1 Production Study

2 Capacity Study
3 Challenge sheet
4 Line balancing & Head count Report
5 Machine Counting
6 Balancing Strategy
7 Production Monitoring
8 Loss time
9 Interview sheet
 HA-MEEM GROUP IE-DOC: SOP-21: SP-15 (Production)

Production Study Sheet

UNIT : BUYER : DATE :

LINE : STYLE : START TIME :

WORKER NAME: STUDIED BY : END TIME :

OPERATION NAME : TOTAL TIME :

PRODUCTIVE TIME NON PRODUCTIVE TIME

Machine Breakdown

Personal & Fatiegue

Needle Breakages
Thread Breakage

Waiting for work

Bundle Handling

Bobbin changes

Thread change

Rework/Alter
Cycle Time

Others
SL

1 2 3 4 5 6 7 8 9 10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Total Productive Time (Min) : Total Non Productive Time(Min): Total Non Productive Time (%):

TOTAL PRODUCED PCS DURING STUDY OPARATOR SIGNATURE:

PREVIOUS BEST ACHIEVED PCS/HOUR SUPERVISOUR SIGNATURE:

IMPROVEMENT(PCS) LINE CHIEF SIGNATURE:

IMPROVEMENT(%) PM SIGNATURE:
IE MANAGER SIGNETURE:
 HA-MEEM GROUP IE-DOC:SOP-22: PS-14 (Challenge Sheet)

Challenge Sheet to Improve Production

Unit : Style :
Line No : Buyer :
Date : Item :

Bottleneck Process are given by Line Chief/Supervisor

SL
Present After Study
Achievement / Line Chief Achievement/ Improve Improvement %
No
Process Name
Hour Signature Hour pcs

10

IE Line chief PM
 HA-MEEM GROUP IE-DOC:SOP-22: PS-14 (Capacity Study)

CAPACITY STUDY SHEET

Date: Style :
Unit: Buyer :
Line: Capacity No:

OPERATORS M/C CYCLE TIME

SL NO. ID NO. PROCESS NAME RATING REMARKS
NAME TYPE
1 2 3 4 5

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30
 HA-MEEM GROUP IE-DOC: SG-1 (Morning Balancing)

Date: Transfer In-Out (Balancing Strategy)

Layout Manpower Transfer Out (To other's Transfer In (From

Held Manpower Absent Used Jumper
LINE NO: Category (Final) line) Other's line) Present Manpower
From Layout From HR From Physical Counting

Operater

Helper

Iron Man

Total

Absent List Balancing Source (Self line/ Transfer In / Jumper)

Transfer In from
Achievement after
Sl Process Name Name/Deg. Line TGT No. (Out-) Name/Deg. other's line no. / No. (In+)
balance
Jumper

Total Total

Transfer out to other's line Transfer In from other's line

Transfer out to others
Sl Name/Deg. Transfer out to others line no. No. (Out-) Working Hour Sl Name/Deg. No. (In+) Working Hour
line no.

Total Total
Line Chief Signeture(Transfer In/ Recevier) Line Chief Signeture(Transfer Out/ Provider) IE PM IE Manager
 HA-MEEM GROUP IE-DOC:SOP-22: PS-18 (Machine Counting)

MACHINE COUNTING FORM

UNIT: LINE: DATE:
STYLE: BUYER: ITEM:

S.L MACHINE NAME TALLY IDLE M/C TOTAL M/C REMARKS

1 SNLS
2 VERTICAL
3 DNLS ANGULAR
4 DNLS FIXED BAR
5 OVER LOCK 4 THREAD
6 OVER LOCK 5 THREAD
7 OVER LOCK 6 THREAD
8 FLAT LOCK TOP COVER
9 FLAT LOCK BOTH SIDE
10 F.O.A HEAVY
11 F.O.A LIGHT
12 KANSAI LOOP MAKE
13 KANSAI

14 CHAIN STITCH

15 APW

16 VELCRO

17 BAR-TACK

18 AUTO J-STITCH

19 AUTO LOOP SETTER

20 AUTO POCKET SETTER

21 AUTO BACK POCKET ROLLING

22 PATTERN SEWER

23 BOTTOM HEM CHAIN STC.

24 SADDLE STITCH

25 BLIND STITCH

26 ZIG-ZAG

27 BUTTON HOLE

28 SNAP BUTTON

29 BUTTON STITCH

30 EYLET HOLE

31 COLLAR TURNER
 HA-MEEM GROUP
Machine, Folder, Guide Requirement (For Short Qty.)
Unit: Style: Item: Date:
Line: Buyer: Plan Qty: Input Date:

Machine Requirement
Machine Name Present Qty New Style Qty Short/Excess Qty Remarks
SNLS
VERTICAL
DNLS ANGULAR
DNLS FIXED BAR
OVER LOCK 4 THREAD
OVER LOCK 5 THREAD
OVER LOCK 6 THREAD
FLAT LOCK TOP COVER
FLAT LOCK BOTH SIDE
F.O.A HEAVY
F.O.A LIGHT
KANSAI LOOP MAKE
KANSAI
CHAIN STITCH
APW
VELCRO
BAR-TACK
AUTO J-STITCH
AUTO LOOP SETTER
AUTO POCKET SETTER
AUTO BACK POCKET ROLLING
PATTERN SEWER
BOTTOM HEM CHAIN STC.
SADDLE STITCH
BLIND STITCH
ZIG-ZAG
BUTTON HOLE
SNAP BUTTON
BUTTON STITCH
EYLET HOLE
COLLAR TURNER

Folder Requirement
Folder Type Input Mesuruement Output Mesuruement Remarks

Guide/Gauge Requirement
Guide Type/Machine Type Qty Gauge Mesurement Remarks

L/C PM IE Mc.In GM/ED