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22F4E5
VERSION CREATED ON / VERSION / STATUS
Approval Process
Name Action Affiliation
Author Salamon B. 19 Dec 2018:signed IO/DG/COO/CIO/CMD/DCC
Co-Authors
Reviewers Lee G.- S. 20 Dec 2018:recommended (Fast IO/DG/COO
Track)
Previous Altfeld H.- H. 11 Dec 2018:recommended v8.0 IO/DG/RCO/PCO
Versions Chiocchio S. 06 Dec 2018:recommended v8.0 IO/DG/COO/CIO/CMD
Reviews Elbez-Uzan J. 13 Dec 2018:recommended v8.0 IO/DG/RCO/SD/EPNS
Lamotte P. 13 Dec 2018:recommended v8.0 IO/DG/RCO/FPD
Maas A. 07 Dec 2018:recommended v8.0 IO/DG/CAB
Onozuka M. 10 Dec 2018:recommended v8.0 IO/DG/COO/CIO
Tada E. 07 Dec 2018:recommended v8.0 IO/DG/RCO
Zhao Z. 12 Dec 2018:recommended v8.0 IO/DG/QMD
Approver Bigot B. 20 Dec 2018:approved IO/DG
Document Security: Internal Use
RO: Fabre Nadine
Read Access LG: Quality Control Group, AD: ITER, AD: External Collaborators, AD: IO_Director-General, AD: EMAB,
AD: OBS - Quality Management Division (QMD) - EXT, AD: OBS - Quality Management Division (QMD),
AD: Auditors, AD: ITER Management Assessor, project administrator, RO, LG: CIE-TF, LG: Configuration
Man...
Since the procedure now covers both baseline changes and baseline
developments, its name is changed into "Baseline Management Procedure".
v6.0 Disapproved 31 Jan 2012 The new version documents the current approval process of changes to the
ITER baseline under configuration control based on Project Change
Requests. It refers to Deviation Requests Procedure as both processes are
complimentary to each other.
v6.1 Disapproved 29 Mar 2012 The document addresses the comments accepted by R. Haange and R.
Hawryluk.
v6.2 Signed 30 Mar 2012 Mr Alekseev and Mr Bak added to teh reviewers' list on the DG's request
v6.3 Signed 12 Apr 2012 Reviewed by T. Shirao, K. Yamaura. M. Dentan and A. Alekseev comments
addressed. Mr Bak's oral comments considered and chief engineer role
included.
v6.4 Approved 12 Apr 2012 Comments from previous reviews considered and addressed whenever
possible. Table of contents updated. Formatting.
v7.0 Approved 03 Sep 2015 • Introduction of discussion and the value engineering studies/technical
activities to resolve identified issues prior to PCR process;
1 PURPOSE ..........................................................................................................................2
2 SCOPE................................................................................................................................2
3 DEFINITIONS AND ACRONYMS ................................................................................3
4 REFERENCE DOCUMENTS .........................................................................................4
4.1 REFERENCE DOCUMENTS....................................................................................................4
4.2 APPLICABLE DOCUMENTS...................................................................................................5
5 BASIC PRINCIPLES........................................................................................................5
5.1 MANAGEMENT OF COMPLEX CHANGES VIA PCR FAMILIES ...............................................5
5.2 PCR LEVEL CRITERIA ........................................................................................................6
5.3 CONFIGURATION CONTROL BOARDS (CCBS) ....................................................................7
6 WORKFLOW....................................................................................................................8
7 RESPONSIBILITIES......................................................................................................16
8 LINK WITH OTHER PROCESSES.............................................................................17
8.1 INTERACTIONS WITH THE DEVIATION REQUEST (DR) PROCESS .......................................17
8.2 INTERACTIONS WITH OTHER PROCESSES MANAGING MODIFICATIONS OF DATA IN ITER
PROJECT ...........................................................................................................................18
8.3 INTERACTIONS WITH THE ISSUE MANAGEMENT PROCESS ................................................18
8.4 INTERACTIONS WITH THE PROCESSES THAT MAY BE USED FOR PCR IMPLEMENTATION IN
THE BASELINE ..................................................................................................................18
9 OUTPUTS ........................................................................................................................19
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1 Purpose
Configuration Control is a set of actions and decisions (product and responsibility trees) meant
to permanently preserve and maintain the consistency between:
Various configuration baselines of the same Configuration Item (CI);
Successive configuration statuses of this CI;
The items breakdowns linked to this item;
The specimens of this item.
