2Y201-060E - A - Asteion4 Maintenance

No.
2Y201-060E*A
MAINTENANCE AND INSPECTION MANUAL

FOR
WHOLE-BODY X-RAY CT SCANNER
TOSHIBA SCANNER
MODEL TSX-021B
(MULTISLICE CT SCAN SYSTEM VOLUME)
(2Y201-060E*A)
 TOSHIBA MEDICAL SYSTEMS CORPORATION 2003-2004

ALL RIGHTS RESERVED
No. 2Y201-060E*A
IMPORTANT!
1. No part of this manual may be copied or reprinted, in whole or in part,

without prior written permission.
2. The contents of this manual are subject to change without prior notice
and without legal obligation.
3. The contents of this manual are correct to the best of our knowledge.
Please inform us of any ambiguous or erroneous descriptions, missing
information, etc.
2
No. 2Y201-060E*A
REVISION RECORD
REV. DATE REASON PAGE SER. DOC.

(MM/YY) /AUTHOR CHANGED No. PRODUCT.
INI. 11/'03 Mr. Mitani ------- TM-WP7
*A 12/'04 Mr. Ohgane
#*A 3
No. 2Y201-060E*A
THIS PAGE IS LEFT BLANK INTENTIONALLY.
4
No. 2Y201-060E*A
Safety Precautions
1. Meaning of Signal Words
The signal words DANGER, WARNING, and CAUTION are used regarding safety and other
important instructions. The signal words and their meanings are defined as follows. Please understand
their meanings clearly before reading this manual.
Signal word Meaning
DANGER Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
In addition to the above, the signal word NOTE is used to indicate other important information.
NOTE Indicates useful information that enables more efficient operation (work).
The safety precautions in this manual corresponding to each of the above signal words must be read
carefully, understood thoroughly, and observed at all times.
5
No. 2Y201-060E*A
2. Safety Precautions
Please observe the following precautions to ensure the safety of the service engineer as well as
operators when servicing this equipment.
DANGER: 1. This system is not explosion-proof. Therefore, do not use flammable or

explosive gases near the system. If flammable or explosive gases enter the
system, a fire or explosion may occur.
* After cleaning or disinfection, ventilate the room sufficiently before

turning ON the power supply.
(Refer to subsection 3.3.2 "Cleaning and disinfection".)
2. When servicing is to be performed with the gantry cover open, be sure to

turn OFF the power of the system at the distribution board and wait for five
minutes or more to prevent workers from receiving electric shocks or being
injured due to unexpected system operations.
(Refer to subsection 6.1 "Preparation for Inspection Work"

and subsection A2.5 "Removing/Moving the Dome Cover".)
3. Do not remove the covers of the console monitor and X-ray high-voltage
generator in the gantry because there are high-voltage sections inside
them. If the covers are removed, accidental contact may occur, causing
electric shock and possibly death.
Note the points listed below when it is necessary to connect measuring

instruments such as an oscilloscope to a circuit of the floating section for
any reason. Failure to observe the following precautions may result in
damage to the system.
• Use a differential probe or isolation probe.

• Do not leave the probe cable dangling when the probe is connected to
the measuring point. Doing so may cause shock or short-circuit with the
exposed GND section of the connector.
• When several measuring points are monitored simultaneously using an
oscilloscope, note that the ground levels of the probes become
common.
(Refer to subsection 6.1 "Preparation for Inspection Work".)
4. If it is necessary to perform servicing with the system turned ON, supply

power only to the required parts. At the same time, take safety measures
such as turning OFF the power of the cover switch and CP320 (power to the
rotation servo motor).
(Refer to subsection 6.6 "Cleaning Parts Inside the Gantry

(large-current slipring and other parts)".)
#*A 6
No. 2Y201-060E*A
DANGER: 5. If it is necessary to rotate the gantry with the cover open, take special
precautions to ensure that persons are not accidentally caught in the
rotation section.

6. When disconnecting the high-voltage cable, observe the following to fully

discharge its residual charge in order to ensure safety during servicing
work.
• Turn power OFF and wait five minutes or more.

• When the high-voltage cable has been disconnected, simultaneously
ground two of the three pins at the top of the bushing in all three
combinations. Repeat all combinations twice or more.
• Do not touch the top of the bushing.
• Place a cap, vinyl cover, etc. over the tip of the bushing to protect it.
(Refer to subsection 6.10 "X-ray System Adjustment and Output Check".)
7. When it is necessary to touch the slip ring or brushes (for example, to clean
the slip ring or to replace the slip ring brushes), turn OFF all the breakers
on the distribution board in advance. Otherwise, an electric shock will
result.

WARNING: 1. Before starting maintenance and inspection work, turn OFF the breaker
and all the system power switches on the distribution board. (To ensure
safety.)
(Refer to subsection 3.3.1 "Standard safety precautions".)
2. Do not pour or spray liquids such as water or detergent onto the system.
If liquid enters the system, a malfunction or an electrical short may occur,
possibly resulting in personal injury or electrical shock.
(Refer to subsection 3.3.2 "Cleaning and disinfection".)
3. The system employs a laser beam device. Do not look directly into the
laser beam, as doing so could injure your eyes.
(Refer to subsection 3.3.1 "Standard safety precautions".)
4. Use the cover switch, CP320, rotation lock pins, etc. to prevent
inadvertent gantry rotation during servicing work in order to ensure the
safety of the workers.
(Refer to subsection 6.2 "Checks Inside the Gantry

(DAS thermoregulator, fan, and other sections)".)
7
No. 2Y201-060E*A
WARNING: 5. After opening the gantry front cover, support the cover with two
supporting poles to the rear of the cover. Use the supporting poles
correctly.
If the supporting poles are used incorrectly or the cover is lifted
inadvertently, the supporting poles may fall causing the cover to close
suddenly due to its weight, resulting in injury.
(Refer to section A2 "Cover Opening/Closing".)
6. When checking the rotation section, rotate the rotation section manually
before turning the power ON to confirm that there are no loose objects
such as screws that may fall and that all parts such as connectors that are
to be fastened are secured firmly.

7. If a part of the rotation section of gantry is to be removed, be sure to

engage the rotation lock pin of the rotation drive section. Otherwise, the
rotation section may rotate suddenly due to the weight imbalance caused
by removal of the part, and a worker may get caught in the rotation
section and be seriously injured as a result. Hold the rotation section
firmly when pulling out the rotation lock pin.

8. When performing an operational check of the gantry safety circuit,

observe the following precautions. Failure to do so may result in injury
due to unexpected movement if the safety circuit malfunctions.
• Turn OFF the gantry power supply CP1 before starting the work.
• Change the KGTSM PWB settings to those for inspection before
starting the work.
• Interrupt all operations at the console.
• Be sure to disconnect CN451 on the KGTSM PWB.
(Refer to subsection 6.17 "Check the Safety Circuit Operation".)
9. After completing the work, be sure to confirm that all mounting screws of
the cover are tightened firmly.
If the gantry is tilted with the screws not tightened firmly, the cover may
open, fall, or interfere with objects around it, leading to injury or damage.
(Refer to subsection 6.15 "Gantry Cover
Remounting and Interference Check".)
8
No. 2Y201-060E*A
CAUTION: 1. When the gantry is to be tilted with the front cover open, be extremely careful not to allow
the front cover to come into contact with the ceiling or the patient couch. Otherwise, the
system may be damaged.
(Refer to subsection A2.2 "Opening/Closing the Front Cover".)
2. When rotating the rotation section manually, be sure to release the brake before rotating
the rotation section. Rotating the rotation section without releasing the brake may result
in system malfunction.
3. When cleaning or disinfecting the system, take care not to damage the system.
* Use only the specified disinfectants and lubricants in the specified manner and
frequency. Failure to do so may result in discoloration or cracking of the surface
finish, or in damage to rubber or plastic parts.
* Do not clean the unit with organic solvents (such as paint thinner) or abrasive
cleansers because they may cause damage or discoloration.
(Refer to subsection 3.3.2 "Cleaning and Disinfection".)
4. When replacing, cleaning, or modifying the slipring brush, observe the following
precautions.
* If burrs are found on the brushes, remove them using a cutter. Never use sandpaper
to remove burrs from the brushes. If grains from the sandpaper enter the brushes,
abnormal wear of the brushes may result.
* When removing the cover, be careful not to apply a force to the ring or to damage it.
* Be careful handling the brushes because they are fragile.

Remove only the burrs of the brushes using a cutter.
* Take care not to allow abraded material (powder) to fall in the gantry.
* When mounting the brushes, position them at the center of the ring.
* Verify that the cable is connected correctly.

5. Mount the Mylar ring securely.

If the Mylar sheet is not in contact with the cover, fluids such as blood, contrast medium,
etc. may leak into the system through the gap between the Mylar sheet and the cover,
resulting in damage to the system or deterioration of image quality.
(Refer to subsection A2.1 "Procedure for Removing/Mounting the Mylar Ring".)
9
No. 2Y201-060E*A
CONTENTS
Page
Safety Precautions --------------------------------------------------------------------------------------------------------------- 5
1. INTRODUCTION ---------------------------------------------------------------------------------------------------------12
1.1 Purpose ------------------------------------------------------------------------------------------------------------12
1.2 Scope ---------------------------------------------------------------------------------------------------------------12
2. COMPOSITION -----------------------------------------------------------------------------------------------------------12
3. PREPARATION -----------------------------------------------------------------------------------------------------------13
3.1 Tools Required ---------------------------------------------------------------------------------------------------13
3.2 Workers Required -----------------------------------------------------------------------------------------------13
3.3 Before Performing Periodic Inspection ---------------------------------------------------------------------13
4. INSPECTION INTERVAL-----------------------------------------------------------------------------------------------15
5. PERIODIC INSPECTION ITEM LIST--------------------------------------------------------------------------------16
6. CONTENTS OF CHECKS----------------------------------------------------------------------------------------------19
6.1 Preparation for Inspection Work -----------------------------------------------------------------------------19
6.2 Checks Inside the Gantry (DAS thermoregulator, fan, and other sections) -----------------------21
6.3 Checking the Important Tightening Sections in the Gantry and the Rotation Belt ---------------22
6.4 Emergency Stop Button Operation Check (console, hybrid keyboard) -----------------------------23
6.5 Cleaning the Console -------------------------------------------------------------------------------------------23
6.6 Cleaning Parts Inside the Gantry (large-current slipring and other parts)--------------------------24
6.7 Cleaning Parts Inside the Gantry

