IPICC

Wrapping Procedure

T-59 Gas injection Wellhead

KU-TWK-50-QA-PRO-2173

License TWK
Project Title T-59 Gas injection Wrapping Procedure
Wellhead

Contractor Project No. TWK-FD-33163 Contractor Doc. No. IPC-33163-11

COMPANY Doc.
COMPANY Project No. N/A KU-TWK-50-QA-PRO-2173
No.

Contract No. TWK-FD-33163 DNO Rev. 0 Page Page 1 of 8

 T-59 Gas injection Wellhead

REVISION RECORD
DNO Originated Checked Approved
Date Description
Rev. by by by
A 18OCT22
26May22 Issued for Review AN SI SI
0 31Oct22 Issued for Review AN SI SI

Proprietary Information
This document is the property of DNO. It must NOT be reproduced or transmitted to others without
authorization from the COMPANY.

KU-TWK-50-QA-PRO-2173-Rev0 Page 2 of 8
 Wrapping Tape Procedure
SCOPE
This specification describes the materials, applications, handling, installation and testing procedures for external coating and
wrapping over Carbon Steel piping to be laid underground for protection against corrosion.
All buried Carbon Steel and Galvanized pipes, valves, fittings etc., shall be externally double wrapped. Double wrapping of pipe
shall be achieved by overlapping the wrap by a minimum of 50%.
1 SURFACE PREPARATION
1.1 The area to be coated has to be clean, dry, and free from oil, grease and dust. All contamination including mill-scale has to
be removed.
1.2Degrease surfaces with Toluene or Heptane and e.g. a lint-free cloth.
1.3 Prior to and during the application, the temperature of the substrate(s) must be at least 5°F (3°C) above the dew point. .
1.4Temperature of the substrate should preferably be between 68°F and 104°F (20°C / 40°C). Preheating may be required.
1.5 Blast cleaning machines shall be maintained in correct adjustment and replacement tools shall be available throughout the
cleaning process.
1.6 The cleaning method employed shall not result in thinning of the pipe wall beyond the limits of the pipe specification. Wire
brush (surface according to ST2) is accepted.
1.7 Cleaning shall be carried out immediately before application of the priming coat and shall be to the satisfaction of CLIENT.
If the outside of the pipe becomes contaminated with any foreign matter, CLIENT shall have the right to call for relearning
before the priming coat is applied.
2 APPLICATION OF PRIMER
2.1Clean substrate to SSA-ST2, SSPC-SP3 (powerwire brush) or SSA-SA 2, SSPC-SP6(commercial blast). Surface (anchor) profile
depth shall be no less than 1.0 mils (25 micron)and no greater than 3 mils (76 micron)..
2.2Uniform primer application achieving 2 to 3 milWFT. Primer should be “dry to touch” before application of inner layer..
3 APPLICATION OF WRAPPING
3.1 Clean substrate to SSPC-SP6 /NACE3 or SA 2(commercial blast) with a 1 – 3 mil anchor profile(25 – 76 micron anchor
profile).
3.2 The total, clean, dry prepared surface shall be spirally wrapped with the laminated
tape with 55% overlap using sufficient tension to ensure complete conformability. Any bulges formed at covers may be
removed by splicing the tape in site and repress ring.
3.3 End laps between adjoining rolls of the wrap or between pipe sections shall be a minimum of 150 cm.
3.4 When the wrapping shall be performed "AT SHOP" or "AT SITE" (when it is necessary to stock the wrapped pipes), an outer
wrap shall be spirally wound over a clean dry inner wrap with a 55% or 50 mm minimum overlap using sufficient tension to
ensure complete conformity. No bulges shall be permitted
3.5 Roll widths of wrapping tapes to be used shall be conform to the table below:
TAPE WIDTH (MM)