These actions and decisions are mainly dedicated to process voluntary and involuntary changes.
[Source: European Configuration Management Standard EN 9223]
NOTE: Configuration Control is the process of managing the product and related
documents, throughout the lifecycle of the product. An effective Configuration Control
Process ensures that:
The correct authorized version of the document and its components are used at
all times;
A clear audit trail of all proposed, approved or implemented changes exists.
The purpose of this MQP level-3 procedure is to present the procedure for Project Change
Requests (PCR) that is part of configuration control process1, in accordance with principles of
Configuration Management (CM) as described by upper level MQP procedures (QAP [1],
sect. 3.1).
This procedure ensures that any proposed PCR is:
Properly documented to provide a clear audit trail and configuration status accounting;
Reviewed and its impacts are identified, analyzed and assessed;
Approved at the appropriate level of authority (see paragraph 5.2 PCR Level Criteria);
Implemented accurately at all levels of documentation and structures up to the
manufacturing data and through all configurations (proper propagation) in a timely
manner;
Traceable at all steps, from decisions regarding the change request through the
implementation and closure processes.
2 Scope
This procedure defines the process of controlling the changes to the ITER baseline through a
PCR.
It applies to changes proposed by ITER Organization – Central Team (IO-CT) or Domestic
Agencies (DA) that impact the ITER technical baseline, Overall Project Cost (OPC), Overall
Project Schedule (OPS), or the performance baseline as defined by the Performance Baseline
Change Control Procedure [7]. This includes the cases that require the use of the Reserve Fund
or change the allocation of funds between Procurement Packages. This does not apply to the
management baseline that is changed via the MQP Control Board dedicated process as defined
by the MQP Documentation Management Procedure [3].
This document is applicable to IO and DA staff, as well as any other party participating to this
process, performing activities impacted or potentially impacted by PCRs.
1To be noted: Change control is the process of identifying, documenting, approving or rejecting, and controlling
changes to the project performance and management baselines. [Source: Project Management Body of
Knowledge PMBOK of PM Institute]
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This procedure fulfils the requirements for CM as stated in the ITER Quality Assurance
Program (QAP) [1], ITER Project Management Plan (PMP) [2], ITER Configuration
Management Implementation Plan (CMIP) [4], the Procedure for configuration control, review
and audit [5] as well as the rules of the ITER Reserve Fund [22,23].
Acronym Term
4 Reference Documents
4.1 Reference documents
# Document Reference
[1] QAP – Quality Assurance Program 22K4QX
[2] PMP – Project Management Plan 2NCR3F
[3] MQP Documentation Management Procedure 7M445D
[4] Configuration Management Implementation Plan (CMIP) 27LHHE
[5] Procedure for Configuration Control, Review and Audit TZY7YV
[6] Procedure for the management of Deviation Request 2LZJHB
[7] Performance Baseline Change Control Procedure U24XQQ
[8] Configuration Management Glossary: Preliminary WS89U3
version
[9] Working Instructions for Applying Change Notices AN54UJ
(CNs) Based on Project Change Requests Procedure
[10] Procedure for management of Nonconformities 22F53X
[11] Working Instruction for Construction Field Change EBUK3B
Request
[12] Scope Management Procedure U2RADM
[13] ITER Planning & Scheduling Procedure 2DWMCW
[14] Project Controls Cost Estimating and Cost Control U33AUM
Procedure
[15] Streamlined Budget Change Control Process 323ERX
[16] Project Issue Management Procedure SSU96T
[17] ITER abbreviations 2MU6W5
[18] Sign-Off Authority for Project Documents 2EXFXU
[19] Design Change Control Procedure U2QPDS
[20] Procedure for the Approval of CAD data - CMM, 3D 2E3UCH
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Models & Drawings
[21] Procedure for Implementation of the Reserve Fund S2JSZ5
5 Basic Principles
A PCR is a set of information that proposes a well-defined change to the ITER baseline. There
are 4 levels of PCRs with the criteria defined in section 5.2 of this procedure.
