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EN 62561 4 2017 Lightning Protection System Components LPSC Part 4 Requirements For Conductor Fasteners
EN 62561 4 2017 Lightning Protection System Components LPSC Part 4 Requirements For Conductor Fasteners
EN 62561 4 2017 Lightning Protection System Components LPSC Part 4 Requirements For Conductor Fasteners
English Version
This European Standard was approved by CENELEC on 2017-09-01. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
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Switzerland, Turkey and the United Kingdom.
© 2017 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
The text of document 81/564/FDIS, future edition 2 of IEC 62561-4, prepared by IEC/TC 81, "Lightning
protection", was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
EN 62561-4:2017.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Endorsement notice
The text of the International Standard IEC 62561-4:2017 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
2
EN 62561-4:2017
Annex ZA
(normative)
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
3
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IEC 62561-4
®
Edition 2.0 2017-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.
CONTENTS
CONTENTS ............................................................................................................................ 2
FOREWORD ........................................................................................................................... 4
INTRODUCTION ..................................................................................................................... 6
1 Scope .............................................................................................................................. 7
2 Normative references ...................................................................................................... 7
3 Terms and definitions ...................................................................................................... 7
4 Classification ................................................................................................................... 8
4.1 According to material of conductor fastener ............................................................ 8
4.2 According to fixing arrangement of the conductor within the conductor
fastener .................................................................................................................. 8
4.3 According to conductor clamping arrangement ........................................................ 8
5 Requirements .................................................................................................................. 8
5.1 General ................................................................................................................... 8
5.2 Environmental requirements ................................................................................... 8
5.2.1 Corrosion resistance ........................................................................................ 8
5.2.2 Ultraviolet (UV) light resistance ...................................................................... 9
5.3 Mechanical strength ................................................................................................ 9
5.3.1 Perpendicular and axial loads .......................................................................... 9
5.3.2 Impact tests ..................................................................................................... 9
5.4 Installation instructions ........................................................................................... 9
5.5 Marking ................................................................................................................... 9
6 Tests ............................................................................................................................... 9
6.1 General test conditions ........................................................................................... 9
6.2 Preparation of the specimen ................................................................................. 10
6.3 Environmental influence test ................................................................................. 10
6.3.1 General ......................................................................................................... 10
6.3.2 Metallic .......................................................................................................... 11
6.3.3 Non-metallic .................................................................................................. 11
6.3.4 Composite ..................................................................................................... 12
6.4 Resistance to mechanical effects .......................................................................... 12
6.4.1 Lateral load test ............................................................................................. 12
6.4.2 Axial load test ................................................................................................ 13
6.4.3 Impact test ..................................................................................................... 14
6.5 Installation instructions ......................................................................................... 15
6.6 Marking test .......................................................................................................... 16
6.6.1 General conditions for tests ........................................................................... 16
6.6.2 Acceptance criteria ........................................................................................ 16
6.7 Construction ......................................................................................................... 16
7 Electromagnetic compatibility (EMC) ............................................................................. 16
8 Structure and content of the test report .......................................................................... 16
8.1 General ................................................................................................................. 16
8.2 Report identification .............................................................................................. 17
8.3 Specimen description ............................................................................................ 17
8.4 Conductor ............................................................................................................. 17
8.5 Standards and references ..................................................................................... 17
8.6 Test procedure ...................................................................................................... 17
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62561-4 has been prepared by IEC technical committee 81:
Lightning protection.
This second edition cancels and replaces the first edition, published in 2010. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62561 series, published under the general title Lightning
protection system components (LPSC), can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
INTRODUCTION
This part of IEC 62561 deals with the requirements and tests for lightning protection system
components (LPSC), specifically conductor fasteners used for the installation of a lightning
protection system (LPS) designed and implemented according to IEC 62305 (all parts).
1 Scope
This part of IEC 62561 deals with the requirements and tests for metallic and non-metallic
conductor fasteners that are used to retain and support the air-termination, down-conductor
and earth-termination systems.
This document does not cover the fixing of conductor fasteners to the fabric of structures due
to the vast number and types used in modern day construction.
