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SCAFFOLDING WORK PERMIT

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APPROVAL SHEET

HISTORICAL OF REVISION
Revision Effective
General Description of Revision
No. Date
0 09/01/1998 Original procedure
1 01/09/2006
2 26/02/2007
3 15/08/2012 Frame scaffolding is not allowed to be used in CAP, re-write into bilingual, add
specification of scafold tubes, and transform into indonesian version.

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SCAFFOLDING WORK PERMIT
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I. PURPOSE I. TUJUAN
To provide guidance for scafolder and employees Untuk memberikan petunjuk pada scafolder dan
about: the type and specifications of the scaffold; pekerja tentang : jenis dan spesifikasi perancah;
erection, inspection, usage and dismantling of pendirian, pemeriksaan, penggunaan dan
scaffolding safely. pembongkaran perancah secara aman.

II. SCOPE II. RUANG LINGKUP


The procedure encompases some steps to be Prosedur ini meliputi tahapan-tahapan yang harus
followed in erecting scaffold, starting from the : dipatuhi dalam mendirikan perancah, mulai dari
inspection of scaffold materials quality, tahapan: inspeksi kualitas material, ijin kerja
scaffolding work permit, erection, on-service perancah, mendirikan, pemeriksaan keselamatan
safety inspection, utilization and dismantle, penggunaan perancah, hingga pembongkaran,
including the types of scaffolding which are termasuk jenis-jenis perancah yang diizinkan
allowed to be utilized in CAP. untuk digunakan di CAP.

III.ABREVIATION III.SINGKATAN
1) CAP : Chandra Asri Petrochemical 1) CAP : Chandra Asri Petrochemical
2) TAM : Turnd Arround Maintenance 2) TAM : Turn Arround Maintenance
3) SDM : Shutdown Maintenance 3) SDM : Shut Down Maintenance
4) SFD : Safety and Fire Department 4) SFD : Safety and Fire Department
5) AA : Area Authority 5) AA : Area Authority
6) WEA: Work Execution Authority. 6) WEA : Work Execution Authority

IV. TERM AND DEFINITION IV. ISTILAH DAN DEFINISI

1. Scaffolding is platform made for a temporarily 1. Perancah (scaffolding) ialah platform yang
and used as cantilever for worker, materials and dibuat untuk sementara dan digunakan sebagai
equipment at every construction work including penyangga tenaga kerja, bahan-bahan serta alat-
maintenance and demolition work.[Ref. alat pada setiap pekerjaan konstruksi bangunan
PERMEN TENAGA KERJA DAN termasuk pekerjaan pemeliharaan dan
TRANSMIGRASI NO. PER.01/MEN/1980]. pembongkaran.[Ref. PERMEN TENAGA KERJA
DAN TRANSMIGRASI NO. PER.01/MEN/1980].

2. Master Work Permit (MWP) is the main work 2. Master Work Permit (MWP) adalah sistem
permit system to perform the work in the CAP. perijinan kerja Utama untuk melakukan pekerjaan
(Example of MWP form, see Attachment-1 di CAP.(contoh form MWP lihat lampiran-1,
and The guideline to fill-out the MWP form, see dan Petunjuk untuk mengisi form MWP lihat
Attachment-2) lampiran-2)

3. Scaffolding Work Permit [SWP] is a safety 3. Scaffolding Work Permit [SWP] adalah sistem
work permit system for erection, utilization and perijinan keselamatan kerja pada pekerjaan
dismantles of scaffolding in CAP. (example of pendirian, penggunaan dan pembongkaran
SWP form, see Attachment-2 and The perancah di CAP. (contoh form SWP lihat
guidelines to fil-out the form,(See Attachment- lampiran-3 dan Petunjuk untuk mengisi form ini
4) (lihat Lampiran-4)

4.Standard-scaffolding is scaffolding’s 4. Standard-Perancah adalah standar spesifikasi


specification standard that used in the CAP perancah yang digunakan di CAP sesuai
according to procedure for Scaffolding Work procedure Scaffolding Work Permit No. SFD-
Permit No. SFD-IDP-0077 IDP-0077

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5. Scaffolder is a person who has the expertise 5. Scaffolder adalah seseorang yang mempunyai
and certification by DISNAKER in the field of keahlian dan di sertifikasi oleh DISNAKER pada
scaffolding. bidang perancah.

