Professional Documents
Culture Documents
INDUSTRIAL TRAINING
REPORT
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By Suryawanshi harshal
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By Suryawanshi harshal
ACKNOWLEDGMENT
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By Suryawanshi harshal
PREFACE
Internship is a field based practical training experience that prepares
trainees for tasks they are expected to perform on the completion of
their training. Training is a prerequisite in order to equip students with
skills for future demands
As part of Diploma in civil engineering, the department of civil
engineering under the college of Government polytechnic ahamdnagar
sends civil engineering students for industrial training/internship at
after 2nd academic year and this course is mainly intended to introduce
students to various technological skills in industries and provide on-the-
job training and exposure and thereafter at end of program come up
with a report on the summary of activities done.
This report is basically a presentation of what I did, observations made,
skills and different aspects learnt and discovered in my industrial
training with a construction firm called Sky developer construction
company during the construction of the residential building.
Chapter one basically covers the introduction, brief background about
industrial training and its objectives, organizational structure and an
overview about the project
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CONTENTS
Sr. No. Chapters Page no.
4.
5.
6.
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By Suryawanshi harshal
ABSTRACT
As part of curriculum, and for the partial fulfillment of the requirements
for completion of Diploma in civil engineering government polytechnic
ahamdnagar underwent an industrial training at the Sky developer, Site
for 6 weeks during the months july 2022 august 2022. The report
consist of brief study and description of materials, equipments and
procedures used at the site for construction.
The report contains my 6 weeks experience in the hosting company. All
the contents are broadly explained and it is constructed from the
practical basis of the site.
In the opening content I have given details of the company background
including its mission. The contents are written in such a manner which
give details of the company so that the reader can easily know and
access the company.
In the second content have explained my overall internship familiarity
in the last successive months. This content is the main content that I
have recorded and it contains overall work have been executing.
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Chapter No 1
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Chapter No.2
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1. Tape
2. Trowel
3. Plumb Bob
4. Hand pan
5. Hoe
6. Wooden float
7. Digging bar
8. Crow bar
9. Wheel barrow
10. Hammer
11. Chisel
12. Tamper
13. Right angle frame
14. Hand saw
15. Line level
16. Water level
17. Putty knife
18. Line and pins
19. Scratcher
1. Tape:-
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Prices of tape:
2. Trowel:-
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Purpose:
1. It’s used to establish a vertical reference (called a plumb
line)
2. it can also be used in surveying to establish the nadir
with respect to gravity at a specific point
Price: comman plumb bob price is 500 rs
4. Ghamela:-
Ghamela” also known as “tasla” is a traditional Indian
labour tool .Ghamela is usually made up of galvanized iron,
PVC and other plastic. It is basically carried over head with
some weight on it.
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Purpose:
Which is used in construction sites. To carry the bricks,
cement, concrete and other materials on the head.
Price:
Glavanized Iron Ghamela, For Construction And Household,
Capacity: 15 Liter 106 / Kg
5. Hoe:-
It is a long-handled tool with a sharp metal blade used
for digging, mixing concrete ingredients, placing
mortar/concrete in head pan etc.
Hoe is also used to excavate the soil but in this case the
metal plate is provided with acute angle to the wooden
handle
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6. Wooden Float:-
7. Digging Bar:-
A digging bar is a long, straight metal bar used for various
purposes, including as a post hole digger, to break up or
loosen hard or compacted materials such as soil, rock,
concrete and ice or as a lever to move objects.
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8. Crow Bar:-
A crowbar is a tool consisting of a metal bar with a
single curved end and flattened points, often with a
small fissure on one or both ends for removing nails or
to force apart two objects.
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9. Wheel Barrow:-
A wheelbarrow is a small hand-propelled vehicle,
usually with just one wheel, designed to be pushed and
guided by a single person using two handles at the rear,
or by a sail to push the ancient wheelbarrow by wind.
