Professional Documents
Culture Documents
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 2 of 78
Contractor No.: N/A
A - - NOT ISSUED
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 3 of 78
Contractor No.: N/A
CONTENT
1. INTRODUCTION ................................................................................................... 9
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 4 of 78
Contractor No.: N/A
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 5 of 78
Contractor No.: N/A
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 6 of 78
Contractor No.: N/A
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 7 of 78
Contractor No.: N/A
Table 4-11: Pressure Margins with PSV set at Design Pressure ................................................................................. 34
Figure 5-1: LPG Export Pipeline ................................................................................................................................. 35
Table 5-2: Steady-State Hydraulic Cases .................................................................................................................... 36
Table 5-3: LPG Pipeline Mechanical Design Conditions ............................................................................................ 37
Table 5-4: Pipeline & Soil Characteristics .................................................................................................................. 37
Table 5-5: Pipeline Data for API 5L X 60 [Note 1] .................................................................................................... 38
Figure 5-6: LPG Export Pipeline Topography ............................................................................................................ 39
Figure 5-7: LPG Export Pipeline Elevation................................................................................................................. 40
Table 5-8: Process Battery Limit Conditions .............................................................................................................. 41
Table 5-9: Pressure Margins ........................................................................................................................................ 41
Table 5-10: In Plant Pressure Loss (summer export flow case) .................................................................................. 42
Table 5-11: Case 1: Summer LPG Export Flow, 40°C operating temp, 28°C soil temp, API 5L X60 ...................... 43
Table 5-12: Case 2: Summer LPG Export Flow, 40°C operating temp, 15°C soil temp, API 5L X60 ...................... 44
Table 5-13: Case 3: Winter LPG Export Flow, 40°C operating temp, 28°C soil temp, API 5L X60 .......................... 45
Table 5-14: Case 4: Winter LPG Export Flow, 40°C operating temp, 15°C soil temp, API 5L X60 .......................... 46
Table 5-15: Case 5: Winter LPG Export Flow, 56°C operating temp, 28°C soil temp, API 5L X60 .......................... 47
Table 5-16: Case 6: Winter LPG Export Flow, 56°C operating temp, 15°C soil temp, API 5L X60 .......................... 48
Table 5-17: Pipeline ∆P for hydraulic cases for API 5L X60 pipeline grade .............................................................. 49
Table 5-18: Pressure Margins – 12” LPG pipeline diameter ....................................................................................... 50
Table 5-19: Pressure Margins – 10” LPG pipeline diameter ....................................................................................... 50
Table 6-1: Steady-State Hydraulic Cases .................................................................................................................... 52
Table 6-2: Produced Water Pipeline Mechanical Design Conditions.......................................................................... 52
Table 6-3: Pipeline & Soil Characteristics .................................................................................................................. 53
Table 6-4: Produced Water Pipeline Data ................................................................................................................... 53
Figure 6-5: Produced Water Pipeline Topography ...................................................................................................... 55
Figure 6-6: Produced Water Pipeline Elevation .......................................................................................................... 56
Table 6-7: Process Battery Limit Conditions .............................................................................................................. 57
Table 6-8: Produced Water Pipeline Hydraulics [winter soil temperature 15°C] ........................................................ 57
Table 6-9: Produced Water Pipeline Hydraulics [summer soil temperature 28°C] ..................................................... 58
Table 7-1: Steady-State Hydraulic Cases .................................................................................................................... 60
Table 7-2: TRW Pipeline Mechanical Design Conditions .......................................................................................... 60
Table 7-3: Pipeline & Soil Characteristics .................................................................................................................. 61
Table 7-4: Pipeline Data for API 5L X60 [Note 1] ..................................................................................................... 61
Figure 7-5: TRW Pipeline Topography ....................................................................................................................... 63
Figure 7-6: TRW Pipeline Elevation ........................................................................................................................... 64
Table 7-7: TRW Pipeline Mechanical Design Conditions .......................................................................................... 65
Table 7-8: Hydraulic results (winter soil temperature 15°C, API 5L X60) ................................................................. 65
Table 7-9: Hydraulic results (summer soil temperature 28°C, API 5L X60) .............................................................. 66
Table 8-1: Steady-State Hydraulic Cases .................................................................................................................... 68
Table 8-2: CSSP Seawater Pipeline Mechanical Design Conditions .......................................................................... 68
Table 8-3: Pipeline & Soil Characteristics .................................................................................................................. 69
Table 8-4: CSSP Seawater Pipeline Data for API 5L X60 .......................................................................................... 69
Figure 8-5: CSSP Pipeline Elevation ........................................................................................................................... 71
Figure 8-6: CSSP Pipeline Elevation ........................................................................................................................... 72
Table 8-7: CSSP Pipeline Mechanical Design Conditions .......................................................................................... 73
Table 8-8: Hydraulic results [winter soil temperature 15°C, API 5L X60] ................................................................. 73
Table 8-9: Hydraulic results [summer soil temperature 28°C, API 5L X60] .............................................................. 74
Table 9-1: Pipeline Sizing Summary ........................................................................................................................... 75
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 8 of 78
Contractor No.: N/A
HOLDS:
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 9 of 78
Contractor No.: N/A
1. INTRODUCTION
WorleyParsons has been contracted to execute the FEED phase of the Development
Project. The development includes well pads, gathering systems, water injection facilities, gas
and water treatment, a gas turbine power plant, a light oil export pipeline and tank farm
upgrades, tie-ins to LPG and gas export systems and further expansion of supporting facilities
such as accommodation camps, security systems and expansion of the infrastructure as
necessary.
The Project aims to produce a comprehensive FEED Package in order to allow the progression of
the Project to the EPC (Execute) Phase.
1.1 Purpose
The purpose of this document is to provide basis, inputs and pipeline sizing for:
1. Crude Oil Export Pipeline to PS-1 Tank Farm
2. Sales Gas Export Pipeline ( CPF to IPS)
3. LPG Export Pipeline ( CPF to IPS)
4. Third River Water (TRW) Import Pipeline (IPS to CPF)
5. CSSP Sea Water Import Pipeline (ICS to CPF)
6. Produced Water Import Pipeline ( CPF to CPF Water Treatment tanks)
1.2 Scope
This hydraulic report covers steady-state hydraulic analysis for the six Export and Import
pipelines only. Transient analysis to calculate pressure surge is presented in Export Transient
Report 8015-0152-WP05-60-600-PC-RP-09002.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 10 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 11 of 78
Contractor No.: N/A
2. REFERENCE DOCUMENTS
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 12 of 78
Contractor No.: N/A
3.1 Description
Stabilized crude oil at production specification is stored in Stabilized Crude Oil Tanks (22-411-
00-TK-001A-C) at the CPF. The oil is exported to PS-1 tank farm by two pump stations in series
and a buried pipeline. In the first pump station [Export Crude Booster Pumps 22-411-00-P-
001A-E] there are five pumps in parallel (4 duty and one stand-by). In the second pump station,
[Export Crude Main Pumps 22-411-00-P-002A-E], there are five pumps in parallel (4 duty and
one stand-by). The exported oil flow is metered at the outlet of the CPF via Export Crude Fiscal
Metering Package (22-411-00-PK-001) prior to entering into the pipeline.