6. Scaffolder Helper is someone who is 6. Scaffolder Helper adalah seseorang yang


experienced to erect and dismantle scaffolding, berpengalaman untuk mendirikan dan
but it does not have a certificate as a scaffolder membongkar perancah, tetapi tidak memiliki
from Labor Department. sertifikat dari Disnaker sebagai scaffolder.

7. Scaffolding Inspector is Scaffolding 7. Scaffolding Inspector adalah Inspector


Inspector from Safety and Fire Department Perancah dari Safety dan Fire Department
(SFD). (SFD).

8. Scaffolding Engineer is some one who has 8. Scaffolding Enginer adalah Adalah orang
capabilty and experienced to planing yang punya keahlian rancang bangun perancah
scaffolding material which needed, dari mulai perencanaan material scaffolding,
calculation strength of scaffolding, to carry gambar perancah, perhitungan kekuatan
out supervise erection and dismantle perancah, pembangunan perancah dan
scaffolding with safely. pembongkaran perancah dengan aman.

9. Area Authority [AA] is a department or section 9. Area Authority [AA] adalah departemen atau
on the area where the scaffolding is being section pada area dimana perancah sedang
erected. dibangun.

10. Work Execution Authority [WEA] is a 10. Work Execution Authority [WEA] adalah
department or section responsible for the department atau section penanggungjawab
erection; utilization and dismantling of scaffold pekerjaan pendirian, penggunaan dan
which typically from MTN, EGD and GAD pembongkaran perancah yang biasanya dari
departments. bagian MTN, EGD dan GAD.

11. Scaffold load consists of : Dead Load 13. Beban perancah adalah Beban Mati (berat
(weight of the scaffold without any other perancah tanpa tambahan beban lainnya);
additional load) ; Live Load (weight of the Beban hidup (berat perancah ditambah beban
scaffold plus other loads such as: worker, lainnya seperti : manusia, peralatan, material
equipment, materials, etc.) and Additional dll) dan Beban Tambahan (beban tambahan
Load (additional load such as: the wind, rain, seperti : dorongan angin, hujan, dll).
etc.).
12. Maximal Load consists of: dead load, live 14. Beban Maximal adalah beban mati, beban
load and additional load which can be hidup dan beban tambahan yang dapat
accepted by scaffolding. ditanggung perancah.

V.RESPONSIBILITY V.TANGGUNG JAWAB


1) Department AA shall ensure that all 1) Departmen AA harus memastikan bahwa
scaffolding that is erected in his area have semua scaffolding yang didirikan di areanya
been granted permission before erection. telah mendapat ijin sebelum dibangun.

2) SFD department to ensure that the scaffold is 2) Scaffolding Inspector memastikan bahwa
safe to use. perancah aman untuk digunakan.

3) Department WEA to ensure that the 3) Department WEA memastikan bahwa


requirements for: scaffolder, material, persyaratan scaffolder, material, pendirian dan
construction and dismantling of scaffolding pembongkaran perancah telah sesuai dengan
are complying with this procedure. procedure ini.

4) Scaffolder and scaffolder helper responsible 4) Scaffolder dan scaffolder helper

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to erection and dismantle scaffolding with bertanggungjawab untuk mendirikan dan


safely comply CAP specification scaffolding. membongkar scaffolding seaman mungkin
sesuai dengan CAP spesifikasi scaffolding.