4 WRAPPING OF BURIED FLANGES, VALVES AND OTHER FITTINGS

4.1 The approved tape shall protect buried flanges, valves and fittings, plus primer and putty
supplied by the tape manufacturer.
4.2 All exposed metal surfaces of the object to be protected and existing protective coating at each extremity to be cleaned by
blasting or wire brushing as appropriate so that the metal surfaces are free of all rust, weld spatter, mill scale, dirt, dust, lime
wash and other deleterious matter.
4.3 The clean, dry prepared surface to be brush primed with one thin continuous coat of quick drying primer and allowed to
dry completely.
4.4 Where necessary the dry cleaned, primed surfaces to be shaped up using cold-applied molding putty supplied by the tape
manufacturer packed into crevices, around bolts etc. to provide an even contour suitable for wrapping.
5 HANDLING OF COATED PIPE
5.1 All coated pipes and wrapped joints have to be inspected by holiday test before lower in the section.
Coated pipe shall be handled at all times with wide non-abrading slings or belts, or other equipment designed to prevent
damage to the coating. All skids used to support coated pipe shall be padded.
5.2 If the pipeline protective coating suffers damage between the coating and laying operations, the Contractor shall replace or
repair the coating to the satisfaction of the CLIENT
5.3 Coating materials shall be handled in such a way that the materials do not suffer damage.
5.4 Pipe shall normally be lowered into the trench immediately after the coating and wrapping has been approved. Where
coated and wrapped pipe is supported on padded skids, their number shall be sufficient to ensure that no damage will be
caused to the coating and wrapping.
5.5 All coated and wrapped pipes which have been supported in any manner on padded
skids, or lowering devices, shall be subjected to closed inspection to see that the coating is undamaged before the pipe reaches
the bottom of the trench. Backfilling shall be carried out
immediately after the pipeline is lowered into the trench but Contractor shall first obtain the approval by CLIENT. If any
backfilling is carried out without this approval, CLIENT will have the right to require the Contractor to remove the backfill for
examination of the coating and wrapping.
6 INSPECTION AND TESTING OF COMPLETED WORK
6.1 All coating shall be subjected to 100% visual inspection and 100% inspection with an electrical holiday detector according
to ASTM G62 before being lowered into the trench.
6.2 Prior to back filling, all wrapped pipe shall be holiday tested using holiday tester set at 15KV per mm of tape thickness to
a maximum of 15KV.
6.3 Visual inspection shall ensure that the coating is continuous, that the overlap is correctly maintained and that there are no
wrinkles in the tape.
6.4 The holiday detector shall be used to check that there is a continuous coating over the pipe surface, particular attention
being given to bends and to areas where the tape has been spliced or repaired.
6.5 The holiday detector shall be of an approved type and the operating voltage and setting shall be determined by a method
approved by CLIENT.
6.6 The holiday detector settings shall be checked at least twice per day, while it is in use.
6.7 The holiday detector shall be operated strictly in accordance with the manufacturer's instructions at all times.
6.8 At no time, shall the holiday detector be permitted to remain stationary around a coated pipeline with the operating
voltage switched on.
6.9 All defects, whether discovered visually or by means of the holiday detector, shall be clearly and indelibly marked.
6.10 To ensure continuity between the brushes or rings, a short circuit test shall be carried out at regular intervals to determine
the efficiency. If brushes are used, these must be cleaned every day.
7 REPAIRS OF COATINGS
7.1 All defects in the coating shall be made good immediately after their detection.
7.2 In the event of numerous defects in the coating, CLIENT shall have the right to order the whole coating to be stripped, the
pipe cleaned and another coating provided, applied and tested in accordance with this specification at the Contractor's
expense.
7.3 Holiday or localized defects in the inner tape wrap shall be repaired by the following procedure:
a) Strip off outer wrap from affected area, after ensuring that completed coating on either side is properly secured to prevent
the outer wrap from unraveling.
b) Strip off inner wrap and primer from the affected area and thoroughly clean the pipe surface.
c) Reprime in accordance with this specification.
d) Apply patch of inner wrap not smaller than 150 mm x 150 mm (6"x 6").
e) Test for continuity of repaired inner wrap with holiday detector before replacing outer wrap.
f) Replace outer wrap and secure firmly.
 PRODUCT DATA SHEET

