AAANNN - Proj.

Name

APPENDIX - 3

TO

REPORT NO.

SPEL/XX/YYYY/XXX DATED DD MM YYYY

EVALUATION OF DESIGN FORCES

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

Evaluation of Design Bending Moments and Shear Forces

Span L = 8.1 m
Self Weight of Girder + Crane Rail, SW = 8 KN/m
Vertical Dead Load from Crane, RE = 216 KN
Vertical operating lifting load from crane, (140t) RHO = 319 KN
Vertical test lifting load from crane, (370t) RHT = 927 KN
Vertical erection lifted load from crane, (370t) RHE = 843 KN
Horizontal transverse surge load, (140t) S140t = 179 KN
Horizontal transverse surge load, (370t) S370t 326 KN
Horizontal transverse inertia force, (140t) HM,140t = 69.9 KN
Horizontal transverse inertia force, (370t) HM,370t 95 KN
Horizontal longitudinal force, (370t) Kr = 80 KN
Horizontal longitudinal buffer load, (370t) Pu = 120 KN
Vibration Coefficient, Φ = 1.1

Following is the summary of design BM and SF as obtained from GTS analysis for
Moving Load. (Refer Appendix-2)

TABLE 1: Summary of Forces for wheel placement

corresponding to maximum vertical bending moment.
Vertical Vertical Horizontal Horizonta
S.No. Loads
Moment Shear Moment l Shear
1 SW 65.61 32.40 (SW*L) / 2 - On Conservative Side
(SW*L*L) / 8 - On Conservative Side
2 RE 936.27 194.67
3 RHO 1382.73 287.49
4 RHT 4018.14 835.44 Figure - 1
5 RHE 3654 759.74
6 S erection 247.89 84.29 Maximum among left/right span
7 HM,erection 25.57 18.76
8 S operation 127.34 43.33
9 HM,operation 18.81 13.8

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 2 of 7

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

TABLE 2a(Erection Case): Summary of Forces for wheel

placement corresponding to maximum horizontal bending
moment.
Vertical Vertical Horizontal Horizonta
S.No. Loads
Moment Shear Moment l Shear
1 SW 65.61 32.40
2 RE 634.39 162.67
3 RHO 936.91 240.23 Maximum Among S and
4 RHT 2722.63 698.11 HM Case
5 RHE 2475.92 634.85
6 S erection 562.8 128.49 Maximum among left/right span
7 HM,erection 192.11 49.26

TABLE 2b(Operating Case): Summary of Forces for wheel

placement corresponding to maximum horizontal bending
moment.
Vertical Vertical Horizontal Horizonta
S.No. Loads
Moment Shear Moment l Shear
1 SW 65.61 32.40
2 RE 689.75 203.46
3 RHO 1018.67 300.49 Maximum Among S and
4 RHT 2722.63 698.11 HM Case
5 RHE 2475.92 634.85
6 S operation 485.5 143.2 Maximum among left/right span
7 HM,operation 141.35 36.24

TABLE 3: Summary of Forces for wheel placement

corresponding to maximum vertical shear force.
Vertical Vertical Horizontal Horizonta
S.No. Loads
Moment Shear Moment l Shear
1 SW 0 32.40
2 RE 0 517.33
3 RHO 0 764.02
4 RHT 0 2220.22
5 RHE 0 2019.03
6 S erection 0 270.77 Maximum among left/right span
7 HM,erection 0 76.23
8 S operation 0 137.89
9 HM,operation 0 56.09

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 3 of 7

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

Additional Forces Pu

1 Eccentricity of Kr eKr = 755 mm

(distance between top of rail & C.L. of girder) Kr

Kr*e = 60.4 KN-m

105.00

Eccentricity of Pu from
2 ePu,top = 300 mm
top of crane girder

Moment at top of crane girder = 36 KN-m

(Note: The above moment is only used for design of End Stopper. As design of
end stopper is not included in this report, so this value is not used.)
Figure - 2