VI.PROCEDURE VI.PROCEDURE

A. GENERAL POLICY A. KEBIJAKAN UMUM

1) That the acceptable type of scaffolding in CAP 1) Bahwa jenis perancah yang diijinkan di CAP
are : adalah :
a.Tubular Scaffold (Attachment-5); a. Tubular Scaffold (lampiran-5);
b. Mobile Tower (Attachment-6); b. Mobile Tower (lampiran-6);

While the following types of scaffolds, are not Sedangkan jenis perancah berikut, tidak
permitted for use in CAP: diijinkan untuk digunakan di CAP :
a. Milsystem Scaffold (Attachment No.7); a. Milsystem Scaffold (Lampiran-7);
b. Frame Scaffold (Attachment-8) b. Frame Scaffold (Lampiran-8)
c. Wood Ladder (ladder made from wood is c. Tangga Kayu. (Tangga yang terbuat dari
not allowed to be used in CAP.) kayu tidak dijinkan digunakan di CAP)

2) Any activity at a height of 1.8 meters above 2) Setiap aktifitas pada ketinggian 1.8 meter
the surface or a depth of 1.2 meters below diatas permukaan atau kedalaman 1.2 meter
the surface should use the standard-scaffold. dibawah permukaan harus menggunakan
standard- perancah.

3) Scaffolder & scaffolding helper must 3) Scaffolder & scaffolder helper harus memakai
properly wear standard PPE (safety shoes, mandatori APD (safety shoes, helmet, safety
helmet, safety glass, long sleeve clothes), glass, baju panjang tangan), body harness
body harness double lanyard must be wear double lanyard selama pembangunan dan
during erection and dismanle scaffolding. pembongkaran.

4) To prohibited removing or modification 4) Dilarang memindahkan atau memodifikasi


scaffolding partially or totally without written perancah sebagian atau seluruhnya tanpa
permission to safety inspector. pemberitahuan tertulis kepada Safety
Inspector.

B. SCAFFOLDING WORK PERMIT [SWP] B.SCAFFOLDING WORK PERMIT [SWP]

1) Prior to scaffolding erection, department WEA 1)Sebelum mendirikan perancah, department WEA
must first obtain permission from department harus terlebih dulu mendapatkan ijin dari
AA, as evidenced by the signature of AA on the department AA, yang dibuktikan dengan adanya
MWP and SWP forms. tandatangan AA pada form MWP dan SWP.

2) Validation period of SWP for erection and 2)Masa berlaku SWP untuk pembangunan dan
utilization is according with planning how long penggunaan perancah adalah sesuai dengan
scaffolding is erected and utilized. It can be perkiraan lamanya waktu pembangunan dan
revalidated for extension onces. pemakaian perancah. Masa berlaku tersebut
dapat diperpanjang sebanyak 1 kali.

3) SWP could be purposed to AA about 1 (one) 3) Permohonan SWP dapat diajukan 1(satu) bulan
month before erection, especially for the sebelum pembangunan perancah dan 3 (tiga)

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TAM/SDM could be applied 3 (three) months in bulan sebelumnya untuk TAM/SDM.


advance before implementation.
4)SWP hanya berlaku ketika MWP masih berlaku.
4) The SWP is only valid when the MWP is still Untuk melanjutkan pekerjaan di shift berikutnya,
valid. To continue work on the next shift, MWP MWP tersebut harus kembali divalidasi ulang
shall be revalidated by the next shift employee. oleh karyawan shift berikutnya. MWP hanya
The MWP is only valid for one day (08:00 am - berlaku untuk satu hari (08:00 am - 08:00 am, 24
08:00 am, 24 hours). If the work continues into jam). Jika pekerjaan dilanjutkan ke hari
the next day, then it must use new MWP. berikutnya, maka harus menggunakan MWP
yang baru.

5) SWP shall be re-purposed to AA when 5)SWP harus diajukan atau dibuat kembali saat
dismantling scaffolding will be done. pembongkaran perancah akan dilakukan.