As per 8015-0152-WP05- L-00-PL-TQ-00048 [Ref.10], two additional Block Valve
Stations (BVS-5A and BVS-5B) are added to the Crude Oil Export Pipeline, and hence
a total of seven block valve stations located along the pipeline route. A schematic of the system
is shown in Figure 3.1 for reference.
Figure 3-1: Crude Oil Export Pipeline
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 13 of 78
Contractor No.: N/A
The composition of exported crude oil is referenced as per Stream 17 ‘Stabilized Crude to Export
Pipeline’ of Heat and Material Balance for the Oil Treatment Plant 8015-0152-WP05-22-200-
PC-HM-04001 [Ref.5]. The crude oil composition for the hydraulic analysis is provided in
Appendix 1.
Schlumberger PIPESIM Version 2011.1 with Moody pressure drop correlation (for single phase)
is applied. The compositional model in PIPESIM is applied for hydraulic line sizing of the crude
export pipeline.
Flow correlations:
Single phase : Moody
Thermodynamic Model:
Package : Multiflash Package
Equation of state : Peng Robinson
Viscosity : Pederson
3.5 Cases
A summary of the simulation cases for the crude oil export pipeline are provided below:
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 14 of 78
Contractor No.: N/A
The following Table 3-3 provides the details of the pipeline and soil characteristics. The
hydraulic study is based on Carbon steel pipeline with 3 mm corrosion allowance.
Table 3-3: Pipeline, Coating and Soil Characteristics
Data Parameter
Pipeline Material Carbon Steel
Carbon Steel Roughness 0.046 mm
Pipeline Thermal Conductivity 45 W/mK
Pipeline Burial Depth 1 m below ground from top of pipe [Note 2]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Pipeline Coating 3 Layer Polyethylene (3LPE)
Coating Thickness 3mm
Pipeline Coating Thermal Conductivity 0.414 W/mK
Wind Velocity 4 m/s
Note 1: Based on pipeline routing plan concrete coating is applicable for sections through wet
land area. For the purposes of hydraulic analysis, concrete coating has not been considered.
Note 2: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
The pipeline OD, WT and ID data provided below is at the calculated design pressure for the
corresponding line size reviewed. The pipeline data is based on API 5L X65 pipe grade and 3mm
corrosion allowance.
Table 3-4: Pipeline Data [Note 1]
API 5L X65, CA 3mm
Design Nominal Pipeline Wall Pipeline
Design Temperature Pipeline OD Thickness ID
Pressure (buried) Diameter (mm)
(barg) (mm) (mm)
(°C) (NPS)
130 30 762 20.6 720.8
53 36 914.4 11.9 890.6
70
36 40 1016 10.3 995.4
31 42 1066.8 11.1 1044.6
Note 1: The above WT and ID data has been considered for the purposes of hydraulics.
Final WT and ID data is based on location class across the pipeline route.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 15 of 78
Contractor No.: N/A
Note that as per Ref.17, the pipeline grade for the crude oil pipeline is API 5L X60. Refer to
Table 3.16 below for final OD, ID and WT data for the crude oil pipeline.
The crude oil pipeline length (87km) is referenced from the pipeline route map 8015-0152-
WP05-60-600-PL-DB-09001. For the calculation of pipeline pressure drop, an equivalent length
1.05 of the actual pipeline length has been applied to account for friction loss from pipeline
bends and fittings.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 16 of 78
Contractor No.: N/A
Crude Oil pipeline elevation is shown in Figures 3.5 and 3.6 below.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 17 of 78
Contractor No.: N/A
16
Crude Oil Pipeline Elevation
15 Pipeline is buried 1m
below ground level
14
13
12
11
10
7 Ground Level
Elevation (m)
Pipeline
6
Datum 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
-1
-2
Length (km)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 18 of 78
Contractor No.: N/A
The process operating pressure at the crude oil export pipeline inlet and outlet are summarized
below.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 19 of 78
Contractor No.: N/A
3.12 Results
The hydraulic results for the crude oil pipeline at 30”, 36”, 40” and 42” are summarized below. Note that in both cases, sizing is performed for winter
soil ambient temperature of 15°C (conservative for oil pipeline pressure drop).
Table 3-9: Crude Oil Pipeline Sizing Results [CASE A 45°C Crude Oil Inlet Temperature] at 684 MBOPD (+ 10% margin)
Pressure Pump
Pipeline Pipeline Pipeline
Nominal Pipeline Equivalent Pipeline Pipeline at PS-1 Arrival In Plant Discharge
Inlet pressure Inlet
Pipeline Size Length Length Flow velocity Tank Temp ΔP Pressure
Pressure drop Temp
(NPS) Farm [Note 1]
km km sbbl/day m/s barg barg bar °C °C barg Barg
30 3.5 89.9 84.8 45.5 93.8
36 2.3 35.4 30.4 42.5 39.4
87 91.4 752,632 5 45 4
40 1.8 23.0 18.0 41.7 27.0
42 1.6 19.4 14.4 41.5 23.4
Table 3-10: Crude Oil Pipeline Sizing Results [CASE B 56°C Crude Oil Inlet Temperature]
Pressure Pump
Pipeline Pipeline Pipeline
Nominal Pipeline Equivalent Pipeline Pipeline at PS-1 Arrival In Plant Discharge
Inlet pressure Inlet
Pipeline Size Length Length Flow velocity Tank Temp ΔP Pressure
Pressure drop Temp
(NPS) Farm [Note 1]
km km sbbl/day m/s barg barg bar °C °C barg barg
30 3.5 88.2 83.2 55.1 92.2
36 2.3 34.7 29.7 52.1 38.7
87 91.4 752,632 5 56 4
40 1.8 22.5 17.5 51.5 26.5
42 1.7 19.0 14.0 51.2 23.0
Note 1: Crude Oil Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (4 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 20 of 78
Contractor No.: N/A
Hydraulic results for additional sensitivity case at 650 MBOPD is provided in Tables 3.11 and 3.12 below.