(cleaning the fan filter and other parts and checking for oil leakage) -------------------------------28
6.8 Cleaning the Oil Cooler-----------------------------------------------------------------------------------------29
6.9 Operational Check of the Console Internal Fan and the Gantry Emergency Stop Button -----31
6.10 X-ray System Adjustment and Output Check -------------------------------------------------------------32
6.11 Checking Various Sections of the Gantry------------------------------------------------------------------34
6.12 Gantry Positioning Projector Projection Point Check ---------------------------------------------------36
6.13 Performing Aging of the Getter -------------------------------------------------------------------------------40
6.14 Checking Parts Inside the Patient Couch ------------------------------------------------------------------41
6.15 Gantry Cover Remounting and Interference Check -----------------------------------------------------42
10
No. 2Y201-060E*A
CONTENTS - continued
Page
6.16 Checking the Interlock Mechanisms ------------------------------------------------------------------------43
6.17 Checking the Safety Circuit Operation----------------------------------------------------------------------44
6.18 Completion of the Checklist and Cleaning Up ------------------------------------------------------------44
7. CHECKLIST----------------------------------------------------------------------------------------------------------------45
APPENDIX 1 ----------------------------------------------------------------------------------------------------------------------49
A1. Console Cover Removal Procedures --------------------------------------------------------------------------------49
A1.1 CPU BOX ----------------------------------------------------------------------------------------------------------49
A1.2 REC BOX ----------------------------------------------------------------------------------------------------------50
APPENDIX 2 ----------------------------------------------------------------------------------------------------------------------51
A2. Cover Opening/Closing -------------------------------------------------------------------------------------------------51
A2.1 Procedures for Removing/Mounting the Mylar Ring-----------------------------------------------------52
A2.2 Opening/Closing the Front Cover ----------------------------------------------------------------------------55
A2.3 Removing/Mounting the Side Cover ------------------------------------------------------------------------58
A2.4 Removing/Mounting the Rear-upper Cover ---------------------------------------------------------------59
A2.5 Removing/Mounting the Dome Cover ----------------------------------------------------------------------60
A2.6 Removing/Mounting the Top Cover -------------------------------------------------------------------------61
APPENDIX 3 ----------------------------------------------------------------------------------------------------------------------62
A3. Interlock Test Method----------------------------------------------------------------------------------------------------62
A3.1 Outline --------------------------------------------------------------------------------------------------------------62
A3.2 Interlock positions------------------------------------------------------------------------------------------------63
A3.3 List of Interlocks --------------------------------------------------------------------------------------------------65
A3.4 Contents of Test--------------------------------------------------------------------------------------------------66
APPENDIX 4 ----------------------------------------------------------------------------------------------------------------------69
A4. Check of Safety Circuit on the KGTSM PWB----------------------------------------------------------------------69
A4.1 Purpose ------------------------------------------------------------------------------------------------------------69
A4.2 Checks of safety system and safety timer -----------------------------------------------------------------69
A4.3 Check of slide runout detection circuit ----------------------------------------------------------------------75
11
No. 2Y201-060E*A
1. INTRODUCTION
1.1 Purpose
It is extremely important for medical equipment to be maintained so that the operating conditions
are optimal and operation is safe. Preventive maintenance is essential for this purpose. By
performing preventive maintenance, equipment malfunctions can be prevented and optimal
performance conditions can be maintained. The procedures for performing preventive
maintenance are described below.
1.2 Scope
This maintenance and inspection manual applies to the whole-body X-ray CT scanner Asteion
TSX-021B/4, /5.
2. COMPOSITION
The standard composition of the whole-body X-ray CT scanner Asteion TSX-021B/4, /5 is as

follows.
(1) Scanner main unit (incorporating the X-ray high-voltage generator) : 1 set
(2) Patient couch : 1 set
(3) Console (CPU cabinet, keyboard, mouse, monitor) : 1 set
(4) Accessories : 1 set
• Inter-unit cables
• Manual
• Phantom and phantom holder
• Scanning support
#*A 12
No. 2Y201-060E*A
3. PREPARATION
3.1 Tools Required
Standard tools, lens brush, vernier caliper, clearance gauge, vacuum cleaner, push-pull gauge,
stopwatch, digital inclinometer, 50-mm dial gauge, rag, cutter
3.2 Workers Required
1 worker
3.3 Before Performing Periodic Inspection
Observe the following precautions when performing periodic inspection of the system.
3.3.1 Standard safety precautions
(1) Before starting work, check that the required tools, etc. are provided and that they are in
good condition.
(2) At a step where the power must be turned OFF, make sure that the power is turned OFF.
In particular, when the work requires two or more workers, close communication must be
maintained between the workers so that each of the workers is always aware of the
ON/OFF status of the system.
(3) When a heavy object is to be handled, an adequate number of workers must be present
and do the required work together. During the work, care must be taken to prevent injury.
(4) Do not short (disable) safety circuits (warning alarms, etc.) unless absolutely necessary.
After completing the inspection work, confirm that the safety circuits of the system operate
normally.
(5) Always observe general precautions and perform the work safely to prevent injury.
WARNING: 1. Before starting maintenance and inspection work, turn OFF the
breaker and all the system power switches on the distribution
board. (To ensure safety.)
2. The system employs a laser beam device. Do not look directly

into the laser beam, as doing so could injure your eyes.
13
No. 2Y201-060E*A
3.3.2 Cleaning and disinfection
Clean and disinfect the system following the instructions described below.
DANGER: This system is not explosion-proof. Therefore, do not use flammable

or explosive gases near the system. If flammable or explosive gases
enter the system, a fire or explosion may occur.
* After cleaning or disinfection, ventilate the room sufficiently

before turning ON the power supply.
WARNING: Do not pour or spray liquids such as water or detergent onto the
system. If liquid enters the system, a malfunction or an electrical
short may occur, possibly resulting in personal injury or electrical
shock.
CAUTION: When cleaning or disinfecting the system, take care not to damage the system.
* Use only the specified disinfectants and lubricants in the specified manner and
frequency. Failure to do so may result in discoloration or cracking of the
surface finish, or in damage to rubber or plastic parts.
* Do not clean the unit with organic solvents (such as paint thinner) or abrasive
cleansers because they may cause damage or discoloration.
(1) Cleaning the system
When the system is dirtied, clean it using a soft dry cloth. If staining is severe, remove the
stains using a cloth moistened with neutral detergent.
• Dilute the neutral detergent to the concentration specified by the manufacturer.
• Wring out the cloth thoroughly to prevent dripping.
• After removing the stains with detergent, etc., wipe the system using a dry cloth.
14
No. 2Y201-060E*A
(2) Cleaning the room
Use a vacuum cleaner to remove dust in the room. When cleaning the floor using a cloth
or a mop moistened with water, the cloth or mop must be thoroughly wrung out to prevent
dripping.
(3) Disinfection
When it becomes necessary to disinfect the system because of blood residues on it etc.,
perform disinfection as follows:
(a) Disinfectants: The following types can be used for this system.
• Glutaraldehyde
• Benzalkonium chloride
• Ethanol for disinfection (Disinfect the system using a cloth moistened with ethanol
for disinfection.)
(b) Disinfection method:
Wipe off the surface of the system using a cloth that is moistened with disinfectant
and then slightly wrung out. At this time, take care not to allow liquids to enter the
system.
4. INSPECTION INTERVAL
Inspection should be performed once a year or once per 100000 slices, whichever comes first.
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No. 2Y201-060E*A
5. PERIODIC INSPECTION ITEM LIST
Standard time required

No. Inspection item
(minute)
1 Preparations for inspection work
1 Confirming that the X-ray tube has cooled 15
2 Shutting down the system
3 Removing the gantry covers
2 Checks inside the gantry (DAS thermoregulator, fan, and other sections)
4 DAS unit main detector temperature setting check 2
5 DAS cooling fan rotation check
6 Gantry ceiling fan operational check
7 Tube oil cooler fan operational check
8 HFG chassis fan operational check
3 Checking the important tightening sections in the gantry and the rotation belt
9 Anchor bolt tightening check 4
10 Checking the important tightening sections on the right side of the
gantry
11 Checking the important tightening sections on the front of the gantry
12 Checking the important tightening sections on the left side of the gantry
13 Rotation belt abrasion check
4 Emergency stop button operation check (console, hybrid keyboard)
14 Console emergency button operational check 3
15 Off delay timer check
5 Cleaning the console
16 Console cover removal 10
17 Cleaning the CPU BOX and REC BOX cabinets
6 Cleaning parts inside the gantry (large-current slipring and other parts)
18 Turning OFF the gantry power-supply breakers 47
19 Removing the dome cover
20 Cleaning the large-current slipring
7 Cleaning parts inside the gantry (cleaning the fan filter and other parts and checking for oil leakage)
21 Cleaning the top cover filter section 7
22 Cleaning the gantry under cover section
23 Cleaning the X-ray incident window of the detector
24 X-ray system oil leakage check
8 Cleaning the oil cooler
25 Cleaning the oil cooler fan 50
26 Turning ON the power switch of the console
27 Oil cooler pump operational check
16
No. 2Y201-060E*A

No. Inspection item
(minute)
9 Operational check of the console internal fan and the gantry emergency stop button
28 Console internal fan operational check 16
29 Gantry emergency switch operational check (right panel)
30 Power supply recovery
31 Gantry emergency switch operational check (left panel)
32 Power OFF
33 Remounting the covers
10 X-ray system adjustment and output check
34 X-ray tube voltage and current check 70
35 If adjustment
11 Checking various sections of the gantry
36 Gantry operating panel contact point short-circuit check 6
37 Tilt limit microswitch check
38 Tilt 0° check
39 Operational checks of the slit and the wedge
12 Gantry positioning projector projection point check
40 Positioning projector operational check 15
41 Cleaning the window of the internal projector in the dome
13 Aging of the getter
42 Aging of the getter 1
14 Checking the parts inside the patient couch
43 Lifting the flexible cover 10
44 Cleaning the horizontal movement guide rails
45 Cleaning the vertical movement guide rails
46 Lubrication of the hydraulic cylinder rod
47 Anchor bolt tightening check
48 Securing the flexible cover
15 Gantry cover remounting and interference check
49 Remounting the gantry covers 28
50 Check of interference in the gantry
51 Gantry rotation speed check
16 Checking the interlock mechanisms
52 Checking the HEIGHT, TILT, and SLIDE interlock mechanisms 15
53 Checking the tape switch operation
54 Checking the gantry mat switch operation
Confirming that the interlock mechanisms related to gantry/couch
mechanical operations function normally.
17
No. 2Y201-060E*A

No. Inspection item
(minute)
17 Checking the safety circuit operation
55 Preparations for inspection and preparatory check 44
56 Operational check of the safety timers
57 Operational check of the slide run-out detection circuit
58 Operational check of the intercom
18 59 Completion of the checklist and cleaning up
18
No. 2Y201-060E*A
6. CONTENTS OF CHECKS Standard time required: 15 minutes

6.1 Preparation for Inspection Work
Before starting inspection work, perform the following in order to facilitate smooth execution of the
work.
DANGER: 1. When servicing is to be performed with the gantry cover open, be

sure to turn OFF the power of the system at the distribution board
and wait for five minutes or more to prevent workers from receiving
electric shocks or being injured due to unexpected system
operations.
2. Do not remove the covers of the console monitor and X-ray high-
voltage generator in the gantry because there are high-voltage
sections inside them. If the covers are removed, accidental contact
may occur, causing electric shock and possibly death.
Note the points listed below when it is necessary to connect

measuring instruments such as an oscilloscope to a circuit of the
floating section for any reason.
• Use a differential probe or isolation probe.

