Production and Servicing Processes reviewed / sampled:

Personnel
Product/
interviewe Description Process control
Process PO / WO service/ Inspection status
d and of product/ documents (verify
(Area): number: part identified?
position/tit service/part: revision):
identified?
le:

Supplier doc: Material

certificate 3.1- No
137938/21, date
Raw Material AISI Receiving inspection – 30.03.2021
PO 214578 Purchased
material Store 4130 Heat visual inspection,
Forged Body Delivery note 248
stock No.12 keeper Supplier code ABT dimensional inspection,
2 1/16”, 60K, Periodical assessment of
Receiving John Dohn 02/21 Material certificate check
Forging AS PSL 2 stock 6 months – Ch.7
inspection HN 262456 19.4.2021
PS-MQ-7.5.5, rev.D
The last assessment
report 2021-1, dated
11.1.2021

Raw PO Inspection after casting is

material Store Heat No. Material certificate 3.1-
9635236 Valve body 2 assured as the final
stock No.12 keeper 94097 / 23 No 137938/21, date
Supplier 9/16”, 2000psi inspection of Foundry
Receiving John Dohn Material 4A7 30.03.2021
Forging AS workshop
inspection

Receiving inspection 2039,

10.2.2021

WO C3593 Heat treatment Lot No.

BTT 4032 DWG 1122606.0
PO/BMS- Bonnet OP II Material AISI
Machining PAUL UZTEL/2021/ Caliper SN172393, STC 38797
PSL2 4130 – 75K
Workshop JOHN I/02 / calibration 2.11.2020 – Production plan April
For BOP 7 SJ.92517
P3 operator 06.01.2021 2.11.2021 2021 (each workshop)
Customer 1/16” – 10M HT Lot 4032
Depth meter SN 6875, Traveler C3593
Energy Seven calibration 11.2.2020 –
11.2.2021
CNC BMC110, No. 21276

Receiving inspection
WO B6345 SN: 23-722 No.2039, 25.2.2021
PAUL PO 96416 /
Machining STUDDED AISI 4130 – Heat treatment Lot No. DWG B011029
BLUE 04.09.2020
Workshop CROSS 2 75 K BTT4031 Traveler B6345
machining Customer Oil
P1 9/16 x 15M Heat.93316 Caliber 11622813, STC 38737DIV
Operator and Gas
PSL2 HT Lot 4031 calibration 19.4.2021 –
19.4.2022

Machining Claude WO B6480 Gate Valve 2 SN: Receiving inspection 2039, DWG B006309, Rev.I
Workshop Feash PO 21JC081 1/16”, 5000Psi 18344÷1834 2.4.2021 STC 39783
P2 operator / 12.03.2021 PSL 3 9 CNC PUMA 400 Machine Traveler B6480
Customer Material AISI tool No. 20146
EUROgas 4130-75K Caliper 104220, calibration
Heat 25.5.2020 – 25.5.2021
No.262456 Micrometer 0627,
calibration 26.8/.2020 –
26.8.2021
 Caliper 42232/03,
calibration 11.12.2020 –
11.12.2021

SN 14-5165
WO B6301 A487-4C- Dimensional inspection
PO 60K report 15.4.2021
Jack Part Check valve 2
Dimensional 4513039672 Heat Caliper 0-300mm, SN DWG B002034, rev.B
Quality 1/16”, 2000psi,
inspection / 18.03.2021 No.94128/7, 1975148, calibration STC 39960
inspector PSL 2
Customer 10.8.2020 – 10.8.2021
Heat
Gasamo treatment lot
No.4019

Casting No.
4-350
Casting NC product is separated
Model in the locked place for NC
No.1133 product
NDE MT – thread
Dimensional WO B6346 SN 201203/1 imperfections identified –
QI – Bob
inspection – Customer Oil T – 4”, 350 Bar actual status – decision NCR report 3012,
Naoh
NC product and Gas Casting No. rejected – red sticker on 21.12.2020
4-350 the product
Casting NCR report No.149R,
Model 4.2.2021
No.1133
SN 201203

Weld overlay of ring

gasket
Welding machine
DWG 6009262
Welding consumables
Technical specification
A316L
SN 113947 STC 39960 DI
Gagare
WO B6500 Material Heating/drying register
Stefan –
PO A487-4C- Drying furnace No.21245/, (daily record in the drying
welding
4513039672/ Gate valve 2 60K calibration 17.3.2020 – book) – 316/4 – 2kg
welding engineer
18.03.2021 9/16” 5000psi 17.3.2021 300oC 19.4.2021
Heat
Customer Oil No.54099 / Welding machine – Jackle WPS 50-1, rev.1 –
Carl Back SN 51510609, calibration
and Gas 17 12.1.2017
– welder 16.3.2020 – 16.3.2021
HT Lot 342 PQR No.50/1
Inspection required in WPS
Welding log B6500, SN
NDE- PT and Hardness
54099/17
test
Welding Traveler Sheet /
22./19.04.2021