3 Fz,d , OPERATING = 1.35*Φ*RE+1.5*Φ*RHO = 847.11

Fz,d , TEST = 1.0*RE+1.0*RHT = 1143
Fz,d , ERECTION = 1.35*RE+1.0*RHE = 1134.6

Max. Fz,d = 1143 KN (maximum wheel load )

ey = 30 mm
(ey = 0.25*top width of rail, but ey>=0.5*tw) - Refer clause 5.6.3(2) EC3-6

eZ = 138 mm
3a 3b
(eZ = distance between CG of top flange and top of rail including rail pad)
Figure - 3: Wheel load eccentricity
hf = 1250 mm
(hf= distance between CG of top flange and CG of bottom flange)

From Figure - 3
F1,d = F3,d = Horz.force due to eccentricity of vertical wheel load = Fz,d * (ey /hf)
(ey /hf) = 0.02 .----- (1)

F2,d = F4,d = Horz.force due to eccentricity of horizontal force = Fz,d * {(eZ + hf/2) / hf}
{(eZ + hf/2) / hf} = 0.61 .----- (2)

Additional horz. Moment due to these forces are calculated based on multiplication coeff. {(1) & (2) above} in the table for summary of forces in this Appendix.

3 Any other forces (Wind moment due to connection of cassette type cladding to surge beam) = 0 KN-m

NOTE-1 : Only 20% of above Moment shall be used along with maximum crane load moment.
NOTE-2 : Valid only for spans more than 8.1m.

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 4 of 7

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

SUMMARY OF DESIGN FORCES

Case-I - Maximum Vertical Moment

1.0 2.7 1.1 2.7

8.1
Figure - 4

TABLE - 4
Under operating load condition
Horz
Vertical Vertical Additional Horizontal Horz. Horz moment Wind Axial Total Total
moment
Moment Shear moment due Moment (KN- Shear from figure 3a Moment Force Vert. Horz.
from figure
(KN-m) (KN) to Kr*e m) (KN) (KN-m) (KN-m) (KN) Moment Moment
3b (KN-m)
LC1.1: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*S+1.35Kr 3532.29 759.75 60.4 171.91 58.50 84.77 104.93 0.00 108.00 3592.69 361.62
LC1.2: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*HM 3532.29 759.75 25.39 18.63 84.77 15.50 0.00 3532.29 125.67
LC1.3: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*Pu 3532.29 759.75 84.77 0.00 162.00 3532.29 84.77
LC1.4: 1.35*SW+1.35*Φ*RE+1.5*Φ*RHO 3532.29 807.18 84.77 0.00 3532.29 84.77

Under test load condition

LC2: 1.35*SW+1.0RE+1.0*RHT+1.0HM 5042.98 1073.85 25.57 18.76 121.03 15.61 0.00 5042.98 162.21

Under erection load condition

LC3.1: 1.35*SW+1.35*RE+1.0*RHE+1.0*S+1.0*Kr 5006.54 1066.28 60.4 247.89 84.29 120.16 151.31 0.00 80.00 5066.94 519.36
LC3.2 1.35*SW+1.35*RE+1.0*RHE+1.0*HM 5006.54 1066.28 25.57 18.76 120.16 15.61 0.00 5006.54 161.33

Load combinations for Vertical deflection check Vertical deflection (limit L/800)

Loads
1.0SW+1.0*RE+1.0*RHO 567.40
1.0SW+1.0*RE+1.0*RHT 1175.40
1.0SW+1.0*RE+1.0*RHE 1091.40

NOTE : Maximum of above point loads should be considered for the deflection check