• Do not leave the probe cable dangling when the probe is
connected to the measuring point. Doing so may cause shock or
short-circuit with the exposed GND section of the connector.
• When several measuring points are monitored simultaneously
using an oscilloscope, note that the ground levels of the probes
become common.
#*A 19
No. 2Y201-060E*A
No. Inspection item Contents/method Criteria Checklist

1 X-ray tube Check the tube OLP. The tube OLP Confirmation
cooling status should be 30% or Checkmark
If the OLP is more than 30%, wait until the OLP
check less.
drops to 30% or less in order to avoid damage
to the X-ray tube. If the system power is turned
OFF with the X-ray tube hot, the tube may
rupture, leading to system damage or burn
injuries due to hot internal oil.
2 Shutting down Shut down the system using the "Utility" menu at
the system the console.
Note that the power switch of the console must
not be turned OFF.
3 Removal of the Open or remove the gantry covers as described
gantry covers below.
(For details, refer to APPENDIX 2 "Cover
Opening/Closing".)
• Removing the Mylar ring
• Removing the front under cover
• Opening the front cover
• Removing the left-side and right-side covers
• Removing the rear cover
• Removing the top cover
20
No. 2Y201-060E*A
6.2 Checks Inside the Gantry

Standard time required: 2 minutes
(DAS thermoregulator, fan, and other sections)
Perform operational checks of the electrical parts inside the gantry.
WARNING: 1. Use the cover switch, CP320, rotation lock pins, etc. to prevent
inadvertent gantry rotation during servicing work in order to ensure
the safety of the workers.
2. When checking the rotation section, rotate the rotation section

manually before turning the power ON to confirm that there are no
loose objects such as screws that may fall and that all parts such
as connectors that are to be fastened are secured firmly.
3. If a part of the rotation section of gantry is to be removed, be sure

to engage the rotation lock pin of the rotation drive section.
Otherwise, the rotation section may rotate suddenly due to the
weight imbalance caused by removal of the part, and a worker may
get caught in the rotation section and be seriously injured as a
result. Hold the rotation section firmly when pulling out the rotation
lock pin.

4 DAS unit main Visually check the value displayed on the The reading Entering the
detector temperature controller. should be displayed
temperature between 36°C value
setting check and 38°C.
5 DAS cooling fan Confirm that there are no abnormalities (such as There should be Visual check
rotation check abnormal sounds or vibrations) in the cooling no abnormalities
fan mounted to the top of the DAS unit. such as
abnormal sounds
or vibrations.
6 Gantry ceiling fan Confirm that there are no abnormalities (such as There should be Visual check
operational check abnormal sounds or vibrations) in the ceiling fan. no abnormalities
such as
abnormal sounds
or vibrations.
7 Tube oil cooler Confirm that there are no abnormalities (such as There should be Visual check
fan operational abnormal sounds or vibrations) in the oil cooler no abnormalities
check fan. such as
abnormal sounds
or vibrations.
8 HFG chassis fan Confirm that there are no abnormalities (such as There should be Visual check
operational check abnormal sounds or vibrations) in the HFG no abnormalities
chassis fan. such as
abnormal sounds
or vibrations.
21
No. 2Y201-060E*A
6.3 Checking the Important Tightening Sections in the Standard time required: 4 minutes
Gantry and the Rotation Belt
Confirm that the important tightening sections of the gantry are tightened firmly.

9 Anchor bolt Confirm that the anchor bolts are tightened The bolts should Confirmation
tightening check firmly. If they are not, tighten them. be tightened Checkmark
firmly. If they
not, tighten them.
10 Checking the Visually check whether the paint marks have There should be Visual check
important moved. no displacement.
tightening
sections on the • Right pillow block mounting bolt
right side of the (red paint)
gantry • ARM-R mounting bolt (red paint)
• Power cylinder mounting pin retaining plate
mounting screw (yellow paint)
• Power cylinder mounting plate bolt
(yellow paint)
tightening (Only sections
sections on the • R base mounting bolt (red paint) where a visual
front of the gantry • Main frame side bearing retainer mounting check is
bolt (red paint) possible)
tightening
sections on the • Left pillow block mounting bolt
left side of the (red paint)
gantry • ARM-L mounting bolt (red paint)
13 Rotation belt • Check for damage (including deformation) to There should be Visual check
abrasion check the gears and the rubber on the rear. no damage
(including
deformation) to
the gears or to
the rubber on the
rear.
22
No. 2Y201-060E*A
6.4 Emergency Stop Button Operation Check Standard time required: 3 minutes
(console, hybrid keyboard)
Confirm that the emergency stop button and the off delay timer operate normally.

14 Console Press the emergency stop button on the All the power Confirmation
emergency console. supply units of Checkmark
button the gantry should
operational check be turned OFF.
15 Off delay timer After confirming that the system is in the status The power Confirmation
check in which the power can be turned OFF through supply to the Checkmark
No.2 system shutdown processing, turn OFF the gantry rotating
power of the console. unit should be
recovered by
turning OFF the
power of the
console.
6.5 Cleaning the Console Standard time required: 10 minutes
Wipe off the console cabinet.

16 Console cover Open or remove the following covers (panels)
removal from the two console cabinets (CPU BOX, REC
BOX). (For details, refer to APPENDIX 1
"Console Cover Removal Procedures".)
• CPU BOX front panel
• CPU BOX left-side panel
• REC BOX left-side panel
17 Cleaning the Use a vacuum cleaner to clean the filter Enter the
CPU BOX and mounted to the cooling air intake/exhaust vents results of
REC BOX of the cabinet. cleaning.
cabinets
(1) Cleaning the air intake vents
Use a vacuum cleaner to remove dust from
the front and rear air intake vents of the
CPU BOX and REC BOX.
(2) Cleaning the air filters
Remove the air filter from the bottom of the
CPU BOX and clean it.
(3) Cleaning the air exhaust vents
Clean the air exhaust vents at the rear of
CPU BOX and at the bottom of the REC
BOX, respectively.
(To clean the air exhaust vent at the bottom
of the REC BOX, the FAN unit must be
removed.)
23
No. 2Y201-060E*A
6.6 Cleaning Parts Inside the Gantry Standard time required: 47 minutes
(large-current slipring and other parts)
To prevent insulation failure of the slipring section inside the gantry due to abraded brush material,
clean the slipring section.
DANGER: 1. If it is necessary to perform servicing with the system turned ON,

supply power only to the required parts. At the same time, take
safety measures such as turning OFF the power of the cover switch
and CP320 (power to the rotation servo motor).
2. If it is necessary to rotate the gantry with the cover open, take special
precautions to ensure that persons are not accidentally caught in the
rotation section.
3. When it is necessary to touch the slip ring or brushes (for example, to

clean the slip ring or to replace the slip ring brushes), turn OFF all the
breakers on the distribution board in advance. Otherwise, an electric
shock will result.
24
No. 2Y201-060E*A
CAUTION: When replacing, cleaning, or modifying the slip-ring brush, observe the following
precautions.
* If burrs are found on the brushes, remove them using a cutter. Never use
sandpaper to remove burrs from the brushes. If grains from the sandpaper enter
the brushes, abnormal wear of the brushes may result.
* When removing the cover, be careful not to apply a force to the ring or to damage
it.
* Be careful handling the brushes because they are fragile.

Remove only the burrs of the brushes using a cutter.
* Take care not to allow abraded material (powder) to fall in the gantry.
* When mounting the brushes, position them at the center of the ring.
* Verify that the cable is connected correctly.
NOTE: Before starting work, thoroughly ventilate the work area and take protective measures
such as wearing a protective mask.
The sliprings employ carbon brushes containing metal elements, and abraded brush
material will therefore be generated.
25
No. 2Y201-060E*A

18 Turning OFF the Turn OFF gantry breakers NFB1 (stationary
gantry power- section power-supply line) and NFB2 (rotating
supply breakers section power-supply line) at the rear of the
gantry base stand.
Be sure to also turn OFF the distribution panel
breaker.
Failure to do so may result in an electrical shock
or other injury during the subsequent work.
Note that if the rotation position needs to be
changed during the subsequent cleaning work,
NFB1 can be turned ON temporarily to release
the rotation brake in order to manually adjust the
position. After adjustment is completed, be sure
to turn OFF breaker NFB1. Even in this case,
breaker NFB2 must not be turned ON.
19 Removing the Remove the dome cover from the rear of the
dome cover gantry.
(For details of the removal procedures, refer to
APPENDIX 2 "Cover Opening/Closing".)
20 Cleaning the (1) Remove the cables from the brush section
large-current and remove the brush holder from the
slipring bracket.
Brush holder
Bracket
(2) Remove all abraded material from the brush

and brush holder.
26
No. 2Y201-060E*A

(3) Check the amount of abraded brush If the remaining Fill in the
material. If a brush is worn by more than 2 brush material is check result.
mm, replace it. less than the
standard, replace
(4) Remove burrs from the brush tips using a Fill in the
the brush.
cutter. check result.
Burrs When
Limit line remounting the
brush holder, be
careful not to
allow the brush
sliding surface to
protrude from the
ring.
(5) Remove abraded material from the brush Fill in the

cables. cleaning
result.
(6) Remove abraded material from the ring, Fill in the
ring holder, and ring cables. cleaning
result.
(7) Remount the brush holder to the bracket
and reconnect the cables.
Ring holder
Ring
(8) Turn ON the power supply and rotate the

rotation section 90° in test mode.
27
No. 2Y201-060E*A
6.7 Cleaning Parts Inside the Gantry (cleaning the fan filter Standard time required: 7 minutes
and other parts and checking for oil leakage)
Clean the parts inside the gantry. In addition, check the X-ray generator section for oil leakage.