Table 3-11: Crude Oil Pipeline Sizing Results [CASE A 45°C Crude Oil Inlet Temperature] at 650 MBOPD (no margin)
Pressure Pump
Pipeline Pipeline Pipeline
Nominal Pipeline Equivalent Pipeline Pipeline at PS-1 Arrival In Plant Discharge
Inlet pressure Inlet
Pipeline Size Length Length Flow velocity Tank Temp ΔP Pressure
Pressure drop Temp
(NPS) Farm [Note 1]
km km sbbl/day m/s barg barg bar °C °C barg Barg
30 3.0 69.7 64.7 44.0 73.7
36 1.9 28.4 23.4 41.6 32.4
87 91.4 715,000 5 45 4
40 1.6 18.9 13.9 40.9 22.9
42 1.4 16.2 11.2 40.6 20.2
Table 3-12: Crude Oil Pipeline Sizing Results [CASE B 56°C Crude Oil Inlet Temperature]
Pressure Pump
Pipeline Pipeline Pipeline
Nominal Pipeline Equivalent Pipeline Pipeline at PS-1 Arrival In Plant Discharge
Inlet pressure Inlet
Pipeline Size Length Length Flow velocity Tank Temp ΔP Pressure
Pressure drop Temp
(NPS) Farm [Note 1]
km km sbbl/day m/s barg barg bar °C °C barg barg
30 3.0 68.3 63.3 53.4 72.3
36 2.0 27.8 22.8 51.0 31.8
87 91.4 715,000 5 56 4
40 1.6 18.6 13.6 50.3 22.6
42 1.4 15.9 10.9 50.0 19.9
Note 1: Crude Oil Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (4 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 21 of 78
Contractor No.: N/A
To select the optimal pipeline diameter, a CAPEX / OPEX analysis is performed considering the
cost of pipeline steel, pumps and power (CAPEX) and cost of fuel gas, maintenance etc.
(OPEX). The below analysis is based on 45°C crude oil inlet temperature (Case A above).
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 22 of 78
Contractor No.: N/A
Note 1: Fuel gas consumption applied in OPEX is equivalent fuel gas consumed to generate
power demand for the crude oil export pumps
Figure 3-15: Pipeline Diameter Comparison
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 23 of 78
Contractor No.: N/A
As shown in Figure 2 above, Case 3 (40” pipeline diameter) results in the overall minimum cost.
Table 3-16: Crude Oil Pipeline Data for API 5L X60 [Note 1]
API 5L X60, CA 3mm
Nominal Pipeline Wall Pipeline
Design Design
Pipeline OD Thickness ID
Pressure Temperature
Diameter (mm) (mm) (mm)
(barg) (°C)
(NPS)
47 70 40 1016 11.13 993.7
Note 1: The above WT and ID data has been considered for the purposes of hydraulics.
Final WT and ID data is based on location class across the pipeline route.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 24 of 78
Contractor No.: N/A
The crude oil arrival temperature at PS-1 tank farm is calculated for crude oil inlet temperature of 56°C and 45°C as shown below. This review is
based on pipeline WT of 11.13mm for 40” pipeline diameter at 47 barg design pressure and 70°C design temperature (data as per Table 3.16 above).
Table 3-17: Crude Oil Inlet Temperature Sensitivity [Winter Ambient Temperature = 15°C]
Pressure Pump
Nominal Pipeline Pipeline Pipeline In Discharge
Actual Equivalent Pipeline Pipeline at PS-1 Arrival Pipeline
Pipeline Inlet pressure Inlet Plant
Length Length Flow velocity Tank Temp ΔT (°C) Pressure
Size Pressure drop Temp ΔP
Farm [Note 1]
(NPS)
km km sbbl/day m/s barg barg bar °C °C °C barg barg
1.8 22.6 17.6 56 53.2 2.8 26.6
40 87 91.4 752,632 5 4
1.8 23.1 18.1 45 43.6 1.4 27.1
Table 3-18: Crude Oil Inlet Temperature Sensitivity [Summer Ambient Temperature = 28°C]
Pressure Pump
Nominal Pipeline Pipeline Pipelin In Discharge
Actual Equivalent Pipeline Pipeline at PS-1 Arrival Pipeline
Pipeline Inlet pressure e Inlet Plant
Length Length Flow velocity Tank Temp ΔT (°C) Pressure
Size Pressure drop Temp ΔP
Farm [Note 1]
(NPS)
km km sbbl/day m/s barg barg bar °C °C °C barg barg
1.8 22.7 17.7 56 51.5 4.5 26.7
40 87 91.4 752,632 5 4
1.8 23.1 18.1 45 41.9 3.1 27.1
Note 1: Crude Oil Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (4 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 25 of 78
Contractor No.: N/A
3.13 Conclusion
Based on the CAPEX/OPEX analysis, 40” diameter has been selected for the crude oil export
pipeline. For the winter case (15°C soil temperature) with 56°C crude oil temperature exiting the
CPF, the pipeline temperature drop is 4.5°C, and crude oil arrival temperature at PS-1 is 51.5°C.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 26 of 78
Contractor No.: N/A
4.1 Description
The net sales gas from the outlet of Low Temperature Separator after process heat integration is
routed to the Sales gas compression unit for generating required pressure for product delivery. A
portion of the Sales Gas produced by CPF is consumed for fuel gas and power
generation demand. The net gas is exported via a pipeline which connects into the existing NPS
28 CPF sales gas export pipeline.
The sales gas export pipeline is designed to operate in reverse mode such that in the initial years,
dry sales gas can be utilized as fuel gas for the facility. Within the CPF, piping
will be provided to connect the reverse-flowing sales gas export line to the GTPP fuel gas
system.
Figure 4-1: Sales Gas Export Pipeline
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 27 of 78
Contractor No.: N/A
The export sales gas composition is referenced as per Stream 117 ‘Sales Gas to Export Pipeline’
of GTP Heat and Material Balance 8015-0152-WP05-21-240-PC-HM-05001 [Ref.6]. The Sales
Gas composition for the hydraulic analysis is provided in Appendix 2.
Schlumberger PIPESIM Version 2011.1 with Moody pressure drop correlation (for single phase)
is applied. The compositional model in PIPESIM is applied for hydraulic line sizing of the sales
gas export pipeline.
Flow correlations:
Single phase : Moody
Thermodynamic Model:
Package : Multiflash Package
Equation of state : Peng Robinson
Viscosity : Pederson
4.5 Cases
A summary of the simulation cases for the Sales Gas Export Pipeline are provided below.
Summer ambient soil temperature is considered to provide the most conservative pipeline
pressure drop.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 28 of 78
Contractor No.: N/A
Pipeline mechanical design conditions for the Sales Gas Export Pipeline from CPF will
be matched to the CPF sales gas export pipeline .
