the samne thick: ness would be welded, Where cross-sections of different thickness ate being welded, particular attention should be id 10 misalignment; stipulations will be given ‘out this in another part af the Standard still 10 be prepared and the same applies to other materials. Some of the evalustion criteria are stipulated in the form of numerical values. In the case of the other information, the DVS evaluation catalogue DIN B563, volume 74 of the handbook series Welding Practice hat been jointly prepated with the Deutscher Verband fir Schweisstechnik 8s 8 guideline for the various eveluation criteria. This catalogue cen be obisined from the Deutscher Verlag far Schweisstechnik GmbH, Disseldorf. 4 evaluation groups are stipulated for butt-welds (AS to DS) and 3 for fillet-welds (AK 10 CK], AS and AK respec- tively being the highest evalustion groups. {is possible for special cases to combine the individual evaluation criteria; this fact should be stated separately in the design and production documents, In the case of pipe joints, a combination of different evaluation criteria is virtually always necessary since the various tolerances have to be taken into account, i In the case of internal defects mentioned in this Standard, i attention has to be paid to the liability of the material to i ‘rack end to the vay cracks develop. Only those cracks that can be recognized without excessive eFlant using ; non-destructive test methods should be taken into i arcount, So-called micro-cracks are not included in this Standard. They are dependent on the material and hence do not provide any evaluction criterion for the weld, is not the object of this Standard to specify the extent of testing and the design of the tests; these should be artied out on the basis of the current tules of on the basis of agreements berween the manufacturers and operator’. Compliance with the requirements of the cate logue of criteria for the evaluation group should be checked according 10 the evaluation gioup chosen, the extsinal condition being checked as far as possible by visual inspection. The extent of test for the internal con. dition should be decided as a function of the evaluation group. \whether and to what extent cenificates or other notes have to be provided for this can be separately agreed belucen manufacturers, users end quality essurance sur- veillance bodies,