Purpose :
to distribute the weight of its load between the wheel
and the operator, so enabling the convenient carriage
of heavier and bulkier loads than would be possible
were the weight carried entirely by the operator.
Price : 3500 rs
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10. Hammer:-
The sledge hammer is a heavy-duty hammer used
for demolition jobs where high force is required. It has a
large, flat metal head attached to a long wooden handle. The
length of the handle allows the tool to gain momentum while
swinging, and the heavy metal head results in amplified force
compared to a usual hammer.
Purpose :
While these hammers all feature a round head for
driving nails, the claw end is every bit as useful for
prying, splitting wood, tearing drywall and other small
demolition tasks.
Price: 300 rs
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11. Chisel:-
A chisel is a cutting tool that is widely used in fields such
as carpentry, masonry and other types of construction
works.
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12.Tamper:-
A hand tool made up of a heavy wooden head and a
handle fitted in the centre part that makes vertical
blows, by means of the tools rise and fall on the
surface for compressing.
Price : Rs 7500/piece
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Price : 250 rs
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15.Line level
The line level is a simple surveying instrument which
can be used to lay out contours and gradients, and
also to measure the slope of land. It is simple to
operate and is easier to transport than other similar
surveying tools such as the A-frame.
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17.Putty knife
The 2-edge putty knife is a putty and utility knife rolled
into one. This genius little combo knife is a big help for the
professional contractor, home-improvement buff and
weekend crafter alike.
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Price : 30 rs
18.Line and pins
Line pins are inserted into a brick course or staked
into the ground, and a brick line (string) is wrapped
around and stretched taut between the two points
and used as a reference or guide line.
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Price :50-100 rs
19) Stretcher
Scratchers are used on the under coat of plaster,
where more layers are to be applied. They are used
to increase the surface area of the plaster, in order
to create a better adhesion between layers. This
process is called ‘keying in’.
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Price : 150-200 rs
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1.Polisher:-
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2.Drill
Drills are commonly used in woodworking, metalworking,
construction, machine tool fabrication, construction and
utility projects. Specially designed versions are made for
miniature applications.
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3 Circular Saw:-
A circular saw is a power-saw using a toothed or
abrasive disc or blade to cut different materials using
a rotary motion spinning around an arbor. A hole
saw and ring saw also use a rotary motion but are
different from a circular saw. Circular saws may also
be loosely used for the blade itself.
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4.Jack Hammer:-
A jackhammer is a pneumatic or electro-mechanical
tool that combines a hammer directly with a chisel. It
was invented by William Mcreavy, who then sold the
patent to Charles Brady King. Hand-held
jackhammers are generally powered by compressed
air, but some are also powered by electric motors
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5.Welding machine
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6.Dewatering pump
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7. JCB
JCB Tractor is used for heavy purposes and
substantial works. JCB manufactures equipment for
agriculture, construction, and demolition. It builds
over 300 types of machines like excavators, diggers,
excavators, tractors, and diesel engines, etc.
8) Concrete Mixer
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2)Drum Mixer
These mixers consist of a double conical frustum
shaped drum. Depending on its type, the drum either
has a single set of blade or multiple sets of blades
which are used to mix, prepare and discharge the
concrete mixture. Now, drum mixers are of three
different types:
Tilting Drum Mixer: In this type of drum mixer, the
drum is capable of tilting upwards or downwards
until a certain angle. This allows the mixer to prepare
concrete more effectively by tilting upwards and to
pour the concrete mix out by tilting downwards once
it is prepared. The drum in these mixers is closed
from one end. Tilting drum mixers are most suitable
for preparing concrete with low workability and large
size of aggregates. These mixers are highly preferable
for large construction sites or applications where
construction work is carried out intensively.
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Pan Mixer
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1.Helmet
Safety helmet is must in construction works. Safety
helmets will protect the user’s head against impact from
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Codes of Helmet :
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2.Hand Gloves:-
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3.Safty belts
A safety belt is a device that is worn around a
person’s waist to serve as a direct connection point to
a lifeline or elevated structure. It is worn to arrest a
fall and protect a worker from a sudden descent and
associated hazards when working at an elevated
height.