C. SCAFFOLDING COMPONENT C.PEMERIKSAAN KOMPONEN PERANCAH


INSPECTION

1) Inspection of the quality of the scaffold 1) Pemeriksaan kualitas komponen perancah


component such as : pipe, coupling, (see seperti : pipa, coupler (lihat lampiran 9) akan
attachment 9). Will be carried-out by WEA and dilakukan oleh WEA dan Scaffolding Inspector,
Scaffolding Inspector; refer to Procedure for merujuk pada Procedure for Tools/Equipment
Tools / Equipment Inspection, No. SFD- inspection, No. SFD-IDP-0043
IDP-0043

D. REQUIREMENT OF SCAFFOLDING D.PERSYARATAN PENDIRIAN PERANCAH


ERECTION
During scaffolds erection, the following provisions Dalam mendirikan perancah ada dua persyaratan :
must be followed:
a. General requirements a. Persyaratan Umum
b.Specific requirements are scaffolding type b. Persyaratan khusus adalah persyaratan
(Attachment 5-7) and standard scaffold tentang jenis perancah (Lampiran 5 -7) dan
inspection., (Attachment-9) standar inspeksi perancah.(Lampiran-9)

a. General Requirement a. Persyaratan Umum

1) Scaffolder to install barricade around 1) Selama pembangunan perancah, Scaffolder


scaffolding, to prevent unauthorized persons membarikade area sekitar perancah, untuk
entering into the area. mencegah orang yang tidak berkepentingan
masuk kedalam area.

2) Scaffolder should also hang the tag "NOT 2) Selama pembangunan dan juga
SAFE FOR USE" (See Attachment-10) on pembongkaran Scaffolder harus
the point that easily visible, since the first menggantungkan safety tag “NOT SAFE
construction and dismantling. FOR USE”(Lihat Lampiran-10) pada titik
yang mudah terlihat.

3) The footing or anchorge for scaffolds shall be 3) Tumpuan atau kaki perancah harus stabil,
stable, solid, rigid, and capable of carrying the padat, keras dan mampu, manahan beban
maximum intended load. maksimal.

4) Do not throw scaffolding materials to prevent 4) Dilarang melemparkan material perancah


sparking untuk mencegah percikan api.

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5) Do not step or knocking the process 5) Dilarang menginjak atau memukul-mukul


equipment such as: pipes, tools, instruments, peralatan proses seperti : pipa, alat-alat
pumps, valves, vessels, etc.. instrument, pompa, valve, vessels dll.

6) Do not block or impede access to fire 6) Dilarang menutup atau menghambat akses
equipment such as: F/E cylinder, fire hydrant, kepada peralatan-peralatan fire seperti :
fire hose boxes, etc.. tabung F/E, fire hydrant, fire hose box, dll.

7) Perform regular gas test in the process area 7) Melakukan gas test secara teratur pada area
and other places where there are materials that proses dan tempat-tempat lain dimana
are toxic and flammable. terdapat bahan yang beracun dan mudah
terbakar.

8) To report immediately to department AA or 8) Melaporkan dengan segera kepada


WEA when there is process equipment or other department AA atau WEA jikan menemukan
CAP properties is damaged. peralatan proses atau peralatan lainnya milik
CAP yang rusak.

9) For the scaffolding that has a height of 45 9) Untuk perancah yang mempunyai ketinggian
meters and above, must be designed and 45 meter keatas, harus dirancang dan
inspected by a Scaffolding Engineer. diperiksa oleh seorang Scaffolding Engineer.

