METHOD STATEMENT FOR LIFTING &

ERECTION OF 69KV TRANSMISSION

LINE

ENGINEERING, PROCUREMENT, AND CONSTRUCTION (EPC) FOR

GARCIA-2 SOLAR POWER PROJECT

Doc
Document Number Rev Doc Data Issued
Type Tite

Method Statement for

20h September 2022
Lifting & Erection of
69kV Transmission Line
Pole Erection

Owner
Nuevo Solar Energy Corp.

Owner’s Representative
RINA Tech Singapore Pte. Ltd.

Main Contractor
Consortium of JCE and SUMEC Philippines

Prepared by: Checked by: Verified By: Employer:

Name: Li Chenxiao Name: Riddle Yang Name: Name:

Date: Date: Date: Date:

SUMEC COMPLETE EQUIPMENT AND ENGINEERING CO., LTD.

 CONTENTS
Contents
1. INTRODUCTION ............................................................................................................................. 3
2. PURPOSE .......................................................................................................................................... 3
3. DEFINITION ..................................................................................................................................... 3
4. PROCUREMENT .............................................................................................................................. 3
5. RESPONSIBILITIES ........................................................................................................................ 3
6. SAFETY ............................................................................................................................................ 6
7. TRANSPORTATION & HANDLING.............................................................................................. 8
8. UNLOADING.................................................................................................................................... 9
9. LIFTING FOR THE FINAL PLACEMENT ................................................................................... 10
10. METHODOLOGY OF LIFTING/ POLE ERECTION ................................................................... 12
11. RISK ASSESSMENT ...................................................................................................................... 14
1. INTRODUCTION
This method statement covers the procedures involved on the Lifting & Erection of temporary
69kV Transmission Poles for the upgrading of the 69kV Transmission Line from MAEC
Switching Station located at Brgy. Paguludan-Salindeg, Currimao, Ilocos Norte to the NGCP
Currimao Substation located Brgy. Lang-Ayan, Currimao, Ilocos Norte.

2. PURPOSE
This purpose of this Method of Statement is to provide a detailed procedure to all parties
involving the Lifting & Erection of temporary 69kV Transmission Poles for the upgrading of
the 69kV Transmission Line using 7-tonner Boomtruck and to ensure that all activities related
therein are executed safely.

3. DEFINITION

OWNER: Nuevo Solar Energy Corporation

Contractor: Consortium of JCE and SUMEC Philippines
Responsible in the supervision of the sub-contractor who will perform the
construction workand all related activities as outlined in this procedure.

Sub-contractor: Responsible in the execution of the construction works as well as the tests
required in accordance to this procedure.

4. PROCUREMENT
 All materials and equipment’s for the double circuit transmission line is procured by Gen
Con.
 Materials for the concrete poles bypass line is procured by Sub Con.

5. RESPONSIBILITIES
a) Project Director:

Full assessment of the risks especially safety risk through the project; Ensure that
safetyorganization is in place for the project with adequate resources.

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b) Construction Manager
Responsible in ensuring the implementation of construction procedure and method
statement, the quality control of work, supervise the work and reporting the progress of work
to site manager.

c) Project Manager:

Full assessment of the risks especially safety risk through the project. Directs and leads
staff; toimplement the company safety policy, rules, practices and statutory requirements,
such that safety precautions are strictly observed.

d) Safety/Environment Officer:

Responsible in ensuring that all activities are carried out safely. He will responsible to
patrol atthe site, establishing the site safety plan, conducting continuous safety inspection
and stop anywork deemed unsafe and risk to personal.

Taking action to rectified the unsafe condition and report to project manager and preparing
thenots of safety meeting.

e) Site Nurse:

Provide nursing care to injured or ill workers; participate in health maintenance

examination. Ifa physician is not available, to perform work activities which are within the
scope allowed by the nursing profession, and if more extensive examinations are needed,
to refer the same to a physician.

f) QA/QC Engineer:

Responsible to monitor the execution and performance of the works in relation to this
method statement, ensure approved drawings and materials specifications; detect and
report non- conformance; ensure that all non-conformance products or activities are
reported; propose the corrective and preventive action where possible and appropriate and
record the completion of the non-conformance by using approved report format.