LPSC can also be suitable for use in hazardous atmospheres. There are therefore additional
requirements when installing the components in such conditions.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-2-52:1996, Environmental testing – Part 2-52: Tests – Test Kb: Salt mist, cyclic
(sodium chloride solution)
IEC 60068-2-75:2014, Environmental testing – Part 2: Tests – Test Eh: Hammer tests
IEC 62305-3, Protection against lightning – Part 3: Physical damage to structures and life
hazard
ISO 4892-2:2013, Plastics – Methods of exposure to laboratory light sources – Part 2: Xenon–
arc lamps
ISO 4892-4, Plastics – Methods of exposure to laboratory light sources – Part 4: Openflame,
carbon-arc lamps
ISO 6988:1985, Metallic and other non-organic coatings – Sulphur dioxide test with general
condensation of moisture
ISO 6957:1988, Copper alloys – Ammonia test for stress corrosion resistance
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization, which can be
consulted at the following addresses:
3.1
conductor fastener
metallic, non-metallic or composite component designed to retain and support the air-
termination, down-conductor and earth-termination systems, installed at intervals along the
length of the conductors
4 Classification
If a metallic conductor fastener is used for bonding of two metallic parts of the external LPS it
becomes a connection component and shall comply with testing requirements according to
IEC 625611.
4.2 According to fixing arrangement of the conductor within the conductor fastener
a) with screws;
b) without screws (e.g. clips, springs).
5 Requirements
5.1 General
The conductor fastener shall carry out its function of clamping the conductor in an acceptable
and safe manner when subjected to mechanical influences, lightning discharge stress and
environmental influences.
Conductor fasteners shall comply with the tests given in Clause 6. The material of the
conductor fastener shall be compatible with the conductor it is fastening and the surface
material onto which it is mounted.
NOTE 1 Certain extreme environmental conditions make the choice of non-metallic conductor fasteners
unsuitable. Specific recommendations are provided by manufacturers as to their suitability in varying environments.
NOTE 2 Conductor fasteners are so designed and constructed that safe handling is ensured, that retention and
support for the conductor is provided, and that in normal use their performance is reliable and without danger to
persons and the surroundings.
Compliance is checked for metallic fasteners by the test specified in 6.3.2 or for composite
fasteners by the tests described in 6.3.4.
Compliance is checked for non-metallic fasteners by the test specified in 6.3.3 or for
composite fasteners by tests specified in 6.3.4.
The design of the conductor fastener shall be such that it carries the perpendicular loads
caused by the weight of the conductor, snow, ice and wind and axial loads caused by the
thermal expansion–contraction of the conductor and its weight.
Compliance is checked following the manufacturer’s declaration for the classification of the
conductor fastener in accordance with Clause 4 and by the tests specified in 6.4.1 and 6.4.2.
The manufacturer or supplier of the conductor fastener shall provide adequate information in
his literature to ensure that the installer can select and install the component in a suitable and
safe manner, in accordance with IEC 62305-3.
5.5 Marking
Where it is not possible to make these marks directly onto the product, they shall be made on
the smallest supplied packaging.
NOTE Marking can be applied for example by moulding, pressing, engraving, printing adhesive labels or water
slide transfers.
6 Tests
Tests specified in this document are type tests. These tests are of such a nature that, after
they have been performed, they need not be repeated unless changes are made to the
materials, design or type of manufacturing process, which might change the performance
characteristics of the product.
The present document cannot cover all possible types of conductor fasteners and the way of
fixing them on various surfaces of different materials. When required, for these applications,
agreement should be obtained between the test engineer and manufacturer on the specific
testing regime.
Unless otherwise specified, tests are carried out with the specimens assembled and installed
as in normal use specified in the manufacturer's or supplier's instructions, with the
recommended conductor materials, sizes and the tightening torques.
The tests shall be carried out in the sequence given after environmental tests of the specimen
in accordance with 6.3.
If only one of the specimens fails to satisfy a test due to a manufacturing fault, that test and
any preceding one which may have influenced the results of the test shall be repeated. The
tests which follow shall be made in the same required sequence on another full set of
samples, all of which shall comply with the requirements.
Tests for non-metallic conductor fasteners shall not commence earlier than 168 h from the
time of their manufacturing.
A torque meter shall be used for all tightening operations. It shall have a resolution of at least
0,5 Nm with an accuracy of ±4 % or less. The applicable tolerance for any applied mechanical
load shall be within ±5 %.
The applicant, when submitting the first set of samples, may also submit an additional set of
samples that may be necessary should one sample fail. The testing laboratory shall then,
without further request, test the additional set of samples, and shall only reject it if a further
failure occurs. If the additional set of samples is not submitted at the same time, a failure of
one sample shall entail rejection.
If not otherwise specified by the manufacturer, the conductors and specimens shall be
cleaned by using a suitable degreasing agent followed by cleaning in demineralized water and
drying. They shall then be assembled in accordance with the manufacturer’s installation
instructions, for example with the recommended conductors and the tightening torques.
