Professional Documents
Culture Documents
ASC 170
Deutz
Operating manual
Edition 07/2018 EN
From Serial No. 2453003
Translation of Original Operating Manual
ES / EU Prohlášení o shodě
(Původní ES/EU prohlášení o shodě / Original EC/EU Declaration of conformity / Ursprüngliche EG-/EU-Konformitätserklärung )
Jméno a adresa osoby pověřené sestavením technické dokumentace Ing. Radek Ostrý
podle 2006/42/ES a jméno a adresa osoby, která uchovává technickou Ammann Czech Republic a.s.
dokumentaci podle 2000/14/ES / Name and address of the person Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic
authorised to compile the technical file according to 2006/42/EC and name
and address of the person, who keeps the technical documentation according
to 2000/14/EC / Name und Adresse der mit der Zusammenstellung der
technischen Dokumentation beauftragten Person gemäß 2006/42/EG und
Name und Adresse der mit der Aufbewahrung der technischen
Dokumentation beauftragten Person gemäß 2000/14/EG:
Motor / Engine / Motor: Deutz TCD4.1 L4, vznětový, jmenovitý výkon (ISO 14396): 115 kW, jmenovité otáčky: 2200
min-1. / Deutz TCD4.1 L4, Diesel, nominal power (ISO 14396): 115 kW, rated speed: 2200
RPM. / Deutz TCD4.1 L4, Dieselmotor, Nennleistung (ISO 14396): 115 kW, Nenndrehzahl:
2200 min -1 .
Prohlašujeme, že strojní zařízení splňuje všechna příslušná ustanovení Strojní zařízení – směrnice 2006/42/ES / Machinery Directive 2006/42/EC /
uvedených směrnic / We declare, that the machinery fulfils all the relevant Maschineneinrichtung – Richtlinie 2006/42/EG
provisions mentioned Directives / Wir erklären, dass die Elektromagnetická kompatibilita – směrnice 2014/30/EU / Electromagnetic Compatibility
Maschineneinrichtung sämtliche entsprechenden Bestimmungen Directive 2014/30/EU / Elektromagnetische Kompatibilität – Richtlinie 2014/30/EU
aufgeführter Richtlinien erfüllt:
Harmonizované technické normy a technické normy použité k posouzení ČSN EN ISO 12100, ČSN EN 500-1+A1, ČSN EN 500-4, ČSN EN ISO 4413,
shody / The harmonized technical standards and the technical standards
ČSN EN 13309
applied to the conformity assessment / Harmonisierte technische Normen
und für die Beurteilung der Konformität verwendete Normen:
Osoby zúčastněné na posouzení shody / Bodies engaged in the conformity Notifikovaná osoba č. 1016 / Notified Body No.: 1016 / Notifizierte Stelle Nr.: 1016
assessment / An der Konformitätsbeurteilung beteiligte Personen:
Státní zkušebna strojů a.s., Třanovského 622/11, 163 04 Praha 6–Řepy, ČR. / The
Government Testing Laboratory of Machines J.S.C., Třanovského 622/11, 163 04 Praha
6–Řepy, Czech Republic / Staatliche Prüfstelle für Maschinen AG,
Třanovského 622/11, 163 04 Praha 6–Řepy, Tschechische Republik.
Použitý postup posouzení shody / To the conformity assessment applied Na základě směrnice 2000/14/ES příloha VI / Pursuant to the Noise Emission Directive
procedure / Verwendetes Vorgehen der Konformitätsbeurteilung: 2000/14/EC, Annex VI / Aufgrund der Richtlinie 2000/14/EG, Anlage VI
Naměřená hladina akustického výkonu / Measured sound power level / LWA = 105 dB
Gemessener Schallleistungspegel:
Garantovaná hladina akustického výkonu / Guaranteed sound power level LWA = 107 dB
/ Garantierter Schallleistungspegel:
Osoba zmocněná k podpisu za výrobce / Signed by the person entitled to deal in the name of manufacturer / Zeichnungsberechtigter für den Hersteller:
268001
The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
In order to ensure the smooth operation of AMMANN compaction equipment, use for repairs only the original spare parts
supplied by AMMANN.
ASC 170 1
Preface
Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and
final information at the time of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify
any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.
2 ASC 170
SAFETY NOTICES AND SIGNS:
The notice warns of a serious risk of personal injury or other personal hazards.
! CAUTION !
As used in this operation manual, the terms right, left, front and rear indicate sides of the machine moving forward.
FRONT
LEFT RIGHT
REAR 268EN
ASC 170 3
Content
Content..............................................................................................................................................................4
1 SPECIFICATION MANUAL.......................................................................................................................9
1.1 Basic Data...............................................................................................................................................10
1.2 Dimension Chart....................................................................................................................................12
1.3 Technical Data........................................................................................................................................14
4 ASC 170
OPERATING MANUAL
2 OPERATION MANUAL...........................................................................................................................21
2.1 Major Safety Precautions......................................................................................................................23
2.1.1 Safety Measures during Machine Operation ...............................................................................................................................................23
2.1.1.1 Compaction Work Commencement ...............................................................................................................................................................23
2.1.1.2 Work Safety Secured by User..............................................................................................................................................................................23
2.1.1.3 Ensurance of safety measures by the owner................................................................................................................................................24
2.1.1.4 ROPS............................................................................................................................................................................................................................24
2.1.2 Reguirements on Driver’s Qualification..........................................................................................................................................................25
2.1.3 Driver’s Liabilities....................................................................................................................................................................................................26
2.1.4 Forbidden activities – safety and guarantee.................................................................................................................................................27
2.1.5 Safety inscriptions and signs used on the Machine...................................................................................................................................29
2.1.6 Hand signals.............................................................................................................................................................................................................33
ASC 170 5
Content
3 MAINTENANCE MANUAL...................................................................................................................101
3.1 Safety and other measures for machine maintenance.....................................................................103
3.1.1 Safety of machine maintenance..................................................................................................................................................................... 103
3.1.2 Fire precautions during operation media exchanges............................................................................................................................ 103
3.1.3 Ecological and hygienic principles................................................................................................................................................................ 104
3.3 Fills........................................................................................................................................................110
3.4 Lubrication and Maintenance Chart..................................................................................................111
3.5 Lubrication and service plan..............................................................................................................114
3.6 Individual Operations of Maintenance..............................................................................................115
6 ASC 170
OPERATING MANUAL
Every 500 hours of operation (6 months)..........................................................................................135
3.6.17 Engine oil change................................................................................................................................................................................................ 135
3.6.18 Fuel filter replacement....................................................................................................................................................................................... 138
3.6.19 Air filter element replacement........................................................................................................................................................................ 141
3.6.20 Filters of the cab ventilation and heating replacement......................................................................................................................... 143
3.6.21 Engine cooling liquid check............................................................................................................................................................................. 144
3.6.22 Wiring check.......................................................................................................................................................................................................... 144
3.6.23 Battery check......................................................................................................................................................................................................... 145
3.6.24 Replacement of the air filter elements of the air conditioning unit.................................................................................................. 146
3.6.25 Wheel bolts tightening check......................................................................................................................................................................... 146
3.6.26 Replacement of DEF (AdBlue) filter............................................................................................................................................................... 147
Maintenance - As Needed...................................................................................................................167
3.6.38 Water separator cleaning.................................................................................................................................................................................. 167
3.6.39 Coolers cleaning................................................................................................................................................................................................... 169
3.6.40 Fuel system venting............................................................................................................................................................................................ 170
3.6.41 Machine cleaning................................................................................................................................................................................................ 171
3.6.42 Scrapers adjustment........................................................................................................................................................................................... 172
3.6.43 DPF clogging regeneration (Diesel Particulate Filter)............................................................................................................................ 173
3.6.44 Drum cooling mixture........................................................................................................................................................................................ 174
3.6.45 Screw connection tightening check............................................................................................................................................................. 175
3.7 Defects..................................................................................................................................................177
3.8 Annexes ...............................................................................................................................................178
Wiring diagram...................................................................................................................................................................................................................... 178
AFTERTREATMENT wiring diagram................................................................................................................................................................................ 186
Hydraulic diagram – wheel lock...................................................................................................................................................................................... 188
Hydraulic system diagram - Interaxle differential lock ATC................................................................................................................................... 190
Table of spare parts.............................................................................................................................................................................................................. 192
ASC 170 7
8 ASC 170
SPECIFICATION MANUAL
1 SPECIFICATION MANUAL
ASC 170
(Deutz Tier 4 Final)
ASC 170 9
1.1 Basic Data
Machine description
Please fill in the following data:
Single drum roller with an articulated frame with a front smooth (see Pin label, Label of the Deutz engine)
or padfoot steel driven vibrating drum and driven rear axle with
two treaded tyres. Steering using the articulated frame.
Type of machine
Machine application
................................................................................................................
ASC 170 rollers are suitable for medium and large-sized com- ICV/PIN (Serial number of the machine)
paction works in transport construction (motorways, railways,
airfields), water resources construction (rockfill dams), and
building construction (industrial zones, harbours), etc. ................................................................................................................
Production year
ASC 170 D roller with a smooth drum is suitable for the com-
paction of all kinds of soils. It is possible to be used for the com-
paction of clay soils up to a layer thickness (after compaction) ................................................................................................................
of 25 cm (9.8 in), loam soils up to a layer thickness of 40 cm
(15.7 in), mixed soils up to a layer thickness of 50 cm (19.7 in), Type of engine
sandy and gravel materials up to a layer thickness of 60 cm
(23.6 in), and rockfill up to a layer thickness of 80 cm (31.4 in). ................................................................................................................
The maximum permissible grain size in a loose layer is 2/3 of the
layer thickness. The roller can also be used for compaction by Serial number of the engine
means of stabilisation.
................................................................................................................
ASC 170 PD roller with a padfoot drum (synchronous knead-
ing and vibrating effect) is suitable for the compaction of clay
soils up to a layer thickness (after compaction) of 30 cm (11.8 in),
loam soils up to a layer thickness of 40 cm (15.7 in), and mixed
soils up to a layer thickness of 50 cm (19.7 in).
Please refer to the data in the table below always when ap-
ASC 170 HX roller for permanently difficult conditions and on proaching the dealer or the manufacturer.
slopes above 30% – smooth drum.
The standard type of the machine is not intended for road traf-
fic. For more information, please contact your dealer.
10 ASC 170
SPECIFICATION MANUAL
The machine that complies with the requirements as to health
protection and safety is identified with a name plate with CE
marking.
1 - Name plate
2 - Machine frame number
2
242072
261014
ASC 170 11
1.2 Dimension Chart
Dimension Chart of the Machine ASC 170 (with cab and ROPS frame)
H1
D1
T
G
268007A
mm
A D D1 G G1 H H1 L T W W1
(in)
3050 1440 1640 440 430 3050 2320 6140 28 2130 2260
ASC 170 PD
(120,1) (56,7) (64,6) (17,3) (16,9) (120,9) (91,3) (241,3) (1,1) (83,8) (88,9)
12 ASC 170
SPECIFICATION MANUAL
Dimension Chart of the Machine ASC 170 (with cab and ROPS frame)
H
G1
W
W1
282051A
mm
A D D1 G G1 H H1 L T W W1
(in)
3050 1440 1640 440 430 3050 2320 6140 28 2130 2260
ASC 170 PD
(120,1) (56,7) (64,6) (17,3) (16,9) (120,9) (91,3) (241,3) (1,1) (83,8) (88,9)
ASC 170 13
1.3 Technical Data
14 ASC 170
SPECIFICATION MANUAL
ASC 170 15
1.3 Technical Data
16 ASC 170
SPECIFICATION MANUAL
ASC 170 17
1.3 Technical Data
Notes
18 ASC 170
SPECIFICATION MANUAL
ASC 170 19
20 ASC 170
OPERATION MANUAL
2 OPERATION MANUAL
ASC 170
(Deutz Tier 4 Final)
ASC 170 21
22 ASC 170
2.1 Major Safety Precautions OPERATION MANUAL
2.1.1 Safety Measures during Machine 2.1.1.2 Work Safety Secured by User
Operation
•• User shall promptly communicate any damage to the utility
Safety measures given in the individual chapters of Enginering lines to their operator, and at same time he make measures
Documentation supplied with the Machine shall be added with to prevent unauthorized persons from entering endangered
Safety Precautions in force within a respective country that uses area.
the Machine at workplace with regard to work organization, •• He must ensure an employee does not work alone at a wor-
work process and personnel involved. kplace. Another worker must always be in sight and within
an ear-shot, who in case of accident will provide or call for
help unless another effective form of monitoring or commu-
2.1.1.1 Compaction Work Commencement nication exists.
ASC 170 23
2.1 Major Safety Precautions
2.1.1.3 Ensurance of safety measures by the 2.1.1.4 ROPS
owner
The following precautions shall be observed while the protec-
•• The owner must ensure that the machine is operated only tion frame ROPS is used:
in such conditions and only for such purposes to which the •• The machine frame must not be damaged (broken, bent,
machine is technically capable according to conditions spe- etc.) in the place of connection.
cified by the manufacturer and relevant standards.
•• The ROPS frame itself must not show the marks from corro-
•• He must ensure that the roller is used only in such manner sion, damage through cracks or splits.
and on such working places without a danger to damage
•• ROPS frame must not be loose during the machine opera-
the close structures, sections, etc.
tion.
•• He must ensure a regular inspection of operation and tech-
•• All bolted connections must meet the specifications requi-
nical conditions, regular maintenance of the machine in
rements and must be tightened to the moment specified.
intervals specified in the manuals for greasing and mainte-
nance work. In case the technical condition of the machine •• Bolts and nuts must not be damaged, distorted and they
does not meet the requirements to such extent it endan- must not show the marks from corrosion.
gers safety of operation, people and property or it causes a •• None additional modifications can be carried out on the
damage and impairment to the environment, the machine ROPS frame without the approval of the manufacturer be-
must be put out of service until the defects are removed. cause they can result in decrease of its strength (e.g. ope-
•• He must specify who is allowed to carry out operation, main- nings, welding, etc.).
tenance and repairs of the machine as well as what activities •• Weight of the machine with the protective frame must not
can be carried out during the operation, maintenance and exceed the permitted weight for which ROPS was appro-
repair of the machine. ved.
•• The person (driver) who drives the machine and each person
carrying out maintenance and repair of the machine must
be acquainted with instructions specified in the operation
manual of the machine.
•• He must ensure that ”Operation manual of the machine” and
operational book are kept on specified place to be at dispos-
al for the driver all the time.
•• He must assign a workman for permanent supervision over
the machine work during its operation on public roads and
especially he is obliged to issue instructions to ensure safety
of works.
•• He must ensure that dangerous substances (such as fuel,
oils, coolant, break fluid, etc. must be removed from places
of leakage according to their nature to prevent from their
adverse impact to the environment, safety of operation and
health of people.
24 ASC 170
OPERATION MANUAL
2.1.2 Reguirements on Driver’s Qualification
•• Only a driver trained under ISO 7130 and other local and na-
tional regulations designed for drivers of this group of ma-
chines may operate the Roller (Compacter).
•• With no licence only the one who learns driving the Machi-
ne for the purpose of getting preliminary practice with the
approval of User may drive the Machine, and such person
has to be under direct and continuous surveillance of pro-
fessional teacher or trainer.
•• Licence holder is liable to take due care of the licence, and
when requested, put it forward to the control authorities.
•• Licence holder can make no registrations, changes or corre-
ctions in the licence card.
•• He/she is liable to promptly report his/her licence loss to the
authority that issued this licence.
•• Driving the Roller alone may be performed by an employee
mentally and physically fit, over 18 years old, who is:
a) assigned by machine manufacturer for the assembly,
testing and presentation of the Machine, for training
the drivers, whereas he/she must be made familiar with
safety work regulations in force at the workplace
or
b) assigned by Constructional Supplier to operate (carry
out maintenance) and is evidently trained and acquaint-
ed with, or owns professional competence to operate
and drive under special regulations (machinist licence,
etc.).
