S No 

Issues

1 
Low Mill output  

2 
3 

4  Media passing problem through diaphragm 

5  Folaphone reliability to be improved 

6  Comparatively high clinker size of Unit-1 
7  Higher Product Reisdue in fine cement
9  High bag house DP in CM04
Mills Tripping due to inlet/outlet slide shoe
10  temperature  

Cement temperature and Mill chute jamming

11 
problem 

Mill chute jamming due to large size POP

12 
feeded with gypsum 

Mill tripping due to silo top diverter stuck

13  problem 

14  High Clinker temperature

15  Additive feeding problem 

16  Dedusting line jamming problem 

 Action Plan  Responsibility 
Grinding media top up to be done: - 
1. Cement mill 1: - 50 Mt Top up needed to make up 90% of
recommended filling. 
2. Cement mill 2: - 55 Mt Top up needed to make up 90% of
recommended filling  Mr. Anurag soni 
3. Cement mill 3: - 60 Mt Top up needed to make up 95% of
recommended filling 
4. Cement mill 4: - 40 Mt Top up needed to make up 90% of
recommended filling 
Cement mill-2 regradation to be done  Mr. Anurag soni 
Cement mill-4 regradation to be done  Mr. Anurag soni 

Cement mill-3 outlet diaphragm liner to be replaced, currently

having 15/17 mm media passing problem frequently. 
Mr. Gaurav / Mr. Abdur
Cement mill-4 intermediate diaphragm to be replaced, media Rahman 
passed from first chamber to second chamber 
Cement mill 1&2 to be checked and repair, frequent media
passing problem observed. 
Need to replace it with high reliability indication  Mr Vikram Patel 
Need to reduce Unit-1 clinker size  Mr. Ashish Sharma 
Rotor sealing to be done effectively to reduce residues Mr. Gaurav Sharma 
Remaining bags to be replaced in Bag house   Mr. Gaurav Sharma 
Issue regarding temperature increase to be resolved by
providing additional pump or heat exchangers   Mr. Gaurav Sharma 

Water pump availability to be improved and possible leakage

from lines needs to be checked in every maintenance, water Mr. Gaurav Sharma 
spray type to change from jet type to spray type.

Gypsum crusher to be repaired 

Gypsum feeding screen at gypsum yard to be modified to Mr. Gaurav Sharma 
reduce screen size 

Silo top diverter reliability to be improved  Mr. Gaurav Sharma 

Clinker temperature to be reduced upto 140-150 from 170-180  Mr. Ashish Sharma 

Continuous additive feeding required to avoid quality

deviations.  Mr. Lokesh saini 

Continuous tracking needed , also moisture to be locked in Mr. Anurag soni/ Mr.

compressed air  Gaurav Sharma 
 Target 

Next Opportunity 

30.11.2021 
Next Opportunity 

Next Opportunity 

30.11.2021

Immedieate Effect
Next Opportunity 

Immedieate Effect

Next Opportunity 

Immedieate Effect

Immedieate Effect

Immedieate Effect

Immedieate Effect

Immedieate Effect