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Acs 2 Eiecr 2 E5 B 02146
Acs 2 Eiecr 2 E5 B 02146
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ABSTRACT: The absorption of sulfur dioxide into highly concentrated sodium hydroxide in a spray column from simulated
flue gas was investigated. The influences of different operating conditions on the SO2 removal efficiency, such as sodium
hydroxide concentration, liquid-to-gas ratio, gas velocity and SO2 concentration, were examined. The overall volume transfer
coefficients (kGa), under moderate conditions, were obtained by introducing the instantaneous and irreversible chemical reaction
into the two-film theory to establish a model that allowed the calculation of theoretical values of the overall volume-transfer
coefficient. It was found that the absorption process was controlled by diffusion through gas film when a highly concentrated
caustic soda solution was adopted. The overall volume-transfer coefficient was essentially independent of concentration of SO2 in
gas phase and positively related to the gas and liquid flow rates. The formula of kGa was fitted for the process and found to be in
good agreement with experimental results.
Dissociation:
SO2 + H 2O ↔ HSO−3 + H+ (2)
Reaction:
SO2 + OH− ↔ HSO−3 (3)
Consecutive Reaction:
HSO−3 + OH− ↔ SO32 − + H 2O (4)
Reaction:
SO2 + SO32 − + H 2O ↔ 2HSO−3 (5)
Dissociation:
H 2O ↔ H+ + OH− (6)
Figure 1. Concentration distribution of instantaneous and irreversible
Dissociation: reaction.
NaOH ↔ Na + + OH− (7)
⎛ DS,L ⎞ ⎛δ ⎞
Dissociation: NS = ⎜ ⎟cS,i = ⎜ L ⎟kLcS,i
⎝ δ1 ⎠ ⎝ δ1 ⎠ (12)
Na 2SO3 ↔ 2Na + + SO32 − (8) The diffusing rate of NaOH is expressed as
Dissociation: ⎛ D N,L ⎞ ⎛ δ ⎞⎛ D N,L ⎞
+ NN = ⎜ ⎟c N,L = ⎜ L ⎟⎜ ⎟c N,L
NaHSO3 ↔ Na + HSO−3 (9) ⎝ δ2 ⎠ ⎝ δ 2 ⎠⎝ δ L ⎠ (13)
Dissociation: Regarding eq 11, 2NS = NN is obtained for the relationship of
stoichiometry. Therefore, eq 12 can be converted to the form of
HSO−3 ↔H ++
SO32 − (10) eq 15, with the removal of the factors δ1 and δ2, using the
following relationship between δL, δ1, and δ2:
In the case of the scrubbing process in the spray tower, which
acts as a multiple-staged feeding reactor, the fresh sodium δ L = δ1 + δ2 (14)
hydroxide solution is fed at different stages, which leads to the
sufficient fresh reactants and lower concentration of SO2− 3 in
⎛ D N,L c N,L ⎞
the column. In addition, the fresh sodium hydroxide solution is NS = 1 + ⎜⎜ ⎟⎟kLcS, i
the strong alkaline with high ionization equilibrium constant,7 ⎝ (2DS,L cS, i) ⎠ (15)
because of eq 7, which will provide the surplus of the hydroxide
δL D N,L c N,L
ion. The result of the circumstance is that eq 5 could be ignored =1+
and eq 4 follows close behind eq 3. Therefore, the overall δ1 2DS,L cS,i (16)
reaction in the scrubber is described as shwn in eq 11. Besides,
eq 3 is very fast with a rate constant exceeding 109 (mol−1 s−1 According to eqs 15 and 16, the increase in cN,L will promote
L), and the eq 4 has a very much higher rate constant because the absorption of sulfur dioxide for the decrease of δ1, and the
of the proton transfer reaction.9 As a result, the reaction 11 limiting case of cS,i = 0 would occur when the absorbent
could be regarded as an instantaneous and irreversible reaction concentration is high enough. In this case, the absorption
under the condition of high concentration of reactants.6,14 process conducts with the maximum rate expressed by eq 17,
and the appropriate critical concentration is calculated by eqs
SO2 + 2OH− → SO32 − + H 2O (11) 18−20:
2.2. Absorption Model. A comparison was made between NS = k GpS,G (17)
the predicted effects of chemical reaction on the absorption
process for some of the rigorous models (including penetration ⎛ D N,L ⎞
theory, film theory, eddy diffusion theory, and surface theory) NN = ⎜ ⎟(c N,L,C − 0) = 2NS = 2k GpS,G
⎝ δL ⎠ (18)
and approximate methods by Glasscok and Rochelle.15 They
concluded that the steady-state model (for example, film DS,L
theory) was the most effective for illustrating experimental data kL =
and conducting the numerical simulation of acid gas-treating δL (19)
process. On the basis of the film theory, the instantaneous
irreversible reaction occurs only on the specific plane in liquid ⎛ 2k ⎞⎛ DS,L ⎞
c N,L,C = ⎜ G ⎟⎜⎜ ⎟⎟p
film and the plane is called the reaction surface.16 As shown in ⎝ kL ⎠⎝ D N,L ⎠ S,G (20)
Figure 1, in order to supply the plane with reactants, the sulfur
dioxide molecules diffuse from the gas/liquid interface and the When cN,L ≫ cN,L,C, as shown in Figure 2, the absorption
sodium hydroxide molecules diffuse from the liquid bulk. The process is controlled by gas film mass transfer, and the rate can
diffusing rate of SO2 is expressed as be calculated by eq 17 under the consideration of cS,i = 0.16
8671 DOI: 10.1021/acs.iecr.5b02146
Ind. Eng. Chem. Res. 2015, 54, 8670−8677
Industrial & Engineering Chemistry Research Article
ΔMS
k Ga =
VR pS,G,lm Δt (30)
Figure 11. Influence of liquid flow rate on the volumetric overall mass-
transfer coefficient.
20 °C and the amount of desorption is proportional to the δ2 = distance between the reaction surface and liquid bulk, m
temperature.21 In conclusion, eq 33 is applicable to the low δL = thickness of liquid film, m
adsorption temperature and high concentration of absorption η = sulfur-removal efficiency
solution. Subscripts
5. CONCLUSIONS C = critical value
i = interface
The theoretical analysis presented and the experimental results G = gas or gas film
described reveal that the absorption of SO2 into a highly L = liquid or liquid film
concentrated sodium hydroxide solution in a spray tower is lm = logarithmic mean
controlled by gas side film mass-transfer resistance, and the N = sodium hydroxide
reaction is instantaneous and irreversible. The increase in the R = reactor
vapor−liquid contact area and the decrease of the gas film S = sulfur dioxide
■
resistance are beneficial to increasing the sulfur-removal
efficiency. The volumetric overall mass-transfer coefficient
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