6.3.1 General
In order that a conductor fastener meets the requirements of this document, environmental
tests shall be carried out according to Annex A and/or Annex B.
The selection of the tests to be performed depends upon the conductor fastener material.
Annex C provides a flow chart relating to the tests identified in 6.3.2, 6.3.3 and 6.3.4 to the
conductor fastener material.
NOTE The sequence of performing the UV test prior to the salt mist test for composite fasteners is because
during the salt mist test the specimen is covered by a salt layer. This would inhibit the UV exposure test.
6.3.2 Metallic
Two sets, each one consisting of three arrangements, shall be assembled and mounted rigidly
on an insulating plate (e.g. brick, polytetrafluoroethylene (PTFE)) as shown in Figure 1 in
accordance with the manufacturer’s installation instructions, for example with the
recommended conductors and the tightening torques for screwed fastening conductor
fasteners.
The specimens are deemed to have passed the tests if there are no signs of corrosive
deterioration of the conductor or conductor fastener visible to normal or corrected vision.
NOTE White rust, patina and surface oxidation are not considered as corrosive deterioration.
Dimensions in millimetres
3
2
250 ±10 %
2 IEC
Key
1 mounting plate
2 fastener
3 conductor
6.3.3 Non-metallic
Three sets, each one consisting of three arrangements, shall be assembled and mounted
rigidly on an insulating plate (e.g. brick, polytetrafluoroethylene (PTFE)) as shown in Figure 1
in accordance with the manufacturer’s installation instructions, for example with the
recommended conductors and the tightening torques for screwed fastening conductor
fasteners.
The specimens are deemed to have passed this part of the test if there are no signs of
disintegration and no cracks visible to normal or corrected vision.
Ensure that the surface of the mounting plate is suitable to resist UV radiation.
6.3.4 Composite
Three sets, each one consisting of three arrangements, shall be assembled and mounted on a
rigid surface (e.g., brick, polytetrafluoroethylene (PTFE)) as shown in Figure 1 in accordance
with the manufacturer’s installation instructions, for example with the recommended
conductors and the tightening torques for screwed fastening conductor fasteners.
The arrangement of specimens shall be subjected to the environmental tests in the following
sequence:
The specimens are deemed to have passed this part of the test if the base metal of their
metal parts does not exhibit any corrosive deterioration and if their plastic parts show no sign
of disintegration and no cracks visible to normal or corrected vision.
Ensure that the surface of the mounting plate is suitable to resist UV radiation.
NOTE White rust, patina and surface oxidation are not considered as corrosive deterioration.
After the test of 6.3 a first set of three arrangements of specimens are subjected to a load test
of 200 N applied in the mid distance between the conductor fasteners as illustrated
in Figure 2.
The test shall be performed using a stainless steel conductor with the appropriate dimensions.
For metallic conductor fasteners, the full test load is applied for a minimum of 5 min and for
composite and non-metallic conductor fasteners, the full test load is applied for a minimum
period of 60 min.
All tests are carried out at a temperature of -10 °C (± 1 °C) and repeated at a temperature of
+40 °C (± 4 °C).
The specimens are deemed to have passed the tests provided that the conductor fasteners
remain intact and the conductor is still located within the conductor fasteners.
Dimensions in millimetres
250 ±10 %
1
4
20 ±10 % 20 ±10 %
Load
IEC
Key
1 mounting plate
2 fastener
3 conductor
4 load
This test is only applicable to conductor fasteners classified according to 4.3 a).
After the test of 6.3 the second set of three arrangements are subjected to a load test of 50 N
applied as shown in Figure 3.
The test shall be performed using the conductors designated by the manufacturer for the
conductor fastener.
For metallic conductor fasteners, the full test load is applied for a minimum of 5 min and for
composite and non-metallic conductor fasteners, the full test load is applied for a minimum
period of 60 min.
All tests are carried out at a temperature of –10 °C (± 1 °C) and repeated at a temperature of
+40 °C (± 4 °C).
The specimens are deemed to have passed the tests provided the conductor fasteners remain
intact and the displacement of the conductor with respect to the conductor fasteners is not
more than 3 mm.
Dimensions in millimetres
20 ±10 %
1
250 ±10 %
4
20 ±10 %
Load
IEC
Key
1 mounting plate
2 fastener
3 conductor
4 load
After the test of 6.3 the third set of three arrangements is subjected to an impact test.