•• Machine driver must undergo training and examination con-
cerning work safety regulations at least 1x every 2 years.
ASC 170 25
2.1 Major Safety Precautions
2.1.3 Driver’s Liabilities •• During Machine operation observe safety regulations, make
no action that might endanger work safety, give full attenti-
•• Before starting to operate the Machine the driver will be on to Machine steering.
liable to get familiar with the guidelines given in the docu- •• Respect Code of Practice or instructions of a person respon-
mentation delivered with the Machine, with safety precauti- sible.
ons in particular, and observe these thoroughly. This applies
as well to the personnel in charge of maintenance, adjus- •• When rolling (traversing) the Machine within a workplace
tments and repairs of the Machine. adapt your speed to a terrain condition, to a work perfor-
med and weather conditions. Watch permanently the clea-
•• Do not drive the Roller unless made familiar with all the Ma- rance so to avoid collision with any obstruction.
chine functions, working and operating elements, and un-
less knowing exactly how to control the Machine. •• Upon completion or stop of the Machine operation during
which driver leaves the Machine, he/she must make mea-
•• Follow safety signs located on the Machine, and keep them sures against unauthorized use of the Machine or against
in legible condition. Replace or add those impaired or mis- spontaneous starting the engine. Remove key from the ig-
sing ones. nition box, disconnect the wiring via disconnector, lock the
•• Before work commencement the driver must get familiar cabin, engine bonnet.
with the workplace environment, i.e. with the slopes, utility •• When shutting down the Machine on roads the measures
line system, with necessary types of workplace protections under regulations effective on roads shall be taken.
with regard to the environment (noise, etc.).
•• When operation is completed, park the Machine at a proper
•• When you find out any hazard to health or life of persons, parking place (flat, bearing area) so as not to endanger Ma-
property hazard, failure, or upon technology equipment ac- chine stability, not to make the Machine interfere with traffic
cident, or when finding any symptoms of such hazards in roads, not to expose the Machine to falling objects (rock),
course of operation, then the driver, unless able to elimina- and where the Machine is safe against any natural disaster
te such hazard by himself/herself, must stop the work and of other kind (floods, landslides, etc.).
secure the machine against any undesirable start; please
attach “MACHINE REPAIR” warning sign onto steering wheel •• When working with the Machine is ended all the defects, da-
as depicted in Section called “Safety signs used on the ma- mage to the Machine and any repairs made shall be written
chine“, report this to the person in charge, and if possible, down in the Operation Logbook. Upon immediate changing
notify all persons exposed to such danger. of drivers the driver will be liable to call attention of chan-
ging driver to any facts identified.
•• Before Machine operation startup the driver will be liable to
get familiar with the records and operation deviations found •• Driver shall use personal protective equipment (PPE) - work
out in course of the previous work shift. clothing, safety shoes, the clothing shall not be too loose,
impaired, hair protected with proper head piece. During
•• Before work is started he/she must inspect the Machine, its maintenance (lubrication, refilling, replacement of working
accessories, check up control elements, communication and media) your hands must be protected with proper gloves.
safety devices, whether these are operable in line with the
Manual. When finding out a malfunction that might be ha- •• In the event that the machine has no cab or when the win-
zardous to job safety, and he/she is not able to repair it, then dows are open, the operator must wear ear protectors.
he/she must not start running the machine and instead re- •• Driver shall maintain the Machine equipped with fittings
port such failure to the person accountable. and outfit required.
•• During work with the Machine the driver must be fastened •• Maintain the Machine free of oil dirt or flammable materials.
with the seat belt. The seat belt and its mounting shall not Keep the drive’s stand, foot rests and runner areas clean.
be damaged! •• When the Machine comes into contact with high voltage
•• When driver finds any defect during operation he/she must observe the following principles:
immediately stop the Machine, secure it safely against un- -- try to leave with the Machine a hazardous zone
desired ignition.
-- do not leave driver’s stand
•• During operation the driver shall follow the Machine run
and record any defects found in the Operation Logbook. -- give warning to others to keep off and not touch the
Machine.
•• Driver shall keep his/her Operation Logbook designed to
maintain records about Machine handover between the dri-
vers, about the defects or repairs in course of operation, to
write down major events during work shift.
•• Prior turning on the engine the controls have to be in their
zero position, no persons may stay within dangerous reach
of the Machine.
•• Indicate each Machine startup via an acoustic or light signal
and this always before igniting the Machine engine.
•• Confirm brake function and steering function before star-
ting to run the Machine.
•• Following the alarm an operator may start the Machine only
when all the workers have left the danger area. At close
(blind) workplaces it will be possible to start the operation
only after a time necessary to leave danger area has elap-
sed.
26 ASC 170
OPERATION MANUAL
2.1.4 Forbidden activities – safety •• To operate the Machine when within hazardous reach the-
and guarantee reof are other machines or transportation means aside from
those that operate in mutual concert with the Machine.
•• To operate the Machine at places impossible to see from
Banned are the following
driver’s stand, and where hazard to people or property
•• Quickly increase and decrease engine speed. It can damage could occur unless work safety has been secured through
the engine. some other way like for instance via signalling by duly in-
•• Vibrating on the spot. When it is vibrated on the spot, bea- structed person.
rings of the vibrator are not lubricated. •• To work with the Machine at a protected zone of electric li-
•• Filling the hydraulic circuit during the guarantee period in a nes or substations.
different way than using the hydraulic unit. •• To cross electric cables if these are not properly protectedli
•• Changing the vibration amplitude when driving – It is alwa- against mechanical damage.
ys necessary to stop and only then set a different amplitude. •• To operate the Machine under lowered visibility or at night,
•• Use the emergency brake for turning off the engine during unless Machine’s working area and workplace are illumina-
normal operation of the machine. ted sufficiently.
•• Using the machine in case of an evident defect of the ma- •• To leave driver’s cockpit of the Machine when the Machine
chine. is running.
•• Boarding or or getting off while on the run, jumping off the
•• Using the machine when any operating fluid level is low.
Machine.
•• Wilful repair of the engine – Except common changes
•• Sit or stand on the outside parts of the Machine when dri-
of operating fluids and filters, only the Deutz service de-
ving, or stand on the steps.
partment can intervene in the engine, in particular in peri-
pheral components of the engine – alternator, starter, ther- •• Leave unsecured Machine - move away from the Machine
mostat, electrical installation of the engine. without having prevented its misuse.
•• Controlling the heating valve control rod while driving. •• Disable safeguarding, protective or locking systems or alter
their parameters.
•• Operate the machine in the explosive environment and
underground. •• Use the Machine with oil, fuel, cooling liquid or other fillings
leaking.
•• To use the Machine following ingestion of alcoholic
bewerages or dopes. •• Start the engine through some other way than given in the
Driving Manual.
•• To use the Machine if its operation might put its technical
condition, safety (life, health) of persons, facilities or objects, •• Locate some other items (tools, accessories) aside from per-
or road traffic and its continuity, at risk. sonal needs at driver’s stand.
•• Lay away material or other objects on the Machine.
•• Put into operation and use the Machine when other persons
are within its hazardous reach - exception is training a driver •• Remove dirt while the Machine is running.
by lector. •• Perform maintenance, cleaning or repairs with the Machine
•• Put into operation and use the Machine when some of its not secured against spontaneous move or accidental start,
safeguarding device (emergency brake, driving brake, horn, and when contact of a person with moving parts of the Ma-
etc.) has been dismantled or damaged. chine is not excluded.
•• To roll and compact at such slopes where Machine stability •• Contact of moving parts of the Machine with human body
would be disrupted (turning over). Machine’s static stability or objects and tools held in hands.
stated will lower by drive’s dynamic effects. •• Smoke or handle open fire when checking or pumping fuels,
•• To roll and compact at such angles of slopes where hazard refilling oils, lubricating the Machine, or inspecting the accu-
of soil breaking off (dropping) under the Machine exists, or mulator or making up the accumulator.
loss of adhesion followed by uncontrolled slip might occur. •• Carry rags soaked with flammable materials, or carry flam-
•• To control the Machine in some other way than stated in Dri- mable liquids in free vessels on the Machine (in engine bay).
ving Manual. •• Let the engine run inside confined spaces.
•• To roll and compact per bearing capacity of subsoil at such •• Drive with open doors.
a distance from the edge of slope or trenches, where hazard •• Perform any adjustments on the machine without the prior
of landslide or shoulder breaking off (dropping) together consent of the manufacturer.
with the Machine would occur
•• Drive without the seat belt fastened.
•• To roll and compact with vibration at such a distance from
•• Shift electrical conductors.
the walls, cuts, slopes, where their slip (slide) would happen
and the Machine covered in. •• Use other than original spare parts.
•• Driving with vibration on hard (frozen, concrete, overcom- •• Interfere in the electrical and electronic units in any manner.
pacted) surface or on bedrock. There is a danger of damage
to the machine.
•• To compact with vibration at such a distance from buildings
or facilities and equipment within which the risk of them be-
ing damaged due to vibration transfer impact, would occur. Breaching these provisions can influence the judgement
•• To operate the Machine unless driver control stand fixed pr- of a possible complaint and effectiveness of the engine
operly. guarantee period.
•• To operate the Machine when engine bay cover is open.
•• To move and transport persons on the Machine.
ASC 170 27
2.1 Major Safety Precautions
14
22
13 11 6 9 16 7
13
12
1 A 32
8 24
19 27
28
22
13
C 1
B
17
23 13
8
10 19
25
3 4
26
C 31
A B
18
15 2 5 20 21 30 19 19
29 8 29
242008C
28 ASC 170
OPERATION MANUAL
2.1.5 Safety inscriptions and signs used on the Machine
1. Clamping hazard Keep a safe distance from the machine, there is a danger
of squeezing by the machine between the front and rear
frame.
2939
2941bz
2586
2. Burn hazard imminent risk of burn. Do NOT touch hot parts of the
Machine unless you make certain these have cooled out
sufficiently.
2586bz
3. Risk of injury There is a risk of injury! Do not touch rotating parts while
the engine is running.
2939
2409bz
4. Risk of injury There is a risk of scalding. Do not open the cap until the
fluid cools down below 50 °C (122 °F).
2939
3227bz
5. Adjust while at rest Switch OFF the engine and remove the key from ignition
box before carrying out any maintenance or repair.
2939
2584bz
2939
6. Read Operation Manual Get perfectly familiar with the machine operation and
maintenance according to the operation manual!
2702bz
ASC 170 29
2.1 Major Safety Precautions
7. Risk of injury There is a risk of injury! Do not touch rotating parts while
the engine is running.
2601bz
2939
2942bz
9. Safety belt Fasten the seat belt before starting to move the Machine.
2939
2687bz
10. Danger of explosion There is a risk of explosion when the battery is handled.
Read the operation manual!
3698bz
11. Machine max height Attention when passing through places with height lim-
3,15 m its.
3155
12. Lifting diagram To lift the machine, use binding means of sufficient loa-
ding capacity, refer to the chapter Machine loading. Befo-
re lifting, lock the articulation of the machine.
3694bz
13. Lifting point Only use these points to lift the machine.
2153bz
14. Operation Manual Box for storing the Operation Manual of the machine.
2428bz
30 ASC 170
OPERATION MANUAL
15. Welding on machine Prior to any welding operations, disconnect the battery,
alternator, control units and other electronic components
of the machine. Read the operation manual!
2668bz
2408bz
3191
107dB 3204bz
18. Washing the machine with water Hazardous situation. Prevent water from entering elect-
ric and electronic parts of the machine as it may result in
damage of the equipment and personal injury. Read the
operation manual!
2225bz
19. Tie-down attachment point Tie-down the machine for transport at these points only.
3048bz
2 min
15A
20A
30A
25A
15A
5A
3951
3951bz
2493bz
2403bz
3686
23. Refuelling
D < 15 ppm S
< 15 mg/kg S
3686bz
ASC 170 31
2.1 Major Safety Precautions
2158bz
3691
3691bz
26. Coolant Coolant is hazardous for health. Read the operation ma-
nual!
2152bz
3189
3189bz
3692
3692bz
29. Maximum load The maximum permissible load of the rear lifting eyes is 5
max 5t tons.
3505bz
2611
rozsah měření
30. Measuring points When measuring pressures, use the table. The table
position funkce / Function / Funktion max. tlak / press / Druck messure extent
messbereich
1 jízda vpřed / reverse travel / Rückfahrt 42 MPa (6090 PSI) 0-60 MPa (0-10000 PSI)
2 jízda vzad / forward travel / Fahrt nach vorne 42 MPa (6090 PSI) 0-60 MPa (0-10000 PSI)
shows pressures in the defined measuring points and re-
3 40 MPa (5800 PSI) 0-40 MPa (0-6000 PSI)
4 vibrace II / vibration II / vibration II 40 MPa (5800 PSI) 0-40 MPa (0-6000 PSI)
5 řízení / steering / lenkung 19 MPa (2755 PSI) 0-25 MPa (0- 4000 PSI)
2611bz
3953bz
3983
32. Battery switch Switch the battery off no sooner than 2 minutes after
switching off the engine. Keeping the time limit is nece-
ssary for storing the data in the control unit of the engine.
1.
2. 2 min
3. 0
3983bz
32 ASC 170
OPERATION MANUAL
2.1.6 Hand signals
Sig. 10
Engine shutdown
Sig. 11
Stop
STOP
Sig. 1
ASC 170 33
2.1 Major Safety Precautions
Watch out
! Sig. 2
! Sig. 3
Travel
Sig. 4
Sig. 5
34 ASC 170
OPERATION MANUAL
Slow driving backward – away from me
Sig. 6
Sig. 7
Sig. 8
Sig. 9
ASC 170 35
2.2 Ecological and hygienic principles
2.2.2 Ecological principles
36 ASC 170
2.3 Machine preservation and storage
2.3.1 Short-term preservation and storage 2.3.2 Preservation and storage for the period
for a period of 1 – 2 months over 2 months long
Wash and clean thoroughly the entire Machine. Before shutting To shut down the Machine the same principles apply like with
down the Machine for preservation and storage, please heat short time preservation.
the engine to its operating temperature while running. Park the In addition, we recommend the following:
Machine on paved, flat surface, in safe location with no danger
of of damage to the Machine due to natural disasters (floods,
landslides, fire origination, etc.). •• Remove the batteries, check their condition and store in
cold, dry room (recharge the batteries on regular basis),
•• Bottom the drum frame up so the damping system has mi-
In addition:
nimal sag,
•• Repair spots where paint has been impaired,
•• Protect rubber elements with paint using special preserva-
•• Lubricate all lubricating points, actuator cables (cable as- tion agent,
semblies), joints of the actuators, etc.,
•• Inflate tyres to their required pressure, and protect against
•• Check water media have been drained, sun radiation effects,
•• Confirm cooling liquid has the antifreezing properties requi- •• Spread preservation fat over piston rods’ chromated sur-
red, faces,
•• Check condition of the battery charges; let them be rechar- •• Preserve the Machine through spraying with special agent,
ged if required, and this particularly in places of possible corrosion,
•• Spread chromated surfaces of piston rods with preservation •• Blind the induction manifold and exhaust of the engine with
fat, double PE foil, attach thoroughly with adhesive tape,
•• We recommend to protect your Machine against corrosion •• Protect headlamps, external back mirrors and other ele-
through spraying the preservation agent (spray-applied), ments of external wiring through spraying with special
and this especially in places of corrosion hazard. agent abd wrapping in PE foil,
•• Preserve engine according to the Manufacturer’s Directions
The Machine treated like that needs no special preparation - mark visibly the engine has been preserved.
(setup) before its subsequent putting into operation.