Level 0 and 1 PCRs are preliminarily approved for endorsement by the ITER Council (IC),
Autorité de Sûreté Nucléaire (ASN) or Director General (DG) and only after their final
acceptance the decision is fully valid. Level 2 PCRs are approved by Configuration Control
Board (CCB) II. Level 3 PCRs are approved by CCB III and CCB II is informed.
In some circumstances a draft PCR or a PCR that has yet to be approved, can be dropped by
the CCB Chairman’s decision after approval of his/her proposal by the IO DG. The proposal is
fully abandoned and cannot be implemented. The CCB is informed.
Additionally, an approved PCR can be superseded by one or several PCRs. In general, these
are approved at a later stage and this decision is contradictory or impossible to execute together
with the PCR that needs to be superseded. In this case, the PCR is closed even if its
implementation has not started or has been done partially. A clear description of the reasons for
superseding, of what has been implemented and what will not be implemented or will be
replaced by the superseding PCR(s) shall be recorded together with the justification on the
actions approved and implemented. The decision is communicated to the relevant CCB
members and all who were involved in the PCR processing.
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Every Daughter PCR needs to have the PCR-XXX Family reference in the title and be
interlinked. However, the individual PCRs within the family may be processed in different
times. Every daughter PCR is managed and controlled as any other PCR having its own
Implementation Plan, but consistent with the PCR-XXX Family Implementation Plan.
The lineage between Parent and Daughter PCRs is transparent and clearly defined. Their
progress can be tracked together providing an overview for the whole complex change and its
status at any time via PCR Family Implementation Plan.
The PCR Family Implementation Plan is acknowledged as complete by the CCB II Chairman
once all actions are implemented and all PCRs daughters are closed.
Project Specifications
Rapport Préliminaire de Sûreté (RPrS)
Overall Project Schedule (OPS)
IC Milestones
Overall Project Cost (OPC)
To be noted that Project Plan and Resource Estimate (PPRE) is also level 0 baseline document.
It is updated on an annual basis with approved changes and submitted directly to the IC for
approval.
Level 1 PCRs
Level 1 PCRs shall be used whenever level 1 baseline documents require substantial2 changes
or are contradicted by the proposed change (for safety documents):
Level 2 PCRs
Level 2 PCRs shall be used when level 2 baselines documents are impacted.
Level 2 PCRs shall also be used when level 3 baseline documents are impacted and none of
the CCB III has authority on the entirety of the impacted items (for example when cost,
schedule or contractual impacts occur to manufacturing, procurement, construction, PT or DA
related activities)
2 Typos and corrections not changing the scope nor meaning of the information are not substantial
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Level 3 PCRs
Level 3 PCRs shall be used when level 3 baseline documents require changes and all of the
following apply:
1) The impact on systems is limited (within the authority of an existing CCB III) and
there is a confirmation by the interested parties of the absence of cost, schedule or
contractual impact (PA, Subcontract modification) for PTs, DAs and other interfaces;
2) Level 0,1,2 Baselines are not affected
Level 3 PCRs cannot impact, in any circumstances, regulatory requirements, performance,
safety, environment, reliability, operability & maintainability, traceability, interchangeability,
critical path or near critical path activity.
The CCB Technical module is supported by the CM CT. The CM CT is led by Central
Integration Office (CIO) and the members are IO representatives of key technical areas of the
Project, capable to provide technical expertise for the relevant scope.
The CM CT is responsible for Technical Issues (PIMs) management (including CCB PIM and
Info sessions), analysis of the proposed PCR and pre-impact assessment of every draft PCR,
recommendation for the PCR formulation and approval, content, level and RO. In addition, the
CM CT coordinates the full impact assessment of PCRs for CCB II and tracks the
implementation actions for approved PCRs. CM CT reviews and validates the evidence for
PCR closure.
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The CM CT decides on items proposed to be elevated from CCB IIIs to CCB II.
