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Faculty of Chemical and Food Engineering
Outline
Piping and Instrumentation Diagram (P&ID)
Representation
Codes and Standards
Symbols
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
For example
The plant operator sees some malfunctioning with a piece of
valve and reports to maintenance department that a valve on a
piece of equipment is not functioning correctly.
Maintenance person will consult the P&ID to identify the tag
assigned to the valve to can learn how the valve is used in the
control of the process.
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
(P&ID): Representation
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
For simple processes, the utility lines, also known as service lines
can be shown on the P&ID. Utility connections are identified by a
numbered box in the P&ID. The number within the box identifies
the specific utility. The key identifying the utility connections is
shown in a table on the P&ID.
For complex processes, separate diagrams would be used to show
the utility lines. Then the service connections to each unit should be
shown on the P&ID. The same equipment identification number
should be used on both the PFD and P&ID.
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
These are the codes that are used for creating process flow diagrams as
well as P&ID.
Indian standards:
IS: 3232-1999 (Reaffirmed 2005) Graphical symbols for process flow
diagrams, P&ID
IS: 9446 Graphical symbols for pipelines, and instrumentation
diagrams
US Standards:
ANSI Y32.2.3 Graphical Symbols For Pipe Fittings, Valves, and Piping
ANSI Y32.2.11 Graphical Symbols For Process Flow Diagrams
ISA 5.5 Graphical Symbols For Process Displays
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
British Standards:
BS: 1646 1 to 4 Symbolic representation for process
measurement, control, functions and instruments
German Standards:
DIN 19227 P1 to P3 Graphical Symbols and identifying letters for
process measurement and functions
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
P&ID: Symbols
Represent of all types of control valves, both
pneumatic and electric actuators
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
P&ID: Definitions
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
P&ID: Definitions
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
The P&ID will use symbols and circles to represent each instrument and
how they are interconnected in the process. The type and the function of
the instrument is indicated on the circle by a letter code and tag number.
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
P&ID: Example
Piping and Instrumentation Diagram for Benzene Distillation (adapted from Kauffman, D., Flow Sheets and Diagrams)
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
Some key instruments are fitted with a The figure shows that on a high
trip system to take action temperature, the high temperature
automatically to avoid hazardous alarm will operate a solenoid valve
situation such as shutting down to release the air on the pneumatic
pumps, closing valves, operating activator and thus close the valve.
emergency systems.
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
False Alarm
Alarms that actuate because of faulty sensors, or because the
alarm limit is set too close to normal operating conditions
frequently provide false alarms.
It is difficult to tell when these unreliable alarms are warning of a
real deviation that requires action.
If a display is crowded with many such nuisance alarms
operators may fail to notice a real alarm that requires action
Never ignore safety alarms.
If your plant has alarms that do not require a response, evaluate
the need for the alarms.
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
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CHENG5163– PLANT DESIGN AND ECOMONICS
Faculty of Chemical and Food Engineering
THANK YOU..
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CHENG5163– PLANT DESIGN AND ECOMONICS