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  • Validation For Light Checker

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    Tanzila Siddiqui
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    This document outlines a procedure for validating new visual light checkers at a bottling/packaging facility. It describes responsibilities, the training process, validation test, and passing criteria. New checkers are trained by experienced checkers and tested by QC by checking 25 NRB bottles and 10 RB bottles with various defects marked on them. To pass, checkers must reject all marked bottles or at worst miss only minor defects but catch all major defects like particulate contamination or low volume. Failing to catch even one major defect results in failing the validation test.

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    Validation for light checker

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    This document outlines a procedure for validating new visual light checkers at a bottling/packaging facility. It describes responsibilities, the training process, validation test, and passing criteria. New checkers are trained by experienced checkers and tested by QC by checking 25 NRB bottles and 10 RB bottles with various defects marked on them. To pass, checkers must reject all marked bottles or at worst miss only minor defects but catch all major defects like particulate contamination or low volume. Failing to catch even one major defect results in failing the validation test.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    16 views2 pages

    Validation For Light Checker

    Uploaded by

    Tanzila Siddiqui
    This document outlines a procedure for validating new visual light checkers at a bottling/packaging facility. It describes responsibilities, the training process, validation test, and passing criteria. New checkers are trained by experienced checkers and tested by QC by checking 25 NRB bottles and 10 RB bottles with various defects marked on them. To pass, checkers must reject all marked bottles or at worst miss only minor defects but catch all major defects like particulate contamination or low volume. Failing to catch even one major defect results in failing the validation test.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Objective

    This Sop lay down a procedure for validation of new visual light checking line workers for their inclusion
    in approved light checkers list.

    Scope:

    This procedure is applicable to the new personnel assigned the job for visual light checking of bottles
    after filling /packaging process.

    Responsibilities

     The Production In charge is responsible for the initial training of light checkers
     The production In charge will inform the QC department that the training is complete and now
    the light checker is ready to conduct visual light checking
     The Qc is responsible to conduct validation test of the light checker
     The Qc is responsible to update the list of light checker as the light checker passed the initial
    assessment

    Procedure

    The light checker must be trained with the experienced light checker on line

    Once the light checker complete the training, the production in charge will inform the QC department to
    conduct validation test

    Validation Test

     For NRB: Select 25 no of filled bottles of NRB (600ml/300ml) which contain 10 bottles with poor
    sealing /lose capping, 5 bottles with particulate matter, 5 bottles with less volume and 5 clear and
    good bottles.
     For RB: Select 10 no of filled bottles which contain 2 bottle with poor sealing /lose capping, 4 algae
    contaminated bottle ,4 bottles with particulate matter and other clear bottle.
     Mark the bottles on the cap with a marker on all bottles and make a list of all number of bottles on
    personal paper and write remarks like bottle number 1 containing sealing defect, bottle number 2
    contain particulate matter and so on. All the remarks should be against bottle number.
     Ask the worker to check the bottle (600ml and 300ml) against LED light and RB and 6.3L against light
    bulb and remove the rejected bottle

    Passing Criteria

    If the line worker

     Rejects all the marked bottles he/she passes the validation test
     Fails to identify minor rejection like minor sealing defect but identify all the major defect like
    suspended particle ,volume variation he/she passes the validation test
     Fails to identify even one major defect like algae, volume variation and suspended particle
    contamination in RB and for NRBs like volume variation and suspended particle contamination he
    /she fails the validation test .

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