The PCRs are reported to the CCBs Technical at the steps described in section 6. Namely, CCB
decision is required to authorize PCR full impact analysis, PCR implementation, and PCR
closure.
6 Workflow
[Start 1] The need for launching the PCR process is signalized to CM CT.
The need for a PCR can be formulated in different ways: as a result of an Issue
Resolution Action Plan, as a result of a Field Change Request (FCR) [11], as a result of
a Non-Conformity (NCR) [10], as a result of a Deviation Request (DR) [6] or as a request
directly formulated and submitted to CM CT. A PCR is needed whenever a modification to
the baseline is necessary and this needed modification fulfills one of the PCR level criteria
(see section 5.2).
In every case, this need must be presented by the PBS initiator (who is by default the PCR
Responsible Officer) to Configuration Management Core Team (CM CT).
In addition, the PCR RO must identify the impacted domains, whose Responsible
officer will be required to perform a pre-impact assessment.
A checklist with the most often impacted domains is made available by CIO/CMD
Finally, the PCR RO must identify the impacted items (PBS/GBS nodes or
components, Configuration Items, procurement scopes)
Once the information is filled, the PCR RO notifies the safety RO and the CM CT that the draft
is completed.
[3b] Proposed PCR RO raises the DR if not yet existing (follow up as DR procedure).
If the PCR draft requires modifications to Protection Important Component (PIC) or
Protection Important Activity (PIA) defined requirements, a safety related Deviation
Request must be launched before or at the same time as the PCR. ITER Safety assessment
must be provided (through the normal application of step [9]) before the PCR approval for
implementation.
[5] Domains ROs (IO and DAs) review the draft PCR. PCR status: Pre-impact
Domains ROs (IO and DAs) make a pre-impact assessment: They provide the following
information:
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Confirmation that they are indeed impacted
If it is the case, rough assessment of the impacted activities
Domains RO must provide in their rough assessment the expected impacted
Configuration items and procurement scopes (PA, In-Cash Contract)
A typical duration of 1 to 2 weeks is expected for this step.
[8] CCB Chairman at CCB: PCR Full Impact launched and PCR number generated? PCR
status: Full impact
CCB Chair at CCB meeting reviews the draft PCR. He can decide to:
Authorize the PCR for full impact analysis (Step [9]). The PCR number is
generated and its status changes
Send the PCR back to Draft (step [3])
Drop the PCR (Step [End 2])
[9] Domains ROs (IO and DAs) perform full impact analysis and create Change Actions (CAs)
of the Implementation Plan. PCR status: Full Impact
Domains ROs (IO and DAs) finalize impact analysis. They create Change Actions (CAs)
and assign them to a technical assignee and a reviewer.
A CA includes, at minimum, the following information:
The technical assignee responsible for the action (usually the author of the data to
be modified or the person responsible for the contract that will require
modifications) and the reviewer;
The object to be modified (can be a document, a PBS/GBS/WBS node, a PA, a
physical component, etc...);
The description of the data and how it shall be modified if the PCR is approved
(requirement to be changed, design to be updated, manufacturing drawing to be
changed, PA content to be changed or make obsolete/replaced etc.). Whenever
possible the version “before” and “after” is to be provided;
The due date for the required modifications.
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All necessary actions to implement a PCR, if approved, are captured in the Implementation
Plan under the PCR RO’s coordination. For the PCR propagation, the domain RO (IO or
DA) needs to clearly define what actions are needed to be performed, with regards to his
scope but also to his suppliers (first tier).
The PCR implementation into documents, whenever convenient, is executed by using
Change Notices (CN) as defined in Working Instructions for Applying Change Notices
(CNs) Based on Project Change Requests Procedure [9].
Once all change actions are satisfactory to him, the PCR RO:
For PCRs with a financial impact:
o Collects the estimation of cost as per Project Controls Cost Estimating and
Cost Control Procedure ref [14] and schedule impact level including the
affected milestones in the schedule when applicable;
o Defines the financing strategy, including the possible transfer of scope
through a Procurement Allocation Refinement (PAR), the use of Reserve
Fund or Undistributed Budget, the creation of an “Earmarked Fund”, or the
use of internal budget as agreed with Finance. This information is made
available through the Finance department impact analysis.