The following Table 4.4 provides the details of the pipeline and soil characteristics. Line sizing
and heat transfer is based on Carbon Steel pipeline with 3 mm corrosion allowance and 3LPE
coating.
Table 4-4: Pipeline, Coating and Soil Characteristics
Data Parameter
Pipeline Material Carbon Steel
Carbon Steel Roughness 0.046 mm
Pipeline Thermal Conductivity 45 W/mK
Pipeline Burial Depth 1 m below ground from top of pipe [Note 2]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Pipeline Coating 3 Layer Polyethylene (3LPE)
Coating Thickness 3mm
Pipeline Coating Thermal Conductivity 0.414 W/mK
Wind Velocity 4 m/s
Note 1: Based on pipeline routing plan concrete coating is applicable for sections through wet
land area. For the purposes of hydraulic analysis, concrete coating has not been considered.
Note 2: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 29 of 78
Contractor No.: N/A
The pipeline data based on API 5L X60 pipeline grade and 3mm corrosion allowance for the
pipeline diameter range is as follows:
The length of the sales gas export pipeline is 9.43km referenced from the pipeline route map
8015-0152-WP05-60-600-PL-DB-09002 [Ref.9]. Note that consideration of elevation
differences has not been considered because it is expected that gas static pressure from elevation
is negligible. For the calculation of pipeline pressure drop, an equivalent length 1.05 of the actual
pipeline length has been applied to account for friction loss from pipeline bends and fittings.
The process operating conditions for the sales gas pipeline inlet and outlet are summarized
below.
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 30 of 78
Contractor No.: N/A
The sales gas pipeline pressure must be limited to 94 barg. As per ASME B31.8 “Gas
Transmission and Distribution Piping Systems” [Ref.16], the maximum allowable operating
pressure (MAOP) of the pipeline is equal to the design pressure determined in accordance with
Section 841.1.1 for steel. With pipeline wall thickness selected for 94 barg design pressure
(based on diameter, longitudinal joint factor, design factor, specified minimum yield strength,
wall thickness and temperature de-rating factor), the MAOP is therefore equal to 94 barg, which
cannot be exceeded in an overpressure event.
Hence the PSV at the sales gas compressor outlet must be set to 94 barg to safeguard the sales
gas pipeline from overpressure.
As per API 520 [Ref.14], for a conventional relief valve, maximum operating pressure must be
less than 90% of PSV set pressure (84.6 barg). With tie-in pressure at the Sales Gas pipeline of
85.1 barg, a conventional PSV is not possible.
A pilot operated PSV allows up to 98% of operating pressure before PSV simmer (refer table
below), and the pressure can operate closer to PSV set pressure.
Based on the use of a pilot operated PSV for sales gas compressor outlet:
PSV Set Pressure = 94 barg
Pressure at which PSV will simmer = 92.1 barg (98%)
Compressor to trip on PAHH = 91 barg (97%)
Maximum operating pressure = calculated below in Tables 4.10- 4.13.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 31 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 32 of 78
Contractor No.: N/A
4.13 Results
The hydraulic results for sales gas export pipeline diameters of 20”, 24”, 28” and 30” and API 5L X60 pipeline grade are summarized below.
Table 4-9: Sales Gas Export Pipeline results [Summer Soil Ambient Temperature = 28°C, API 5L X60]
Compressor
Compressor
Unit
Nominal Max Pipeline Pipeline Operating Unit
Pipeline Pipeline Inlet ΔT PSV Set Discharge
Pipeline Flow Pressure Inlet pressure ΔP/100m Temp at Discharge
Length velocity Temperature (°C) Pressure pressure as
Size at Tie-in Pressure drop Tie-in Pressure
a % of PSV
[Note 1]
Set Pressure
NPS km kg/h m/s barg barg bar bar °C °C °C barg barg barg
20 8.2 91.1 6.0 0.06 64.5 5.5 92.6 102%
24 410,272 5.8 87.6 2.5 0.02 65.5 4.5 89.1 98%
9.975 85.1 70 94
28 [Note 2] 4.2 86.2 1.1 0.01 65.8 4.2 87.7 96%
30 3.7 85.9 0.8 0.01 65.8 4.2 87.4 96%
Note 1: Compressor Unit Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (1.5 bar)
Note 2: The basis for maximum export sales gas flow applied for pipeline sizing is for early in the production life (Year 2022) when ESP’s are not yet
installed i.e. when the power consumption to GTTP is low and maximum sales gas is exported
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 33 of 78
Contractor No.: N/A
Table 4-10: Sales Gas Export Pipeline results [Winter Soil Ambient Temperature = 15°C, API 5L X60]
Compressor
Compressor
Unit
Nominal Max Pipeline Pipeline Operating Unit
Pipeline Pipeline Inlet ΔT PSV Set Discharge
Pipeline Flow Pressure Inlet pressure ΔP/100m Temp at Discharge
Length velocity Temperature (°C) Pressure pressure as
Size at Tie-in Pressure drop Tie-in Pressure
a % of PSV
[Note 1]
Set Pressure
NPS km kg/h m/s barg barg bar bar °C °C °C barg barg barg
20 8.1 91.1 6.0 0.06 63.4 6.6 92.6 99%
410,272
24 5.7 87.5 2.4 0.02 64.4 5.6 89.0 95%
9.975 [Note 2] 85.1 70 94
28 4.2 86.2 1.1 0.01 64.6 5.4 87.7 93%
30 3.7 85.9 0.8 0.01 64.5 5.5 87.4 93%
Note 1: Compressor Unit Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (1.5 bar)
Note 2: The basis for maximum export sales gas flow applied for pipeline sizing is for early in the production life (Year 2022) when ESP’s are not yet
installed i.e. when the power consumption to GTTP is low and maximum sales gas is exported
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 34 of 78
Contractor No.: N/A
4.14 Conclusion
28” pipeline diameter is recommended; which allows a 4% margin between operating pressure
and PAHH (compressor trip). However as demonstrated below, it is noted that the allowable
margins as per Process Design Criteria 8015-0152-WP05-00-000-PC-DC-12001 [Ref.15] cannot
be achieved given the required tie-in pressure at the sales gas export pipeline of 85.1
barg (refer Table 4.11 below).
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 35 of 78
Contractor No.: N/A
5.1 Description
LPG produced in the CPF is stored in mounded bullets and then pumped to the LPG
export line after fiscal metering. The LPG export pipeline connects into the 14”
LPG export pipeline as shown in Figure 5-1 below.