E.SCAFFOLDING INSPECTION E.PEMERIKSAAN PERANCAH

1. Inspection After Erection Completed 1.Pemeriksaan Setelah Perancah selesai


dibangun

i) Upon completion, the department PA must i) Setelah selesai dibangun, department WEA
request Scafolding-Inspector to inspect and harus meminta Scafold-Inspector untuk
make sure the scaffold has complied with menginspeksi dan meyakinkan bahwa
CAP’s Standard-Scaffolding. perancah telah aman untuk digunakan telah
sesuai dengan Standard-Scaffolding CAP.
ii) If the scaffolding inspections have been ii) Apabila inspeksi perancah telah selesai, maka
completed, Scaffolding Inspector should Scaffolding-Inspector harus menggantungkan
hang on the tag "SAFE FOR USE" tag “SAFE FOR USE”(Lampiran-11) jika
(Attacment-11) when it has complied with sesuai dengan standard atau tag “NOT SAFE
the standards or tag "NOT SAFE FOR FOR USE” jika tidak sesuai dengan standard.
USE" if not comply with.

B. On-Service Inspection 2.Inspeksi Pemakaian

i) The Scaffolding-Inspector must inspect the i) Scaffolding-Inspector harus menginspeksi


scaffolding on a regular basis every 7 days, scaffolding secara rutin setiap 7 hari, atau
or immediately following the extreme weather segera setelah terjadi cuaca ekstrim atau
or earthquakes that could affect to the safety gempa bumi yang dapat berdampak pada
of the scaffold keselamatan perancah.

ii) When scaffold inspection done, then the ii) Saat pemeriksaan perancah dilakukan, maka
scaffolding-inspector shall write the date scaffolding-inspector harus menuliskan
and initials on the tag "SAFE FOR USE" if tanggal dan paraf pada tag “SAFE FOR
the scaffolding is still safe for use or replace USE” jika perancah masih aman untuk
it with the tag "NOT SAFE FOR USE" when digunakan atau menggantikannya dengan tag
it is no longer safe for being used. “NOT SAFE FOR USE” apabila ternyata
sudah tidak aman lagi untuk digunakan.

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F. SCAFFOLDING USAGE F.PENGGUNAAN PERANCAH

1) Before use scaffolding, every person shall 1) Sebelum menggunakan perancah pekerja
read validity of scaffolding tag“SAFE FOR harus membaca masa berlaku tag “SAFE FOR
USE” USE”
2) Validaty on service scaffolding must be 2) Masa penggunaan perancah harus sesuai
complying with time validaty of scaffolding dengan masa berlaku yang tertulis dalam
work permit. Scaffolding Work Permit.
3) Everyone should go up/down through 3) Setiap orang harus naik/turun melalui tangga
provided ladder. yang tersedia.
i.
4) While working on scaffolding, workers should 4) Selama bekerja diatas perancah, pekerja harus
always use body-harness correctly. selalu menggunakan body-harness secara
benar.

5) Every person is only allowed to use scaffold 5) Setiap orang hanya diizinkan menggunakan
with tag "SAFE FOR USE" and inspection perancah dengan tag “SAFE FOR USE” dan
period is still valid. periode pemeriksaan masih berlaku.

6) Any person is PROHIBITED to use scaffold 6) Setiap orang DILARANG menggunakan


with tag "NOT SAFE FOR USE" or tag perancah dengan tag “NOT SAFE FOR USE”
"SAFE FOR USE" but inspection period has atau tag “SAFE FOR USE” tapi periode
expired. pemeriksaan sudah kadaluarsa.

7) It is prohibited to remove material or make 7) Dilarang memindahkan material atau


any change to the scaffolding that has been melakukan perubahan terhadap perancah
tagged with "SAFE FOR USE" without yang sudah di tag ”SAFE FOR USE” tanpa
acknowledgment of Scaffolding-Inspector. sepengetahuaan Scaffolding-Inspector.

8) It is prohibited to utilize scaffolding if found 8) Dilarang menggunakan perancah jika


the scaffolding already changed, please ditemukan perubahan pada perancah, hubungi
contact scaffolding inspector to re inspect scaffolding inspector untuk pemeriksaan ulang.
scaffolding.
9) Masa penggunaan perancah harus sesuai
9) Validation of scaffolding utilization shall in dengan masa berlaku yang tertulis dalam
accordance with validation times that written Scaffolding work permit dan dapat
in the Scaffolding work permit and it can be diperpanjang sebanyak 1 kali lagi.
revalidated once again.