Estimates the risks and opportunities linked to the PCR;
Validates the action plan for next step [11].
[11] CM CT: PCR and Implementation plan (IP) verified for no additional impact/change and
ready for review before approval for implementation?
The CM CT reviews the PCR and the synthesis information collected in step [10] to ensure
that changes to the ITER configuration are properly assessed and there is no future impact
foreseen. The verification shall state if there is a need for an additional delta-gate review
(specific actions to be set in that case).
If the PCR requires modifications, CM CT sends the PCR back to step [9]
If the PCR is ready for review, CM CT releases the PCR for review before
approval (step [12]), granting the minimum time allotted for a review (5 working
days), unless an urgent action is required.
[12] The affected CCB DA members review and make their position on the PCR.
The relevant CCB DA representatives shall provide their position on the PCR. The PCR
RO responds to every recorded comment and decides when the comment needs to be
addressed.
[13] CCB Chairman at CCB: PCR approved or escalated to upper level CCB?
CCB Chairman approves or not the PCR.
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The CCB chairman can:
Approve the PCR for implementation, leading to step [15]
Drop the PCR leading to step [End 3] with traceability on the reasons to do so.
Drop the PCR leading to step [End 4], with traceability on the reasons to do so.
[15] Change Actions assignees implement the PCR (close change actions) and execute
Implementation Plan PCR status: In Implementation
The implementation of a PCR must follow the Implementation Plan and CAs. The PCR
RO is responsible for the coordination of the PCR implementation, including the flow
down of the PCR to PAs and contracts performed by the relevant IO PA or Contract ROs.
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CAs assignees in the IO and DAs are responsible for executing those actions as planned
and informing the PCR RO. All CAs of the Implementation Plan must be implemented in a
smooth, accurate and timely manner. If any of the CAs risks to be delayed or is delayed the
CA assignee shall inform the PCR RO at the earliest convenience. PCR RO shall report the
situation to CM CT to decide on the possible countermeasures and/or reporting to the
CCB.
Periodic reports on the PCR implementation are available.
The PCR implementation, whenever convenient, is executed by using Change Notices
(CN) as defined in Working Instructions for Applying Change Notices (CNs) Based on
Project Change Requests Procedure [9]. However, this mechanism cannot be applied for
PA amendment.
III. On the standpoint of the performance baseline (with support from PCO):
The Cost, scope, schedule documents/data were updated and related Performance
Baseline Change Proposals (BCPs) (if any) as defined in the Performance Baseline
Change Control Procedure [7] are completed;
[End 5] CCB Chair closes the PCR at the CCB meeting based on the presented evidence. PCR
status: Implemented (Closed) (End of the process).
When the PCR is fully implemented and the evidence recorded, the CCB Chairman closes
the PCR. The PCR gets the status “Implemented’. CCB members and other persons, as
deemed useful are informed.
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Responsibilities
3.a
4.
Safety related No Yes
CM CT: PCR pre-
Deviation
impact can be
Request
launched?
needed?
3.b PCR RO raises the
Deviation Request if Yes
needed and if not yet
existing (follow up as
DR procedure)
5. Domains /
PCA ROs (IO and
DAs) review the
draft PCR
7.
6. PCR RO
CM CT: PCR Yes
finalizes the draft
recommended for
PCR
full impact is ?
8.
No CCB Chairman at
No
CCB: PCR Full Impact
launched and PCR
9. Domains ROs number
perform full generated?
impact
assessment and
create Change
Actions (CAs) of Yes No
the
Implementation
Plan E2 Draft
PCR status: PCR
Formulation/ Full Dropped
10. PCR RO Impact
improves the PCR
and its
Steps
Implementation
Plan
11.CM CT:
PCR and IP ready for Yes
review before approval
for implementation?
CCB Chairman at
CCB: PCR Approved
approved or
escalated to upper
level CCB?