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4.Foot protection
Foot protection is any piece of personal protective
equipment protecting one’s foot from any injury
while at work or during movement. The foot is a vital
part of our body and since we are on our feet
constantly from day to day, they are more susceptible
to injury. If a foot is injured, our movement may be
temporarily or permanently restricted.
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5.Protective glass
Construction workers face many workplace hazards. One
such issue that continues to plague construction
companies and their employees: poor eye protection.
6.Protective Cloth:
Personal Protective Clothing refers to any clothing and
work-related accessories that protect employees from
harmful situations while at work. This equipment can be
high visibility clothing, eye protection, and other items that
ensure the employees don’t suffer any injuries while
dealing with damaging substances. It includes items like
safety jackets, safety shoes, etc. That is made from material
that offers protection against chemical splashes, asbestos,
grease, etc. This sort of clothing is designed for auto
workers, construction workers, chemists and any other
industry that exposes you to potential hazards.
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7.Safety net
Safety nets installed below a high level work area reduce
the distance a person can fall.
Safety nets are designed to deflect and absorb the energy of
a fall so they reduce the likelihood of a person being
injured.
There must be enough clear space below the net so that as
the net deflects, the person who has fallen does not strike
an obstacle or the ground.
Safety nets allow people to work at height without
restricting their movement.
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Chapter 3
Buying guides
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check out some amazing specific tips for all different types
of materials
Need or Desire of Material
Warranty/ Guarantee and Study of Product Literature
Quantity, Cost and Budget of Material
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1.Cement:-
A cement is a binder, a substance used for construction
that sets, hardens, and adheres to other materials to bind
them together. Cement is seldom used on its own, but
rather to bind sand and gravel together. Cement mixed
with fine aggregate produces mortar for masonry, or
with sand and gravel, produces concrete. Concrete is the
most widely used material in existence and is behind only
water as the planet's most-consumed resource.
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Point 2). The ISI mark should be printed on the cement bags in
black colour. The ISI mark confirms that the cement packed in
the bag has fulfilled every requirement of the specifications
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Tip 2) Packaging
Cement older than 90 days from the date of
manufacturing is not recommended and should be
retested as per IS code requirements. Always check the
date of manufacturing and make sure the cement is fresh
and the bags are machine stitched and not tampered.
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Tip 3) Fineness
Cement should be in fine powder form and feel smooth upon
touch, and should be free of granular lumps. Presence of hard
lumps indicates moisture in the cement bag.
Tip 4) Colour
Cement is ideally in greenish grey color and the color spread
should be uniform.
Tip 6) Pricing
Cement prices fluctuate daily and you should check prices of
cement across brands and outlets thoroughly for best prices
before ordering
Tip 7) Storage
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Tip 6) Delivery
Upon arrival of ordered cement, it’s always a good practice to
check the number of bags delivered and if the number matches
the quantity ordered.
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Following are the various easy site tests which are carried out
by every concrete expert on construction site. Even a normal
person can effortlessly perform these tests and can comfortably
find out whether the cement is of good quality or not.
1. Checking the manufacturing Date of cement
2. Checking the Presence of Lumps Inside the Cement
Bags
3. Float Test
4. Colour Test
5. Temperature Test
6. Test to Check Addition of Another Substance
7. Testing the Odour:
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3.Float Test:-
The excess amount of dust present in the cement reduces the
strength of cement. Hence cement is tested by throwing small
quantity of cement in a bucket of water. If the cement floats on
the water for a few minutes before it sinks, such cement should
be considered as good quality cement. The immediate sinking
of cement indicates the presence of impurities in the cement
which indicates the bad quality of cement. Such cement will
reduce the strength of cement.