ASC 170 37
2.3 Machine preservation and storage
2.3.3 Dewaxing and inspection of a supplied
machine
38 ASC 170
2.4 Machine disposal following its life cycle end
Upon Machine disposal following its life cycle end the User shall
be liable to follow the national regulations, waste acts and en-
vironmental policy acts. We therefore recommend to always
contact:
•• Specialized companies with relevant authorization to deal
with these operations,
•• Machine Manufacturer or Manufacturer-appointed accredi-
ted contracting service organization.
ASC 170 39
2.5 Machine description
9
21
19
3 15
14
1
2
11 16 18 17 6
10
12
21
13
20
4
8
5
7
242026
40 ASC 170
OPERATION MANUAL
1. Drum frame
2. Tractor frame
3. Vibratory drum
4. Articulation joint
5. Scrapers
6. Axle
7. Fuel tank
8. Batteries
9. Cabin
10. Roll Over Protective Structure - ROPS
11. Hydraulic tank
12. Bonnet
13. Engine
14. Combined cooler
15. Driver’s control stand
16. Steering hydraulic generator
17. Travel hydraulic generator
18. Vibration hydraulic generator
19. Air filter
20. DEF (AdBlue) tank
21. Air-conditioning unit
ASC 170 41
2.6 Controls and checking instruments
47 14
12 13 10 11
J1939
33 35
180 220 36
100 250
40 39 34 38
16
°C
15
32 37
41
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
42 43 44 45 46
31
17 18 1 19 20 27 28 29 30 48 48 21 22 23 24 25 26
6 7
8
9
245001
42 ASC 170
OPERATION MANUAL
Dashboard and control panels
1. Ignition box
2. Travel controller
3. Change-over switch for working/transport speed
5. Emergency brake button
6. Not assigned
7. Not assigned
8. Not assigned
9. Vibration switch
10. Engine speed selector
11. Power View Display
12. Hydraulic oil thermometer
13. Acoustic module
14. Engine ECM socket
15. Turn signal light switch
16. Compactometer switch
17. Vibration switch
18. Heater fan switch
19. Drum slip control / inter-axle differential switch (optional)
20. Warning lights switch
21. Regeneration switch
22. Additional lights switch
23. Warning beacon switch (optional)
24. Parking and main headlamps switch
25. Rear lights switch
26. Horn switch
27. Engine error indicator lamp
28. Not assigned
29. Not assigned
30. Air filter clogging indicator lamp
31. Engine pre-heating indicator lamp
32. Battery charging indicator lamp
33. Engine lubrication indicator lamp
34. Coolant level indicator lamp
35. Indicator lamp of water level in fuel filter
36. Indicator lamp of clogged SCR catalyst (Selective Catalytic Reduction) – crystallisation
37. DEF (AdBlue) level indicator lamp
38. Indicator lamp of DPF (Diesel Particulate Filter) cleaning
39. Indicator lamp of hydraulic oil filter clogging
40. Indicator lamp of hydraulic oil level
41. Parking brake indicator lamp
42. Vibration indicator lamp
43. ROPS 2D
44. Indicator lamp of turn signal lights
45. Fan active state indicator lamp
46. Neutral indicator lamp
47. Connector CAN-BUS
48. Fuses
ASC 170 43
2.6 Controls and checking instruments
55
53
50 52
57 56 56 56 56 51
54
58
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
59
49
245002
44 ASC 170
OPERATION MANUAL
Controls in the cab ceiling
49. Seat
50. Front screen wiper switch
51. Rear screen wiper switch
52. Fan switch - the fan sucks in the external air/Air circulation switch (optional equipment)
53. Screen washer switch
54. Air-conditioning switch (optional equipment)
55. Air intensity selector (optional equipment)
56. Blowers
57. Compartment for the first aid kit, documentation, etc.
58. Cab light
59. Steering wheel
ASC 170 45
2.6 Controls and checking instruments
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
6 7
8
9
245003A
46 ASC 170
OPERATION MANUAL
Ignition box (1)
The ignition box has three positions of “0–I–II”. The key can be Change-over switch for working/
inserted and removed in position ”0” only. transport speed (3)
Turn a bit the key to RH side to enable first the ”I” position and
3991
then ”II” position.
Using the change-over switch, three working speeds and one
”II” position is used to start the engine.
transport speed can be selected while driving.
Position “I” – working speed 1 ON
Position “II” – working speed 2 ON
Position “III” – working speed 3 ON
Protect the ignition box with the protective cover after Position “IV” – transport speed ON
the key is removed.
The travel control is used for braking the machine and setting
the direction and speed of travel.
Travel control positions:
P Parking brake – parking brake of the machine enabled
N Neutral – the machine is not braked; idle engine speed ad-
Emergency brake button (5)
justed
2582
0 Zero position - engine speed set up (or reduce) - set by the
engine speed selector (8) Press the button to enable the machine emergency brake,
which is indicated by lighting up the brake and charging indi-
F Forward travel cator lamps.
R Reverse travel The machine stops moving and the engine stalls!
The machine braking is signalled by the brake lamp turning on
(41).
The travel speed corresponds to the deflection of the travel con-
trol from the zero position (0).
Vibration switch (9)
2612
ASC 170 47
2.6 Controls and checking instruments
14
12 13 10 11
J1939
180 220
100 250
16
°C
15
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
17 18
245004A
48 ASC 170
OPERATION MANUAL
2476
ASC 170 49
2.6 Controls and checking instruments
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
19 20 21 22 23 24 25 26
245005
50 ASC 170
OPERATION MANUAL
Note:
If the machine is equipped with the drum slip control system, Additional lights switch (22) – (optional
ATC (inter-axle lock) is not used. equipment)
596473
Complete ATC (19) – Ammann Traction Control The switch provides 3 positions:
596116 - OFF
ATC is a hydrostatic drive system which helps maintain optimum - front marker lights + rear tail lights, instrument lighting
traction on the wheels and drum to prevent slipping. turned on
ATC is recommended to be activated in case of driving in a - front lights turned on
terrain with lower traction or uphill driving.
Note:
If the machine is equipped with ATC (inter-axle lock), the drum
slip control is not used. Rear lights switch (25)
591668R
ATC can only be activated at the working speed 1 and 2. Warning horn switch (26)
2246
ASC 170 51
2.6 Controls and checking instruments
J1939
33 35
180 220 36
100
°C
250
34
32
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
27 30 31
245006
52 ASC 170
OPERATION MANUAL
DIAC Engine error indicator lamp (27) Engine lubrication indication lamp (33)
3688 AMN113
If the indicator lamp is flashing, remove the failure displayed on The indicator light indicates low engine lubrication pressure.
the Power View display or contact your dealer or an Ammann Stop the machine immediately and remove the fault.
authorised service centre.
It indicates that filter elements are clogged. When this indicator lamp goes on, add engine coolant immedia-
tely. Check that coolant is not leaking from the cooling system.
ASC 170 53
2.6 Controls and checking instruments
J1939
180 220
100
°C
250
40 39 38
37
41
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
245007
54 ASC 170
OPERATION MANUAL
ASC 170 55
2.6 Controls and checking instruments
47
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
42 43 44 45 46
245008
56 ASC 170
OPERATION MANUAL
Vibration indicator lamp (42) Fan active state indicator lamp (45)
2612 3704
The indicator lamp indicates active vibration. When the engine fan is operating, the indicator lamp is turned
on.
ASC 170 57
2.6 Controls and checking instruments
Fuse box (48)
Fuse (F1) – 30 A ignition box
Fuse (F2) – 20 A position lighting, headlamps
Fuse (F3) – 10 A turn signal lights, beacon, reversing horn,
cab lighting
Fuse (F4) reserve
Fuse (F5) – 5 A Fan Drive
Fuse (F6) – 10 A Alternator B+
Fuse (F11) – 10 A EGR
Fuse (F12) – 7,5 A horn, brake lights, electronics to secure tra-
vel, travel lever, solenoids (brake, RTM, travel,
vibrations)
242073
Fuse (F13) – 7,5 A Fan Drive time relay, charging, hydraulic oil
filter and temperature, engine computer key
voltage
Fuse (F14) – 1 A Murphy display, engine diagnostic socket J1939
F4 F14
Fuse (F33) – 30 A engine computer F5 F15
242011
F30
F40
242012
58 ASC 170
OPERATION MANUAL
Driver’s seat
Seat adjustment:
1. Backrest position
2. Arm rest position and folding
3. Seat swivel
5 2
4. Seat sliding (shift)
5. Seat squab sliding (shift) 1 MAX
1
7. Seat height - please, grasp underneath seat squab and
0
lift slowly to adjust seat height to next higher position,
0 ÷ MAX, which will be locked (it clicks). When lifted
to highest position the seat will drop again to lowest
6 7
position. 396005
8. Lumbar bolster
Adjust your seat and fasten your seat belt before driving
off!
8
396006
ASC 170 59
2.6 Controls and checking instruments
Document compartment
2428
396006A
F30
60A
F40
50A
Battery disconnecter
F31 F32 F33 F34 F35 F36
2 min
15A
20A
30A
25A
15A
5A
3951
3951bz
60 ASC 170
OPERATION MANUAL
2.6.1 Power View control
3 2
1. Display
2. Red LED lights – ENGINE SHUTOFF – engine substantial
defect alarm
3. Yellow LED lights - WARNING – engine failure alarm, or 1
minimal fuel level in tank alarm
4. Menu selection pushbutton – to enter or exit menu
5. Pushbutton – to move cursor UP – illuminates data on
display or moves parameter option to the left or up
6. Pushbutton – to move cursor DOWN – illuminates data on 4 7
display or moves parameter option to the right or down
7. ENTER pushbutton – selects menu or parameter, or conceals/ 5 6 396011B
displays active error code
ASC 170 61
2.6 Controls and checking instruments
NAVIGATION ESSENTIALS
20% 65%
FUEL LEVEL DEF LVL
435098
435099
431121
Using the cursor (1), 8 set parameters are displayed one after
another (Engine speed, Coolant temperature, Engine oil pressu-
re, Engine load in % at actual engine speed, Number of engine
hours, Actual consumption, Fuel level, Electric system voltage, 0 1100 2200
DEF level (AdBlue)).
Press MENU (2) to return to the main menu. 2000 RPM
Note: ENG RPM COOL TEMP
If the engine is at rest, the battery voltage is indicated. If the en-
gine is running, then roller’s el. system voltage is indicated.
2
1 396117
62 ASC 170
OPERATION MANUAL
LANGUAGES – menu to select a language
Move the cursor (1) in the main menu onto the item and use the
button ENTER (2) to enter the submenu.
GO TO 1 - UP DISPLAY
LANGUAGES
STORED CODES
ENGINE CONFIGURATION
SELECT UNITS
ADJUST BACKLIGHT
ADJUST CONTRAST
2 1 431122
2 1
431124
1 2
431125
FUEL DELIVERY
PRESSURE VERY LOW
MORE HIDE
431126
ASC 170 63
2.6 Controls and checking instruments
ENGINE CONFIGURATION – menu to browse engine param-
eters
Move the cursor (1) in the main menu onto the item and use the
GO TO 1 - UP DISPLAY
button ENTER (2) to enter the submenu. LANGUAGES
STORED CODES
ENGINE CONFIGURATION
SELECT UNITS
ADJUST BACKLIGHT
ADJUST CONTRAST
431138
ENGINE SPEED PT 1
850 RPM
< NEXT >
431136
1 2
431128
Use the cursor to set (1) ENGLISH and the indicated variables
appear in PSI units (pressure), °F (temperature).
ENGLISH
After you set METRIC KPA, the displayed variables are in kPA, °C
units. METRIC Kpa
METRIC BAR
After you set METRIC BAR, the displayed variables are in bar, °C
units.
Using the button ENTER (2) confirm the variables and using the
button MENU (3) return to the main menu.
3 1 2 431129
64 ASC 170
OPERATION MANUAL
ADJUST BACKLIGHT – adjustment of the display backlight
intensity
GO TO 1-UP DISPLAY
Move the cursor (1) in the main menu onto the item and use the LANGUAGES
button ENTER (2) to enter the submenu. STORED CODES
ENGINE CONFIGURATION
SELECT UNITS
ADJUST BACKLIGHT
ADJUST CONTRAST
1 2 431130
396028
1 2 431131
Set the display contrast using the cursor. By pressing the button
MENU, return to the main menu.
ADJUST CONTRAST
396032
ASC 170 65
2.6 Controls and checking instruments
SOFTWARE VERSION – informs about the software version
ADJUST CONTRAST
SOFTWARE VERSION
OEM
1 2 431132
431133
ALARM SIGNALLING
The alarm signal indicated with the lighting yellow LED informs
about an engine malfunction – warning.
396036
66 ASC 170
OPERATION MANUAL
Press ENTER to confirm and hide the display.
1 of 1 WARNING
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396037
Return to the 1-parameter screen with the warning icon for the
active failure in the RH corner.
0 1100 2200
2000 RPM
ENG RPM COOL TEMP
396038
Return to the 4-parameter screen with the warning icon for the
active failure in the RH corner.
0 RPM 28°C
ENG RPM COOL TEMP
20% 65%
FUEL LEVEL DEF LVL
242074
ASC 170 67
2.6 Controls and checking instruments
ENGINE CUT OFF ALARM
The alarm signal indicated by the red lighting LED informs about
a serious failure of the engine – Turn off the engine.
396040
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396042
0 1100 2200
2000 RPM
ENG RPM
ENG RPM
COOL TEMP
396043
242075
68 ASC 170
OPERATION MANUAL
ERROR MESSAGES
“WAIT TO START PREHEATING” is displayed The ECM is broadcasting a ‚Wait To Start‘message. Engine manufacturers
typically recommend against starting the engine while the ECM is
broadcasting this message. Once the ECM stops broadcasting this
message,this screen will no longer be displayed on the Power View.
“CANBUS FAILURE” is displayed The Power View has not received any valid J1939 CAN messages for at least 30
seconds.
“TIMEOUT ECM NOT RESPONDING” is The Power View sent a request to the ECM for Stored Fault Code (DM2)
displayed information, and the ECM did not respond to the request. This message on
the PowerView indicates the ECM may not support Stored Fault Code (DM2)
functionality over J1939.
“NO STORED CODES” is displayed The Power View sent a request to the ECM for Stored Fault Code (DM2)
information, and the ECM responded. There are zero stored codes.
“NO GAGE DATA” is displayed The Power View has no record of gages connected to the RS485 bus.
“NO DATA” is displayed in place of The Power View has not received data for the selected parameter for at least
a parameter value 5 seconds.
“NOT SUPPORTED” is displayed in place of The ECM is sending a message that it does not support this parameter.
a parameter value
“DATA ERROR” is displayed in place of The ECM is sending a message that there is a data error with this parameter.
a parameter value Or (PV101 only) FUEL LEVEL has been selected for display, ANALOG INPUT has
been set to FUEL LEVEL, but no Murphy Fuel Sender has been connected to
the analog input.
One of the 4-UP quadrants is empty No parameter has been selected for display in this quadrant.
Display is not readable, either very dim or The LCD contrast may have been over or under adjusted. Press and hold
very dark the MENU key for approximately 5 seconds. This will reset the LCD contrast
setting to factory default.
ASC 170 69
2.7 Machine control and use
11
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
1
F 2
0 P
245009
70 ASC 170
OPERATION MANUAL
2.7.1 Starting up the engine
Before starting the engine, daily check the oil level in the engine and hydraulic tanks, coolant level in the cooling circuit and fuel level
in the fuel tank. Check that there are no loosened, worn or missing parts on the machine.
Start the engine only from the driver’s stand! Use the alarm horn to signal the engine starting and check that nobody is
endangered by starting the engine!
Start-up procedure:
•• Turn on the battery disconnector.
•• Sit down on the seat.
•• Set the travel control (2) to the brake position (P).
•• Check that the emergency brake (5) is not activated.
•• Insert the key into the ignition box (1) in the position “0” and switch over to the position “I”.