Figure 5-1: LPG Export Pipeline
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 36 of 78
Contractor No.: N/A
The export LPG composition is referenced as per Stream 384 ‘LPG to LPG Export Fiscal
Metering Package’ of GTP Heat and Material Balance 8015-0152-WP05-21-240-PC-HM-05001
[Ref.6]. The LPG composition for the hydraulic analysis is provided in Appendix 3.
Schlumberger PIPESIM Version 2011.1 with Moody pressure drop correlation (for single phase)
is applied. The compositional model in PIPESIM is applied for hydraulic line sizing of the crude
export pipeline.
Flow correlations:
Single phase : Moody
Thermodynamic Model:
Package : Multiflash Package
Equation of state : Peng Robinson
Viscosity : Pederson
5.5 Cases
A summary of the simulation cases for the LPG Export Pipeline are provided below:
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 37 of 78
Contractor No.: N/A
Pipeline mechanical design conditions for the LPG Export Pipeline from CPF are
matched to the CPF sales gas export pipeline. Export Transient Report 8015-0152-
WP05-60-600-PC-RP-09002 (Ref.18] reviews the maximum surge pressure in the pipeline based
on 94 barg design pressure and 103.4 barg maximum surge pressure allowable by code (as per
ASME B31.4 Clause 403.3.4 Criteria for Transient Overpressure ‘pressure rise due to surges
and other variations from normal operations shall not exceed the internal design pressure at any
point in the piping system and equipment by more than 10%’).
Table 5-3: LPG Pipeline Mechanical Design Conditions
Pipeline Pipeline Mechanical Pipeline
Design Pressure Mechanical Design
Temperature
barg °C
LPG Export Pipeline 94 85
Table 5-4 below provides details of the pipeline and soil characteristics. The hydraulic study is
based on Carbon steel pipeline with 3 mm corrosion allowance.
Table 5-4: Pipeline & Soil Characteristics
Data Parameter
Pipeline Material Carbon Steel
Carbon Steel Roughness 0.046 mm
Pipeline Thermal Conductivity 45 W/mK
Pipeline Burial Depth 1 m below ground from top of pipe [Note 2]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Pipeline Coating 3 Layer Polyethylene (3LPE)
Pipeline Thickness 3mm
Pipeline Coating Thermal Conductivity 0.414 W/mK
Wind Velocity 4 m/s
Note 1: Based on pipeline routing plan concrete coating is applicable for sections through wet
land area. For the purposes of hydraulic analysis, concrete coating has not been considered.
Note 2: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 38 of 78
Contractor No.: N/A
The pipeline data based on API 5L X60 pipe grade and 3mm corrosion allowance is as follows:
The length of the LPG export pipeline is 9.43km referenced from the pipeline route map 8015-
0152-WP05-60-600-PL-DB-09002 [Ref.9]. Equivalent applied is 1.05 of actual pipeline length
to account for friction loss from pipeline bends and fittings.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 39 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 40 of 78
Contractor No.: N/A
3.5
Ground Level
Elevation (m) 2.5
Pipeline
1.5
0.5
Datum 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
Length (km)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 41 of 78
Contractor No.: N/A
The process operating conditions for the LPG pipeline inlet and outlet are summarized below.
HIPPS shall be installed at the LPG pump outlet to protect the LPG export pipeline against
overpressure. LPG pipeline size is selected to ensure 80 barg tie-in pressure into LPG
Export pipeline is met while maintaining maximum process operating pressure at the LPG pump
outlet at a suitable margin below the HIPPS set pressure.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 42 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 43 of 78
Contractor No.: N/A
5.14 Results
Tables 5.11 and 5.12 below present the hydraulic results for the LPG export pipeline for summer LPG export flow (187,138 kg/h), at pipeline
diameters of 8”, 10”, and 12” and API 5L X60 pipeline grade.
Table 5-11: Case 1: Summer LPG Export Flow, 40°C operating temp, 28°C soil temp, API 5L X60
LPG Operating
Pressure
Flow Pump pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pipeline HIPPS
Pipeline Pipeline ΔT Discharge as a % of pressure as a
Pipeline to Inlet pressure Temp at Design Set
Length (Summer velocity (°C) Pressure Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure
Case) l Design Set Pressure
Header
(Note 1) Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 187,138 1.8 80 84.8 4.8 40 38.3 1.7 86.8 94 92% 91 95%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 44 of 78
Contractor No.: N/A
Table 5-12: Case 2: Summer LPG Export Flow, 40°C operating temp, 15°C soil temp, API 5L X60
LPG Operating
Pressure
Flow Pump pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pipeline HIPPS
Pipeline Pipeline ΔT Discharge as a % of pressure as a
Pipeline to Inlet pressure Temp at Design Set
Length (Summer velocity (°C) Pressure Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure
Case) l Design Set Pressure
Header
(Note 1) Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 187,138 1.8 80 84.7 4.7 40 36.4 3.6 86.7 94 92% 91 95%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 45 of 78
Contractor No.: N/A
Tables 5.13 to 5.14 below present the hydraulic results for the LPG export pipeline for winter LPG export flow (224,898 kg/h), at pipeline diameters of
8”, 10”, and 12”, API 5L X60 pipeline grade, at 40°C operating temperature.
Table 5-13: Case 3: Winter LPG Export Flow, 40°C operating temp, 28°C soil temp, API 5L X60
LPG Operating
Pressure
Flow Pump pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pipeline HIPPS
Pipeline Pipeline ΔT Discharge as a % of pressure as a
Pipeline to Inlet pressure Temp at Design Set
Length (Winter velocity (°C) Pressure Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure
Case) l Design Set Pressure
Header
(Note 1) Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 224,898 2.2 80 86.9 6.9 40 38.7 1.3 89.8 94 95% 91 99%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2.9 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 46 of 78
Contractor No.: N/A
Table 5-14: Case 4: Winter LPG Export Flow, 40°C operating temp, 15°C soil temp, API 5L X60
LPG Operating
Pressure
Flow Pump pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pipeline HIPPS
Pipeline Pipeline ΔT Discharge as a % of pressure as a
Pipeline to Inlet pressure Temp at Design Set
Length (Winter velocity (°C) Pressure Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure
Case) l Design Set Pressure
Header
(Note 1) Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 224,898 2.2 80 86.8 6.8 40 37.0 3.0 89.7 94 95% 91 99%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2.9 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 47 of 78
Contractor No.: N/A
Tables 5.15 to 5.16 below present the hydraulic results for the LPG export pipeline for winter LPG export flow (224,898 kg/h), at pipeline diameters of
8”, 10”, and 12”, API 5L X60 pipeline grade, at 40°C operating temperature.