21 Cleaning the top Clean the filter of the ceiling fan using a vacuum There should be Fill in the
cover filter cleaner. no clogging. cleaning
section result.
22 Cleaning the Use a vacuum cleaner to clean the mesh filter, There should be Fill in the
gantry under which is the air intake in the gantry rear under no clogging. cleaning
cover section cover. result.
23 Cleaning the Visually confirm that the X-ray incident window The window Fill in the
X-ray incident at the top of the detector is not soiled with lint, should be clean. cleaning
window of the oil, or anything else. result.
detector If it is dirty, wipe it off with Hi-clean and a clean
rag.
24 X-ray system oil Check the following parts for oil leakage from If oil leakage Fill in the
leakage check the X-ray tube, oil cooler, or other sections. from the rubber check result.
hose is detected
• X-ray tube or a crack is
• Heat exchanger found in the
rubber hose,
• Rubber hose immediately
replace the
rubber hose.
28
No. 2Y201-060E*A
6.8 Cleaning the Oil Cooler Standard time required: 50 minutes

Clean the tube oil cooler.

25 Cleaning the oil If the radiator unit of the heat exchanger is Fill in the
cooler fan clogged with dust etc., the volume of air from the cleaning
fan may be reduced, resulting in reduction of the result.
cooling efficacy.
To prevent this problem, clean the heat
exchanger fan by following the procedures
below. (Example for the CXB-400B)
(1) Remove the oil cooler from the gantry.
(2) Remove the cover of the oil cooler (by
removing the 10 screws).
(3) Use a vacuum cleaner to remove dust etc.
from the radiator through the openings in
the fan located at the top of the radiator.
(4) Manually rotate the fan and remove dust
from other parts of the radiator.
(5) Repeat the above steps as many times as
required to clean the radiator.
(6) After cleaning is completed, remount the
cover by fastening the screws. (The long
screw must be used at the location
indicated by arrow A.)
(7) Remount the oil cooler to the gantry.
Remove dust from the surface of the radiator

(located behind the fan) through this opening.
Fan
<A>
29
No. 2Y201-060E*A

26 Turning ON the Perform the following procedures to turn ON the
power switch of power switch of the console.
the console
(1) Disconnect the PC power cable from the
connection panel located at the lower front
of the PC cabinet in the console.
(2) Turn ON the power switch of the console.
27 Oil cooler pump Touch the pipe to confirm that the oil is The oil should be Fill in the
operational check circulating. circulating. check result.
30
No. 2Y201-060E*A
6.9 Operational Check of the Console Internal Fan Standard time required: 16 minutes
and the Gantry Emergency Stop Button
Perform operational checks of the units as described in the table below.

28 Console internal Perform operational checks of the fans inside The fans should Fill in the
fan operational the CPU BOX and REC BOX cabinets. operate normally. check result.
check
CPU BOX
REC BOX
29 Gantry Press the emergency switch on the right of the All of the gantry Fill in the
emergency gantry operating panel. power supplies check result.
switch should be turned
operational check OFF.
(right panel)
30 Power supply Perform the following procedures to turn the
recovery console power OFF and then ON again.
(1) Turn OFF the console power switch.
(2) Keep the console power supply OFF for
more than 10 seconds.
If this is not observed, the equipment may
be adversely affected by an inrush current
and may not start up as a result.
(3) Turn ON the console power switch.
31 Gantry Press the emergency switch in the left part of All of the gantry Fill in the
emergency the gantry operating panel. power supplies check result.
switch should be turned
operational check OFF.
(left panel)
32 Power OFF Turn OFF the console power switch.
33 Remounting the Remount the dome cover and the console
covers cover.
Remounting the dome cover
(For details of the remounting procedures, refer
to APPENDIX 2 "Cover Opening/Closing".)
Remounting the console cover
(For details of the remounting procedures, refer
to APPENDIX 1 "Console Cover Removal
Procedures".)
31
No. 2Y201-060E*A
6.10 X-ray System Adjustment and Output Check Standard time required: 70 minutes
Adjust the X-ray generator section and check the adjustments related to the output.
DANGER: 1. When disconnecting the high-voltage cable, observe the following to

fully discharge its residual charge in order to ensure safety during
servicing work.
• Turn power OFF and wait five minutes or more.

• When the high-voltage cable has been disconnected,
simultaneously ground two of the three pins at the top of the
bushing in all three combinations. Repeat all combinations twice
or more.
• Do not touch the top of the bushing.
• Place a cap, vinyl cover, etc. over the tip of the bushing to protect
it.

34 X-ray tube Use a digital storage oscilloscope to check the The
voltage and output voltages at the specified check points on measurements
current check the PWB. should be as
follows.
(1) Check points 80 kV: Fill in the
5.2 V ±5% measure-
Tube voltage: TP3 on the SYSTEM
ments.
CONTROL PWB 120 kV:
7.8 V ±5%
Tube current: TP6 on the SYSTEM
CONTROL PWB 135 kV:
8.8 V ±5%
(1.0 s, large focus)
80 kV/300 mA
120 kV/30, 100, 300 mA, 400mA* 30 mA:
135 kV/30, 100, 250 mA 0.59 V ±5%
* 48-kW systems only 100 mA:
2.0 V ±5%
(2) Change large focus to small focus and
perform the voltage check in the same 250 mA:
manner. 4.9 V ±10%
300 mA:
5.9 V ±5%
400 mA:
7.8 V ±10%
(3) Measure the leading edge time based on 90 ms or less Fill in the
the tube voltage waveform. measure-
ments.
120 kV/300 mA/2 s (from the DCA)
(Measure the time in which 90% = 108 kV is
reached.)
#*A 32
No. 2Y201-060E*A

(4) Measure the exposure time based on the 2.1 s ±5% Fill in the
tube voltage waveform. measure-
ments.
120 kV/300 mA/2 s (from the DCA)
(Perform measurement from the leading
edge of the waveform.)
In order to perform this check with the servo
breaker turned OFF, set bit switches 1 and 2 of
DIP switch 10 of the GTS PWB to ON.
After the work is completed, be sure to restore
the settings.
If the results are not acceptable, connect the
tube voltage meter and/or current meter to
check the details of the situation.
If frequent electric discharge seems to have
occurred, check the high-voltage cable bushing.
35 If adjustment Use a digital storage oscilloscope to check the
adjusted waveform.
(1) Check the leading edge of the tube current. The waveform Fill in the
(TP6 on the SYSTEM CONTROL PWB) should be stable results.
within 100 ms.
(2) Adjustment should be performed using the There should be
"If setting" of the system maintenance no abnormalities
menu. such as
Perform the checks for both the large focus excessive
and the small focus. overshooting.
In order to perform this check with the servo
breaker turned OFF, set bit switches 1 and 2 of
DIP switch 10 of the GTS PWB to ON.
After the work is completed, be sure to restore
the settings.
NOTE: The time required for If adjustment can be minimized by using the automatic If
adjustment tool. Note that at sites without maintenance contracts, this tool is available
only within the warranty period. (This tool will be provided in the first half of fiscal year
2004.)
33
No. 2Y201-060E*A
6.11 Checking Various Sections of the Gantry Standard time required: 6 minutes
Perform operational checks of the gantry operating panels, interlock mechanism microswitches,
and other parts in the gantry.

36 Gantry operating Operational checks of the switches on the
panel contact gantry operating panels and the footswitch
point short-circuit
check
(1) Check the LEDs when the right-side LEDs 43 and 44 Fill in the
operating panel is not operated. on the PWB of check
the right-side results.
operating panel
should not be lit.
(2) Check the LEDs when the left-side LEDs 43 and 44 Fill in the
operating panel is not operated. on the PWB of check
the left-side results.
operating panel
should not be lit.
37 Tilt limit Turn ON the tilt limit microswitch. MC112 (in the Fill in the
microswitch servo chassis) check
After this work is completed, be sure to restore
check should be turned results.
the setting.
OFF.
38 Tilt 0° check Use a level to confirm that the reference level The reference Fill in the
surface is horizontal. level surface check
should be results.
horizontal.
34
No. 2Y201-060E*A

39 Operational (1) Operational check of the slit During Fill in the
checks of the slit movement, check
Use the maintenance panel of the KGTS
and the wedge abnormal sounds results.
PWB to set the slit width to the maximum
should not be
and minimum and confirm that abnormal
generated and
sounds are not generated and that the slit
the slit should
moves smoothly. Also confirm that the slit
move smoothly.
width is uniform (same at the left and right
In addition, the
ends).
slit width should
be uniform at the
left and right
edges.
(2) Operational check of the wedge Abnormal sounds Fill in the
should not be check
Use the maintenance panel of the KGTS
generated and results.
PWB to operate the wedge and confirm that
the wedge
abnormal sounds are not generated and
should move
that the wedge moves smoothly.
smoothly.
35
No. 2Y201-060E*A
6.12 Gantry Positioning Projector Projection Point Check Standard time required: 15 minutes
Check the patient positioning projector projection point and adjust it if necessary.

40 Operational (1) Adjustment procedures for the side and
check of the slant projectors
positioning
(a) Set the water phantom in the phantom
projector
holder. After confirming that there are
no irregularities in the phantom,
position the phantom at the center of
the scan area.
(b) Use adhesive tape to attach solder
strips to the phantom so that they are
on the slice line segment of the water
phantom and on image center line as
shown in the figure below.
Tape
Solder
Solder
(c) Use the scanogram to confirm that they

are attached correctly.
(d) Turn ON the left and right projectors
and adjust them so that their beams
meet at the corresponding solder strip.
(e) Move the couch top till the projectors
no longer project light on it.
36
No. 2Y201-060E*A

(f) Turn ON the left and right projectors to
mirror the beams on a sheet of paper
and check whether the pattern from the
left projector is aligned with that from
the right projector.
If the patterns are out of alignment,
repeat steps (d) to (f) above to perform
adjustment.
There should be no misalignment

at any location.
(2) Adjustment procedures for the median line

projector
(a) Move the edge of the couch top (the
part with white dots) under the median
line projector and raise the patient
couch to the UP limit.
(b) Align the projected pattern of the
median line projector with the white
dots.
Couch top
White dots
(c) Without changing the position of the

couch top, lower the patient couch to
the HEIGHT-1 position. At this time,
the projected pattern of the median line
projector should be aligned with the
white dots of the couch top.
37
No. 2Y201-060E*A

(d) If the projected pattern of the median Fill in the
line projector is not aligned with the check
white dots of the couch top, adjust the results.
median line projector as indicated
below.
White dots
Projected pattern
The gap on the left and Projected pattern

White dots right should be the same.
(3) Operational check The projector Fill in the
should check
Use the gantry operating panel to turn ON
automatically be results.
the projector.
turned OFF in 2
minutes ±5
seconds.
38
No. 2Y201-060E*A

41 Cleaning the Check visually whether the Mylar sheet of the No trace of Fill in the
internal projector dome cover is dusty or oily. cotton dust, oil or check
window of the If soiled, clean it with Hi-clean and a rag. other dirt results.
dome section
Red transparent portion of dome cover (Mylar
sheet)
Mylar sheet
Check the Mylar ring mounting status. d ≤ 4.0 mm Fill in the

should be check
Measure the Mylar-ring thickness "d" within the
satisfied. results.
range of ±100 mm from the lower center of the
If the
Mylar ring.
measurement is
d > 4.0 mm,
remove and then
mount the Mylar
sheet again.
Dome, Mylar sheet

A
Scale
(Length along the arc) Front cover Dome cover

200
d
Mylar sheet
A A-A
39
No. 2Y201-060E*A
6.13 Performing Aging of the Getter Standard time required: 1 minute

Perform aging of the getter.