•• The indicator lamps of parking brake, battery charging, neutral position or pre-heating (according to temperature of the environ-
ment). The ROPS 2D indicator lamp will briefly turn on, together with an audible signal.
•• Power View (11) activates (refer to Chapter 2.6.1 Power View device handling).
•• Wait until the pre-heating indicator lamp goes out.
•• Use the alarm horn to indicate the engine starting.
•• Turn the key to position “II” to start the engine.
•• The charging indicator lamp must go out after the starting is completed.
Note
If the start-up fails, turn the key back to position ”I“. If the engine is not started up even after 3 attempts – check the oil system.
•• Do not start the engine for more than 30 seconds. Wait for 2 minutes before starting again.
•• Following the engine start let the engine idle at increased speed for 3-5 min.
•• Do not let the engine idle for more than 10 minutes – longer idling can result in clogging of injectors, sticking of piston rings or
seizure of valves!
•• If the coolant temperature does not reach at least 40°C (104°F) – do not load the engine at full power!
ASC 170 71
2.7 Machine control and use
3 2
4 1
+ -
24
V
- +
12
0
0 V
12
0 V
242015
72 ASC 170
OPERATION MANUAL
Start-up procedure using leads from an external power supply:
The starting power supply from the external power supply must be 24 V.
Always follow the undermentioned operation sequence.
1. Connect one end of the (+) pole of the cable to the (+) pole of the discharged battery.
2. Connect the second end of the (+) pole of the cable to the (+) pole.
3. Connect one end of the (-) pole of the cable to the (-) pole of the external battery.
4. Connect the second end of the (-) pole of the cable to any part fixed to the engine of the machine being started (or to the engine
block itself ).
Do not connect the (-) pole of the cable to the discharged battery of the machine being started! During the starting,
heavy sparking may occur and gases of the charged battery may explode.
Uninsulated parts of clamps of the jump leads must not touch each other!
The jump lead connected to the (+) pole of the batteries must not come into contact with electrically conductive parts
of the machine – danger of a short circuit!
Do not lean over the batteries – possibility of electrolyte burns!
Remove flammable sources (open flame, burning cigarettes, etc.)
Do not check that the wire is live by sparking to the machine frame!
ASC 170 73
2.7 Machine control and use
J1939
180 220
100 250
°C
41
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
42 46
17 19
F 2
0 P
245010
74 ASC 170
OPERATION MANUAL
2.7.2 Drive and reverse drive
Use the warning horn to announce that the engine is starting and wait long enough so that all persons could leave the
area around the machine or under the machine in time!
Before moving off, check that the area in front of and behind the machine is empty and that there are no persons or
obstructions there!
Note:
You can select the working speed “1” – “3” using the change-over switch (3) while driving.
When driving uphill, set the change-over switch (3) to “1” to achieve the maximum tractive force (gradeability) of the
machine.
•• Activation of transport speed controller (3) deactivates operating speed – vibration is blocked.
Note:
Activation, deactivation of transport speed controller (3) is possible while driving.
Before driving downhill, turn off the transport speed controller (3)!
•• When driving in difficult terrain with decreased adhesion, activate the ATC function (19) – optional equipment. After passing the
difficult terrain, turn off the function.
Note:
The function can only be enabled within the range of the operating speeds “1” – “2”.
Do not load the engine at full power until its temperature reaches 60 °C (140 °F).
Do not turn off the controller (19) at a high speed – it will cause sudden slowing down and an impact in the hydraulic
system. Switch off the controller at a low speed or when the machine is at standstill.
ASC 170 75
2.7 Machine control and use
If the driver gets up from the seat when driving, the speed starts to decrease to a complete stop and the machine brakes
to stop, which takes about 4 sec. The engine will stall after another 4 sec.
For the next start of the engine, the drive must sit down again, move the travel control to the right position – braked,
change over the key to the position “0” and then he can start the engine.
If the driver sits down again within 4 seconds, the machine keeps moving at the selected speed.
If the driver sits down within 4 seconds after the machine stops, the engine does not turn off and the driver can set the
machine in motion again. Before that, the driver must move the controlled to the middle position – neutral.
If there is a loss of traction, a decrease of tractive force or a significant decrease of the engine speed, engage the lower
gear using the transport and working speed change-over switch (3)! If the machine is equipped with an ATC differential
lock function, enable this function using the switch (19)!
76 ASC 170
OPERATION MANUAL
Travel and reversing with vibration
•• Select the vibration amplitude using the vibration selector
switch (17).
•• Set the machine in motion and turn on vibration using the
switch (9) – the vibration indicator lamp (42) lights up.
MA
25%X
MAX
15%
268010
D MAX 50 %
HX MAX 60 %
244001
396306
ASC 170 77
2.7 Machine control and use
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
1
F 2
0 P
245011
78 ASC 170
OPERATION MANUAL
2.7.3 Stopping the machine and engine
F30
Switch off the battery disconnector no sooner than 120 seconds after removing the key from the
60A
F40
ignition switch.
The time limit must be observed to pump DEF (AdBlue) back into the tank and store the ECM
50A
By failing to adhere to this time limit you take the risk of damaging the machine, for which the
15A
20A
30A
25A
15A
5A
3951
Do not stop the hot engine instantly but let it idle for 3 minutes. The engine and the turbocharger will cool down slowly
and evenly!
The travel control (3) must be always in the brake position (P)!
Turn off the battery disconnector when the machine is at standstill!
ASC 170 79
2.7 Machine control and use
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
F 2
0 P
245012
80 ASC 170
OPERATION MANUAL
2.7.4 Machine emergency stop
Use in case of a failure when it is impossible to stop the engine with the key in the ignition box or by changing the travel
control (2) to the brake position (P)!
Turning on:
•• After pressing the emergency brake button (5), the machine is braked and the engine stops.
•• Parking brake indicator lamp light up.
Turning off:
•• Turn the emergency brake button (5) in the direction of arrows.
•• The parking brake indicator lamp keeps lighting on the display.
•• Move the travel control (2) to the position (P); you can restart the engine in this position.
ASC 170 81
2.7 Machine control and use
J1939
180 220
100 250
°C
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
F 2
0 P
245013
82 ASC 170
OPERATION MANUAL
2.7.5 Machine parking
•• Shut down the machine on a flat and solid surface where there is no potential natural hazard (landslides, possible flooding, etc.)
•• Change the travel control (2) to the brake position (P).
•• After stopping the engine, turn off the battery disconnector before leaving the machine.
•• Clean the machine (scrapers and drums).
•• Check the whole machine and repair defects occurred during the operation.
•• Lock the covers and cab of the machine.
Do not stop the hot engine instantly but let it idle for 3 minutes. The engine and the turbocharger will cool down slowly
and evenly!
ASC 170 83
2.7 Machine control and use
2.7.6 Cab and bonnet raising and lowering
396082
242047
Note A
When unit (aggregate) is broken, or battery discharged, please
lift - drop the cab or bonnet by pumping on hand hydrogen-
erator (4) with the distributors adjusted as seen hereinafter. The B
distributors are located underneath the cab, inside the frame,
on LH side. 4 2 3
242027
84 ASC 170
OPERATION MANUAL
Cab
•• For manual raising, push in the slide valve (1) on the distri-
bution panel A.
268087A
•• For lowering, push in the slide valve (2) on the other side of
the distribution panel A.
A 2
268086A
Bonnet
•• For manual raising, push in the slide valve (1) on the distri-
bution panel B. B
268085A
•• For lowering, push in the slide valve (2) on the other side of
the distribution panel B. B
ASC 170 85
2.7 Machine control and use
2.7.7 Ballasting of tyres with liquid
It is used for lowering the machine gravity centre. The mixing ratios for individual temperature per one tyre are given in the table.
4-322839
Filling procedure:
•• Move the machine to a firm base. The filling valves should be
in the extreme upper position. Secure the drum with blocks
on both sides.
•• Unscrew the removable valve insert and screw on the filler
neck.
396344
86 ASC 170
OPERATION MANUAL
•• Mount the hose from the filling equipment (a tank located
above, pump, etc.) on the filler neck and fill the tyres with
the solution.
•• During the filling, air escapes from the tyre through the side
opening from the filler neck. The tyre is sufficiently filled (at
75%) when the solution starts flowing out through the ope-
ning.
•• Unscrew the filler neck, screw the valve insert back on, and
inflate the tyre to a pressure of 160 kPa (23,2 PSI).
396345
Draining procedure:
•• Move the machine to a firm base. The filling valves should be
in the extreme lower position. Secure the drum with blocks
on both sides.
•• Unscrew the removable valve insert and let the solution
flow out.
ASC 170 87
2.8 How to transport the Machine
•• The machine can move on its own between working sites.
88 ASC 170
OPERATION MANUAL
2.8.1 Loading the machine
MAX 30 %
266014
ASC 170 89
2.8 How to transport the Machine
2.8.1.2 Loading the machine using a crane
18 500 kg
•• When loading with crane the Roller is fitted with lifting lugs. (40 785 lb)
Lmin = 5 m
2x min 7400 kg
•• When lifting the Roller the Machine’s joint shall be secured (2x min 16314 lb)
Lmin = 5 m
against turning. 2x min 2700 kg
(2x min 5952 lb)
242021
396098B
90 ASC 170
2.9 Special conditions of the Machine use OPERATION MANUAL
2.9.1 Machine towing
268123A
268122A
ASC 170 91
2.9 Special conditions of the Machine use
•• If the engine does not work, or there is a defect in the hyd-
raulic system, you must short-circuit the hydraulic circuit
and release the brake of the machine. Then the machine can
be towed.
242022
282115
92 ASC 170
OPERATION MANUAL
How to brake off:
280156
2
•• Disconnect hose (1).
•• Remove the plug from hose (3).
3
•• Loosen hose (3) in the clamp and connect it with hose (2).
•• Mount the plug to the hose (1).
1
396123
264104
•• Take away the vessel collecting the leaking fluids from under
the machine.
280156
ASC 170 93
2.9 Special conditions of the Machine use
•• Turn on the battery disconnector.
•• Switch over the key to the position “I”.
•• Pump using the lever in the manual hydrogenerator.
•• Watch, until the brake indicator lamp goes out when the key
is on. The cylinder brake is released and the machine can be
towed.
•• When the electrical installation is not operating, pump
using the lever in the manual hydrogenerator with 30 full
strokes at least (one stroke = lever movement to the left and
to the right).
242101
J1939
F2
F11
F12
rupt the towing and pump again using the lever in the F3 F13
manual hydrogenerator.
F4 F14
F5 F15
242022
282115
94 ASC 170
OPERATION MANUAL
•• Put a vessel under the machine to collect the leaking fluids.
280156
1
The hose can be under pressure. Collect the outgoing oil
in the prepared vessel. 3
2
•• Remove the plug from hose (1).
•• Connect hose (1) to the hose (2).
264104
•• Mount the plug to the hose (3), mount the hose to the clamp.
•• Put hand hydrogenerator lever into the holder underneath
the Driver’s control stand.
396123
•• Take away the vessel collecting the leaking fluids from under
the machine.
280156
ASC 170 95
2.9 Special conditions of the Machine use
•• Check the hydraulic oil level in the tank. Refill the oil accor-
ding to chapter 3.6.3 if required.
242068
96 ASC 170
OPERATION MANUAL
2.9.2 Machine operation during running-in 2.9.4 Operating the Machine at high
temperatures and humidity
When putting a new machine into operation, the machine
should not be run at full power for the first 50 hours (driving •• The higher the air temperature and humidity the lower the
uphill with vibration). engine performance is. Both factors reducing the perfor-
mance are dependent on each other:
-- Each 10 °C (18 °F) increase of temperature means capaci-
ty drop of up to 4 % (at constant humidity)
-- Each 10 % increase of relative humidity means capacity
2.9.3 Machine operation at low temperatures drop of up to 2 % (at constant temperature).
•• At external temperatures when the hydraulic oil temperatu-
Compacting in winter season depends on the content of fine
re is constantly about 90 °C (194 °F), we recommend you to
particles and water in the soil being compacted. With the tem-
replace the oil with the oil having the cinematic viscosity of
perature declining below freezing point the soil becomes more
100 mm2/s.
solid and harder to compact.
At the temperatures below 0°C (32°F) it is possible to compact
only dry soils (and loose stony materials), or carry out rapid com-
paction of non-frozen materials (before the soil gets frozen).
ASC 170 97
2.9 Special conditions of the Machine use
2.9.5 Operating the Machine at high altitudes 2.9.6 Work of the machine in the dusty
environment
With higher altitudes the engine capacity will drop due to re-
duced atmospheric pressure and specific weight of air induced.
Note
When driving the Machine with vibrations on a different base
material than stated in “Specification Manual”, the emission fig-
ures for vibration acceleration will be different - “Noise and vi-
bration emissions”.
98 ASC 170
Notes
ASC 170 99
Notes
100 ASC 170
MAINTENANCE MANUAL
3 MAINTENANCE MANUAL
ASC 170
(Deutz Tier 4 Final)
ASC 170 101
102 ASC 170
3.1 Safety and other measures for machine maintenance
3.1.1 Safety of machine maintenance 3.1.2 Fire precautions during operation media
exchanges
Carry out lubrication, maintenance and adjustments:
• By professionally trained personnel • In terms of fire hazard the flammable liquids used on the
Machine have been divided into three hazard classes:
• In line with safety instructions given in the Operation Man-
ual IInd Hazard class – Diesel oil
• According to schedule given in the Lubrication Chart follow- IVth Hazard class – mineral oils, lube greases
ing the hours actually worked • Oil exchange point shall be located so it does not interfere
• On the machine located on flat solid surface, secured against with the explosion or fire hazard area.
self-motion (scotch blocks), and this always with the engine • It shall be identified with notice boards and signs of no
OFF, key removed from ignition box, and the wiring cut off smoking and no use of open flame.
• Only after Machine Repair sign is attached onto steering • Handling area shall be sized so the capture the amount to
wheel (the sign is supplied together with machine acces- flammable liquid equal to the capacity of biggest vessel,
sories) transport container.
• On machine parts cooled out • It must be equipped with portable fire extinguishers.
• After having cleaned the machine, lubrication points and • To handle the oil, Diesel oil, please use such vessels like met-
maintenance locations al barrels, canisters or sheet-metal cans.
• Using proper, undamaged tools • Transport containers shall be properly closed when stored.
• Through replacement with new original parts as per the • Vessels shall have one opening, be stored with the opening
Spare Parts Catalogue on top, and secured against any flowing out or dripping of
• With sufficient lighting of the entire machine in the event of their content.
lowered visibility and at night • Vessels shall be designated with indelible inscription indi-
• so the guards and safety elements are reinstalled again cating the content and flammability class.
upon work completion
• through retightening bolted connections – with torque
specified, and through checking the connection tightness
• with the operation media heated – beware of burns – use
recommended media, only.
ASC 170 103
3.1 Safety and other measures for machine maintenance
3.1.3 Ecological and hygienic principles Ecological principles
-- Proper hand washing upon work completion and before -- Cooling system media
any meal; use adequate reparation cream to treat your -- Cleaners & preserving agents
hands -- All dismantled filters and filter elements
-- Adherence to the instructions given in this Manual -- All used and discarded hydraulic or fuel hoses, rubber-
metal and Machine’s other elements, made dirty due to
• Always store the crude oil products, cooling system media the abovementioned products.
and battery media, and coating compositions incl. organic
thinners, and also the cleaners and preserving agents, in the
genuine, original and properly labelled packages. Do not
admit any storage of these materials in unlabelled bottles
or in any other vessels with regard to the hazard of mistaken
identification (faulty change).
The given materials and parts, when scrapped, shall be
• When skin, mucosa, eyes are accidentally stained, or va- handled compliant to the respective national regulati-
pours inhaled, immediately apply the first aid principles. In ons on environmental protection, and in line with the
the event of accidental use of these products get prompt health protection regulations, as well.
medical attention.