Table 5-15: Case 5: Winter LPG Export Flow, 56°C operating temp, 28°C soil temp, API 5L X60
LPG Operating
Pressure
Flow Pump pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pipeline HIPPS
Pipeline Pipeline ΔT Discharge as a % of pressure as a
Pipeline to Inlet pressure Temp at Design Set
Length (Winter velocity (°C) Pressure Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure
Case) l Design Set Pressure
Header
(Note 1) Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 224,898 2.3 80 87.1 7.1 56 52.7 3.3 90.0 94 96% 91 99%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2.9 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 48 of 78
Contractor No.: N/A
Table 5-16: Case 6: Winter LPG Export Flow, 56°C operating temp, 15°C soil temp, API 5L X60
Operating
Pressure LPG
Flow pressure Operating
Nominal at Tie-in Pipeline Pipeline Inlet Operating Pump Pipeline HIPPS
Pipeline Pipeline ΔT as a % of pressure as a
Pipeline to Inlet pressure Temp at Discharge Design Set
Length (Winter velocity (°C) Mechanica % of HIPPS
Size Pressure drop Temp Tie-in Pressure Pressure Pressure
Case) l Design Set Pressure
Header (Note 1)
Pressure
NPS km kg/h m/s barg barg bar °C °C °C barg barg barg barg barg
10 9.90 224,898 2.3 80 87.1 7.1 56 51.1 4.9 90.0 94 96% 91 99%
Note 1: LPG Pump Discharge Pressure = Pipeline Inlet Pressure + In-plant Piping Loss (2.9 bar)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 49 of 78
Contractor No.: N/A
5.15 Conclusion
The most conservative case for pipeline ∆P is maximum winter LPG export flow of 224,898
kg/h, and highest LPG operating temperature into the pipeline of 56C. LPG viscosity increases at
the lower operating temperature of 40°C. However although there is an increase in pressure drop
due to higher viscosity, this does not offset the increase in pressure drop due to a higher
volumetric flowrate (lower LPG density at 56°C). Refer to the summary in Table 5.17 below
which compares the pipeline ∆P results for all cases for API 5L X60 pipeline grade.
Table 5-17: Pipeline ∆P for hydraulic cases for API 5L X60 pipeline grade
Pipeline ∆P (bar)
Operating Soil
Pipeline LPG Flow
Case Temperature Temperature 10” 12”
Grade (kg/h) 8” pipeline
(°C) (°C) pipeline pipeline
diameter
diameter diameter
Hence the selection of pipeline diameter and the following conclusions presented below are
based on the hydraulics for this case, and API 5L X60 pipeline grade wall thickness and ID.
8" pipeline diameter is not feasible because the LPG pump discharge pressure of 105.9 barg
exceeds the pipeline design pressure of 94 barg. There is no margin to allow the HIPPS to be set
to protect the pipeline from overpressure.
For 12” pipeline diameter, the maximum operating pressure at the LPG pump discharge is 85.7
barg, allowing 6% margin to the HIPPS set pressure at 91 barg. Alternatively, the HIPPS set
pressure could be lowered to 89 barg, which allows 5% margin from maximum operating
pressure to HIPPS set pressure, and 5% margin from HIPPS set pressure to pipeline design
pressure (refer to Table 5.18 below).
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 50 of 78
Contractor No.: N/A
For 10” pipeline diameter, the maximum operating pressure is 90 barg, and is too close to the
HIPPS set pressure of 91 barg (only 1% margin-refer to Table 5.19 below). There is insufficient
margin between maximum operating and HIPPS set pressure which could result in unnecessary
and frequent pipeline trips.
A 12” diameter LPG pipeline is recommended, with HIPPS set pressure at 91 barg. The size
selection of 12” accommodates the maximum pressure drop case across the pipeline for winter
LPG export flow and maximum LPG operating temperature. The selection of 12” diameter for
the LPG pipeline is proposed and agreed in 8015-0152-WP05- L-00-PC-TQ-00082
[Ref.19].
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 51 of 78
Contractor No.: N/A
Up until Year 2023, water is exported to CPF, and also supplied to water
injection. From Year 2024 to Year 2035, there is no excess produced water exported to
(as it is consumed by water injection only).
From the Treated Water Storage Tank (22-484-00-TK-002A/B) within CPF, the treated
water is pumped to CPF through the non-metallic GRE produced water export pipeline
via the Water Injection Pump (LP) (22-484-00-P-002A-D).
Within the CPF, the line is connected into the existing 42” piping transferring treated
water into the Storage Tank. As per Technical Query 8015-0152-WP05- L-00-PR-
TQ-00010 [Ref.11], the tie-in pressure (to accommodate tank static head) is 2 barg.
Schlumberger PIPESIM Version 2011.1 with Hazen Williams pressure drop correlation (for
single phase, water) is applied. C = 130 for carbon steel pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 52 of 78
Contractor No.: N/A
A summary of the simulation cases for sizing of the produced water pipeline are provided below:
Pipeline mechanical design conditions for the non-metallic GRE produced water export pipeline
are as follows:
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 53 of 78
Contractor No.: N/A
Table 6-3 below provides details of the pipeline and soil characteristics. The hydraulic study is
based on GRE non-metallic pipeline.
Table 6-3: Pipeline & Soil Characteristics
Data Parameter
Pipeline Material GRE
Carbon Steel Roughness 0.0053 mm [Note 2]
Pipeline Thermal Conductivity 0.33 W/mK [Note 2]
Pipeline Burial Depth 1 m below ground from top of pipe [Note 1]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Wind Velocity 4 m/s
Note 1: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
Note 2: Properties of GRE are referenced from Ameron Product Data for Series 2400 Fiberglass
pipe.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 54 of 78
Contractor No.: N/A
As per pipeline routing plan, the total pipeline length from the IPS to CPF is 11.03km.
Equivalent length applied is 1.05 of actual pipeline length to account for friction loss from
pipeline bends and fittings.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 55 of 78
Contractor No.: N/A
Produced water pipeline elevation is shown in Figures 6.5 and 6.6 below.
Figure 6-5: Produced Water Pipeline Topography
CPF
Pipeline direction CPF
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 56 of 78
Contractor No.: N/A
CPF
Pipeline direction
5
CPF
Elevation (m) 3
Ground
Level
Pipeline
2
0
Datum 0 1 2 3 4 5 6 7 8 9 10 11 12
Length (m)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 57 of 78
Contractor No.: N/A
The process operating conditions for the produced water pipeline inlet and outlet are summarized
below.
6.12 Results
The hydraulic results for the produced water pipeline are based on diameter of 18”, 20”, 24” and
28”.