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g) Site Engineer & Foreman:

Responsible to make sure that all activities on site are carried out in accordance with the
schedule and construction drawing. Take care of all worker to make sure that they work as
per their responsibilities. Make necessary decision when some non-conformance is
occurring and report to construction manager.

h) Line Man:

Have a duty to take reasonable care to safeguard their own health and safety; have a duty
not tointentionally interfere with or misuse anything provided in the interests of health,
safety or welfare. Have a duty to comply with all the regulations which affect their work
and to report tothe appropriate person any defective equipment or any hazardous situations.

A Safety & QA/QC officer with enough knowledge and experience in transmission line
installationmust be assigned. Safety officer must be present for the entire transmission line
installation.
The supervisor shall have enough experience and knowledge in transmission line
installation. Healso shall ensure that no persons shall access the work area throughout the
work procedure withoutfirst gaining his approval.

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6. SAFETY
Refer to the site safety policy for general safety controls. One of the main aspects of this
procedure is safety and health control.
This is to control occurrence of injuries as well as damage to equipment and properties during
the entire construction period, the following safety measures will be implemented.

4.1. Machinery and Equipment:

Prior to using any machinery / equipment at site, it shall be inspected and certified by
qualified person. All lifting equipment shall be of an approved type, fit for purpose and
be within the current pole erection.

Periodic preventive maintenance shall be made on all equipment and machinery.

All operators and drivers are to be equipped with valid driver’s/ operator license or permit
fromconcerned government agency.

Only authorized signalman shall be assigned together with the operator or driver.

All lifting equipment as well as its accessories such as sling wire, nylon sling, shackles,
chain blocks crane hook and latch shall be inspected daily.

4.2. Personal Protective Equipment:

Personal Protective Equipment (PPE) shall be issued to all workers such as safety shoes,
hardhat, working gloves, earplug, safety goggles and safety belt and or safety harness for
workers who will be assigned in elevated places 1.2 meter and above.

Wearing of the basic PPE shall be enforced fully.

4.3. Safety arrangement during the Construction Work:

All new recruits shall undergo proper orientation and safety induction before they are
deployed at site for work. (Emergency Action Plan– refer to appendix A)

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4.4. Permit to Work System:

For a number of work activities, a Permit to Work system may be used. The Permit to
Work system is based on a written procedure including suitable form(s) used to control
potentially dangerous operations by authorizing personnel to carry out specific activities
within a certain timeframe, and at the same time identifying the main precautions needed
to complete the task safely.(Work Permit Form – refer to appendix B)

Activities that will require a Permit to Work include, but are not

limited to:Hot works (welding, grinding, cutting, or danger of an

ignition source)

 Excavations/trenching (more than 300mm in depth, with additional

controls whereworking in the vicinity of services)

 Electrical works

 Heavy Lift/Vehicles (heavy vehicle transport, off road, non-4x4 access)

 Area access (where Contractors take control of a designated area)

 Other work or locations designated by EPC Contractor

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7. TRANSPORTATION & HANDLING
a) When poles are loaded in more than one layer, timber spacers/bearers are not less than
100mmx75mm should be placed between each layer, vertically above the bottom row
supports.
b) Poles in the second and subsequent layers must have steel chocks placed at the butt ends of
the two outside poles, with the tips of the poles resting in scalloped timber bearers.
c) When there are two or more layers. The poles in the second and subsequent layers should
alternate in direction, with the tips above the butts of the preceding layer, to provide the best
load sharing between axle.
d) The completed load of steel poles should be fastened down using a minimum of four sets of
chains and load binders only. The fastening points should always be over the timber bearers.
e) All fastening points must have a rubber pad placed between the chains and contact point of
the steel pole, to prevent the chains damaging the external surface of the poles.
f) No loads are to be secured with nylon load restraints only. Loads will not be permitted to leave
any Steel poles yard unless secured by a minimum of four sling and load binders.

Fastening timber bearers Align poles must not be

secured via joints lugs
g) Poles of mixed sizes should arrange to provide the best possible sharing of weight across the
tray of the vehicle. When poles of different diameters are placed in one layer, a short support
bearer in conjunction with packing timbers can be used to support the overlying bearer.
h) Pole of different diameter require support bearers and timber packing.