• When working with the Machine in cases where the Ma-
chine has platform fitted, cabin windows are left opened,
always use ear protectors of adequate type and version.
104 ASC 170
3.2 Specification of fluids MAINTENANCE MANUAL
10W-30
10W-40
15W-40
20W-50
0W-30
0W-40
5W-30
5W-40
Permissible oils according to DEUTZ QUALITY CONTROL (DQC):
DQC III LA 50 10
DQC IV LA
The current list of oils corresponding to the classification can
be found on the engine manufacturer’s (Deutz) website (www. 32 0
deutz.com).
The machine manufacturer uses oil filling according to classifi-
cation DQC IV LA, type Valar Egida FNA104 10W-40.
14 -10
-22 -30
Viscosity classification
To determine the SAE (Society of Automotive Engineers) viscos-
ity class, the ambient temperature and type of operation where
the machine is used are decisive.
-40 -40
264029B
Note
Exceeding of the lower temperature limit does not result in
damage to the engine; however, it can cause some difficulties
with starting.
It is recommended that universal multi-range oils are used to
avoid the necessity of oil changes due to changes of ambient
temperature.
Exceeding the upper temperature limit can result in dec- Reduce the oil change interval by half if at least one of
reased lubricating abilities of the oil and cause high oil the following applies:
degradation. • ambient temperature is constantly below -10 °C;
When temperatures are below -40 °C, pre-heat the oil be- • oil temperature during operation of the machine is
fore starting the engine. below 60 °C.
ASC 170 105
3.2 Specification of fluids
3686
3686
106 ASC 170
MAINTENANCE MANUAL
3.2.3 Coolant
2152
The coolant specification must meet requirements of: The coolant protects the cooling system from freezing,
DQC CB-14 corrosion, cavitation, overheating, etc.
DQC CC-14 It is forbidden to operate the machine without coolant
even for a short time.
It is forbidden to use a coolant of a different than prescri-
bed specification and base. The engine and the cooling
system can get damaged and the warranty lost.
Always check the ratio of antifreeze cooling agent in the
coolant with a refractometer before the winter season
To fill the cooling circuit, use the coolant in the mixing
starts.
ratio of 50 % / 50 % with high-quality water (thermal pro-
tection up to -37 °C).
Change the coolant every 6,000 hours of operation, after
4 years at the latest.
When the thermal protection is required under -37 °C, Water quality
contact Deutz partners. Use only water whose properties correspond to values in the
table:
min. max.
pH value 6.5 8.5
Note: Chlorine content in mg/l 100
The machines are filled with a cooling solution with the Bantleon
Sulphate content in mg/l 100
Avia Antifreeze NG coolant, specification DQC CC-14 at the ma-
nufacturer‘s during the production. Water hardness in mmol/l 3.56
It is a coolant based on monoethyleneglycol containing silicates.
It does not contain phosphates, nitrates, amines and borates. If the water properties do not correspond to the values in the
There is an Avia NG label placed at the point to fill the coolant table, the water must be treated.
into the machine. • Too low pH value:
-- Add dilute sodium hydroxide or caustic potash.
• Too high total hardness:
-- Mix with softened, distilled or desalinated water.
• Too high chloride and/or sulphate value:
Refill the cooling circuit with the same or a completely -- Mix with softened, distilled or desalinated water.
miscible coolant of the required specification.
Safety instructions:
If the use of a different, immiscible coolant is necessa- 1) Protect your hands with protective gloves.
ry, the cooling circuit must be completely drained and 2) In case of ingestion immediately seek medical
cleaned with clean water repeatedly, at least 3 times. treatment.
However, it is not allowed to use a coolant of a different 3) In case of contact with skin or clothing immediately
specification than stated by the engine manufacturer. wash the affected area with clean water.
4) Do not mix different types of coolants. The mixtu-
re can cause a chemical reaction with formation of
harmful substances.
ASC 170 107
3.2 Specification of fluids
For use in the hydraulic system of the machine, only high-qual- Use high quality oils complying with API GL-5 or EP or MIL-
ity hydraulic oils of output class according to ISO ISO 6743/ HV L-2105 C for lubricating the drum gearbox and axle (wheels)
(equal to DIN 51524 part 3 HVLP; CETOP RP 91 H). drive gearboxes.
Standardly refill the machines with hydraulic oil of kinematic vis- Viscosity SAE 80W/90 for outdoor temperature range -10 °C÷
cosity 68 mm2/s at the temperature of 40 °C (104 °F) ISO VG 68. +30 °C (14 °F ÷ 86 °F).
This oil is the most suitable one to use in the broadest range of Viscosity SAE 80W/140 for outdoor temperature range +20 °C ÷
ambient temperatures. +45 °C (68 °F ÷ + 113 °F).
At high ambient temperatures, when the oil temperature The operating oil temperature must not exceed 85 °C ÷
reaches continual 90 °C (194 °F), we recommend repla- 90 °C (185 °F ÷ 194 °F).
cing the oil with one of kinetic viscosity 100 mm2/s – HV.
If it is necessary to start the machine at temperatures
below -8 °C (18 °F) for one month or longer, replace the
oil in the hydraulic system with an oil with the kinematic
viscosity 46 mm2/s - viscosity class HV 46.
At temperatures below –13 °C (9 °F), replace oil with one
of kinetic viscosity 32 mm2/s - viscosity class HV 32, see
Operating Instructions chapt. 2.9.3. 3.2.6 DEF (AdBlue)
DEF
595426
Synthetic hydraulic oil A liquid additive that is used for repairs of exhaust gases from
Diesel engines.
Hydraulic system can be filled with synthetic oil, that is com-
pletely degradable by microorganisms found in water and soil Specification: DIN 70070, ISO 22241-1, ATSTM D 7821.
in case of leak.
European trade name: AdBlue
American trade name: DEF
108 ASC 170
MAINTENANCE MANUAL
ASC 170 109
3.3 Fills
Quantity
Fills of... Type of fill Brand
l (gal US)
3686
Fuel tank Diesel according to chapter 3.2.2 350 (92,5) D < 15 ppm S
< 15 mg/kg S
3686
1,5 (0,4) - D, PD
Drum gearbox Gearbox oil according to chapter 3.2.5
2,6 (0,7) - HX, HXPD
2186
110 ASC 170
3.4 Lubrication and Maintenance Chart MAINTENANCE MANUAL
ASC 170 111
3.4 Lubrication and Maintenance Chart
3.6.24 Replacement of the air filter elements of the air conditioning unit
3.6.34 Changing the suction filter of the cab and bonnet lifting and lowering unit
112 ASC 170
MAINTENANCE MANUAL
Maintenance - As Needed
ASC 170 113
3.5 Lubrication and service plan
LUBRICATE
EXCHANGE
2000
1000
500
250
20
Filter set 2000 h / 4-760218
242077Aen
114 ASC 170
3.6 Individual Operations of Maintenance
Carry out lubrication and maintenance on regular basis and re-
peatedly in the intervals as per daily reading on the counter of
hours actually worked.
2.92 BAR 37 %
OIL PRES LOAD@RPM
242048
This Manual states only the basic information about the engine, other data are given in the Engine Operation and Maintenance Manual
which is part of the Documentation supplied with the Machine.
Follow also the instructions given in the engine operation and maintenance manual!
Tighten the removed or loosened bolts, plugs, threaded joints of the hydraulics, etc. with tightening torque according to the Chart in
par. 3.6.45 unless another value is provided with the respective operation.
Carry out maintenance with the Machine placed on flat, paved surface, and secured against any self-motion, always
with the engine off, and key removed from the ignition box and with the wiring cut off (unless otherwise required).
If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or damage, the
machine cannot be operated until the defect is fixed.
Following the first 100 hours of operation of the new Machine (following a major overhaul) carry out
as per:
3.6.25 Wheel bolts tightening check
3.6.28 Oil in the travel gearboxes change
Following the first 500 hours of operation of the new Machine (following a major overhaul) carry out
as per:
3.6.31 Oil in the vibrator change
ASC 170 115
3.6 Individual Operations of Maintenance
• Wait approx. 5 min. until oil runs down to the engine sump.
1
• Take out the oil dipstick (1), wipe it, insert fully back and take
it out again to read out the oil level.
242028
268144
• Refill oil after removing the filler plug (2) through the oil
filler. Wait approx. 1 min until the level is stable and check
again.
• Refill the identical type of oil. Use oils according to chapter
3.2.1.
• Check the engine for leakage, repair possible causes. 2
• Check the engine for damaged and missing parts and for
changes in appearance.
Do not use the engine unless the oil level in the engine 242029
is correct.
116 ASC 170
MAINTENANCE MANUAL
3.6.2 Engine cooling liquid level check
242030
The level must not fall below the level indicator eyesight.
Refill only cooling liquids containing the frost-resistant
agents on the identical basis, according to chapter 3.2.3.
Do not add additives eliminating untightness of the coo-
ling system to the engine cooling liquid!
Do not refill cold cooling liquid into hot engine. Engine
castings might get damaged.
In case of larger losses, find the location of cooling sys-
tem leaks and repair the cause.
ASC 170 117
3.6 Individual Operations of Maintenance
3.6.3 Hydraulic oil check
242068
• Fill up oil via the filling device using quick-coupling (1), pro-
ceed as per Section 3.6.33.
242080
J1939
When the level is below the bottom edge of the oil gauge
“MIN”, the indicator lamp lights up and the engine stops.
The tank filler neck cap (2) is sealed. If this seal is da-
maged during the guarantee period of the machine, the F1
F2
F11
F12
F4 F14
242081
118 ASC 170
MAINTENANCE MANUAL
3.6.4 Crankcase breather tube
242049
242050
242051
ASC 170 119
3.6 Individual Operations of Maintenance
3.6.6 Air filter dust valve check
• Clean the exit slit and remove the trapped dust by pushing.
NOTE
• Collected dust is stored in the dust valve and automatically
emptied during the machine operation.
Dust valve
Order number: 1-952454
• Check and clean up the pre-filter tray (1) when any contami-
nation deposited reaches the mark, first unscrew the nut (2) 2
and remove lid (3). 3
NOTE:
Pre-filter is optional and is mounted based on separate order
only.
1
120 ASC 170
MAINTENANCE MANUAL
3.6.7 Inspection of warning and checking
devices
• Turn the key in the ignition box (1) to the position “I”.
380K0022
• Check the brake (2), neutral (3) and charging (4) indicator
lamps. The ROPS 2D (5) indicator lamp will briefly turn on, J1939
together with an audible signal. 4
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
If the ROPS 2D indicator lamp keeps flashing, search for DIAC F6 F16
a defect!
5 3
245016
• Turn on the switches – test the function of the horn (6), li-
ghts (7, 8, 9), beacon (10), and turn signal lights (11).
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
F6 F16
9 10 8 7 6
242033
11
180 220
100 250
°C
DIAC
245017
ASC 170 121
3.6 Individual Operations of Maintenance
• Turn on the emergency brake button (12) – the engine must
go off.
12
242035A
122 ASC 170
MAINTENANCE MANUAL
3.6.8 Engine and exhaust pipe intake manifold
check
242036
242037
ASC 170 123
3.6 Individual Operations of Maintenance
3.6.9 Inspection of DEF (AdBlue) level
20% 65%
FUEL LEVEL DEF LVL
435100
242023
124 ASC 170
MAINTENANCE MANUAL
Inhalation
Move the exposed person to fresh air. Get medical attention if health effects occur. In case of inhalation of decomposition products in
a fire, symptoms may be delayed. The exposed person may need to be kept under medical surveillance for 48 hours.
Ingestion
Rinse the mouth with water. If material has been swallowed and the exposed person is conscious, give small quantities of water to
drink. Get medical attention if health effects occur.
Skin contact
Flush contaminated skin with soap water. Remove contaminated clothing and shoes. Get medical attention if health effects occur.
Eye contact
Immediately flush eyes with plenty of water, occasionally lifting the upper and lower eyelids. Check for and remove any contact lenses.
Continue to rinse for at least 10 minutes. Get medical attention if irritation occurs.
General
Evacuate the victim to a safe place as soon as possible. If unconscious, place in recovery position and get medical attention immediate-
ly. If not breathing, if breathing is irregular or if respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.
Maintain an open airway. Loosen tight clothing such as a collar, tie, belt or waistband. Keep the victim at rest in a well-ventilated area.
Ecological principles
Avoid dispersal of spilt material and runoff and contact with soil, waterways, drains and sewers. Inform the relevant authorities if the
product has caused environmental pollution (sewers, waterways, soil or air).
Large spill
Stop leak if without risk.
Move containers from spill area. Prevent from entering sewers, waterways, basements or confined areas. Absorb with DRY earth, sand
or other non-combustible material. Contaminated absorbent poses the same hazard as the spilled product.
Small spill
Stop leak if without risk.
Move containers from spill area. Absorb with liquid-binding material (sand, diatomite, universal binders, etc.) or use a spill kit.
Storage
Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Pro-
vide adequate ventilation.
ASC 170 125
3.6 Individual Operations of Maintenance
126 ASC 170
MAINTENANCE MANUAL
242046
242053
• Check whether the oil cooler gills and the engine radiator
gills are not clogged. In case of clogged gills clean them for
instance by blowing the radiators through with pressure air
(steam or warm water).
242038
ASC 170 127
3.6 Individual Operations of Maintenance
3.6.12 Air filter sensor check
268089
268143
F1 F11
F2 F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
245018
242054
128 ASC 170
MAINTENANCE MANUAL
3.6.13 Machine lubrication
Steering
upper bearing, lower bearing
242055
bearing 4x
242056
242057
rear pins 2x
242058
ASC 170 129
3.6 Individual Operations of Maintenance
Hydraulic cylinders of bonnet lifting
upper pins 2x
242059
lower pins 2x
268092
242060
268093
130 ASC 170
MAINTENANCE MANUAL
Bonnet hinges pins
pins 2 x
242061
268094
ASC 170 131
3.6 Individual Operations of Maintenance
3.6.14 Oil in the vibrator check
132 ASC 170
MAINTENANCE MANUAL
3.6.15 Oil in the travel gearboxes check
268116
282232
Drum gearbox
• Clean the area around the checking plug (1).
• Unscrew the plug (1) and check the oil level. The oil level
must reach the checking opening or slightly flow out.
282234
268117
ASC 170 133
3.6 Individual Operations of Maintenance
• Refill oil through the filling plug (2), if necessary.
• Clean the plugs and mount again.
• Check tightness of the gearboxes.
2 1
282180B
ASC353
134 ASC 170
MAINTENANCE MANUAL
• Clean the area around the oil filter head. Dismantle the filter
(1). Clean the contact area of the filter sealing.
242040
ASC 170 135
3.6 Individual Operations of Maintenance
• Take a new filter and fill it with clean engine oil.
396248
396247
Do not tighten the filter too tight, the thread and sealing
might get damaged.
396250A
136 ASC 170
MAINTENANCE MANUAL
• Fill the engine through the filler (1).
242041
• Refill oil to the upper oil level mark (2). Oil charge is 13,5 l
(3,6 gal US) inclusive of fill oil filter.
NOTE
• After refilling, start the engine for 2 - 3 min. Check tightness
of drain plug and filter.
• Stop the engine, wait for approx. 5 min. until oil runs down
to the engine sump. Then check the level with oil dipstick.
268144
Beware of scalding when draining hot oil. Let oil cool
down to less than 50 °C (122 °F).
Follow the fire safety measures!
ASC 170 137
3.6 Individual Operations of Maintenance
3.6.18 Fuel filter replacement
Fuel filter
• Clean the fuel filter heads.
• Remove the filters.
242042
396249
Fuel filter
Order number: 1301837
396247
396248
138 ASC 170
MAINTENANCE MANUAL
• Install the filter and tighten with your hand - as per filter
manufacturer’s data (by 2/3 turn once the filter bears on).