Quenching and tempering

Andy Marin
Furnace Inv.No. 20706, Program table IL-7.5-
Chief of
WO B6498 calibration mark
foundry Casting HN 03.3, rev.A
and HT PO 3706 / Thermo-controller zone 1 –
Tubing 2 ¼” x 211048 870-890oC / 4 hours
22.02.2021 SN 025270EV, calibration
Heat 13 5/8” x 2 Material quenching medium water
Customer 4.3.2021 – 4.6.2021
treatment Daniel 1/16” 2000psi A487-4C- Tempering 650-670oC,
GerOil Thermo-controller zone 2
Simana PSL1 60K cooling on air
Germania SN 934138EV, calibration
HT SN 14994 DWG B011108
4.3.2021-4.6.2021
workshop STC 39216FM
HT program P1
manager HT log book -
 Mechanical testing
Tensile tester – SN 282/72,
calibration 2.11.2020 –
2.11.2021
Caliper – SN 11081, Procedures –:
calibration 19.4.2021 – S-TH-A370, rev.D for
Georgh 19.4.2022 mechanical testing
Laboratory No test
Medow – Charpy tester SN 10/85, Testing specimens are
mechanical during audit
laboratory calibration 2.11.2020 – prepared quality dept.
testing time
manager 2.11.2021 Test records ion
Hardness tester Brinnel SN electronic form via SW
308/61/72, 2.11.2020 – Certmat
2.11.2021
Temperature meter SN
371, calibrated 11.11.2020-
11.6.2021

Procedure
Spectrometer SN 93589,
Laboratory No test Records in electronic
calibration 11/2020-
chemical during audit form
10/2021 – output to the
testing time Testing specimen
computer
prepared by Quality dept.

MT UV test
Yoke SN 30470
Procedure electronic and
Yoke Test block 4,5 SN also hardcopy TC-003,
01/14
WO B6503 SN 113952 rev.F, approved by Pavel
Peter
Luxmeter SN2113, Stefan level III
Baster – Customer Gate valve HN3308378
calibration 4.3.2021 –
NDE MT NDE MT, JCR –PO body 2 1/16”, 8 Register of tests records
4.3.2022
PT, UT, VT 035783- 10K, PSL1 Material AISI Yoke test – daily in the
level II MT spray MR76-F Lot
1/18.03.2021 4130 test book
No.1292 exp.11/2023
Light measuring – weekly
Magnet test specimen B record in test book
124
Berthold indicator 1-16

Manufacturing plan –
April 2021 – technical
specification number
PT test color 38797 incl. inspection
Penetrant MR311R – batch details 17-4PH-105K
No.1063A, exp.07/2023 cfMS-101
Jack Part – Procedure PT test – TC
WO C3592 Bonnet for Developer MR 70, Batch
NDE MT, 004, rev.E, approved by
NDE PT Customer Oil Gate valve SN 632563 No. 1278, exp.12/2025
PT, VT level III Pavel Stefan
level II and Gas 3 ½” PSL3 HN 4003443 Cleaner MR85, batch
No.1104A, exp.11/2022 Light measuring – weekly
record in the test book
Luxmeter LX-1330B,
528931, cal. 8.3.2021
Test record in the test
book available in
electronic form

NDE UT Peter No test UT tester SN 37462,

Buster – during audit 5.2.2021 – 5.2.2022
NDE MT, 1-5MHz
PT, UT, VT
 level II Sondes 2 / 2,25 MHz

List of components –
each ID No. of each
component
Assembly Whole Assembly DWG
preparation B011106,
Martin Body SN
Valve assy DWG
Byron 145162,
Torque key SN 19226152, B00017, rev.G incl.
Heat No.
WO B6486 Check Valve 2 calibration 8.10.2019 - material list
94148/4
Assembly Assembly Cxustomer 1/16”, 3000psi, 8.10.2022 electronic file in local
operator Bonnet SN
Peroil PSL2, PR-2 Caliper 0-300, SN 502033, computer
Nicole 145163,
Heat calibration 17.6.2020 – Assembly instruction IL-
Boran 17.6.2021
No.94148/5 7.5.1-33, rev.0
Technical procedure TP-
084, rev.A for the
moment definition for the
bolting assembly as per
API 6A