POLYKEN® 980 / 955

Product properties of Polyken® 980 / 955
Product Information Typical values
Property Method 980-25 955-25 Units
Product description: The Polyken® 980/955 is a multilayer system Tensile Strength ASTM D 1000 30 40 5.4 kg/cm width
used for the protection of steel pipelines. Polyken® 1019, 1027, 1033A 52 70
Elongation ASTM D 1000 225 400 200%
or 1039 Liquid Adhesives can be used as primers for this system. In
addition to serving as primers, these liquid adhesives themselves System properties 50 mil system: 980-25 + 955-25
represent an anticorrosion layer and provide a uniformly smooth contact Peel adhesion to ASTM D1000 300 oz/in
primed steel 33 N/cm
surface to promote high adhesion of the coating system to the pipe.
Cathodic ASTM G8 0.25 in radius
They are designed for machine or brush application and formulated with disbondment 6.4 mm
stress-corrosion cracking inhibitors. The Anti-Corrosion layer Polyken® Water vapor ASTM F1249 0.03 0.04 g/100in2/24hr
980 is engineered to assure a high bond to the primed surface with Transmission Rate (100°F, g/m2/24hr
excellent conformability characteristics. The mechanical protection layer 100% RH) 0.5
Polyken® 955, achieves a complete bond to the 980 inner layer, Volume resistivity ASTM E257 2.5 x .cm
providing maximum handling and in-service protection for the coating 1016
system. The adhesives in these and all Polyken® tape systems contain Dielectric ASTM D1000 650 V/mil
proven anti-microbial additives. The Polyken® 980/955 can also be used breakdown 25.6 kV/mm
Dielectric strength ASTM D149 20-23 kV
for ductile iron pipes, in this case the use of 1027 primer is
recommended. Impact resistance ASTM G-14 50 in Ib
5.5 Nm
Features: Impact resistance ASTM G-13, 1000 lb
no holidays 4450 N
 Worldwide reference lists.
Penetration ASTM G-17 <15 %
 Impermeable to oxygen and moisture. resistance
 Resistant to soil stress.
 Uniform coating thickness.
Equation for Pipe Coating Requirements
 Low cathodic protection-current requirements.
Squares** of (width of coating in inches) x (area of pipe in square feet)*
 Compatible with all pipe diameters and generic plant coating systems. (width of coating in inches – overlap in inches) x 100
coating required
Benefits:
* Area of pipe in ft² = (diameter in inches / 12) x 3.1416 x length in feet
 Proven long-term in-ground performance. ** One Square = one hundred square feet = 9.29 square meters
 Superior in-ground performance.
Square meters of (width of coating in mm) x (area of pipe in square meter)*
 Plant coating quality with in-situ application. (width of coating in mm – overlap in mm)
coating required
 Saving cost over the life of the pipeline.
* Area of pipe in m² = (diameter in mm / 1000) x 3.1416 x length in meter
Minimizes inventory, thus saving money.
Squares** (width of roll in inches) x (length of roll in feet)
per roll (12) (100)
Product selection guide
Max.operating temperature 85°C (185°F) Square meters (width of roll in mm) x (length of roll in m)
Recommended primer 1019, 1027, 1033A or 1039 Per roll (304.8) (30.48)
Recommended pipe preparation SSA-SA 2 (SSPC-SP6)
1 – 3 mil anchor profile Rolls (squares of coating required)
(25 – 76 micron anchor profile) Required (squares per roll)
Performance AWWA C-214
Rolls (square meters of coating required)
Required (square meters per roll)
Product construction
Inner Layer Outer Layer
980-15 980-20 980-25 980-30 955-15 955-20 955-25 955-30
Backing 9 mils 9.5 10 mils 10 mils 10 mils 15 mils 20 mils 25 mils
(0.229 mils (0.254 (0.254 (0.254 (0.381 (0.508 (0.635
mm) (0.241 mm) mm) mm) mm) mm) mm)
mm)
Adhesive 6 mils 11 mils 15 mils 20 mils 5 mils 5 mils 5 mils 5 mils
(0.152 (0.279 (0.381 (0.508 (0.127 (0.127 (0.127 (0.127
mm) mm) mm) mm) mm) mm) mm) mm)
Backing
Black Black or White
Color

Ordering information
Polyken® 980 & 955 Tape Coatings are available in roll form.
Example 980-25 BLK 9X800
980 Product type Standard Ordering options
25 Total tape thickness in mils 20 mils (0.510 mm), 25 mils (0.635
mm), 30 mils (0.762 mm)
BLK Tape backing color Black (BLK)
9 Tape width in inches 4” (101 mm), 6” (152 mm), 9” (228
mm), 12” (305 mm), 18” (457 mm)
800 Tape roll length in feet 100 ft (30 m), 200 ft (61 m), 400 ft
(122 m), 600 ft (183 m), 800 ft (244 m)
955-25 WHI 9x800
955 Product type Standard Ordering options
25 Total tape thickness in mils 15 mils (0.381 mm), 20 mils (0.510
mm), 25 mils (0.635 mm), 30 mils
(0.762 mm)
WHI Tape backing color White (WHI), Black (BLK)
9 Tape width in inches 4” (101 mm), 6” (152 mm), 9” (228
mm), 12” (305 mm), 18” (457 mm)
800 Tape roll length in feet 100 ft (30 m), 200 ft (61 m), 400 ft
(122 m), 600 ft (183 m), 800 ft (244 m)
For other ordering options please contact your Seal For Life representative.