396250A
Fuel pre-filter
• Disconnect the connector of the water separator sensor.
396247
Filter element
Order number: 1399158
396250
ASC 170 139
3.6 Individual Operations of Maintenance
• Release the bleed screw on the fuel filter (1).
• Refill the fuel into the fuel pre-filter using the manual pump.
• Tighten the bleed screw on the fuel filter (1).
242024
1
1
242025
Do not bleed when the engine is hot, the leaking fuel can
cause a fire.
Follow safety regulations!
Do not smoke and do not use an open flame while wor-
king on the fuel system!
140 ASC 170
MAINTENANCE MANUAL
3.6.19 Air filter element replacement
Note J1939
The air filter contains a main element and a safety element. Re-
place the main element always when the indicator lamp lights
up, however after 500 engine hours of machine operation at the
latest. Replace the safety cartridge after every third replacement
of the main element. F1
F2
F11
F12
F3 F13
F4 F14
F5 F15
DIAC F6 F16
242082
242083
242084
ASC 170 141
3.6 Individual Operations of Maintenance
• Clean the internal area of the filter and of the contact sur-
face so that no dust is taken into the supply piping towards
the engine.
Dust valve
Order number: 1-952454
242086
268108
142 ASC 170
MAINTENANCE MANUAL
3.6.20 Filters of the cab ventilation and heating
replacement
Cab:
• Dismantle the cover grill.
268138
Filter cartridge
Order number: 4-613780
268139
Heating:
• Remove the top grate on either side.
• Replace the filters.
Filter cartridge
Order number: 4-612044
277035
ASC 170 143
3.6 Individual Operations of Maintenance
3.6.21 Engine cooling liquid check
242043
144 ASC 170
MAINTENANCE MANUAL
3.6.23 Battery check
1 1
• Stop the engine and disconnect the electric system using
the isolating master switch.
1 1
• Clean the surface of batteries.
• Check the condition of poles and terminals (1) and clean
them. Slightly wipe terminals with grease.
242044
MAINTENANCE-FREE BATTERY
• In case of a maintenance-free battery (the battery has no fre-
ely accessible plugs), only the no-load voltage on terminals
is checked. The batteries cannot be replenished. If the no-
-load voltage is 12.6 V and more, the battery is fully charged. Keep the batteries dry and clean.
If the no-load voltage is below 12.4 V, the battery should be Do NOT disconnect battery while the engine runs.
charged immediately. It is recommended to be mounted 24
hours after charging. When handling with the battery, always follow battery
Manufacturer’s Manual!
Note: Use rubber gloves and eye protection aids when hand-
The no-load voltage is the voltage measured at the terminals of ling the battery.
the battery which was at rest for at least 12 hours – was neither
Use proper clothing to protect your skin against any
charged nor discharged.
electrolyte stain.
When there is eye contact with electrolyte immediately
flush affected eye with large amounts of water for a few
minutes. Get prompt medical attention.
When there is electrolyte ingestion, drink max amount
of milk, water, or solution of calcined magnesia in water.
Get prompt medical attention.
During skin contact with electrolyte, remove clothing,
including shoes, flush affected points as soon as possible
with soap water or solution of soda and water. Get pro-
mpt medical attention.
Do NOT eat, drink or smoke while at work!
After work is completed, wash your hands and face tho-
roughly with water and soap!
Do NOT check a wire is energized by touching Machine
frame.
Disconnect the battery before its repair, or when about
to handle the wires and electric devices within the wiring
circuit so to avoid a short circuit.
Do NOT turn over the batteries, electrolyte may pour out When disconnecting the battery, please disconnect ca-
from degassing batteries. ble with (-) pole first. When connecting, you must conne-
When there is electrolyte spillage, rinse the affected pla- ct (+) pole first.
ce with water, and neutralize with lime. Making direct conductive connection between battery’s
Hand over old batteries that do not work for their both poles you will cause a short circuit with battery ex-
disposal. plosion hazard.
ASC 170 145
3.6 Individual Operations of Maintenance
3.6.24 Replacement of the air filter elements
of the air conditioning unit
Air-conditioning filter
Order number: 1231430
277101
268096
146 ASC 170
MAINTENANCE MANUAL
3.6.26 Replacement of DEF (AdBlue) filter
Keep clean.
Provide sufficient ventilation.
In case of insufficient ventilation, wear suitable
respiratory equipment.
Recommended: organic fumes filter (A type), ammo-
nia filter (K type).
Wear suitable chemical resisting, impervious gloves.
Wear goggles intended for splash water protection. 242108
Avoid contact with skin. Wear suitable protective
clothing.
4090240
4090241
ASC 170 147
3.6 Individual Operations of Maintenance
• Remove the insert.
4090242
4090243
4090244
Filter cartridge
Order number: 1391087
4090245
148 ASC 170
MAINTENANCE MANUAL
• Insert a new levelling item.
4090246
4090247
ASC 170 149
3.6 Individual Operations of Maintenance
261047
261106
• Lift off the tension pulley of the belt using a square lever.
• Take out the engine belt.
• Insert the new belt.
261091
150 ASC 170
MAINTENANCE MANUAL
3.6.28 Oil in the travel gearboxes change
• After draining drive away with the roller so that the plugs
turn to the position according to fig.
• Fill oil through the upper plug (1) until the level reaches the
checking opening (2) or until it starts flowing out.
• Mount the plugs, replace damaged plug sealings. 1
268116
2
3
282233
268117
ASC 170 151
3.6 Individual Operations of Maintenance
• Clean the area around plugs.
• Put appropriate vessel under the drain plug (3).
3
282236
• Unscrew all plugs (1), (2), (3) and let oil drain.
• Mount the drain plug (3) after draining is finished.
• Refill recommended oil through the filling plug (1).
• Check oil level in the checking opening (2). The oil level must 1 2
reach the lower edge of the opening or slightly flow out.
• Mount the plugs (1) and (2), replace damaged plug sealings.
242106
152 ASC 170
MAINTENANCE MANUAL
3.6.30 Damping system check
242063
242064
Rubber metal
Order number: 4-6120080016
268099
Rubber metal
Order number: 1160052
268100
ASC 170 153
3.6 Individual Operations of Maintenance
Metal-rubber mountings of the engine
Rubber metal
Order number: 1221077
242065
154 ASC 170
MAINTENANCE MANUAL
2
• Place the machine horizontally on a solid and flat surface so 3
that the drain plug on the left side of the drum (3) is in the
lowest position and the filler plug (1) in the highest position.
• Put appropriate vessel under the drain plug.
• Unscrew all plugs and let oil drain.
• Mount the drain plug after draining is finished.
• Refill recommended oil to the edge of the checking opening
(2) through the filler (1).
• Mount remaining plugs.
ASC 170 155
3.6 Individual Operations of Maintenance
3.6.32 Air conditioning system cleaning
242045
156 ASC 170
MAINTENANCE MANUAL
3.6.33 Hydraulic oil and filter change
• Remove the plug. Let the hydraulic oil drain out into the pre-
pared pan. The drained volume is 92 l (24.3 gal US)
242087
242069
ASC 170 157
3.6 Individual Operations of Maintenance
• Remove the connector of the level gauge.
242088
242089
Sealing strip
Order number: 4-5422250006
Breather filter
Order number: 1280287
242069
158 ASC 170
MAINTENANCE MANUAL
Pressure filter element replacement
J1939
F2
F11
F12
F4
F13
F14
245019
242091
400173
Filter element
Order number: 4-5358520121
400174
ASC 170 159
3.6 Individual Operations of Maintenance
160 ASC 170
MAINTENANCE MANUAL
Filling the hydraulic circuit:
• Fill using the hydraulic unit.
• You can order the hydraulic unit from the machine manu-
facturer.
Note: 1251998
• The hydraulic unit 230 V is intended for operation in 230-Volt
networks (Europe), the hydraulic unit 110 V is intended for
operation in 110-Volt networks (North America).
• Remove the cap on the filling piece and put the quick-
-coupler onto the filling device quick-coupler. Fill the hyd-
raulic circuit until the clean oil starts flowing out from the
tank. Catch the oil in a clean pan.
242066
242067
242068
ASC 170 161
3.6 Individual Operations of Maintenance
Checking the oil thermometer sensor
Temperature sensor
Order number: 4-5503580072
• Fill the tank with the specified oil type through the filler
neck.
NOTE
When filling via tank filler neck a large portion of used oil incl.
dirt will remain within the vicinity, and hydraulic units’ life cycle
will lower.
242070
162 ASC 170
MAINTENANCE MANUAL
3.6.34 Changing the suction filter of the cab
and bonnet lifting and lowering unit
242069
242088
242089
242092
ASC 170 163
3.6 Individual Operations of Maintenance
3.6.35 Valve clearance adjustment EX IN
• Contact the Deutz service for adjusting the engine valves.
261136
Vent plug
Order number: 1281431
242093
164 ASC 170
MAINTENANCE MANUAL
242094
242095
Note
Check the cooling system for defective hoses and missing hose
clips. Check the cooler for damage and leaks and the cooling
fins for clogging. Clean and repair it, if necessary.
282N206T
ASC 170 165
3.6 Individual Operations of Maintenance
Fill the cooling circuit
• Mount the drain plug and fill the cooling system with new
coolant with the minimum ratio of 50 % water + 50 % antif-
reeze agent.
242096
166 ASC 170
MAINTENANCE MANUAL
Maintenance - As Needed
396034
1 of 1 WARNING
SPN 97 FMI 0
WATER IN FUEL DETECTED
HIDE
396286
242071
ASC 170 167
3.6 Individual Operations of Maintenance
• If you drained over 60 cm3 [0.63 quarts] of fuel refill the
fuel into fuel filter. Pump with the pump until you feel such
a resistance that it is already impossible to pump with the
pump.
Do not bleed the fuel with the hot engine flowing out
fuel may couse a fire!
No smoking et Work on fuel system!
168 ASC 170
MAINTENANCE MANUAL
3.6.39 Coolers cleaning
242050
242051
ASC 170 169
3.6 Individual Operations of Maintenance
3.6.40 Fuel system venting
• Vent the fuel system before the first start in the following
cases:
-- replacement of the fine filter,
-- replacement of the fuel pump, 1
-- long-term shut-down of the machine,
-- when the tank is empty.
• Release the bleed screw (1) on the fuel filter.
• Using a hand pump, add fuel into the fuel pre-cleaner until
clean fuel starts to flow out of the fuel filter.
• Tighten the bleed screw (1) on the fuel filter.
242097
242098
No smoking at work!
Do not bleed when the engine is hot, the leaking fuel can
cause fire.
170 ASC 170
MAINTENANCE MANUAL
3.6.41 Machine cleaning
ASC 170 171
3.6 Individual Operations of Maintenance
3.6.42 Scrapers adjustment
If you can not move scrapers any more within the range
of oval openings of the holders (2) due to the wear of the
scrapers, dismantle the scraper (3) and move it closer to 282219
the drum by one hole.
1
Rear scrapers of the taper foot drum are longer. When
replacing worn scrapers, replace the front scrapers with
rear ones and the rear scrapers with new ones.
If you set too short distance between the scraper and 2
drum, they may get into contact when cornering with
the machine.
1
2
282221
172 ASC 170
MAINTENANCE MANUAL
3.6.43 DPF clogging regeneration (Diesel Particulate Filter)
The regeneration is a special engine mode, during which the machine cannot be used.
The regeneration is carried out by dissolving DEF crystals in the SCR catalyst.
The regeneration is fully controlled by the engine control unit and it is recommended to wait until the regeneration process is
completed.
Engine
Indicator lamp failure
of clogged DPF indicator
Conditions for start lamp Sound
Machine reactions
of regeneration signal
AMN118
AMN47
No need for
Normal operation Off no no No
regeneration
Output reduced by 50 % +
Crystallisation Machine idle and Flashing rapidly
Flashing Yes max. engine speed reduced
detection switch off service tools required 3 Hz
1300 rpm
Regeneration conditions:
• Park the machine to a safe place.
• Travel control in the brake position
• Coolant temperature >70 °C
• Sufficient fuel volume – about 20 l (5.3 gal US)
• Sufficient DEF (AdBlue) volume – about 1 l (0.26 gal US).
J1939
Start of regeneration:
AMN118
Press the DPF regeneration button,
F1 F11
F3 F13
• Automatic engine speed increase (about 1800 rpm). F4 F14
F6
F15
F16
End of regeneration:
Automatic engine speed decrease (about 1000 rpm).
Regeneration indicator lamp and warnings go out. 242107
ASC 170 173
3.6 Individual Operations of Maintenance
3.6.44 Drum cooling mixture
277027
Do not operate the machine without the drum being
filled with water!
174 ASC 170
MAINTENANCE MANUAL
3.6.45 Screw connection tightening check
• Check regularly that no bolted connections have been slackened. Use torque spanners to tighten.
Torque Torque
For 8,8 Bolts (8G) For 10,9 Bolts (10K) For 8,8 Bolts (8G) For 10,9 Bolts (10K)
Thread Nm lb ft Nm lb ft Thread Nm lb ft Nm lb ft
M6 10 7,4 14 10,3 M18x1,5 220 162,2 312 230,1
M8 24 25,0 34 25,0 M20 390 287,6 550 405,6
M8x1 19 14,0 27 19,9 M20x1,5 312 230,1 440 324,5
M10 48 35,4 67 49,4 M22 530 390,9 745 549,4
M10x1,25 38 28,0 54 39,8 M22x1,5 425 313,4 590 435,1
M12 83 61,2 117 86,2 M24 675 497,8 950 700,6
M12x1,25 66 48,7 94 69,3 M24x2 540 398,2 760 560,5
M14 132 97,3 185 136,4 M27 995 733,8 1400 1032,5
M14x1,5 106 78,2 148 109,1 M27x2 795 586,3 1120 826,0
M16 200 147,5 285 210,2 M30 1350 995,7 1900 1401,3
M16x1,5 160 118,0 228 168,1 M30x2 1080 796,5 1520 1121,0
M18 275 202,8 390 287,6
Values given in the Table are the torques at dry tread (at coefficient of friction = 0,14). Such values do NOT apply to a greased thread.
Table of torques used for cap nuts with sealing “O” ring - hoses
ASC 170 175
3.6 Individual Operations of Maintenance
Chart for torques of necks with sealing edge or with flat Chart for torques of plugs with flat gasket
gasket
10 x 1 25 18 10 x 1 13 10
12 x 1,5 30 22 12 x 1,5 30 22
14 x 1,5 50 37 14 x 1,5 40 30
16 x 1,5 60 44 16 x 1,5 60 44
18 x 1,5 60 44 18 x 1,5 70 52
20 x 1,5 140 103 20 x 1,5 90 66
22 x 1,5 140 103 22 x 1,5 100 74
26 x1,5 220 162 26 x1,5 120 89
27 x 1,5 250 184 27 x 1,5 150 111
33 x 1,5 400 295 33 x 1,5 250 184
42 x 1,5 600 443 42 x 1,5 400 295
48 x 1,5 800 590 48 x 1,5 500 369
M-G
M-G M-G
282N221T 282N222T
176 ASC 170
3.7 Defects MAINTENANCE MANUAL
Usually, defects are caused by incorrect operation of the machine. Therefore, in case of any troubles read again properly
through the instructions given in the operation and maintenance manual for the machine and engine. If you cannot
identify the cause, contact a service department of an authorised dealer or the manufacturer.
Troubleshooting in hydraulic and electric systems requires knowledge of these systems; therefore a service department
of an authorised dealer or the manufacturer should be called to solve these problems.