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8. UNLOADING
While unloading, it is paramount that the following guidelines are followed to maintain the
integrity of the product and, most importantly, to ensure the highest level of safety. (Crane and
Lifting Equipment Plan Form – refer to appendix C)

a) When unloading, it may be necessary to roll a pole sideways to gain access for fitting a lifting
sling.
b) Before removing the chocks, ensure that a second set of chocks is in place, to limit the
movement of the pole.
c) Until lifting slings are fitted to a pole and secured, the pole and every other pole remaining on
the truck should be chocked on both sides to prevent accidental side movement.
d) Before unloading the poles, the vehicle must be positioned with a minimum of cross-fall to
prevent the load from moving. The outrigger will be extended fully.
e) If the transport operator considers the cross-fall too excessive to allow safe unloading, a more
suitable area or positioning of the truck must be sought, at the discretion of the operator.
f) If a cross-fall cannot be avoided, the pole on the higher side must be the first pole of each
layer to be unloaded. Even when on level ground, always unload the outer pole first – never
take an inner pole.
g) The vehicle must not be moved while any part of the load is unsecured.

h) If the vehicle is required to move only a short distance and the speed does not exceed 8km/h
on smooth and level ground, the poles can be secured with a single sling and chocks on the
two outside poles on each layer. When unloading by crane on site, a dual point lift using
double-legged slings must be used. The balance point is marked on the pole or pile (at
approximately 0.4 x length) from the butt of a tapered pole or at the midpoint of parallel-sided
pile. A sling is normally used, but a fabric sling can be used as an alternative.

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 Unloading poles with cable sling

9. LIFTING FOR THE FINAL PLACEMENT

Slinging and load handling is perhaps the most vital part of any lifting operation. Do not get
involved in any slinging or elevator operations unless you have been adequately trained and
authorized to do so.
Failure to follow this advice could lead to death or injury. A proper risk assessment must be
completed, all slings and equipment must be inspected before use, any faults reported and if
damaged removed from services. Lifting equipment Must have permit for safe to use from
certifying entity and must be inspected before use.
Duties include:

a) Attaching and detaching the load to and from the base machine

b) Using the correct lifting accessories in accordance with the lifting plan or procedure

c) Visually checking the lifting accessories for damage before use

d) Initiating and directing the movement of the load by giving the appropriate signals to place
the load safety
Due to the nature of the work performed be earthmoving plant, often in unstable ground conditions,
it is necessary to consider machine self-recovery (de-bogging) as part of an operator’s duties.
Immediately a machine becomes bogged, the operator should:

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a) Stop all drive to the tracks or wheels.

b) Make the machine safe, e.g. if bogged down at an angle, lower attachments towards side.

c) Climb off the machine from the high side

d) Assess the situation

An operator will worsen the situation by repeatedly driving the machine back and forth until self-
recovery is all but impossible. However, most hydraulically powered machines are capable of self-
recovery, using the attachments as hydraulic jacks. For example, a tracked hydraulic excavator
attachment can he lowered until the track is clear of the ground; the track can then be packed up
with timbers or slewed out of all but the worst situation. If it is necessary to use another machine
to push or tow, it is important that the towing point or the pushing point is chosen carefully; parts
are likely to be damaged by pushing or pulling must never be used.
Machine recovery can be hazardous and the following basic rules must be observed:

a) One person only should be given instructions (unless an emergency arises)

b) All persons must be kept well clear of tow ropes our winch ropes under load

c) The recovery vehicle should have a cab to protect the driver from the whiplash of a broken
rope
d) The load carrying capacity of any wire rope used for towing must he carefully assessed

e) ropes used for towing must not subsequently be used for lifting operations

f) A check must be made that all recovery equipment is correctly applied before attempting the
recovery
g) Tools, not hands, should be clear any obstruction

For steel poles, such as the power distribution ranges, the quickest and easiest method of lifting
the pole for installation is by using sling. This can be achieved by wrapping a sling around the
pole at least 600mm from the tip of the pole. Most power distribution and lighting poles include a
though-tube in this area than can be used to secure a bolt above the sling to prevent slip.

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10. METHODOLOGY OF LIFTING/ POLE ERECTION

a. Hauling of 69kV Transmission Concrete Poles from Laydown area (pole #16) using 7-tonner
Boomtruck and 3.6-tonner Boomtruck. Using the 7-tonner Boomtruck, the concrete pole will
be lifted and loaded into the back of the 3.6-tonner Boomtruck and will be transported to its
respective locations. Two (2) poles at a time will be lifted, loaded and transported to its
respective locations.