Table 6-8: Produced Water Pipeline Hydraulics [winter soil temperature 15°C]
Nominal Pipeline Pipeline Pressure Pipeline Pipeline
Pipeline pressure pressure ΔP/100m
Flow velocity at IPS
Size drop at CPF
(NPS) kg/h m/s barg bar barg bar/100m
18 2,634,642 5.0 2 37.0 39.0 0.32
20 2,634,642 4.1 2 22.1 24.1 0.19
24 2,634,642 2.8 2 9.1 11.1 0.08
28 2,634,642 1.9 2 3.6 5.6 0.03
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 58 of 78
Contractor No.: N/A
Table 6-9: Produced Water Pipeline Hydraulics [summer soil temperature 28°C]
Nominal Pipeline Pipeline Pressure Pipeline Pipeline
Pipeline pressure pressure ΔP/100m
Flow velocity at IPS
Size drop at CPF
(NPS) kg/h m/s barg bar barg bar/100m
18 2,634,642 5.0 2 37.0 39.0 0.32
20 2,634,642 4.1 2 22.1 24.1 0.19
24 2,634,642 2.8 2 9.1 11.1 0.08
28 2,634,642 1.9 2 3.6 5.6 0.03
6.13 Conclusion
The Water Injection Pumps (LP) (22-484-00-P-002A-D) which supplies water injection to the
CPF water injection trunklines and the produced water pipeline has a discharge
pressure of 23.7 barg [Ref.12]. Allowing for piping pressure drop up to the fence line (1.7 bar),
the available pressure at the pipeline inlet is 22 barg. For the design flow, 24” pipeline diameter
results in a velocity of 2.8 m/s and with 9 bar pressure drop the pipeline inlet pressure is lower
than the available pump pressure. 24” pipeline diameter is selected for the produced water
pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 59 of 78
Contractor No.: N/A
The TRW transfer pipeline provides river water from the Third River Water Plant to both
CPF and CPF. As part of the scope of this project, the pipeline shall be
supplied from the IPS to the receipt point at CPF. Within the CPF, the TRW is
transferred to UF Filtered Water Tank 22-335-00-TK-002A/B in the CPF, from where
it supplies process needs to the facility. TRW will be a permanent supply to
CPF and provide process utility water demands for CPF only, while water injection
will be supplied by the CSSP sea water pipeline.
Schlumberger PIPESIM Version 2011.1 with Hazen Williams pressure drop correlation (for
single phase, water) is applied. C = 130 for carbon steel pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 60 of 78
Contractor No.: N/A
7.5 Cases
A summary of the simulation cases for sizing of the TRW pipeline section to CPF are
provided below:
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 61 of 78
Contractor No.: N/A
Table 7-3 below provides details of the pipeline and soil characteristics. The hydraulic study is
based on Carbon steel pipeline with 3 mm corrosion allowance.
Table 7-3: Pipeline & Soil Characteristics
Data Parameter
Pipeline Material Carbon Steel
Carbon Steel Roughness 0.046 mm
Pipeline Thermal Conductivity 45 W/mK
Pipeline Burial Depth 1 m below ground from top of pipe [Note 2]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Pipeline Coating 3 Layer Polyethylene (3LPE)
Pipeline Thickness 3mm
Pipeline Coating Thermal Conductivity 0.414 W/mK
Wind Velocity 4 m/s
Note 1: Based on pipeline routing plan concrete coating is applicable for sections through wet
land area. For the purposes of hydraulic analysis, concrete coating has not been considered.
Note 2: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
The pipeline data based on API 5L X60 pipe grade and 3mm corrosion allowance is as follows:
Table 7-4: Pipeline Data for API 5L X60 [Note 1]
Design Pressure = 46 barg, Design Temperature = 50°C
API 5L X60, CA 3 mm
Nominal Pipeline Wall Pipeline ID
Pipeline OD Thickness (mm)
Diameter (NPS) (mm) (mm)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 62 of 78
Contractor No.: N/A
As per pipeline routing plan, the total pipeline length from the IPS to CPF is 10 km.
Equivalent applied is 1.05 of actual pipeline length to account for friction loss from pipeline
bends and fittings.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 63 of 78
Contractor No.: N/A
IPS
Pipeline direction CPF
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 64 of 78
Contractor No.: N/A
4.5
TRW Pipeline Elevation Pipeline is buried 1m
below ground level
4
Pipeline direction
3.5
2.5
Elevation(m)
Ground Level
2 Pipeline
1.5
0.5
Datum 0
0 2 4 6 8 10 12
Distance(Km)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 65 of 78
Contractor No.: N/A
The tie-in pressure from the TRW pipeline is referenced from TRW Steady-state Hydraulics
Report 8015-0150-WP01-31-750-PC-RP-00002 for Case 3, which considers pressure drop
across the 40” main TRW pipeline at 770 skbpd flow rate (supply to both and
CPF).
The process operating conditions for the TRW pipeline inlet and outlet are summarized below.
7.12 Results
The hydraulic results for the TRW pipeline based on diameter of 24”, 28”, and 30” and API 5L
X60 pipeline grade are summarized below.
Table 7-8: Hydraulic results (winter soil temperature 15°C, API 5L X60)
Nominal Pipeline Pipeline Pipeline
Pipeline Pipeline Pressure ΔT
Pipeline pressure pressure ΔP/100m
Flow velocity at IPS
Size drop at CPF [Note1]
(NPS) kg/h m/s barg bar barg bar/100m °C
24 1.8 4.4 0.6 0.04 0.14
28 1,744,653 1.3 5 1.9 3.1 0.02 0.09
30 1.1 1.3 3.7 0.01 0.08
Note 1: As ambient soil temperature (15°C) is greater than water temperature (12°C), water is
heated.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 66 of 78
Contractor No.: N/A
Table 7-9: Hydraulic results (summer soil temperature 28°C, API 5L X60)
Nominal Pipeline Pipeline Pressure Pipeline Pipeline Pipeline
Pipeline pressure pressure ΔP/100m ΔT
Flow velocity at IPS
Size drop at CPF [Note1]
(NPS) kg/h m/s barg bar barg bar/100m °C
24 1.8 4.4 0.6 0.04 0.32
28 1,744,653 1.3 5 1.9 3.1 0.02 0.28
30 1.1 1.3 3.7 0.01 0.28
Note 1: As ambient soil temperature (15°C) is greater than water temperature (12°C), water is
heated.