42 Aging of the (1) Press and hold down the push button on Fill in the
getter the side of the heat exchanger for more check result.
than 1 s. The LED (yellow) next to the push
button lights. If the LED does not light,
press the push button repeatedly until the
LED lights.
(2) While the LED is lit, aging of the getter
continues. The LED automatically goes out
in approximately 13 minutes, indicating that
aging of the getter is completed
successfully.
LED (yellow)
Push button
40
No. 2Y201-060E*A
6.14 Checking Parts Inside the Patient Couch Standard time required: 10minutes

43 Lifting the flexible Remove the four screws shown in the figure
cover below and lift the flexible cover.
Flexible
cover Oil tank Pump
M4 screws (4 locations)
44 Cleaning the If the guide is soiled or if the grease on the guide Fill in the
horizontal is old, remove the dirt and old cleaning
movement guide C-type rail grease and apply new grease. result.
rails
Remove stains LM guide

and apply Rusjet.
C-type rail section : Rusjet

LM guide section : Grease
AFB grease (THK), Albania grease EP No.2
(Showa Shell Sekiyu), Daphne Eponex grease
No.2 (Idemitsu), or equivalent
45 Cleaning the If the rail is soiled or if the grease on the guide is Fill in the
vertical old, remove the dirt and old grease and apply cleaning
movement guide new grease (for both the upper and lower rails). result.
rails
Remove the dirt and old grease

and sppply new grease.
46 Lubrication of the Remove dirt from the rod and apply lubrication. Fill in the
hydraulic cylinder cleaning
Rusjet or Power Green (BALBIS)
rod result.
47 Anchor bolt Confirm that the anchor bolts are not loose. The anchor bolts Fill in the
securing check should be fixed check result.
firmly.
48 Flexible cover Lower the flexible cover and remount the four
fixing screws that were removed previously.
41
No. 2Y201-060E*A
6.15 Gantry Cover Remounting and Interference Check Standard time required: 28 minutes
WARNING: After completing the work, be sure to confirm that all mounting screws
of the cover are tightened firmly.
If the gantry is tilted with the screws not tightened firmly, the cover
may open, fall, or interfere with objects around it, leading to injury or
damage.

49 Remounting of Close or remount the gantry covers as
the gantry covers described below.
(For details of the procedures, refer to
APPENDIX 2 "Cover Opening/Closing".)
• Remounting the top cover
• Remounting the rear cover
• Remounting the left-side and right-side covers
• Closing the front cover
• Remounting the front under cover
• Remounting the Mylar ring
50 Interference Rotate the gantry using the test panel in test Fill in the
check inside the mode (60 s/rotation) to confirm that parts inside result.
gantry the gantry do not interfere with the cover.
51 Gantry rotation (1) Start up the DCA and perform 0.75-s 0×326 to 0×358 Write down
speed check scanning or select the latest 0.75-s scan the
raw data. measure-
ments.
(2) Use [calc] to check the maximum and
minimum of E1 and confirm that they satisfy
the standard.
42
No. 2Y201-060E*A
6.16 Checking the Interlock Mechanisms Standard time required: 15 minutes

Perform operational checks of the gantry/couch interlock mechanisms.

52 Checking the Referring to APPENDIX 3 "Interlock Test The interlock Fill in the
HEIGHT, TILT, Method", confirm that the following interlock mechanisms check
and SLIDE mechanisms operate normally. should operate results.
interlock as specified in
mechanisms • UPxLIMIT the instructions.
• TILT ±30°
• HEIGHT-0
• HEIGHT-0.5
• HEIGHT-1
• HEIGHT-2
• AUTOxSTOP
• DOWNxLIMIT
• INxLIMIT
• OUTxLIMIT
• OUT-2
tape switch Method", confirm that the following interlock mechanisms check
operation mechanisms operate normally. should operate results.
as specified in
• Gantry rear tape switch the instructions.
• Gantry front tape switch
gantry mat switch Method", confirm that the following interlock mechanisms check
operation mechanisms operate normally. should operate results.
as specified in
• Mat switches on both the left and right sides the instructions.
43
No. 2Y201-060E*A
6.17 Checking the Safety Circuit Operation Standard time required: 44 minutes
Confirm that the secondary safety circuits on the gantry/couch control PWB operate normally.
WARNING: When performing an operational check of the gantry safety circuit,

observe the following precautions. Failure to do so may result in injury
due to unexpected movement if the safety circuit malfunctions.
• Turn OFF the gantry power supply CP1 before starting the work.
• Change the KGTSM PWB settings to those for inspection before
starting the work.
• Interrupt all operations at the console.
• Be sure to disconnect CN451 on the KGTSM PWB.

55 Preparations for Perform the preparation for inspection and the
inspection and preparatory checks referring to the instructions
preparatory described in APPENDIX 4 "Check of Safety
check Circuit on the KGTSM PWB".
56 Operational Referring to the instructions described in The timers Fill in the
check of the APPENDIX 4 "Check of Safety Circuit on the should operate check
safety timers KGTSM PWB", confirm that the safety timers for as specified in results.
the following circuits operate normally. the instructions.
• Tilt circuit
• Couch vertical movement circuit
• Couch-top horizontal movement circuit
57 Operational Referring to the instructions described in The circuit Fill in the
check of the slide APPENDIX 4 "Check of Safety Circuit on the should operate check
run-out detection KGTSM PWB", confirm that the slide run-out as specified in results.
circuit detection circuit operates normally. the instructions.
58 Operational Press the TALK switch and speak into the Voice messages Fill in the
check of the console microphone to confirm that the voice should be output check
intercom can be heard clearly in the scan room. appropriately. results.
In addition, confirm that the voice from the
gantry microphone can be clearly heard from the
console speaker.
Confirm that the automatic voice messages are
output normally.
6.18 Completion of the Checklist and Cleaning Up
Complete the checklist by filling in the required information such as the check contents.
Put away the tools, measuring instruments, and other items that were used for the work.
44
No. 2Y201-060E*A
7. CHECKLIST
Place a checkmark in the following checkboxes and fill in the measured value in the corresponding
entry filed.
Applicable Work
No. Inspection item Checkmark Measured value
unit contents
1 Preparations for inspection work
1 Confirming that the X-ray tube has cooled C
2 System shutdown
3 Removing the gantry cover
2 Checks inside the gantry (DAS thermoregulator, fan, and other sections)
4 DAS unit DAS unit main detector temperature setting check C °C
5 DAS unit DAS cooling fan rotation check I
6 Gantry Gantry ceiling fan operational check I
7 Gantry Tube oil cooler fan operational check I
8 Gantry HFG chassis fan operational check I
3 Checking the important tightening sections in the gantry and the rotation belt
9 Gantry Anchor bolt tightening check C
10 Gantry Checking the important tightening sections on the
right side of the gantry
Gantry Right pillow block mounting bolt (red paint) I
Gantry ARM-R mounting bolt (red paint) I
Gantry Power cylinder mounting pin retaining plate I
mounting screw (yellow paint)
Gantry Power cylinder mounting plate bolt (yellow paint) I
front of the gantry
Gantry R base mounting bolt (red paint) I
Gantry Main frame side bearing retainer mounting bolt I
(red paint)
left side of the gantry
Gantry Left pillow block mounting bolt (red paint) I
Gantry ARM-L mounting bolt (red paint) I
13 Gantry Rotation belt abrasion check I
4 Emergency stop button operation check (console, hybrid keyboard)
14 Console Console emergency button operational check C
15 Console Off delay timer check I
5 Cleaning the console
16 Console Removing the console covers
17 Console Cleaning the CPU BOX and REC BOX cabinets
Console Cleaning the air intake vent of the CPU BOX CL
Console Cleaning the air filters of the CPU BOX CL
Console Cleaning the air exhaust vent of the CPU BOX CL
Console Cleaning the air intake vent of the REC BOX CL
Console Cleaning the air exhaust vent of the REC BOX CL
Work contents (visual check: I, adjustment: A, replacement: R, check: C, cleaning: CL, application of grease: G)
45
No. 2Y201-060E*A
Applicable Work
unit contents
6 Cleaning parts inside the gantry (large-current slipring and other parts)
18 Gantry Turning OFF the gantry power-supply breakers
19 Gantry Removing the dome cover
20 Gantry Cleaning the large-current slipring
Gantry Checking the amount of abraded brush material C
Gantry Checking and removing burrs from the tips of the C
brushes
Gantry Removing abraded material from the brush cables CL
Gantry Removing abraded material from the ring and the CL
ring holder
7 Cleaning parts inside the gantry (cleaning the fan filter and other parts and
checking for oil leakage)
21 Gantry Cleaning the top cover filter section CL
22 Gantry Cleaning the gantry under cover section CL
23 DAS unit Cleaning the X-ray incident window of the CL
detector
24 X-ray system X-ray system oil leakage check
X-ray system X-ray tube oil leakage check C
X-ray system Heat exchanger oil leakage check C
X-ray system Rubber hose oil leakage check C
8 Cleaning the oil cooler
25 X-ray system Cleaning the oil cooler fan CL
26 X-ray system Turning ON the power switch of the console
27 X-ray system Oil cooler pump operational check C
9 Operational checks of the fans inside the console and of the gantry emergency
stop button
28 Console Console internal fan operational check
Console CPU BOX fan operational check C
Console REC BOX fan operational check C
29 Gantry Gantry emergency switch operational check (right C
panel)
30 Gantry Power supply recovery
31 Gantry Gantry emergency switch operational check (left C
panel)
32 Console Power OFF
33 Gantry Remounting the covers
46
No. 2Y201-060E*A
Applicable Work
unit contents
10 X-ray system adjustment and output check
34 X-ray system X-ray tube voltage and current check
X-ray system Tube voltage 80 kV C V
X-ray system Tube current 30 mA C V
X-ray system Leading edge time of the tube voltage waveform C mSec
X-ray system Exposure time C Sec
35 X-ray system If adjustment C
11 Checking various sections of the gantry
36 Gantry Gantry operating panel contact point short-circuit
check
Gantry Right-side operating panel C
Gantry Left-side operating panel C
37 Gantry Tilt limit microswitch check C
38 Gantry Tilt 0° check C
39 Gantry Operational checks of the slit and the wedge
Gantry Slit operation check C
Gantry Wedge operation check C
12 Gantry positioning projector projection point check
40 Gantry Positioning projector operational check
Gantry Operational check and adjustment of the internal C
projector
Gantry Operational check and adjustment of the external C
projector
Gantry Confirming that the projectors automatically go C
out
41 Gantry Cleaning the window of the internal projector in
the dome
Gantry Checking the Mylar sheet for cleanness C
Gantry Mylar ring mounting status check C
13 Getter aging
42 X-ray system Performing getter aging C
#*A 47
No. 2Y201-060E*A
Applicable Work
unit contents
14 Checking the parts inside the patient couch
43 Patient couch Lifting the flexible cover
44 Patient couch Cleaning the horizontal movement guide rails CL
45 Patient couch Cleaning the vertical movement guide rails CL
46 Patient couch Lubrication of the hydraulic cylinder rod G
47 Patient couch Anchor bolt tightening check C
48 Patient couch Securing the flexible cover
15 Gantry cover remounting and interference check
49 Gantry Remounting the gantry covers
50 Gantry Check of interference in the gantry C
51 Gantry Gantry rotation speed check C
16 Checking the interlock mechanisms
52 Gantry Checking the HEIGHT, TILT, and SLIDE interlock
mechanisms
Patient couch UPxLIMIT
Gantry TILT ±30°
Patient couch HEIGHT-0
Patient couch HEIGHT-0.5
Patient couch AUTOxSTOP
Patient couch DOWNxLIMIT
Patient couch INxLIMIT
Patient couch OUTxLIMIT
Patient couch OUT-2
53 Gantry Checking the tape switch operation
Gantry Gantry rear tape switch C
Gantry Gantry front tape switch C
54 Gantry Checking the gantry mat switch operation
Gantry Mat switches on the left and right sides of the C
gantry
17 Checking the safety circuit operation
55 Gantry Preparations for inspection and preparatory check
56 Gantry Operational check of the safety timers
Gantry Operational check of the tilt circuit C
Patient couch Operational check of couch vertical movement C
Patient couch Operational check of couch-top horizontal C
movement
57 Patient couch Operational check of the slide run-out detection
circuit
Patient couch Slide run-out detection circuit C
58 Console Operational check of the intercom C
18 Completion of the checklist and cleaning up
59 Completion of the checklist and cleaning up
48
No. 2Y201-060E*A
APPENDIX 1
A1. Console Cover Removal Procedures
A1.1 CPU BOX
(1) Front cover
Remove the two caps from the left side (front end) of the CPU BOX and remove the two
screws.
Remove these secrews