ASC 170 177
3.8 Annexes
Wiring diagram
Seat switch; Motor Tier 4f; ATC module; Murphy – Power view (the diagram represents the machine with maximum number
of control elements and accessories)
Legend:
A1 - Turn indicator interrupter H17 - Engine heating indicator lamp S29 - Cab fan change-over switch
A2 - Travel locking electronics H19 - Coolant indicator lamp S30 - Front windscreen wiper switch
A3 - Travel controller - Gessman lever H20 - Diagnostics indicator lamp S31 - Rear wiper switch
A4 - Multifunctional display Murphy H23 - Water in fuel indicator lamp S32 - Washers double push-button
PV-101 K2-11,14,15 - Auxiliary relays S33 - Heater fan change-over switch
A5 - Fan Drive control unit K12 - Starting contactor (a part of the S34 - Auxiliary headlamp change-over
A6 - ECM engine) switch
A7 - Step relay K13 - Engine heating contactor S36 - Drum slip control switch
B2 - Hydraulic oil thermometer M1 - Engine starter S38 - Coolant level sensor
sensor M2 - Cab lifting pump motor S39 - Diagnostics button
B3 - Hydraulic oil temperature sensor M3 - Cab ventilation fan S40 - RTM module switch
B5 - Float in the fuel tank M4 - Windscreen wiper S41 - Water in fuel sensor
B6 - Engine speed control M5 - Rear wiper V3 - Interlocking diode (only in
E1 - Hydraulic system thermometer M6 - Front windscreen washer machines with cab lifting
lighting signalisation)
M7 - Rear windscreen washer
E2,3 - Front parking lights V2,4-7 - Interlocking diodes
M8 - Heater fan
E4,5 - Tail lights V9-13 - Interference suppression diodes
M9 - Fuel pump
E6,7 - Front headlamps X2-24 - Interconnecting connectors
P2 - Hydraulic oil thermometer
E8,9 - Rear headlamps X27 - Warning beacon socket
Q1 - Battery switch
E10,11 - Left turn signal lights X28-33 - Interconnecting connectors
R1.1,1.4 - Engine heating
E12,13 - Right turn signal lights X34 - Engine diagnostic socket
R 4,5 - Resistor
E14 - Cab lighting X36-46 - Connectors J1939
S1 - Cab lifting double push-button
E15 - Warning beacon X64 - Diagnostics socket
S2 - Bonnet lifting double push-
E16,17 - Brake lights button X50-53 - Multiple connectors (Wago)
E18 - Number plate lighting S3 - Ignition box Y1 - Cab lifting solenoid valve
F1-12 - Fuses S4 - Front headlamps switch Y2 - Cab lowering solenoid valve
F21-23 - Fuses S5 - Rear headlamps switch Y3 - Bonnet lifting solenoid valve
G1,2 - Batteries S6 - Warning lights switch Y4 - Bonnet lowering solenoid valve
G3 - Alternator S7 - Turn signals change-over switch Y6 - Brake solenoid valve
H1 - Turn light indicator lamp S8 - Warning beacon switch Y7 - Fast travel solenoid valve - left
H2 - Horn wheel
S9 - Horn button
H3 - Reversing horn Y8 - Fast travel solenoid valve - drum
S11 - Emergency brake push-button
H4 - Indicator lamp for hydraulic oil Y9 - Vibration 1 solenoid valve
S14 - Float in hydraulic oil tank
level Y10 - Vibration 2 solenoid valve
S17 - Working speed change-over
H5 - Neutral indicator lamp switch Y11 - Solenoid valve for switching
H6 - Brake indicator lamp off the RTM module of the
S18 - Vibration change-over switch differential lock
H7 - Vibration selector indicator lamp S19 - Vibration switch (in the A3 travel Y13 - Travel pump servo valve
H10 - Indicator lamp for battery control)
charging Y14 - Fast travel solenoid valve - right
S21 - Pressure brake switch wheel
H11 - Air filter clogging indicator lamp S22 - Seat switch Y15 - Fan Drive proportional valve
H12 - Hydraulic oil filter clogging S27 - Air filter clogging vacuum switch
indicator lamp
S28 - Hydraulic oil filter clogging
H13 - Fan Drive Error indicator lamp vacuum switch
178 ASC 170
MAINTENANCE MANUAL
R1.1 K F
R1.2
Starter contactor is the part of the engine
R1.3
Engine pre-heating
R1.4 31 M1
50
ECU
ECU
M
30 K
G1 G2 Q1
- + - + ECU
12V 88Ah 12V 88Ah
F31
F34
F33
15A
25A
30A
F32
R Y 20A
M2 G3 S/B+
30
F40 IG/+15 Engine harness
G
31 50A B+ connector X23
A/L
50 S1 W
1
Y1 3 11 13 14
Cab lifting 7
Y2 2 4
X23:35
Cab lowering 8 35
1 R3 X23:36
3 36
S2 R120 X23:38
F30
7
60A
Y3 2 38
4
Bonnet lifting R4 X23:39
Y4 8 39
R120 X23:1
Bonnet lowering 1
X23:2 A6
E2 X29:1 2
X1.2
X1.1
X2:1
X3:31
X23:3
power supply
3
E3 X30:2 X29:2
Car radio
X23:14
X23:28
X23:13
X23:11
X23:34
X23:33
X23:32
E5 X18:2 X3:8
8 20A
3
Registration plate lighting 1
E6 X29:3 9 10
T S
S5
F36
F35
X19:3 X19:1
15A
E8 X3:9
5A
1 5
9 10
Rear headlights X19:4 E9 X19:2 X3:10 X7:12
X7:14
X7:34
X7:13
X7:11
X7:4
X2:2
S34
E19 X48 X10:2 X9:2 1 5
9 10 F6
Auxiliary lights E20 X9:7 X10:7 10A
V1 H10
E14
Cab light X10:5 X9:5 F3
F11
Dashboard lighting
10A
E10 X29:5 10A
Front left direction light
Z
Reversing alarm 1 2
10
IN1
15/54
4
GND GND
UB
5 Trackunit 3
K16
E X3:2 87 30
85 86
X
S9
H2 X3:14 1 5
F4
Converter 24/12V
K3 7.5A F12
H3 X7:35
87 30
85 86 X11:1 7.5A
X3:15 V3
S11 X22:1 X11:2
X18:11,12
Hydraulic oil level 2 1
E16
30
85
X18:5 X3:17
X22:2
H6
X12:1
K5
H5
30
86
E17
87a
87
86
X18:6 X3:18
K6
85
87a
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
108074_1en
ASC 170 179
3.8 Annexes
Wiring diagram
Seat switch; Motor Tier 4f; ATC module; Murphy – Power view (the diagram represents the machine with maximum number
of control elements and accessories)
Legend:
A1 - Turn indicator interrupter H17 - Engine heating indicator lamp S29 - Cab fan change-over switch
A2 - Travel locking electronics H19 - Coolant indicator lamp S30 - Front windscreen wiper switch
A3 - Travel controller - Gessman lever H20 - Diagnostics indicator lamp S31 - Rear wiper switch
A4 - Multifunctional display Murphy H23 - Water in fuel indicator lamp S32 - Washers double push-button
PV-101 K2-11,14,15 - Auxiliary relays S33 - Heater fan change-over switch
A5 - Fan Drive control unit K12 - Starting contactor (a part of the S34 - Auxiliary headlamp change-over
A6 - ECM engine) switch
A7 - Step relay K13 - Engine heating contactor S36 - Drum slip control switch
B2 - Hydraulic oil thermometer M1 - Engine starter S38 - Coolant level sensor
sensor M2 - Cab lifting pump motor S39 - Diagnostics button
B3 - Hydraulic oil temperature sensor M3 - Cab ventilation fan S40 - RTM module switch
B5 - Float in the fuel tank M4 - Windscreen wiper S41 - Water in fuel sensor
B6 - Engine speed control M5 - Rear wiper V3 - Interlocking diode (only in
E1 - Hydraulic system thermometer M6 - Front windscreen washer machines with cab lifting
lighting signalisation)
M7 - Rear windscreen washer
E2,3 - Front parking lights V2,4-7 - Interlocking diodes
M8 - Heater fan
E4,5 - Tail lights V9-13 - Interference suppression diodes
M9 - Fuel pump
E6,7 - Front headlamps X2-24 - Interconnecting connectors
P2 - Hydraulic oil thermometer
E8,9 - Rear headlamps X27 - Warning beacon socket
Q1 - Battery switch
E10,11 - Left turn signal lights X28-33 - Interconnecting connectors
R1.1,1.4 - Engine heating
E12,13 - Right turn signal lights X34 - Engine diagnostic socket
R 4,5 - Resistor
E14 - Cab lighting X36-46 - Connectors J1939
S1 - Cab lifting double push-button
E15 - Warning beacon X64 - Diagnostics socket
S2 - Bonnet lifting double push-
E16,17 - Brake lights button X50-53 - Multiple connectors (Wago)
E18 - Number plate lighting S3 - Ignition box Y1 - Cab lifting solenoid valve
F1-12 - Fuses S4 - Front headlamps switch Y2 - Cab lowering solenoid valve
F21-23 - Fuses S5 - Rear headlamps switch Y3 - Bonnet lifting solenoid valve
G1,2 - Batteries S6 - Warning lights switch Y4 - Bonnet lowering solenoid valve
G3 - Alternator S7 - Turn signals change-over switch Y6 - Brake solenoid valve
H1 - Turn light indicator lamp S8 - Warning beacon switch Y7 - Fast travel solenoid valve - left
H2 - Horn wheel
S9 - Horn button
H3 - Reversing horn Y8 - Fast travel solenoid valve - drum
S11 - Emergency brake push-button
H4 - Indicator lamp for hydraulic oil Y9 - Vibration 1 solenoid valve
S14 - Float in hydraulic oil tank
level Y10 - Vibration 2 solenoid valve
S17 - Working speed change-over
H5 - Neutral indicator lamp switch Y11 - Solenoid valve for switching
H6 - Brake indicator lamp off the RTM module of the
S18 - Vibration change-over switch differential lock
H7 - Vibration selector indicator lamp S19 - Vibration switch (in the A3 travel Y13 - Travel pump servo valve
H10 - Indicator lamp for battery control)
charging Y14 - Fast travel solenoid valve - right
S21 - Pressure brake switch wheel
H11 - Air filter clogging indicator lamp S22 - Seat switch Y15 - Fan Drive proportional valve
H12 - Hydraulic oil filter clogging S27 - Air filter clogging vacuum switch
indicator lamp
S28 - Hydraulic oil filter clogging
H13 - Fan Drive Error indicator lamp vacuum switch
180 ASC 170
MAINTENANCE MANUAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X34:2
Brake light
K4
S14 X3:16 85 86
87a X11:4
S23
30
87
X34:1
H4 5 9
X50
Brake 7 1
A2
X33:2
8 11
Y6 X3:19
S22
2 12 X11:7 X33:1
Secure travel
electronics
6
10
A7
Y11 X3:20 87a 30
X12:8
X11:3
RTM differential lock switch 3 4
87
S40
31 15 1 5
9 10 10 11 9 12
8
Neutr.
Brake
Neutr.
Vibr. RAlarm
Brake
2 A3.2 3
Vibr.
(X14)
87a
K8
Fast travel - left wheel
Y7 X7:2 30
87 86
X3:30
85
Y14
X22:3 X12:3
X11:11 X14:2
X22:5 X12:2
X22:4 X11:5
Fast travel - right wheel
S17
A2 A
A3 A
K15
V14
87a 30 A1 A
87 A4 A
86
X12:9 X22:6
85 X11:12 X22:7
Y8 X3:21
Fast travel - drum K14
X3:22 85 86
X12:7
X12:6
X13:6 X12:11 87 30
Y13 6 7 87a
B A 8 X13:8 X12:12
Servovalve 4 A3.1
X52
C D X13:5 X12:10
3 (X13) 5
X12:4,5 2 1 X13:1
Y9 X3:23 X51
Vibration 1 S18 K7
Y10 1
5 87 30
Vibration 2 7 X11:6
X3:24 H7 85 86
P S21 X3:25
Brake pressure switch
X6.2:2 X6.2:1
Y
X6.2:4 X6.2:3
X6.2:6 X6.2:5
X7:27
X6.2:57 X7:22
Coolant level - S38 1(+) S38
Regeneration pilot lamp - H13
L X6.2:62 X6.2:71 X7:32 H13
2(-) 3(S)
Air filter and water in fuel X6.2:81 X6.2:54 X7:31 H14
Engine connector EDC 17 CV52 (Deutz BS 0040 9603)
85 86
L S41 X6.2:26 X6.2:24 X7:26
87
Water in fuel sensor - S41 30
X7:15 87a
X6.2:70 X7:16
X6.2:64 X7:7
X6.2:85 X6.2:18
X6.2:86 X6.2:31
X6.2:82 X6.2:13
X6.2:83 X6.2:84 X7:8 X20:1
1
X6.2:29 X7:9 X20:3
Engine RPM control - B6 3B6
X6.2:20 X7:10 X20:2
2 K10
85 86
X6.2:67 X7:21 87 30 F13
7.5A
19 20 21 22 23 10 11 12 17 18
108074_2en
ASC 170 181
3.8 Annexes
Wiring diagram
Seat switch; Motor Tier 4f; ATC module; Murphy – Power view (the diagram represents the machine with maximum number
of control elements and accessories)
Legend:
A1 - Turn indicator interrupter H17 - Engine heating indicator lamp S29 - Cab fan change-over switch
A2 - Travel locking electronics H19 - Coolant indicator lamp S30 - Front windscreen wiper switch
A3 - Travel controller - Gessman lever H20 - Diagnostics indicator lamp S31 - Rear wiper switch
A4 - Multifunctional display Murphy H23 - Water in fuel indicator lamp S32 - Washers double push-button
PV-101 K2-11,14,15 - Auxiliary relays S33 - Heater fan change-over switch
A5 - Fan Drive control unit K12 - Starting contactor (a part of the S34 - Auxiliary headlamp change-over
A6 - ECM engine) switch
A7 - Step relay K13 - Engine heating contactor S36 - Drum slip control switch
B2 - Hydraulic oil thermometer M1 - Engine starter S38 - Coolant level sensor
sensor M2 - Cab lifting pump motor S39 - Diagnostics button
B3 - Hydraulic oil temperature sensor M3 - Cab ventilation fan S40 - RTM module switch
B5 - Float in the fuel tank M4 - Windscreen wiper S41 - Water in fuel sensor
B6 - Engine speed control M5 - Rear wiper V3 - Interlocking diode (only in ma-
E1 - Hydraulic system thermometer M6 - Front windscreen washer chines with cab lifting signalisa-
lighting tion)
M7 - Rear windscreen washer
E2,3 - Front parking lights V2,4-7 - Interlocking diodes
M8 - Heater fan
E4,5 - Tail lights V9-13 - Interference suppression diodes
M9 - Fuel pump
E6,7 - Front headlamps X2-24 - Interconnecting connectors
P2 - Hydraulic oil thermometer
E8,9 - Rear headlamps X27 - Warning beacon socket
Q1 - Battery switch
E10,11 - Left turn signal lights X28-33 - Interconnecting connectors
R1.1,1.4 - Engine heating
E12,13 - Right turn signal lights X34 - Engine diagnostic socket
R 4,5 - Resistor
E14 - Cab lighting X36-46 - Connectors J1939
S1 - Cab lifting double push-button
E15 - Warning beacon X64 - Diagnostics socket
S2 - Bonnet lifting double push-
E16,17 - Brake lights button X50-53 - Multiple connectors (Wago)
E18 - Number plate lighting S3 - Ignition box Y1 - Cab lifting solenoid valve
F1-12 - Fuses S4 - Front headlamps switch Y2 - Cab lowering solenoid valve
F21-23 - Fuses S5 - Rear headlamps switch Y3 - Bonnet lifting solenoid valve
G1,2 - Batteries S6 - Warning lights switch Y4 - Bonnet lowering solenoid valve
G3 - Alternator S7 - Turn signals change-over switch Y6 - Brake solenoid valve
H1 - Turn light indicator lamp S8 - Warning beacon switch Y7 - Fast travel solenoid valve - left
H2 - Horn wheel
S9 - Horn button
H3 - Reversing horn Y8 - Fast travel solenoid valve - drum
S11 - Emergency brake push-button
H4 - Indicator lamp for hydraulic oil Y9 - Vibration 1 solenoid valve
S14 - Float in hydraulic oil tank
level Y10 - Vibration 2 solenoid valve
S17 - Working speed change-over
H5 - Neutral indicator lamp switch Y11 - Solenoid valve for switching off
H6 - Brake indicator lamp the RTM module of the differen-
S18 - Vibration change-over switch tial lock
H7 - Vibration selector indicator lamp S19 - Vibration switch (in the A3 travel Y13 - Travel pump servo valve
H10 - Indicator lamp for battery control)
charging Y14 - Fast travel solenoid valve - right
S21 - Pressure brake switch wheel
H11 - Air filter clogging indicator lamp S22 - Seat switch Y15 - Fan Drive proportional valve
H12 - Hydraulic oil filter clogging S27 - Air filter clogging vacuum switch
indicator lamp
S28 - Hydraulic oil filter clogging
H13 - Fan Drive Error indicator lamp vacuum switch
182 ASC 170
MAINTENANCE MANUAL
19 20 21 22 23 10 11 12 17 18
B2 X3:26 S P2
Hydraulic oil temperature °C
+
-
P
Hydraulic oil filter S28 X3:27 H12
X7:45
X7:44
31 A8 15
ta
87a 30
87
H21 C2:10
C1:2
X36 R5
C
Fan Drive Error pilot lamp - H21 C1:8
B
B3 X3:28 1k
MC024-014
X3:29
C1:9
C A
X7:40
B C1:1
X37
A Y15 X7:41
C2:9
Cooling fan valve
X38
A5
X7:46 2
C1:4
2 7 1 C1:3
X41 X64
X7:47
X43 2 1 2 1 2 1 R4
X39
R120
B H
diagnostic socket
G
CAN module EM-5MA
Engine
X42
X40
2 1 2 1
1
X34
2
M F14
F A
1A
1
2
A4 A3 A2
Fuel gauge
B5 X7:42 A5
MURPHY
G A4.A A1
X7:43 A6
MURPHY
A1
A4.B
A6
A4 A3
X2:3,4 A4 A3
PVA20
AX.A
A6 A1
Z S29 F18
M3 5 3 X10:6 X9:6
Cab ventilation
M
1
(There is no roof fan M3 and switch S29 15A
V11 V12
for machines with A/C.)