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 5 of 7

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

Case-II - Maximum Horizontal Moment

3.38 2.7 1.1

8.1
Figure - 5
TABLE - 5
Under operating load condition
Horz
Vertical Vertical Additional Horizontal Horz. Horz moment Wind Axial Total Total
moment
Moment Shear moment due Moment (KN- Shear from figure 3a Moment Force Vert. Horz.
from figure
(KN-m) (KN) to Kr*e m) (KN) (KN-m) (KN-m) (KN) Moment Moment
3b (KN-m)
LC1.1: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*S+1.35*Kr 2625.58 792.11 60.4 655.43 193.32 63.01 400.07 0.00 108.00 2685.98 1118.51
LC1.2: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*HM 2625.58 792.11 190.82 48.92 63.01 116.48 0.00 2625.58 370.31
LC1.3: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*Pu 2625.58 792.11 63.01 0.00 162.00 2625.58 63.01
LC1.4: 1.35*SW+1.35*Φ*RE+1.5*Φ*RHO 2625.58 792.11 63.01 0.00 2625.58 63.01

Under test load condition

LC2: 1.35*SW+1.0RE+1.0*RHT+1.0HM 3445.59 904.52 192.11 49.26 82.69 117.26 0.00 3445.59 392.07

Under erection load condition

LC3.1: 1.35*SW+1.35*RE+1.0*RHE+1.0*S+1.0*Kr 3420.92 898.19 60.4 562.80 128.49 82.10 343.53 0.00 80.00 3481.32 988.44
LC3.2 1.35*SW+1.35*RE+1.0*RHE+1.0*HM 3420.92 898.19 192.11 49.26 82.10 117.26 0.00 3420.92 391.48

Load combinations for Horizontal deflection check Horizontal deflection (limit L/600)

Under operating load condition

TABLE - 6
Horz Horz
Vertical Horizontal Wind
moment from moment from Total Horz.
Moment Moment (KN- Moment
figure 3a figure 3b Moment
(KN-m) m) (KN-m)
(KN-m) (KN-m)
LC1.1: SW+Φ*RE+Φ*RHO+S 1944.87 485.50 46.68 296.35 0.00 828.53
LC1.2: SW+Φ*RE+Φ*RHO+HM 1944.87 141.35 46.68 86.28 0.00 274.31

Under test load condition

LC2: SW+RE+RHT+HM 3445.59 192.11 82.69 117.26 0.00 392.07

Under erection load condition

LC3.1: SW+RE+RHE+S+Kr 3175.92 562.80 76.22 343.53 0.00 982.56

LC3.2 SW+RE+RHE+HM 3175.92 192.11 76.22 117.26 0.00 385.60
NOTE: Maximum of the above moment values should be used for the deflection check

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 6 of 7

PROJ. NAME : Crane Girder APPENDIX - 3 DD MM YYYY

Case-III - Maximum Shear Force

2.7 1.1 2.7

8.1
Figure - 6
TABLE - 7
Under operating load condition
Horz
Vertical Additional Horizontal Horz. Horz moment Wind Axial
Vertical moment
Moment moment due Moment (KN- Shear from figure 3a Moment Force
Shear (KN) from figure
(KN-m) to Kr*e m) (KN) (KN-m) (KN-m) (KN)
3b (KN-m)
LC1.1: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*S+1.35*Kr 0.00 1946.54 60.4 0.00 186.15 0.00 0.00 0.00 108.00
LC1.2: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*HM 0.00 1946.54 0.00 75.72 0.00 0.00 0.00
LC1.3: 1.35*SW+1.35*Φ*RE+1.35*Φ*RHO+1.35*Pu 0.00 1946.54 0.00 0.00 162.00
LC1.4: 1.35*SW+1.35*Φ*RE+1.5*Φ*RHO 0.00 2072.61 0.00 0.00

Under test load condition

LC2: 1.35*SW+1.0RE+1.0*RHT+1.0HM 0.00 2781.29 0.00 76.23 0.00 0.00 0.00

Under erection load condition

LC3.1: 1.35*SW+1.35*RE+1.0*RHE+1.0*S+1.0*Kr 0.00 2761.17 60.4 0.00 270.77 0.00 0.00 0.00 80.00
LC3.2 1.35*SW+1.35*RE+1.0*RHE+1.0*HM 0.00 2761.17 0.00 76.23 0.00 0.00 0.00

REPORT NO. SPEL/XX/YYYY/XXX_a Sheet 7 of 7