Upper level
13a. PCR RO
corrects the PCR No No
and its
Implementation
Plan
E3. PCR
dropped
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Flowchart 1: PCR process
Page 16 of 20
7 Responsibilities
Director General (DG)
The DG has the authority to make decisions on all PCRs. The DG may delegate this authority
to lower level CCB chairmen. However, for level 0 PCRs modifying the ITER parties’
procurement responsibilities, the approval of the MAC as delegated by the IC is also required.
Systems Engineer
The Systems engineer supports the PCR RO in performing duties throughout the full process.
In addition, the systems engineer, along with the PCR RO, ensures that IO and DA ROs are
involved in the process and support the definition of the change, when their scope is identified
as impacted.
CM CT
The CM CT is responsible for analyzing proposals for PCRs, the draft and formulated PCRs.
CM CT performs and coordinates works related to technical pre impact assessment and
formulation of every draft PCR (from IO and from DAs), full impact assessment of PCRs and
tracking of implementation actions for approved PCRs. CM CT manages PCRs in the database
through the full lifecycle. It opens the PCR forms and validates the PCR closure based on the
provided evidence of PCR implementation.
The CM CT manages CCB II Tech Info sessions and CCB II PIM module.
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CCB II and CCB III Members
CCB Members support the CCB Chairman in responsibilities.
IO members represent their departments’ positions and provide technical expertise when
needed in their relevant areas.
DA members are representatives that are authorized to present formal DA positions in CCB
discussions.
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8.2 Interactions with Other Processes Managing Modifications of Data in
ITER Project
Changes to the data not being part of the baseline are managed via other existing processes, for
example via planned update of documents during the design development process.
Changes of a document via version control and normal approval process are defined in the
procedure Sign-Off Authority for Project Documents [18]. The modifications have to be
recorded in the Version Change Description. The level of approval is the same as for the
original document.
The notification about the new version of the document shall be received by everyone to whom
the document had been distributed before and who needs to know about it as having impact on
relevant area of his or her responsibility.
Urgent changes directed and authorized by the DG with all relevant documentation, also those
that fulfil PCR criteria, shall be recorded, stored and traceable in ITER relevant system.
Changes to the construction worksite baseline are managed via FCR process [11]. When an
FCR is classified as major, provision exists for IO-CIO to review the FCR to determine
whether the change proposal shall trigger a PCR, or whether the FCR can be progressed
through the FCR implementation process only.
If the FCR was initiated by an already approved PCR, then no further review is required. IO
CIO shall mark the FCR as “Proceed with FCR Process” with a comment referring to the
initiating PCR in the Decision Comments field.
If the FCR is not initiated by an already approved PCR but the CIO analysis concludes that the
change proposal shall follow the PCR process (though there is not a construction need to
expedite the approval of the change), the IO CIO shall mark the FCR for “Transfer to Other
Process: PCR” and then coordinate the transfer.
8.4 Interactions with the Processes that may be used for PCR
Implementation in the Baseline
Once the PCR is approved, the proper implementation in the baseline may need to be executed
by using other existing processes, for example:
New version of the data following normal approval process defined in the procedure
Sign-Off Authority for Project Documents [18];
Use of CN when convenient [9];
Use of BCP when required by Performance Baseline Change Control Procedure [7];
Use of SCR when required by Streamlined Budget Change Control Process [15];
Use of CMAFs when required by Procedure for the Approval of CAD data - CMM ,
3D Models & Drawings [19], [20];
Use of FCRs as required by Working Instruction for Construction Field Change
Request [11].
9 Outputs
Name of Is there a Where this If IDM, How do Accountable Retention
the output need for output which you name team for the period (1)
Page 19 of 20
template? If stored? document this file? availability of
yes, UID type? (naming the output
conventio
n)
Project N/A ICP PCMS N/A N/A Configuration Over the
Change Management project
Request Division lifecycle
PLM
(CMD)
PCR content shall be traceable at all steps of its lifecycle, from decisions regarding the change
request through the disposal process. Records of PCRs and relevant documentary evidence of
the implementation shall be stored in ITER relevant system and retained through the full ITER
Project lifecycle.
In addition, the periodic progress reports or the record of decisions of the meetings are to be
available to the whole ITER Project members.
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