(inner screws)
Note: The outer screws are

for the side panel.
(2) Left-side cover
Remove the four caps from the left side of the CPU BOX and remove the four screws.
49
No. 2Y201-060E*A
(3) Right-side cover
Remove the four caps from the right side of the CPU BOX and remove the four screws.
A1.2 REC BOX
(1) Left-side cover
Remove the four caps from the left side of the REC BOX and remove the four screws.
(2) Right-side cover
Remove the four caps from the right side of the REC BOX and remove the four screws.
50
No. 2Y201-060E*A
APPENDIX 2
A2. Cover Opening/Closing
This appendix describes sections of the TSX-021B scanner that require maintenance and the
covers which must be removed to reach these sections.
See table A2-1 and figure A2-1. (Uppercase letters are used in figure A2-1 to identify the covers.)
For the procedures for opening/closing each cover, refer to subsections A2.1 to A2.5.
WARNING: After opening the gantry front cover, support the cover with two
correctly.
Table A2-1
Maintenance section A B C D E F G H I
Replacement and alignment { {
of the X-ray tube
Detector {
Mylar ring
DAS (power supply to PWBs) {
[C]: GTS
inspection Optical system check {
window R-servo pack {
[B]: Side R-motor { {

[A]: Front cover cover Belt tension check/adjustment { {
Maintenance of the tilt motor {
Front under cover GTS local operation {
[E]: Top cover KGTSM-PC board {
HFG check and adjustment { {
GTS power supply {
[I]: Rear cover Tube top sensor { { { {
(right) MUDAT check and cleaning { {
[F]: Rear dome [D]: Side LC slip ring/brushes cleaning { { { {
cover cover
(left)
[H]: Rear
Stand cover
cover (right) (left)
[G]: Rotation
mechanical
Rear cable cover Stand cover stopper
(left) inspection
window
Figure A2-1
#*A 51
No. 2Y201-060E*A
A2.1 Procedures for Removing/Mounting the Mylar Ring
Front cover
Joint
Mylar ring Dome cover
Figure A2.1-1 View with Mylar ring removed
A2.1.1 Removal procedure
Remove the two M4 screws from the joint section of the Mylar sheet.
45 °
Figure viewed from the patient couch
Figure A2.1-2
52
No. 2Y201-060E*A
A2.1.2 Mounting procedure
<Work procedure>
(1) Arrange the Mylar sheet so that it hangs as shown in figure A2.1-3, overlap the ends of the
Mylar sheet, and tighten them using M4 screws.
45 ° Slot side
Cushion/
notch side
Dome
Be careful of the orientation of the overlapped Mylar sheet.
Figure viewed from the patient couch
Figure A2.1-3
53
No. 2Y201-060E*A
(2) Press the hanging section against the cover and, using the scales as shown in figure
A2.1-4, confirm that the Mylar sheet is in close contact with the dome within the range of
±100 mm at the bottom of the dome (d≤4.0 mm).
A Dome, Mylar sheet
Scales
(Length along the arc) Front cover Dome cover

200
d
Mylar sheet
A-A
Figure A2.1-4
(3) If there is a gap between the dome and the Mylar sheet, restore the Mylar sheet to the
status shown in figure A2.1-3 by hooking the Mylar sheet using the scale or a bladed
screwdriver. Then, loosen the M4 screws, pull out the Mylar sheet at the slot side to adjust
the Mylar sheet diameter, and tighten the M4 screws.
(4) Perform the confirmation in (2) again. When the Mylar sheet is in contact with the dome,
this work is completed.
CAUTION: Mount the Mylar ring securely.

If the Mylar sheet is not in contact with the cover, fluids such as blood, contrast
medium, etc. may leak into the system through the gap between the Mylar sheet
and the cover, resulting in damage to the system or deterioration of image quality.
54
No. 2Y201-060E*A
A2.2 Opening/Closing the Front Cover
<Work procedure>
(1) Move the couch to the DOWN limit position.
(2) Remove the front under cover.
Washer
2-M4
1-M4
2-M4 Cap
(left and right)
Figure A2.2-1
(3) Remove the Mylar ring.
(4) Remove the fixing screws from the under part of the front cover and the side cover.
55
No. 2Y201-060E*A
(5) Pull up the front cover, pull the front under portion with hands.
(6) Remove the supporting pipe from the front cover at the left. (Figure A2.2-2)
Supporting pipe
Front cover
Supporting pipe
This part is hidden

by the side cover.
Figure A2.2-2
(7) Insert the supporting pipe into the square hole.
(8) Remove the supporting pipe from the front cover at the right.
(9) Insert the supporting pipe into the square hole.
The closing procedure is the reverse of the opening procedure described above.
WARNING: After opening the gantry front cover, support the cover with two
correctly.
56
No. 2Y201-060E*A
CAUTION: When the gantry is to be tilted with the front cover open, be extremely careful not to
allow the front cover to come into contact with the ceiling or the patient couch.
Otherwise, the system may be damaged.
Ceiling
30 o 30 o
Figure A2.2-3
57
No. 2Y201-060E*A
A2.3 Removing/Mounting the Side Cover
<Work procedure>
(1) Remove the screws (right: three screws, left: three screws) from the side and top of the side
cover.
(2) Lift the side cover while sliding it towards the rear and remove it.
The mounting procedure is the reverse of the removing procedure described above.
GTS maintenance 2-M4

cover
Side cover (right)
1-M4
2-M4
Side cover (left)
Sliding
direction
1-M4
Figure A2.3-1
58
No. 2Y201-060E*A
A2.4 Removing/Mounting the Rear-upper Cover
<Work procedure>
(1) Remove the screws from the rear and the side of the lower section.
(At this time, the M4 screws at the locations marked with * in figure A2.4-1
(2 locations) must be tightened together with the left and right covers.)
(2) Remove this cover while lifting it slightly. (The rear cover is placed on the hook plate.)
Note that the left and right rear covers can be mounted/removed independently.
Rear cover (right)
2-M4 * Rear cover

hook plate
Rear cover (left)

The M4 screws marked * are tightened
2-M4 together with the rear covers (left and right).
1-M4
Figure A2.4-1
59
No. 2Y201-060E*A
A2.5 Removing/Mounting the Dome Cover
DANGER: When servicing is to be performed with the gantry cover open, be sure
to turn OFF the power of the system at the distribution board and wait
for five minutes or more to prevent workers from receiving electric
shocks or being injured due to unexpected system operations.
<Work procedure>
(1) Turn OFF the breakers on the distribution board (this shuts down power supply to the slip ring
unit).
(2) According to subsection A2.4, remove the left and right rear covers.
(3) Disconnect the five connectors of the two mat switches, the tape switch, the patient guide,
and the microphone located at the upper left of this cover and remove the cable clamp.
(4) Remove the four M4 mounting screws to remove this cover.
(Before removing this dome cover,

disconnect the five connectors
located on the left of the dome cover.)
Connector
Figure A2.5-1
60
No. 2Y201-060E*A
A2.6 Removing/Mounting the Top Cover
<Work procedure>
(1) Remove the M4 screws (4 locations) referring to the following figure.
(2) Remove the top cover in the upward direction.
The mounting procedure is the reverse of the removal procedure described above.
Top cover
4-M4
Figure A2.6-1
61
No. 2Y201-060E*A
APPENDIX 3
A3. Interlock Test Method
A3.1 Outline
The method for testing the TSX-021B (Asteion Super 4) gantry/couch interlock mechanisms is
described below.
62
#*A
A3.2 Interlock positions
(1) CBTB-018A
Gantry tilt operation

(+TILT) (-TILT )
(UP)
Couch horizontal movement
Couch vertical
(IN) (OUT)
movement
Mat SW (DOWN)
UP . LIMIT 156
50 Height display: 175 88 68 15
Mechanical IN-1 Height display: 0 OUT-2 OUT . LIMIT