G. SCAFFOLD DISMANTLING G.PEMBONGKARAN PERANCAH

1) Department WEA must dismantle the 1) Department WEA harus membongkar perancah
scaffolding as soon as is not used anymore by segera setelah tidak digunakan lagi dengan
issuing new SWP & MWP. mengajukan SWP dan MWP yang baru.

2) Before dismatling the WEA must install 2) Sebelum pembongkaran dilakukakan maka
barricade around scaffolding and inform WEA harus memasang barricade disekeliling
Scaffolding- Inspector for observations. perancah dan menginformasikan ke Scaffolding
Inspector untuk melakukan observasi.

3) The department WEA should hang tag "NOT 3) Department WEA harus menggantungkan tag
SAFE FOR USE" from start to finish “NOT SAFE FOR USE” dari awal hingga
dismantling the scaffold. pembongkaran perancah selesai.

4) Dismantling should be top-down (descending) 4) Pembongkaran harus dimulai dari atas ke bawah

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to prevent the scaffold collapsed. (descending) untuk mencegah perancah roboh.

5) Droping the scaffold material down by using 5) Menurunkan material perancah dari atas
lifting equipment or a strong rope. Prohibited dengan menggunakan alat angkat atau tali yang
from throwing/dropping scaffolding material kuat. Dilarang melemparkan/menjatuhkan
from the top. material scaffolding dari atas.

6) Temporary shelter for scaffold material that has 6) Penampungan sementara material perancah
been dismantled should be barricade. yang sudah dibongkar harus di barricade.

7) Scaffolding material has to be removed to 7) Material perancah harus segera dipindahkan ke


storage. If the owner is not CAP, the tempat penyimpanan. Apabila pemiliknya bukan
scaffolding material must be immediately CAP, maka scaffolding material harus segara
carried out of the CAP complex by using Carry- dibawa keluar kompleks CAP dengan
Out Form, in accordance with the Procedure menggunakan Carry-Out Form, sesuai dengan
for Carry-Out No.SSD-IDP-00? Procedure for Carry-Out No.SSD-IDP-00?

H. SANCTION H. SANKSI
Someone who violates the Scaffolding Work Seseorang yang melanggar Prosedur Scaffolding
Permit Procedure will receive sanction based Permit akan diberikan sanksi sesuai dengan
on company regulation. peraturan yang berlaku

VII. ATTACHMENT
Beberapa lampiran dibawah ini merupakan satu kesatuan dan tidak terpisahkan dari prosedur ini

ATT. NO DOCUMENT TITLE TOTAL


PAGES
1 Master Work Permit (MWP) form 1
2 Guideline to fill-out the MWP form 1
3 Scaffolding Work Permit (SWP) form 1
4 Guideline to fill-out the SWP form 1
5 Tubular Scaffold 1
6 Mobile tower/cuplock scaffold 1
7 Milsystem Scaffold 1
8 Frame Scaffold 1
9 Standard-Scaffold Inspection form 1
10 Tag “NOT SAFE FOR USE 1
11 Tag “SAFE FOR USE” 1

VIII. REFERENCES

NO DOCUMENT NO DOCUMENT TITLE LOCATION


1 PER.01/MEN/1980 Peraturan Mentri Tenaga Kerja dan Transmigrasi SFD
tentang Keselamatan dan Kesehatan Kerja pada
Konstruksi Bangunan.
2 SFD-IDP-0043 Procedure for Tools/Equipment inspection, Procedure Portal

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3 LPD1-IDP-0100 Guideline for Work Permit Utilization Portal


4 OSHA 1910.28 Safety Requirement for Scaffolding
5 Coorporate work agreement (PKB) PT CAP HRD

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