X15:1
M4 X15:4 7
S30
5
M
Front wiper
X15:2 1
X16:2
X16:3 M5 X16:4 7
S31
Rear wiper 5
M
X16:1 1
V13
V9
M6 X17:1 S32
Front windscreen washer
M
7 3
M7 X17:2 1
Rear windscreen washer
M
V10
X46:4 V8
X46:1 X11:8
S33
M8 X46:2 X11:9 5 3
Heating fan
M
1
X46:3 X11:10 A9
S47 0 K13
M
P X20:1 1
A/C pressure switch S1 85 86
X3:1 2
Y23 87 30
A/C compressor clutch 3 C
M
F
7.5A
S2
108074_3en
ASC 170 183
3.8 Annexes
Wiring diagram
Seat switch; Motor Tier 4f; ATC module; Murphy – Power view (the diagram represents the machine with maximum number
of control elements and accessories)
Legend:
A1 - Turn indicator interrupter H17 - Engine heating indicator lamp S29 - Cab fan change-over switch
A2 - Travel locking electronics H19 - Coolant indicator lamp S30 - Front windscreen wiper switch
A3 - Travel controller - Gessman lever H20 - Diagnostics indicator lamp S31 - Rear wiper switch
A4 - Multifunctional display Murphy H23 - Water in fuel indicator lamp S32 - Washers double push-button
PV-101 K2-11,14,15 - Auxiliary relays S33 - Heater fan change-over switch
A5 - Fan Drive control unit K12 - Starting contactor (a part of the S34 - Auxiliary headlamp change-over
A6 - ECM engine) switch
A7 - Step relay K13 - Engine heating contactor S36 - Drum slip control switch
B2 - Hydraulic oil thermometer sen- M1 - Engine starter S38 - Coolant level sensor
sor M2 - Cab lifting pump motor S39 - Diagnostics button
B3 - Hydraulic oil temperature sensor M3 - Cab ventilation fan S40 - RTM module switch
B5 - Float in the fuel tank M4 - Windscreen wiper S41 - Water in fuel sensor
B6 - Engine speed control M5 - Rear wiper V3 - Interlocking diode (only in ma-
E1 - Hydraulic system thermometer M6 - Front windscreen washer chines with cab lifting signalisa-
lighting tion)
M7 - Rear windscreen washer
E2,3 - Front parking lights V2,4-7 - Interlocking diodes
M8 - Heater fan
E4,5 - Tail lights V9-13 - Interference suppression diodes
M9 - Fuel pump
E6,7 - Front headlamps X2-24 - Interconnecting connectors
P2 - Hydraulic oil thermometer
E8,9 - Rear headlamps X27 - Warning beacon socket
Q1 - Battery switch
E10,11 - Left turn signal lights X28-33 - Interconnecting connectors
R1.1,1.4 - Engine heating
E12,13 - Right turn signal lights X34 - Engine diagnostic socket
R 4,5 - Resistor
E14 - Cab lighting X36-46 - Connectors J1939
S1 - Cab lifting double push-button
E15 - Warning beacon X64 - Diagnostics socket
S2 - Bonnet lifting double push-
E16,17 - Brake lights button X50-53 - Multiple connectors (Wago)
E18 - Number plate lighting S3 - Ignition box Y1 - Cab lifting solenoid valve
F1-12 - Fuses S4 - Front headlamps switch Y2 - Cab lowering solenoid valve
F21-23 - Fuses S5 - Rear headlamps switch Y3 - Bonnet lifting solenoid valve
G1,2 - Batteries S6 - Warning lights switch Y4 - Bonnet lowering solenoid valve
G3 - Alternator S7 - Turn signals change-over switch Y6 - Brake solenoid valve
H1 - Turn light indicator lamp S8 - Warning beacon switch Y7 - Fast travel solenoid valve - left
H2 - Horn wheel
S9 - Horn button
H3 - Reversing horn Y8 - Fast travel solenoid valve - drum
S11 - Emergency brake push-button
H4 - Indicator lamp for hydraulic oil Y9 - Vibration 1 solenoid valve
S14 - Float in hydraulic oil tank
level Y10 - Vibration 2 solenoid valve
S17 - Working speed change-over
H5 - Neutral indicator lamp switch Y11 - Solenoid valve for switching off
H6 - Brake indicator lamp the RTM module of the differen-
S18 - Vibration change-over switch tial lock
H7 - Vibration selector indicator lamp S19 - Vibration switch (in the A3 travel Y13 - Travel pump servo valve
H10 - Indicator lamp for battery charg- control)
ing Y14 - Fast travel solenoid valve - right
S21 - Pressure brake switch wheel
H11 - Air filter clogging indicator lamp S22 - Seat switch Y15 - Fan Drive proportional valve
H12 - Hydraulic oil filter clogging S27 - Air filter clogging vacuum switch
indicator lamp
S28 - Hydraulic oil filter clogging
H13 - Fan Drive Error indicator lamp vacuum switch
184 ASC 170
MAINTENANCE MANUAL
X30:1
R F34 (25A)
X30:2
X60:1 X39:31
X60:2 X39:32
X60:3 X39:21
X60:4 X39:20
A11/ IN Relaybox
X60:5 X39:34
X60:6 X39:11
X60:7 X39:23
X60:8
X59:1 X56:1 R5
X59:2 X56:2
X59:3 X57:1 R6
OUT Relaybox
X59:4 X57:2
X59:5 X58:1 R7
X59:6 X58:2
X59:7
A11/
X59:8
5
6
9
Urea solution chcek
X39:24
2
X39:29
3
X39:33
4
X39:36
8
X39:35
Engine harness
10
X39:16
11
A13
X39:30
12
Y31 X39:25
X39
Urea solution tank heater valve
4 1 X39:22
Y24 X39:28
Urea solution feeder valve 1 2 X39:18
B78 X39:19
Exhaust gases temperature
2 1 X39:8
1
2 X39:9
Pressure sensor after DPF module B88
X39:10
3
X39:14
1
3 X39:15
DPF differential pressure sensor B58
X39:5
2
B65 X39:3
Exhaust gases temperature before OXY
1 2
1
4
NOx sensor after SCR catalyst B56 2
3
X39:37
3
4 X39:39
Urea solution sensor B90 2
X29:5
1 T F36 (5A)
X29:6
X29:3
X29:1
S F35 (15A)
X29:4
X29:2
E2
Front side lights
E3 X10:1 X9:1
E1
E4
S4 F2
Tail lights 6 2
E5 X18:1 X3:5 8 20A
1 3
Connection of the front headlights placed on cab
X18:11,12
108074_4en
ASC 170 185
3.8 Annexes
AFTERTREATMENT wiring diagram
Legend:
A11 - Relay box
B54 - NOx sensor in front of the SCR catalytic converter
B56 - NOx sensor behind the SCR catalytic converter
B65, 78 - Exhaust gas temperature
B88 - Pressure sensor behind the PDF module
B90 - Diesel exhaust fluid sensor
F34 - Fuse
N3 - Diesel exhaust fluid tank control
R5 - Return circuit heating
R6 - Intake circuit heating
R7 - Pressure circuit heating
X39-70 - Interconnecting connectors
Y24 - Diesel exhaust fluid dosing valve
Y31 - Diesel exhaust fluid tank heater valve
186 ASC 170
MAINTENANCE MANUAL
W U
X39:39
X39:38
X39:37
X39:36
X39:35
X39:34
X39:33
X39:32
X39:31
X39:30
X39:29
X39:28
X39:25
X39:24
X39:23
X39:22
X39:21
X39:20
X39:19
X39:18
X39:16
X39:13
X39:11
X39:10
X63:2
X63:1
X39:9
X39:8
X39:5
X39:3
8 X64:8
10 X64:10
8 X64:4
12 X64:12
3 X64:3
N3
2 X64:2
11 X64:11
5 X64:5
6 X64:6
9 X64:9
T
X65:1 F34
X65:2 25
X66:1
X66:2
X66:3
X66:4
X66:5
A11
X66:6
X66:7
X66:8
X67:1 X68:1 R5
Return circuit heater
X67:2 X68:2
X67:3 X69:1 R6
Relaybox
X67:5 X70:1 R7
Pressure circuit heater
X67:6 X70:2
X67:7
X67:8
Y31
Urea solution tank heater valve
1 4
2
3 4
NOx sensor before SCR catalyst B54
1
2
3 4
NOx sensor after SCR catalyst B56
1
2
4 1
Urea solution sensor B90
3
Y24
Urea solution feeder valve
1 2
B78
Exhaust gases temperature
2 1
3
2
Pressure sensor after DPF modul B88
1
B65
Exhaust gases temperature 2 1
212113en
ASC 170 187
3.8 Annexes
Hydraulic diagram – wheel lock
Legend:
1. Travel pump
2. Vibration pump
3. Steering pump
4. Cooling pump
6. Drum travel hydraulic motor
7. Wheel travel hydraulic motor
8. Wheel travel hydraulic motor
9. Vibration hydraulic motor
10. Cooling hydraulic motor
11. Steering hydraulic motor
12. Cab lifting hydraulic motor
13. Bonnet lifting hydraulic motor
15. Power steering
16. Flow divider block
17. Flushing block
18. Brake block
19. Cab and bonnet lifting block
20. Hydraulic lock
21. Hydraulic filter
22. Cooler
23. Power generation unit
24. Suction strainer
25. Vent filter
26. Level indicator
27. Oil level gauge
28. One-way valve (check valve)
29. Hydraulic oil temperature sensor
30. Hydraulic oil temperature sensor
32. Filling quick coupler
33. Measuring quick coupler
34. Measuring quick coupler
35. Measuring quick coupler
36. Measuring quick coupler
188 ASC 170
ASC 170
15 6 7 8
220 220
T T T
140
90/45-400
Vg min
90/45-400
Vg min Vg min
52 52
Version: 20 20
P T L R D: 62/20 cc Vg max Vg max Vg max
HT: 80/22 cc
T T T
P1 B
B2 B3B4 B5
C
B1 T 420
16 bar
17 bar
MB MA
P
B A M P1
1,2 mm
A
13 12
T 420
18
25/18-320
25/18-320
40/22-320
2,7 bar
7 S A2 A2 A2
10 17 21 16 20
3,5 bar
X3 X3 X3
190 X2 X2 X2
X1 A11 X1 A11 X1 A11
A1 A1 A1
22,2
25 19
B2
36 33 26 23 A2
32 29 B1
M14 A1
- 0,03 bar
+ 0,1 bar
33 M P T 50
E M3 M
°C
1,0 bar
100 1,2 kW T
°C 100
0,63
350 24V
420
P1 P
22,2 26 60 7
100
2200 75
30
45 28 44
RPM
22
28
350
420
22 24 27
L2 M4 M5 L4 M
L1 L2
4 34 1 2 35 3 9
108038en
MAINTENANCE MANUAL
189
3.8 Annexes
Hydraulic system diagram - Interaxle differential lock ATC
Diagram:
1. Travel pump
2. Vibration pump
3. Steering pump
4. Cooling pump
6. Drum travel hydraulic motor
7. Wheel travel hydraulic motor
8. Wheel travel hydraulic motor
9. Vibration hydraulic motor
10. Cooling hydraulic motor
11. Steering hydraulic motor
12. Cab lifting hydraulic motor
13. Bonnet lifting hydraulic motor
15. Power steering
16. Flushing divider block
17. Flushing block and RTM control
18. Brake block
19. Cab and bonnet lifting block
20. Hydraulic lock
21. Hydraulic filter
22. Cooler
23. Power generation unit
24. Suction strainer
25. Vent filter
26. Level indicator
27. Oil level gauge
28. One-way valve (check valve)
29. Hydraulic oil temperature sensor
30. Hydraulic oil temperature sensor
32. Filling quick coupler
33. Measuring quick coupler
34. Measuring quick coupler
35. Measuring quick coupler
36. Measuring quick coupler
190 ASC 170
ASC 170
15 6 7 8
220 220
T T T
140
90/45-400
90/45-400
Vg min Vg min Vg min
52 52
Version: 20 20
P T L R D: 62/20 cc Vg max Vg max Vg max
HT: 80/22 cc
T T T
P1 X B S
C
2 B2 B3 B4 B5
1 3 TN B1 T
C
B A 16 bar
17 bar
MB MA
B A P
M P1
13 12
T
18
25/18-320
25/18-320
40/22-320
2,7 bar
A C S A2 A2 A2
10 17 21 16 20
3,5 bar
X3 X3 X3
X2 X2 X2
190
X1 A11 X1 A11 X1 A11
A1 A1 A1
22,2
25 19
B2
36 33 26 23 A2
32 29 B1
M14 A1
-0,03 bar
+0,1 bar
33 M P T 50
E M3 M
°C
1,0 bar
100 1,2 kW T
°C 100
0,63
24 V
350
420
26
P1 P
22,2 60 7
100
2200 75
30
28 28
RPM
22
28
350
420
22 24 27
L2 M4 M5 L4 M
L1 L2
4 34 1 2 35 3 9
108039en
MAINTENANCE MANUAL
191
3.8 Annexes
Table of spare parts
192 ASC 170
MAINTENANCE MANUAL
Content of the set of filters after 500 operating hours (4-760217)
ASC 170 193
3.8 Annexes
Notes
194 ASC 170
MAINTENANCE MANUAL
Notes
ASC 170 195
3.8 Annexes
Notes
196 ASC 170
Ammann Unternehmungen
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone +41 62 916 61 61
www.ammann-group.com