2034
stopper Mechanical
stopper
IN . LIMIT OUT-1
DOWN . LIMIT
891
63
810
HEIGHT-0.5
751
AUTO . STOP
Rear tape SW Front tape SW
HEIGHT-0
HEIGHT-1
HEIGHT-2
716
711
458
353
Mechanical stopper (+31.75° to +32.25 ° )
TILT-µSW (-30.75° to -31.25° ) TILT+µSW (+30.75° to +31.25 ° )
TILT -30° TILT +30°
TILT+POSITION Unit: mm
: Tape switches and mat switch

NOTE: During tilting in the (-) direction, the weight of the gantry acts as a counterbalance.
No. 2Y201-060E*A
: Vertical movement system sensors
Therefore no mechanical stopper is provided. (If the self-lock mechanism of the : Horizontal movement system sensors
motor does not function, the gantry will only be tilted in the (+) tilt direction.) : Tilt operation system sensors
#*A
(2) CBTB-018B
Gantry tilt operation

(+TILT) (-TILT )
(UP)
Couch horizontal movement
Couch vertical
(IN) (OUT)
movement
Mat SW (DOWN)
UP . LIMIT 156
50 Height display: 175 88 68 15
Mechanical IN-1 Height display: 0 OUT-2 OUT . LIMIT

1734
stopper Mechanical
stopper
IN . LIMIT OUT-1
DOWN . LIMIT
891
810
HEIGHT-0.5
751
AUTO . STOP
Rear tape SW Front tape SW
HEIGHT-0
HEIGHT-1
HEIGHT-2
716
64
711
458
353
Mechanical stopper (+31.75° to +32.25 ° )
TILT-µSW (-30.75° to -31.25° ) TILT+µSW (+30.75° to +31.25 ° )
TILT -30° TILT +30°
Unit: mm
TILT+POSITION
: Tape switches and mat switch
NOTE: During tilting in the (-) direction, the weight of the gantry acts as a counterbalance. : Vertical movement system sensors
Therefore no mechanical stopper is provided. (If the self-lock mechanism of the : Horizontal movement system sensors
motor does not function, the gantry will only be tilted in the (+) tilt direction.) : Tilt operation system sensors
No. 2Y201-060E*A
A3.3 List of Interlocks
Interlock table: {: Movement possible ×: Movement impossible ∆: Movement restricted

Interlock + tilting - tilting IN movement OUT movement UP movement DOWN movement Free movement
1 Front tape switch × { × { { × {
2 Rear tape switch { × × × { × {
3 Mat switch × × × × × { {
4 INxLIMIT { { × { { { {
5 IN-1 { { { { { { {
6 OUT-2 { { { ∆ [*1] { { {
7 OUT-1 { { { ∆ [*1] { { {
8 OUTxLIMIT { { { × { { {
9 UPxLIMIT { { { { × { {
10 HEIGHT-0 ∆ [Possible up to +24°] ∆ [Possible up to -25°] { { { ∆ [*2] {
11 HEIGHT-0.5 ∆ [Possible up to +14.5°] ∆ [Possible up to -13°] { { { ∆ [*3] {
12 HEIGHT-1 ∆ [Possible up to +14.5°] ∆ [Possible up to -13°] { { { ∆ [*4] {
13 HEIGHT-2 ∆ [Possible up to +0.5°] ∆ [Possible up to -13°] × { { ∆ [*4] ∆ [*6]
14 AUTOxSTOP ∆ [Possible up to +0.5°] ∆ [Possible up to -13°] × { { ∆ [*5] {
65
15 DOWNxLIMIT ∆ [Possible up to +0.5°] ∆ [Possible up to -13°] × { { × {

16 TILT [+0.5⇔-13] { { { { { { {
17 TILT [-13.5⇔-25] { { { { { ∆ [Possible up to HEI-0.5] {
18 TILT [-25.5⇔-30] { { { { { ∆ [Possible up to HEI-0] {
19 TILT [+1.0⇔+14.5] { { { { { ∆ [Possible up to HEI-1] {
20 TILT [+15⇔+24] { { { { { ∆ [Possible up to HEI-0.5] {
21 TILT [+24.5⇔+30] { { { { { ∆ [Possible up to HEI-0] {
22 TILT+POSITION { { { { { ∆ [Possible up to HEI-1] {
23 TILT+30° × { { { { ∆ [Possible up to HEI-0] {
24 TILT-30° { × { { { ∆ [Possible up to HEI-0] {
25 TILT±µsw Power units of the gantry stationary section and the patient couch: 200 V OFF (disabling gantry rotation, gantry tilting, couch horizontal movement,
No. 2Y201-060E*A
and couch vertical movement)
*1: OUT movement from the console is impossible.

*2: DOWN movement is possible only when the tilt angle is within -25° to +24°.
*3: DOWN movement is possible only when the tilt angle is within -13° to +14.5°.
*4: DOWN movement is possible only when the tilt angle is within -13° to +0.5° and the couch top is at the OUT-1 position.
*5: DOWN movement is paused. The movement can be resumed by pressing the DOWN button.
*6: Free movement is disabled when the interlock is triggered from the UP direction. (*TILT+POSITION = +0.5° to +30°)
No. 2Y201-060E*A
A3.4 Contents of Test
A3.4.1 Interlock for HEIGHT, TILT, and SLIDE
(1) UPxLIMIT
a. Turn ON the UP switch. : The patient couch stops at the UP LIMIT position.
[The UP lamp lights.]
When the switch is held down, the HEIGHT
indicator should blink.
The HEIGHT indicator should read 172 to 178 cm.

(2) TILT ±30°
a. Turn ON the -TILT switch. : The gantry stops at the -30° position.
[The -TILT lamp goes out.]
When the switch is held down, the TILT indicator
should blink.
b. Turn ON the +TILT switch. : The gantry stops at the +30° position.
[The +TILT lamp goes out.]
The gantry automatically stops for 2 seconds.
When the switch is held down, the TILT indicator
should blink.
(3) HEIGHT-0
Set the couch top to a position at least 500 mm inward from the OUT LIMIT position.
a. Turn ON the DOWN switch. : Couch DOWN movement stops between +89 mm
and +99 mm.
(HEIGHT-0 position)
[The DOWN lamp should go out.]
[The +TILT lamp should go out.]
(4) HEIGHT-0.5
a. Turn ON the -TILT switch. : Stop gantry tilting at the +24.5° position.
[The DOWN lamp should light.]
[The +TILT lamp should remain out.]
b. Turn ON the DOWN switch. : Couch DOWN movement stops between +30 mm
and +40 mm.
(5) HEIGHT-1
a. Return the tilt angle to 0°. : Turn ON the DOWN switch. Couch DOWN
movement stops between +2 mm and -2 mm.
66
No. 2Y201-060E*A
(6) HEIGHT-2
Set the couch top to the OUT LIMIT position. Use the operating panel to set the couch-top
free mode.
a. Turn ON the DOWN switch. : The couch-top free mode should be released at
the HEIGHT-2 position.
(HEIGHT indicator: -8 mm to -2 mm)
[The IN lamp should go out.]
b. Turn ON the +TILT switch : The gantry stops at 0.5°.

[The +TILT lamp goes out.]
(7) AUTO STOP
Return the tilt angle to 0°.
a. Turn ON the DOWN switch. : Couch DOWN movement stops at the AUTO
STOP position.
The HEIGHT indicator should be -354 mm to
-374 mm.

(8) DOWN LIMIT
a. Turn ON the DOWN switch. : Couch DOWN movement stops at the DOWN
LIMIT position.
[The DOWN lamp goes out.]
The HEIGHT indicator should be smaller than
-430 mm (standard: -469 mm).
When the switch is held down, the HEIGHT
indicator should blink.
(9) IN LIMIT
Raise the couch top to the HEIGHT-1 position or higher.
a. Turn ON the FAST IN switch. : The couch top moves in the IN direction and then
slows down before it stops at the IN LIMIT position.
(The couch top slows down 50 mm (IN-1 position)
before the IN LIMIT position.)
When the switch is held down, the SLIDE indicator
should blink.
(10) OUT LIMIT
a. Turn ON the FAST OUT switch. : The couch top moves in the OUT direction and
slows down before it stops at the OUT LIMIT
position.
(The couch top slows down 68 mm (OUT-1
position) before the OUT LIMIT position.)
[The OUT lamp should go out.]
When the switch is held down, the SLIDE indicator
should blink.
67
No. 2Y201-060E*A
(11) OUT-2
Set the couch top at a position approximately 100 mm inward from the OUT LIMIT
position.
a. Use the couch-top free mode to move the couch top in the IN direction.
: The projector should light when the couch top

reaches the OUT-2 position (approximately 156
mm from the OUT LIMIT position).
Set the couch top to a position approximately 50 mm to 100 mm inward from the OUT-2
position (where the projector lights).
b. Use the console to move the couch top by 200 mm in the OUT direction.
: The couch top should slow down at the OUT-2

position and then stop at the specified position.
The console monitor should display the message
"OUT LIMIT".
c. Confirm that all of the switch lamps on the operating panel are lit. If a switch lamp is
out, light it by performing the corresponding movement (such as couch UP movement,
couch-top IN movement, or couch-top OUT movement).
A3.4.2 Checking the tape switches
(1) Gantry rear tape switch
a. When the rear tape switch is pressed, the following lamps should go out.
: [-TILT lamp] [IN lamp]

[AUTO SLIDE lamp]
[OUT lamp] [DOWN lamp]
(2) Gantry front tape switch
a. When the front tape switch is pressed, the following lamps should go out.
: [+TILT lamp] [IN lamp]

[DOWN lamp]
[AUTO SLIDE lamp]
A3.4.3 Checking the operation of the gantry mat switches (on both the left and right sides)
a. Activate the mat switch. : The following lamps should go out.

[+TILT lamp] [-TILT lamp]
[IN lamp] [UP lamp] [OUT lamp] Left Right
[AUTO SLIDE lamp]
68
No. 2Y201-060E*A
APPENDIX 4
A4. Check of Safety Circuit on the KGTSM PWB
A4.1 Purpose
(1) Check the safety signal from the operating panel
(2) Check the safety signal from the console
(3) Check the safety signal from the maintenance panel
(4) Check the function of the timers on the KGTSM PWB for the safety circuit (each timer for
tilting, vertical movement, and horizontal movement)
(5) Confirm that the slide runout detection circuit functions normally.
A4.2 Checks of safety system and safety timer
A4.2.1 Preparations for check
(1) Adjust tilting, vertical movement, and horizontal movement so that the interlock is not
engaged.
Tilting : 0°
Vertical movement : 60 mm
Horizontal movement : between OUT-2 and IN-LIMIT
(2) Perform reset operation for the KGTSM PWB to check the circuit at LED20 and
subsequent LEDs.
: Press the white switch (SW21: reset switch).

