Professional Documents
Culture Documents
Event number
202100626
Lecturer
Prof Krige Visser
Course coordinator
Nadine Scott
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Lecturer comments:
1
INTRODUCTION
The Koch Transfer Tower 03 De-Dusting Upgrade Project requires the replacement
of equipment & the introduction of new equipment requiring electrical &
instrumentation reticulation & tie-in. these are namely the removal of the vacuum
system, replacement of the dust collector introducing a dust collector fan & a 2-stage
LP blower.
CONDITIONS OF SERVICE
The contractor shall familiarise themselves with the full scope on the conditions of
the plants especially where the dust collector, dust collector fan & LP blower systems
will be required.
SCOPE OF WORK
The Contractor shall be responsible for the supply of equipment and materials,
supply of labour and supervision, to install, test and commission the works as
detailed below
Reticulate power supply to the 2-stage LP Blower as per the electrical design
attached, terminate, test & commission the LP Blower.
Reticulate power supply to the Dust Collector Fan as per the electrical design
attached, terminate, test & commission the Dust Collector Fan.
The design shall be provided, review and signed off by end April 2023.
The manufacturing, site construction shall then be completed.
All construction work shall be completed by 10 July 2023.
2
Budget Summary:
Structural Fabrication & Erecting (LP Blower, Dust Collector & Fan installation &
Concrete Plinth construction) R 551 400.00
Component Manufacture, Fabrication & Supply (Screening station; air-slides &
compressed air reticulation) R 845 850.00
Equipment Manufacture, Supply & Installation (Head box, tail load station, roller &
tracking idler & scraper installation) R 990 700.00
Scaffolding; Rigging & Craneage R 175 650.00
Project Management & Supervision R 50 000.00
3
WORK BREAKDOWN STRUCTURE
A B C D
EVALU
ATING
QUOTATIONH2A ELETRICIANS
H3A1 TESTINGH4A
PREVIOUS DESIGN
H1A
INSTRUMENT
ATIONH3A3
REFINANCING TRAININGH4 C
DESIGN APPROVAL
H2B1 AUTOMATIONH3A
H1C
INSTALLING
H3A5
4
GANNT CHART
INSTALLATION OF DEDUSTING UNIT TT3 ON TRACK LOW RISK MED RISK HI RISK UN ASSIGNED
2022/04/15 2022/04/10
Design basis 15 days
2022/05/28 2022/06/29
installation 30 days
2022/06/30 2022/07/06
connection 5days
2022/07/07 2022/07/12
testing 5days
2022/07/15 2022/07/20
commissioning 5days
5
RISK EVENTS
1. Faulty design can require the new equipment to be sent back to the
manufacturer causing delays on the project timeline increasing cost on hired
equipment like scaffolding and cherry pickers.
2. The project will be running during the year of wage review the wage
negotiations may lead to possibility of strike causing delays on the progress of
the project.
3. Some of the tasks requires a working at height which will expose people to
danger of falling that may lead to serious injury or fatality
4. Bad weather conditions: rain might cause delays on project, task that requires
Cherrie pickers and rigging maybe delayed due to rain and wind
5. Incompetent workers: having workers who are not experienced with the task
can result to bad outcome of the project leading to project failure.
6. Gas release from Foskor which is our neighbouring company can cause bad
impact on people’s health which will affect the pace of the project.
7. Production at GTC3 may be affected if the project doesn’t finish on time
planned as the plant is receiving alumina through manual transportation since
conveyer belt to GTC3 will be out of service until the completion of tt3 project.
8. Conflict between contracted company and subcontractors may cause delay
and affecting cost
9. Project leader resignation can cause confusion, delay and may lead to poor
quality project
10. Poor induction can put subcontractor who are new to the site to high risk
inside premises leading to injuries, braking of company policies leading to
delays and cost.
11. In effective communication may lead to corrective controls rather than
proactive approach during project resulting to loss of time and money
12. External political affairs
3. Semi-quantitative analysis
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Risk value calculation
The project is estimated to cost about R2 613 600.00
Table 1: Likelihood indicators and probabilities
Likelihood level Description of likelihood Probability occurrence
3 Likely 50%
4 Highly likely 70%
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Semi –quantitative analysis Calculation form
Risk no
1. R= P × C = 3 ×3 =12
2. R= P × C = 4 × 3 =16
3. R= P × C = 2 × 5 =10
4. R= P × C = 2 × 2 =4
5. R= P × C = 2 × 4 =8
6. R= P × C = 2 × 5 =10
7. R= P × C = 3 ×3=9
8. R= P × C = 2 × 3 =6
9. R= P × C = 2 × 4 =8
10. R= P × C = 2 × 5 =10
11. R= P × C = 2 × 3 =6
12. R = P× C = 3 × 2 =6
2 Riots 4 2 16
3 Injury 2 5 10
4 Bad weather 2 2 4
5 Incompetent workers 2 4 8
6 Health risk 2 5 10
7 Production threatened 3 3 9
10 Non conformance 2 5 10
11 Ineffective 2 3 6
communication
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Table 4: Full quantitative analysis
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Table 5: Risk sorting
risk Map
700
500
Linear ()
10
SECTION B
QUESTION 7 Pareto Analysis
Risk
No Value
1 4
2 36
3 1
4 25
5 5
6 8
7 12
8 20
9 15
10 2
11 4
12 2
13 3
14 1
15 5
16 1
17 6
18 1
19 12
20 3
Sum of RV 166
80% of Sum of RV 133
20% contribute 80 134
Critical risks
Risk 2, 4, 6, 7, 8, 9, 17 and 19 (yellow highlighted) since they contribute 80% of the
overall risks.
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QUESTION 8 plotting a threshold line
Risk value
No
1 3
2 49
3 6
4 8
5 35
6 9
7 15
8 1
9 20
10 2
11 4
12 24
13 3
14 12
15 5
16 1
17 8
18 3
19 2
20 1
Sum of RV 211
80% of Sum of RV 169
20% contribute to 80%
(highlighted in yellow)
172
QUESTION 9
Average duration
Project PDF
10+20+30+40+50+60/6 = 35 days
Project CDF
5+10+15+20+25+30+35+40+45+50+55/11 = 30 days
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QUESTION 10
The 80% certainty value (approximately) for the project duration
Project PDF
30 days
Project CDF
34.2 days
QUESTION 11
The chance (approximately) of finishing this project in 25 days
Project PDF
Approximately 0.050
Project CDF
Approximately 0.18
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