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4.Colour Test:-
Ordinary Portland cement has normally dark greenish-grey
colour. Hence, check the colour of cement before you use it on
the construction site. The light grey colour of cement indicates
that the cement may be an older one or it may be under the
attack of moisture.
However, one should not get confused with different shades of
cement. Nowadays, various types of cement are available in the
market with different shades, depending upon the raw
materials used in the manufacturing of cement.
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5.Temperature Test:-
Cement has a tendency to remain cool while it is in bag. This
means, when you touch it, you feel cool. Hence insert your
hand into the cement bag to check the temperature of cement.
If the inside temperature of cement is less, the cement should
be considered of good quality.
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8) Setting time
Take 100g of cement and a small quantity of water.
Now make a stiff paste of it. Prepare a cake with
sharp edges and put on the glass plate and slowly
take it underwater in a bucket. See that the shape of
the cake is not disturbed while taking it down to the
bottom of the bucket. After 24 hours, the cake
should retain its original shape, and at the same it
should set and attain some strength.
As per ‘Portland Cement Association’, cement is
manufactured through a closely controlled chemical
combination of calcium, silicon, aluminium, iron and
other ingredients.
Though the cement is produced in a controlled
environment and carefully packed, somehow it
becomes impossible to maintain the quality of
cement due to the various reasons. In such cases,
the structure does not perform well.
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Mild steel bars are plain in surface and are round sections
of diameter from 6 to 50 mm. They can be manufactured
in long length and can be cut quickly and bend easily
without damage.
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d) Certification:
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When you buy steel bars, you should read all the technical
specifications which are either described in the product
literature or on the manufacturer’s website. We have to
check whether the product specification represented by
sales persons and the literature confirms or not. Try to
understand and follow all the cautions of use and advice
for use, etc. As per the written specifications in the
literature. It is also necessary to read the terms and
condition of warranty, guarantee, etc.
04. Finance
Budget:
You may economise and save on each and every individual
item, but you should not save on steel bars. They are the
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05. Brand:
a) Hardness Test:
Take 1 m length from each diameter of bars
belonging to different lots. Bend the bar by applying
pressure at both ends with your hands.
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Buying guide
Size of Brick:-
Brick should be uniform in size it shouldn’t have any bulks on
edges. More the bulking in brick needs more mortar. It
ultimately increases the cost of a building. A good brick should
be sharp at edges.
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2. Hardness of brick:-
Best quality of brick should resist the scratches against sharp
things. Scratch the brick using your fingernail or sharp tool. A
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3. Homogeneity:-
Break the brick and examine it. A good quality brick should
be homogeneous, compact and with zero lumps.
4.Water absorption:-
A good brick should absorb less than 20% of water when it is
immersed in water for 24hrs. If the brick absorbs more than the
allowable limit. It absorbs water from cement mortar during its
bonding. This eventually affects the brick bonding strength.
Water absorption test on brick:-
To test the water absorption follow the below procedure:
Take a brick and weight it as (W1)
Now immerse the brick in water for 24 hrs. and then weight it
as (W2)
Find out the percentage increase of brick weight by adopting
below formula
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5.Brick Earth:-
The composition of Brick should be free from stones,
kankare and other chemicals.
6.Soundness of Brick:-
Take two bricks one in each hand and stuck it each other a
good brick hears a metallic sound or ringing sound. If brick
breaks without sound then it isn’t suitable for
construction.
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Don’t just buy a bunch of sand and assume that it will be a good
fit for any project. Determine exactly which building
applications will require sand in advance and purchase one or
more of the varieties of sand described above to meet the
project’s unique needs.
Mixing concrete is just one application for sand in a building
project. Fill sand, an aggregate composed of grains of many
shapes and sizes is perfect for raising areas that need filling in
since it can be compacted and it drains better than many other
varieties. For finishing work that requires plastering, mason’s
sand offers a consistently fine grit and uniform shape that
provides a smoother finish.
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2 15
3 20
4 25
5 30
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