PDS-POLYKEN-980-955-V1-AUG16-AARPS-0285 Page 1 / 2
PRODUCT DATA SHEET POLYKEN® 980 / 955

Application instruction: Job preparation Step 4 Spirally apply the 980 inner layer (anti corrosion)
Tools, equipment Temperature gauge, DFT/WFT gauge, Primer with a 1% to 2% neckdown and no less than a 1”
and auxiliaries application equipment/agitator, Tape application overlap
equipment, Coating “hot box” Step 5 Spirally apply the 955 outer layer (mechanical
Additional coating 933-25 weld seam coating, 934-35 and PERP protection) with a 1% to 2% neckdown and no
materials repair materials, Specified Polyken primer. less than a 1” overlap
High humidity Polyken® 980 / 955 can be applied in a humid Step 6 Perform holiday detection per NACE SP0274
atmosphere. The substrate should be free from
condensing water which can be reached by Handling and commissioning
keeping the temperature at least 5°F (3°C) Exposure to loads Objects coated with Polyken® 980 / 955 should
above dew point. not be exposed to loads e.g. from supports- or
Work area and The substrate surface should be dry, clean and lifting equipment.
substrate protected against negative weather influences. Backfill Backfill is possible immediately after completion
Product conditions The Polyken® 980 / 955 shall be stored and/or of the coating application. Consult application
transported in a dry, ventilated location. Storage guidelines for specific instructions. Backfill
temperature shall be a minimum of 60°F (16°C) should be clean and not contain any foreign
and a maximum of 120°F (49°C).The minimum items that can cause damage to the coating
primer temperature for application will be 60°F system.
(16°C).
Information
Documentation Extensive information is available on our web-
Application instruction: Surface preparation site. Application instructions and other
General The area to be coated has to be clean, dry, and documentation can be obtained by contacting
free from oil, grease and dust. All contamination our offices, from our local distributor or by
including mill-scale has to be removed. sending an email to info@sealforlife.com
Degreasing Degrease surfaces with Toluene or Heptane and Certified staff Application of the described coating system
e.g. a lint-free cloth. should be carried out by certified personnel.
Preventing Prior to and during the application, the
condensation of temperature of the substrate(s) must be at least
water 5°F (3°C) above the dew point.
Substrate Temperature of the substrate should preferably
temperature be between 68°F and 104°F (20°C / 40°C).
Preheating may be required.

Application instruction: Brief version

Step 1 Clean substrate to SSPC-SP6 /NACE3 or SA 2
(commercial blast) with a 1 – 3 mil anchor profile
(25 – 76 micron anchor profile)
Step 2 Uniform primer application achieving 2 to 3 mil
WFT. Primer should be “dry to touch” before
application of inner layer.
Step 3 If required, apply weld seam coating
* For further detailed information, please view the corresponding Application
Guideline *

Seal For Life Industries LLC
Franklin, KY, USA
Tel: +1 508 918 1714
Toll Free: +1 800 248 7659
Fax:+1 508 918 1910
info@sealforlife.com
Seal For Life Industries
Tijuana, Mexico
Tel USA: +1 858 633 9797
Fax USA: +1 858 633 9740
Tel Mx: +52 664 647 4397
Fax Mx: +52 664 607 9105
mexico@sealforlife.com
Seal For Life Industries BV
Stadskanaal, The Netherlands
Tel: +31 599 696 170
Fax: +31 599 696 177
info@sealforlife.com
Seal For Life Industries BVBA
Westerlo, Belgium
Tel: +32 14 722 500
Fax: +32 14 722 570
belgium@sealforlife.com
Seal For Life Private Ltd.
Baroda, India
Tel: +91 2667 264 721
Fax: +91 2667 264 724
india@sealforlife.com

Anodeflex® - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr®

DISCLAIMER: Seal For Life Industries warrants that the product(s) represented within conform(s) to its/their chemical and physical description and is appropriate for the use as stated on the respective technical data sheet when used in
compliance with Seal For Life Industries written instructions. Since many installation factors are beyond the control of Seal For Life Industries, the user is obligated to determine the suitability of the products for the intended use and assume all
risks and liabilities in connection herewith. Seal For Life Industries liability is stated in the standard terms and conditions of sale. Seal For Life Industries makes no other warranty either expressed or implied. All information contained in the
respective technical data sheet(s) should be used as a guide and is subject to change without notice. This document supersedes all previous revisions. Please see revision date on the left. Polyken® is a registered trademark of Seal For Life
Industries.