After removal of the arrangement from the cabinet, and after a period of 12 s ± 2 s, the
hammer is allowed to fall (2 J, 0,5 kg, 400 mm as illustrated in IEC 60068-2-75:2014, Table 2)
so that three impacts are applied as far as possible perpendicular to the length of the
arrangement.
The first impact should be to the left conductor fastener, the second to the other conductor
fastener and the third to the middle length of the arrangement.
Instead of placing the arrangements in a cabinet and applying the impact at 12 s ± 2 s after
the removal of the sample from the cabinet, it is allowed to apply the impact in a climatic
After the test, the specimens shall show no cracks or similar damage visible to normal or
corrected vision without magnification and the conductor shall remain located within the
conductor fasteners.
Dimensions in millimetres
IEC
Key
1 pendulum
2 frame
3 height of fall
4 specimen
5 mounting fixture
Compliance is checked by inspection and by rubbing the marking by hand for 15 s with a
piece of cloth soaked with water and again for 15 s with a piece of cloth soaked with white
spirit.
The specimen is deemed to have passed the test if the marking remains legible.
NOTE Marking can be applied, for example, by moulding, pressing, engraving, printing, adhesive labels.
6.7 Construction
The surface of the conductor fastener shall be free from burrs from any cutting process, flash,
moulding joint deformation and similar inconsistencies which are likely to damage the
conductors or inflict injury to the installer or user.
Products covered by this document are, in normal use, passive in respect of electromagnetic
influences (emission and immunity).
8.1 General
The purpose of Clause 8 is to provide general requirements for laboratory test reports. It is
intended to promote clear, complete reporting procedures for laboratories submitting test
reports.
The results of each test carried out by the testing laboratory shall be reported accurately,
clearly, unambiguously and objectively, in accordance with any instructions in the test
methods. The results shall be reported in a test report and shall include all the information
necessary for the interpretation of the test results and all information required by the method
used.
Particular care and attention shall be paid to the arrangement of the report, especially with
regard to presentation of the test data and ease of assimilation by the reader. The format
shall be carefully and specifically designed for each type of test carried out, but the headings
shall be standardized as indicated below.
The structure of each report shall include at least the information specified in 8.2 to 8.10.
8.4 Conductor
a) Conductor material.
b) Nominal cross-sectional area, dimensions and shape. The actual cross-sectional area
should also be given.
___________
1 It is suggested to insert in the test report a specific declaration to avoid its misuse. A declaration example is:
“This type test report may not be reproduced other than in full, except with the prior written approval of the
issuing testing laboratory. This type test report only covers the samples submitted for test and does not
produce evidence of the quality for series production.”
b) Justification for any deviations from, additions to or exclusions from the referenced
standard.
c) Any other information relevant to a specific test such as environmental conditions.
d) Configuration of testing assembly and measuring set up.
e) Location of the arrangement in the testing area and measuring techniques.
Description of equipment used for every test conducted, i.e. generators, conditioning/ageing
devices.
Characteristics and calibration date of all instruments used for measuring the values specified
in this document, i.e. ohmmeters, torque meters.
A statement of pass/fail is necessary, identifying the part of the test for which the specimen
has failed and also a description of the failure.
Annex A
(normative)
A.1 General
The conditioning/ageing test consists of a salt mist treatment as specified in Clause A.2,
followed by a humid sulphurous atmosphere treatment as specified in Clause A.3 and an
additional ammonia atmosphere treatment as specified in Clause A.4 for specimens where
any component part is made of copper alloy with a copper content less than 80 %.
The manufacturer or supplier shall provide proof of the copper content of any part of the
assembly made from an alloy of copper.
The salt mist treatment shall be in accordance with IEC 60068-2-52:1996 except for
Clauses 7, 10 and 11 which are not applicable. The test is carried out using severity (2).
If the salt mist chamber can maintain the temperature conditions as specified in
IEC 60068252:1996, 9.3 and a relative humidity of not less than 90 % then the specimen
may remain in the chamber for the humidity storage period.
The humid sulphurous atmosphere treatment shall be in accordance with ISO 6988:1985 with
seven cycles with a volume concentration of sulphur dioxide of 667 x 10 -6 ± 25 x 10 -6 , except
for Clauses 9 and 10 which are not applicable.
If the test chamber maintains the temperature conditions as specified in ISO 6988:1985, 6.5.2
then the specimen may remain in the chamber for the storage period.
The ammonia atmosphere treatment shall be in accordance with ISO 6957:1988 for a
moderate atmosphere with the pH value 10 except for 8.4 and Clause 9, which are not
applicable.