LED20 goes out and the power of the gantry stationary section is turned OFF.
: Turn OFF SW21.

LED20 lights and the power of the gantry stationary section is turned ON.
(3) Connect the PC to connector CN404 of the KGTSM PWB with the service cable.
(4) Start up Hyper Terminal on the PC.
(5) Turn OFF CP1.
(6) Change the KGTSM PWB DSW5 settings as follows:
DSW5
1 2 1 2
ON ON
OFF OFF
Normal setting Setting for safety
circuit check
69
No. 2Y201-060E*A
(7) Change the KGTSM PWB DSW10 setting as follows:
DSW10
1 2 3 4 1 2 3 4
ON ON
OFF OFF
Normal setting Setting for safety
circuit check
(8) Set SW31 and SW32 to "0".
(9) Disconnect CN451 of the KGTSM PWB.
(10) The gantry/couch operation start switch on the keyboard of the console side should remain
OFF. If an operator is performing operation at the console, ask the operator to discontinue
console operation during checking.
A4.2.2 Procedures for checking the safety circuit
Check the following items again before starting inspection work.
(1) Confirm that no workers are touching parts which may cause an electric shock.
(2) Confirm that no workers (or objects) are present at a location where they may be crushed.
(3) Confirm that CN451 on the KGTSM PWB is disconnected.
70
No. 2Y201-060E*A
A4.2.3 Tilting
Turn ON gantry CP1 to supply power to the system.
(1) Check of safety circuit for tilting
<Preparation>
• The AUTO SLIDE stroke is displayed on the screen of the PC.

• The 0 clear time is displayed on the screen of the PC.
<Procedure>
(a) Press the [Enter] key of the PC.
The display ": [GTS]" appears.
(Additional information) : As the power of the slide servo is not turned ON, the
following error message is displayed.
SLIDE: Can't move

SLIDE: Servo Error
(b) Tilt safety circuit check
Enter the following underlined part.
: [GTS] sct1
(Criteria) : LED 20 on the KGTSM should go out.
(Additional information) : Message displayed on the PC
DISP : The message "100 v/200 v power off" is displayed.
71
No. 2Y201-060E*A
(2) Check of the timer for the safety circuit
<Preparation>
Perform inspection after the KGTSM is started up.

<Procedure>
(b) Tilt safety circuit check
Set SW1 on the KGTSM to ON and SW11 to ON and enter the following underlined
part.
: [GTS] sct1
(c) Set SW11 to OFF.
(Criteria) : LED20 should go out approximately 1 s after the SW is

set to OFF.
(Additional information) : To interrupt the check procedure, enter "·" and press the
[Enter] key.
72
No. 2Y201-060E*A
A4.2.4 Vertical movement of the couch
(1) Check of safety circuit for vertical movement
<Preparation>

<Procedure>
(b) Couch vertical movement safety circuit check
: [GTS] sct2
(Criteria): LED 20 on the KGTSM should go out.
<Preparation>

<Procedure>
(b) Couch vertical movement safety circuit check
Set SW1 on the KGTSM to ON and SW11 to ON and enter the following underlined
part.
: [GTS] sct2
(Criteria): LED20 should go out approximately 1 s after the SW is set to OFF.
73
No. 2Y201-060E*A
A4.2.5 Horizontal movement of the couch
(1) Check of safety circuit for horizontal movement
<Preparation>

<Procedure>
(b) Slide safety circuit check
: [GTS] sct3
(Criteria): LED 20 on the KGTSM should go out.
<Preparation>

<Procedure>
(b) Slide safety circuit check
Set SW1 on the KGTSM to ON and SW11 to ON and perform the following
operation.
: [GTS] sct3
(Criteria): LED20 should go out approximately 1.7 s after the SW is set to OFF.
74
No. 2Y201-060E*A
A4.2.6 After checks
<Procedure>
(1) Turn OFF CP1.
(2) Return DSW5 and DSW10 to their original settings.
(3) Connect CN451 of the KGTSM PWB.
(4) Turn OFF SW1 on the KGTSM PWB.
(5) Turn ON CP1.
A4.3 Check of slide runout detection circuit
A4.3.1 Preparations for check
(1) Perform gantry tilting, couch vertical movement, and couch-top sliding to move the gantry,
patient couch, and couch top to locations at which the corresponding interlock is not
activated.
: Set the gantry to an angle near 0°.
: Set the patient couch so that the couch height indicator reads about 60 mm.
: Set the couch top between the OUT-2 position and the IN-LIMIT position.
(2) Use the service cable to connect between the PC and CN404 of the KGTSM PWB.
(3) Start up Hyper Terminal on the PC.
(4) Set gantry CP1 to OFF. (The power is turned OFF.)
75
No. 2Y201-060E*A
A4.3.2 Inspection
(1) Set gantry CP1 to ON to supply power.
: The AUTO SLIDE distance is displayed on the PC monitor screen.
: The 0-clear time is displayed on the PC monitor screen.
(2) Press [ENTER] of the PC keyboard.
: [GTS] is displayed.
(3) Slide free mode
: [GTS] sct4
The couch top is now in the free status.
(4) Slowly move the couch top by hand in the IN direction.
(Criteria): When the couch top is slid 10 mm±1 mm, it must be locked.
LED20 on the KGTSM PWB must go out.
LED75 on the KGTSM PWB must light.
(5) Reset the KGTSM PWB. (Press the white switch (SW21) on the KGTSM PWB.)
: The AUTO SLIDE distance is displayed on the PC monitor screen.
: The 0-clear time is displayed on the PC monitor screen.
(6) Press [ENTER] of the PC keyboard.
: [GTS] is displayed.
(7) Slide free mode
: [GTS] sct4
The couch top is now in the free status.
(8) Slowly move the couch top by hand in the OUT direction.
(Criteria): When the couch top is slid 100 mm±1 mm, it must be locked.
LED20 on the KGTSM PWB must go out.
LED75 on the KGTSM PWB must light.
A4.3.3 Termination of inspection
(1) Set gantry CP1 to OFF.
(2) Disconnect the service cable.
(3) Set gantry CP1 to ON.
76 E
1385, SHIMOISHIGAMI, OTAWARA-SHI, TOCHIGI-KEN 324-8550, JAPAN
"Made for life" is a trademark of Toshiba Medical Systems Corporation.

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MAINTENANCE AND INSPECTION MANUAL

 TOSHIBA MEDICAL SYSTEMS CORPORATION 2003-2004

1. No part of this manual may be copied or reprinted, in whole or in part,

REV. DATE REASON PAGE SER. DOC.

INI. 11/'03 Mr. Mitani ------- TM-WP7

*A 12/'04 Mr. Ohgane

THIS PAGE IS LEFT BLANK INTENTIONALLY.

1. Meaning of Signal Words

Signal word Meaning

DANGER Indicates an imminently hazardous situation which, if not avoided, will

WARNING Indicates a potentially hazardous situation which, if not avoided, could

CAUTION Indicates a potentially hazardous situation which, if not avoided, may

DANGER: 1. This system is not explosion-proof. Therefore, do not use flammable or

* After cleaning or disinfection, ventilate the room sufficiently before

(Refer to subsection 3.3.2 "Cleaning and disinfection".)

2. When servicing is to be performed with the gantry cover open, be sure to

(Refer to subsection 6.1 "Preparation for Inspection Work"

Note the points listed below when it is necessary to connect measuring

• Use a differential probe or isolation probe.

(Refer to subsection 6.1 "Preparation for Inspection Work".)

4. If it is necessary to perform servicing with the system turned ON, supply

(Refer to subsection 6.6 "Cleaning Parts Inside the Gantry

(Refer to subsection 6.6 "Cleaning Parts Inside the Gantry

6. When disconnecting the high-voltage cable, observe the following to fully

• Turn power OFF and wait five minutes or more.

(Refer to subsection 6.10 "X-ray System Adjustment and Output Check".)

(Refer to subsection 6.6 "Cleaning Parts Inside the Gantry

(Refer to subsection 3.3.1 "Standard safety precautions".)

(Refer to subsection 3.3.2 "Cleaning and disinfection".)

(Refer to subsection 3.3.1 "Standard safety precautions".)

(Refer to subsection 6.2 "Checks Inside the Gantry

(Refer to section A2 "Cover Opening/Closing".)

(Refer to subsection 6.2 "Checks Inside the Gantry

7. If a part of the rotation section of gantry is to be removed, be sure to

(Refer to subsection 6.2 "Checks Inside the Gantry

8. When performing an operational check of the gantry safety circuit,

(Refer to subsection 6.17 "Check the Safety Circuit Operation".)

(Refer to subsection A2.2 "Opening/Closing the Front Cover".)

(Refer to subsection 3.3.2 "Cleaning and Disinfection".)

* Be careful handling the brushes because they are fragile.

* Verify that the cable is connected correctly.

(Refer to subsection 6.6 "Cleaning Parts Inside the Gantry

5. Mount the Mylar ring securely.

(Refer to subsection A2.1 "Procedure for Removing/Mounting the Mylar Ring".)

Safety Precautions --------------------------------------------------------------------------------------------------------------- 5

1.1 Purpose ------------------------------------------------------------------------------------------------------------12

1.2 Scope ---------------------------------------------------------------------------------------------------------------12

3.1 Tools Required ---------------------------------------------------------------------------------------------------13

3.2 Workers Required -----------------------------------------------------------------------------------------------13

3.3 Before Performing Periodic Inspection ---------------------------------------------------------------------13

5. PERIODIC INSPECTION ITEM LIST--------------------------------------------------------------------------------16

6.1 Preparation for Inspection Work -----------------------------------------------------------------------------19

6.5 Cleaning the Console -------------------------------------------------------------------------------------------23

6.7 Cleaning Parts Inside the Gantry

6.8 Cleaning the Oil Cooler-----------------------------------------------------------------------------------------29

6.10 X-ray System Adjustment and Output Check -------------------------------------------------------------32

6.11 Checking Various Sections of the Gantry------------------------------------------------------------------34

6.12 Gantry Positioning Projector Projection Point Check ---------------------------------------------------36

6.13 Performing Aging of the Getter -------------------------------------------------------------------------------40

6.14 Checking Parts Inside the Patient Couch ------------------------------------------------------------------41

6.15 Gantry Cover Remounting and Interference Check -----------------------------------------------------42

6.16 Checking the Interlock Mechanisms ------------------------------------------------------------------------43