Hydrotest stand –
Inv.No.21153 computer
operated equipped by
cameras in the test box,
electronic record
Pressure body test 306
Bar, 4 minutes
Seat test 160 Bar, 4
minutes Test procedure TP001,
rev.K
Pressure measuring
sensor-transmitter SN Testing medium – water
21153/4 -calibration + corrosion inhibitor
Operator 23.3.2021 – 23.6.2021 Emulsol Tip B fluid
Alexander WO B6485 Gate valve 2
Manometer (0-1600bar) Concentration 4-6%
Hydrotest customer 1/16”, 2000psi, SN 113932 tested record - daily
Marance 071400103, calibration
Petroleum PSL 2, API 6A
22.3.2021 – 22.6.2021 Maintenance procedure
Manometer (0-250bar) SN IL. 7.5-05.8, rev.0
0606/0050, 22.3.2021- Maintenance check daily
22.6.2021 report – 16.4.2021
Manometer (0-100bar) SN
0312/1599, 22.3.2021-
22.6.2021
Thermo-hygrometer SN
171015, calibration
23.10.2020 – 23.10.2023
Refractometer SN110,
calibration 23.10.2020 -
23.10.2021

Casting Peter No Forming actually reviewed: Casting log book

Martin production Pattern 010471 - wooden The last record
Casting during audit
Material for form - Send Material chemical
foreman
form analysis (11.59, 12.42.
Furnace controller SN 12.58)
0569, cal.19.10.2020 – Material specification
 Bobe Petre MS009
19.10.2021
– team Batch/cast. No.211064 –
leader for 5.4.2021
the forming Models used – wooden,
polystyrene, metal – 3000kg
defined in the WO 1570oC
Tomas
Material for casting 41740 Preheating 675oC
Mirc
Dimensional, visual Material A482-4C
– QI –
NDE-VT inspection MS-SP-55

Procedure AP-025, rev.B

2 painting systems
defined
Painting report:
Painting log (incl. T oC +
Paint H %) thickness, date,
Email Primero G6425 time, the paint ID + Batch
Lot No.1266 – layer I, No.
exp.23.5.2022 Traveler B6484– 2 layers
Email Alkyol 5012gri Technical specification S-
Lot No.1263 – layer II, TC-39920-2021, rev.0
Morgan exp.18.02.2022 Painting 7.505
SN 113925-
Freeman Gate valve
WO B6484 29 Dust test – papers stored
Monica 2 1/16” at the WO/traveler
Painting Customer Oil Heat No. Thermo-hygro meter
Raprtant 5000psi
and Gas 94028 SN 171017, cal. Register of pull-off test:
Painting
Heat lot 5HT 29.10.2020 – 29.10.2021 Incl. date, customer, SN,
operators
Thickness meter Elcometer paint, Lot No. thickness,
SN 3330, calibration pull-off test specimen
21.07.2020 - 21.07.2022 19.4.2021
Humidity meter SN
190327521, calibration Other Example: 4.3.2021
05.02.2021 – 05.02.2022 – client ABB, SN 12585-
Pull off test – for each paint 20, Lot 1
batch - meter Thickness 1 – 92µm
Thickness 2 – 189 µm
Pull-off test sample

Procedure IL-4.15.0-2,
lot No.1263,
rev.A for storage and
Email Alkydur exp.
handling – 16.02.2018
E5012, 27.9.2021
(T = +5 - +45oC)
Storekeep
Thermo-hygro meter
er
Paint store SN 171017, cal. Periodical assessment of
Marian
29.10.2020 – 29.10.2021 stock 6 months – Ch.7
Nebel Lot PS-MQ-7.5.5, rev.D
Sigmazinc 68 No.P022851
The last assessment
SP 707, exp.
report 2021-1, dated
28.05.2022
11.1.2021

Final David WO B6472 Casing head HN 40088/1 Final inspection checklist Final inspection
inspection Bowie - QI PO 3706 housing 21 ¼” SN 14986 Incl.: procedure PS-MQ-8.2.4-
and Marking x 13 3/8” 3, Rev.C
Customer Man. Date All inspection and test
2000psi, DWG B011104
Erdol 03/21 check
PSL1, bore
Material API Monogram and other Final inspection protocol
19,3
 marking application –
Nameplate fixed by
– No. B6472
stainless steel nuts
A487 Final Inspection Report
Documents available,
for PO 3706 / 22.02.2021
conservation – corrosion
protection

PSL1, PR1,
WO B6482 Well head Manfg date DWG L000297 - Packing
assembly 04/21, API Procedure described
11”x7 1/16”x2 6A-0414,
Packaging, Carl PO Product release – final Technical specification
9/16” 3000psi Monogram
preparation Banhof - 4500024232 inspection checklist – SN STC 39612-2021
7”x2 7/8” hard
for shipment QI / 11.2.2021 34969
stamped Wooden pallet + wooden
incl.:
Customer box
Petroleum Valve 2 1/16”, SN 113942
specialist 3000psi, PN
800000127