FIGURE 1: Shows the loading and lifting of 2-poles to the other equipment using
boomtruck

b. After loading of 2-poles, the 3.6-tonner Boomtruck will now transport the poles to the
designated area. The 7-tonner Boomtruck will be used for the unloading-lifting activity.

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c. The poles will firstly laydown on ground prior to lifting of the 7-tonner Boomtruck.
d. After laying down the poles the ground, the 3.6-tonner will leave the area since the area is has
limited space for two or more equipment.

e. Start of lifting and erection activity. Please see NSC-400-CE-3110-MOS-01-A-Method

Statement for 69kV Transmission Line Construction for more comprehensive erection
method.

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11. RISK ASSESSMENT

According to detail jobs in steel pole installation of Transmission Line, the risk assessment as
shows in Tab. 12.1.

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 Tab. 12.1 Risk Assessment Worksheet

Task Identified Risk Potential Impact Severity Probability Risk Level Mitigation / Strategy Remarks

Heavy
Competent worker or flag equipment
Mobilization of Ergonomic, hazard Bump of Collision,
3 B 3B man/certificate of 3rd party/operator will ensure
crane hand/foot injury Hit/ Bump Person
with NC2 their task
per activity
Less cost
Damage of property, Collision from the
Unloading and rd
3 party certification/ NC2 for impact for
hit by the equipment road / crane hit the 3 B 3B
lifting use crane operator/driver license motor pool
fatality /injury property
department
Provide barriers or People are
Structural
Falls into Excavation Person injury fatality 2 B 2B warning/danger/caution sign. isolated from
Excavation
(Reflectorized if left overnight). risk of fall
People are
isolated on
Excavated soil/rocks Striped the wall of excavation for risk of cave
Structural
or other object falls Person injury fatality 2 B 2B loose soil/rocks that slides, roll and in, if
Excavation
on workers fall to the workers. provided by
means of
access/egress
Erect men at work sign &
appropriate signage to slow
Structural
Traffic Control Speeding traffic 2 A 2A traffic and reduces speed
Excavation
(complete traffic management
plan)
 Wear high visibility safety vest

Traffic – site 2 A 2A Position witches hats or barriers

Structural
Traffic Control worker being hit around work area
Excavation
by a car Observe for vehicle traffic
before moving from the work
site.
Trench collapsing Possible injury Trenching supervisor to
Structural to a person 2 A 2A inspect the trench before
Excavation exposed to worker enter to trench.
activity.
Electrocution – Possible damage Look up and live
Dial before you dig & cable
Structural overhead or to 2B location contractor.
Excavation underground property/vehicle. 2 B Have a spotter to observe to
services works.
Underground Possible damage Dial before your dig(yes/no)
hazards – to Use accredited cable
Structural electrical/ property/vehicle. 2 B 2B contractor to test the area.
Excavation telecom Excavation by hand around
identified assets.

Accumulation
Used water pump in pumping out of water can
Structural Ingress of water the water and make sure that the be controlled
Damage of property 2 A 2A
Excavation causing flood discharge water does not cause any by pump to
problem elsewhere. lessen cost
incurred
Reinforcing Steel Make sure that the workers used People can
Hand cuts Person injury fatality 2 B 2B
Bars proper PPE during rebar cutting and mitigate risk
 installation and check all the by providing
machine guarding. appropriate
PPE’s
Workers are
on a good and
Reinforcing Steel Keep all construction debris
Slips/Trips/Falls Person injury fatality 2 A 2A acceptable
Bars removed on a daily basis.
safety
culture
Workers are
on a good and
Clean the excess concrete after the
Concrete Pouring Slips/Trips/Falls Person injury fatality 2 A 2A acceptable
pouring activity.
safety
culture
Severity

Consequences Probability
Unlikely Likely Frequently
People Assets Environment
A B C

Unacceptable risk, further

Low No health
No damage No effect control is required to be
1 effect/injury
planned or added

medium Minor health Localized Localized Acceptable risk with

2 effect/injury damage effect proper control
 high Several Extensive Massive Acceptable risk, no
3 fatalities damage impact further action required

Probability:
Unlikely Likely Frequently
A B C
 Conceivable but unlikely to occur during life cycle  Isolated incident Likely to occur during life cycle  Happens often and might be expected during life cycle
 Less than one occurrence a year  Annual occurrence or more (> 1/year)