PDS-POLYKEN-980-955-V1-AUG16-AARPS-0285 Page 2 / 2
 PRODUCT DATA SHEET

POLYKEN® 1027-ISO
Product properties of Polyken® 1027-ISO
Product Information Typical values
Property Units
Product description: Polyken® liquid adhesive systems are Description # 1027-ISO
recommended for use with only Polyken® coating systems. The liquid Base Rubber/Resins
adhesive systems consist of butyl based elastomers blended with Solvent See Safety Data Sheet (SDS)
polymeric resins dissolved in an organic solvent system. They can be Total Solids 30 %
used for hand brush applications and conform to local national Weight/Liter 0.81 kg
standards. Viscosity Medium Syrup
Flash Point < 23°C
The Polyken 1027-ISO Liquid adhesive system is ideal for hand brush Color Black
application to rough, reconditioned, or grit-blasted pipe surfaces. It VOC 0.59 kg/l
provides a uniformly smooth, instant tack surface for Polyken® coating Shelf life 3 years
systems. Coverage rate 7.4 m²/liter
(estimated/varies)
Caution:
 Store away from heat source. Read all label instructions prior to use.
 Properly stored, all Polyken® liquid coating systems have a shelf life of
3 years. Please request an application specification and storage
guideline from Seal For Life.
 Polyken® liquid adhesive systems are FLAMMABLE MIXTURES.

Product selection guide

Max. operating temperature
Additional mechanical layer
Compatible line coatings
Recommended pipe preparation
Performance
85°C (185°F)
Subsequent Polyken coating
systems
Carbon steel, PE, FBE, PP,CTE,
Tape,
SSA-ST2 (SSPC-SP3) or
SSA-SA 2 (SSPC-SP6)
1 – 3 mil anchor profile
(25 – 76 micron anchor profile)
AWWA, DIN, EN, ISO standards

Ordering information
Item number Description
583851-000 1027-ISO LIQUID ADH 1L (C12)
115335-000 1027-ISO LIQUID ADH 10L
14210-000 1027-ISO LIQUID ADH 200L
For other ordering options please contact your Seal For Life representative.

PDS-POLYKEN-1027-ISO-V3-JUL17-AARPS-0608 Page 1 / 2
PRODUCT DATA SHEET POLYKEN® 1027-ISO

Application instruction: Job preparation Handling and commissioning

Tools, equipment Temperature gauge, DFT/WFT gauge Primer
and auxiliaries application equipment/agitator,
Additional coating Subsequent Polyken coating systems, 933-25,
materials 931, 939
High humidity Polyken® 1027-ISO can be applied in a humid
atmosphere. The substrate should be free from
condensing water which can be reached by
keeping the temperature at least 5°F (3°C)
above dew point.
Work area and The substrate surface should be dry, clean and
substrate protected against negative weather influences.
Product conditions The Polyken® 1027-ISO shall be stored and/or
transported in a dry, ventilated location. Storage
temperature shall be a minimum of 60°F (16°C)
and a maximum of 125°F (52°C).The minimum
primer temperature for application will be 60°F
(16°C).
Application instruction: Surface preparation
General The area to be coated has to be clean, dry, and
free from oil, grease and dust. All contamination
including mill-scale has to be removed.
Degreasing Degrease surfaces with Toluene or Heptane and
e.g. a lint-free cloth.
Preventing Prior to and during the application, the
condensation of temperature of the substrate(s) must be at least
water 5°F (3°C) above the dew point.
Substrate Temperature of the substrate should preferably
temperature be between +68°F and +104°F (+20°C / +40°C).
Preheating may be required.
Exposure to loads Objects coated with Polyken® 1027-ISO should
not be exposed to loads e.g. from supports- or
lifting equipment.
Backfill Backfill is possible immediately after completion
of the coating application and after the
subsequent Polyken coating system has been
applied. Consult application guidelines for
specific instructions. Backfill should be clean and
not contain any foreign items that can cause
damage to the coating system.
Information
Documentation Extensive information is available on our web-
site. Application instructions and other
documentation can be obtained by contacting
our offices, from our local distributor or by
sending an email to info@sealforlife.com
Certified staff Application of the described coating system shall
be carried out by certified personnel.

Application instruction: Brief version

Step 1 Clean substrate to SSA-ST2, SSPC-SP3 (power
wire brush) or SSA-SA 2, SSPC-SP6
(commercial blast). Surface (anchor) profile
depth shall be no less than 1.0 mils (25 micron)
and no greater than 3 mils (76 micron).
Step 2 Uniform primer application achieving 2 to 3 mil
WFT. Primer should be “dry to touch” before
application of inner layer.
* For further detailed information, please view the corresponding Application
Guideline *

PDS-POLYKEN-1027-ISO-V3-JUL17-AARPS-0608 Page 2/2