7.13 Conclusion
With a 24” diameter pipeline, arrival pressure at the UF Filtered water tank is too low (0.6 barg),
and hence selection of 24” pipeline is not feasible. A 28” pipeline diameter with 2 bar pressure
drop across the pipeline is recommended. The arrival pressure at the CPF meets the minimum
requirement of 2.5 barg.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 67 of 78
Contractor No.: N/A
The Sea Water Pipeline provides sea water from the Central Sea Water Supply Project (CSSP)
pipeline to both CPF and CPF. The CSSP sea water import pipeline to
CPF is sized for both water injection and process water demands in the event that TRW
supply is lost, and is routed to the UF Feed Tank (22-335-00-TK-001A/B) in the Raw Water
Treatment Package.
Schlumberger PIPESIM Version 2011.1 with Hazen Williams pressure drop correlation (for
single phase, water) is applied. C = 130 for carbon steel pipeline.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 68 of 78
Contractor No.: N/A
8.5 Cases
A summary of the simulation cases for sizing of the CSSP seawater pipeline section to
CPF are provided below. As sweater water operating temperature is not available [HOLD-1],
12°C (same as for TRW supply) has been assumed.
Table 8-1: Steady-State Hydraulic Cases
Piping / Equipment Parameter
30
32
Pipeline Diameter (NPS)
36
40
28 (summer)
Ambient soil temperature (°C)
15 (winter)
Pipeline Inlet Temperature (°C) 12 [HOLD-1]
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 69 of 78
Contractor No.: N/A
Table 8.3 below provides details of the pipeline and soil characteristics. The hydraulic study is
based on Carbon steel pipeline with 6 mm corrosion allowance.
Table 8-3: Pipeline & Soil Characteristics
Data Parameter
Pipeline Material Carbon Steel
Carbon Steel Roughness 0.046 mm
Pipeline Thermal Conductivity 45 W/mK
Pipeline Burial Depth 1 m below ground from top of pipe [Note 2]
Soil Thermal Conductivity 1.12 W/mK
Soil Summer Temperature 28 °C
Soil Winter Temperature 15 °C
Pipeline Coating 3 Layer Polyethylene (3LPE)
Pipeline Thickness 3mm
Pipeline Coating Thermal Conductivity 0.414 W/mK
Wind Velocity 4 m/s
Note 1: Based on pipeline routing plan concrete coating is applicable for sections through wet
land area. For the purposes of hydraulic analysis, concrete coating has not been considered.
Note 2: In PIPESIM, pipeline is considered as fully buried 1m below ground from top of
pipeline.
The pipeline data based on API 5L X60 pipe grade and 6mm corrosion allowance is as follows:
Table 8-4: CSSP Seawater Pipeline Data for API 5L X60
Design Pressure = 90 barg, Design Temperature = 50°C
API 5L X60, CA 6 mm
Nominal Pipeline Wall Pipeline ID
Pipeline OD Thickness (mm)
Diameter (NPS) (mm) (mm)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 70 of 78
Contractor No.: N/A
As per pipeline routing plan, the total pipeline length from the IPS to CPF is 10.2km.
Equivalent applied is 1.05 of actual pipeline length to account for friction loss from pipeline
bends and fittings.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 71 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 72 of 78
Contractor No.: N/A
5
ICS
4
CPF
Elevation (m) 3
Ground Level
Pipeline
Datum 0
0 1 2 3 4 5 6 7 8 9 10 11
Pipeline Length (m)
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 73 of 78
Contractor No.: N/A
The process operating conditions for the CSSP pipeline inlet and outlet are summarized below.
8.12 Results
The hydraulic results for the CSSP pipeline based on diameter of 30”, 32”, 36”, 40” and 42” and
API 5L X60 are summarized below.
Table 8-8: Hydraulic results [winter soil temperature 15°C, API 5L X60]
Nominal Pipeline Pipeline Pipeline
Mass Pipeline Pressure ΔP/
Pipeline pressure pressure ΔT
Flowrate velocity at ICS 100m
Size at CPF drop [Note 1]
(NPS) kg/h m/s barg barg bar bar / m °C
30 4.58 2 23.0 21.0 0.20 0.5
32 4.00 2 17.1 15.1 0.14 0.3
6,789,200
36 3.15 2 10.4 8.4 0.08 0.2
40 2.54 2 7.0 5.0 0.05 0.1
Note 1: As ambient soil temperature (15°C) is greater than water temperature (12°C), water is
heated.
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 74 of 78
Contractor No.: N/A
Table 8-9: Hydraulic results [summer soil temperature 28°C, API 5L X60]
Nominal Pipeline Pipeline Pipeline
Mass Pipeline Pressure ΔP/
Pipeline pressure pressure ΔT
Flowrate velocity at ICS 100m
Size at CPF drop [Note 1]
(NPS) kg/h m/s barg barg bar bar / m °C
30 4.58 2 23.0 21.0 0.20 0.5
32 4.00 2 17.1 15.1 0.14 0.4
6,789,200
36 3.15 2 10.4 8.4 0.08 0.3
40 2.54 2 7.0 5.0 0.05 0.2
Note 1: As ambient soil temperature (28°C) is greater than water temperature (12°C), water is
heated.
8.13 Conclusion
For 32” pipeline diameter with API 5L X60 pipeline grade, the calculated backpressure at the
ICS based on 2 barg arrival pressure at the CPF is 17.1 barg, and the liquid velocity is 4
m/s. 30” pipeline diameter is not recommended as the velocity would be too high. With WT for
API 5L X60 pipeline grade, 32” pipeline diameter for the pipeline section from ICS to
CPF is selected, provided that 17.1 barg pressure is available at the ICS tie-in to the CSSP
seawater pipeline, which L are to confirm [HOLD-3].
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 75 of 78
Contractor No.: N/A
9. SUMMARY
The available pressure at the ICS (where CSSP seawater pipeline connects into the
main CSSP seawater pipeline) is dependent on the characteristics of the CSSP supply pump
curves and pressure drop and hydraulics in the upstream system (which is dependent on the
demand of seawater users upstream of and ). This information is currently not
available at the time of completion of the Export Steady State Report for the FEED
Project [HOLD-3]. Once this data becomes available during the Detailed Design Engineering
Phase, the line size of the CSSP seawater pipeline should be re-reviewed on this basis.
For all pipelines included in this report, final hydraulics to be re-visited in Detailed Design
Engineering Phase based on final pipeline alignment sheets, final CPF plant piping isometrics,
and fiscal metering pressure drop data specified by the vendor [HOLD 4, 5 &6].
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 76 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 77 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.
WORLEYPARSONS
Doc. title Export & Import Pipelines Hydraulics Report Rev.: 01 Status: AFD
COMPANY No.: 8015-0152-WP05-60-600-PC-RP-09003
Page: 78 of 78
Contractor No.: N/A
8015-0152-WP05-60-600-PC-RP-09003_01.docx
Uncontrolled copy, if printed.