Scribd Logo
Upload

Welcome to Scribd!

  • DAT02 Lathe

    Uploaded by

    he ma
    3 views3 pages
    The document provides guidelines for cutting conditions when turning and boring metal parts. It recommends approach angles of 60 or 75 degrees for parallel turning and boring and 0 degrees for facing. It also recommends tool post positions, cutting speeds according to material, feeds in the range of 0.1 to 0.25 mm/rev, and using cutting lubricant with consistent properties. The document describes how to determine onset of chatter during tests and measure limiting width of cut. It provides methods for interpreting test results and comparing performance of different machine tools.

    Original Description:

    Original Title

    DAT02Lathe

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    The document provides guidelines for cutting conditions when turning and boring metal parts. It recommends approach angles of 60 or 75 degrees for parallel turning and boring and 0 degrees for facing. It also recommends tool post positions, cutting speeds according to material, feeds in the range of 0.1 to 0.25 mm/rev, and using cutting lubricant with consistent properties. The document describes how to determine onset of chatter during tests and measure limiting width of cut. It provides methods for interpreting test results and comparing performance of different machine tools.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    3 views3 pages

    DAT02 Lathe

    Uploaded by

    he ma
    The document provides guidelines for cutting conditions when turning and boring metal parts. It recommends approach angles of 60 or 75 degrees for parallel turning and boring and 0 degrees for facing. It also recommends tool post positions, cutting speeds according to material, feeds in the range of 0.1 to 0.25 mm/rev, and using cutting lubricant with consistent properties. The document describes how to determine onset of chatter during tests and measure limiting width of cut. It provides methods for interpreting test results and comparing performance of different machine tools.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

     &XWWLQJFRQGLWLRQV

    ¾ $SSURDFK DQJOH )RUDOOSDUDOOHOWXUQLQJDQGERULQJDQDSSURDFKDQJOHRIq RUq VKRXOGEHXVHGDQGIRU


    IDFLQJRSHUDWLRQVDQDSSURDFKDQJOHRIqDVVKRZQLQILJXUH

    )LJ $SSURDFKDQJOHVIRUWXUQLQJDQGIDFLQJ

    ¾ 3RVLWLRQ RI WRROSRVW )RU SDUDOOHO WXUQLQJDQGLQLWLDOSRVLWLRQZKHQIDFLQJWKHOHDGLQJHGJHRIWKHWRSVOLGH


    VKRXOGEHPDGHOHYHOZLWKWKHFURVVVOLGHDVVKRZQLQILJXUH)RUIDFLQJVXFFHVVLYHFXWVVKRXOGEHWDNHQE\
    IHHGLQJWKHWRSVOLGH

    )LJ 5HIHUHQFHFRQILJXUDWLRQRIFRPSRXQGVOLGH

    ¾ 6SHHG7KHUHFRPPHQGHGVSHHGVDFFRUGLQJWRWKHXVHGZRUNSLHFHPDWHULDOVKRXOGEHXVHG
    ¾ )HHG :KHQHYHU SRVVLEOH D IHHG LQ WKH UDQJH  ±  PPUHYVKRXOGEHXVHG+RZHYHULILQIDFLQJ
    RSHUDWLRQVWKHXVHRIVXFKDIHHGZRXOGOHDGWRDQH[FHVVLYHGLDPHWHUUHGXFWLRQDVPDOOHUIHHGVKRXOGEHXVHG
    ¾ /XEULFDQW ,I D FXWWLQJOXEULFDQWKDVWREHXVHGWKHQWKHIROORZLQJDUHWREHNHSWFRQVWDQWDVIDUDVSRVVLEOH
      FRPSRVLWLRQ RIOXEULFDQW UDWHRIIORZ WHPSHUDWXUH WKHGLVWDQFHRIWKHQR]HO IURPWKHFXWWLQJHGJH
     WKHDQJOHRISURMHFWLRQDQG RULILFHGLDPHWHU$OVROXEULFDQWVKRXOGQRWEHXVHGZLWKFDUELGHWRROV
     7HVW,QWHUSUHWDWLRQ
    ¾ 'HWHUPLQDWLRQRIRQVHWRIFKDWWHU
    x 7DSHU FXWWLQJ$VWKHZLGWKRIFXWLVFRQWLQXRXVO\LQFUHDVLQJLWLVLPSRUWDQWWRVWRS WKHIHHGDVVRRQDVFKDWWHU
    RFFXUV 7KHUH DUH WZRSRVVLEOHPHWKRGVRIGHFLGLQJZKHQFKDWWHULVSUHVHQW 5HO\RQWKHKXPDQHDUDQG
    0HDVXUH WKH DPSOLWXGH RI YLEUDWLRQ RI WKH WRROSRVW DQGVHWDQDPSOLWXGHDWZKLFKFKDWWHUZLOOEHVDLGWREH
    SUHVHQW7KLVDPSOLWXGHPD\EHGHWHUPLQHGIURPDQLQLWLDOWHVW

    x 6XFFHVVLYH FXWV:KHQPDFKLQLQJORQJZRUNSLHFHVDVLQILJXUH F DQG G DQGDOVRZKHQIDFLQJWKHZLGWK


    RI FXWLVLQFUHDVHGLQVWHSV:KHQFKDWWHURFFXUVWKHUHLVQRXUJHQF\WRVWRSWKHIHHGEHFDXVHWKHZLGWKRIFXWLV
    FRQVWDQW7KHKXPDQHDUZLOOWKHUHIRUHEHVHQVLWLYHHQRXJKWRGHFLGHWKHFKDWWHU

    ¾ 0HDVXUHPHQWRIOLPLWLQJZLGWKRIFXW
    7DSHU FXWWLQJ 7KH GLPHQVLRQ µW¶ VKRZQ LQ ILJXUH  LVWKHPHDVXUHRIWKHOLPLWLQJZLGWKRIFXWDQGPD\EH
    FDOFXODWHGE\PHDVXULQJµV¶WKXVW VuVLQ DSSURDFKDQJOH 

    )LJ 'HILQLWLRQRIOLPLWLQJZLGWK

    x 6XFFHVVLYHFXWV7KHZLGWKRIFXWLVNQRZQIURPWKHDPRXQWRIIHHG

    ¾ &RPSDULVRQRIVLQJOHPDFKLQHV
    2Q WKH EDVLVGHVFULEHGDERYHWKHUHVXOWREWDLQHGLQDFXWWLQJWHVWFDUULHGRXWFDQEHH[SHFWHGWREHUHOLDEOHDW
    WKH  FRQILGHQFH OHYHO $W WKH  FRQILGHQFH OHYHO  RXWRI UHVXOWVZRXOGEHZLWKLQWKHVHOLPLWV
    PHDVXUHGIURPWKHPHDQRIDOO UHVXOWV

    7KH UHSURGXFLELOLW\ RI FXWWLQJWHVW UHVXOWV RQ DQ\ RQH PDFKLQH WRRO FDQ EHGHWHUPLQHGH[SHULPHQWDOO\E\
    FRQGXFWLQJ D QXPEHU RIFXWWLQJWHVWVSUHIHUDEO\DWOHDVWXQGHULGHQWLFDOFRQGLWLRQV,IEEE«EQ DUH
    WKHUHVXOWVLQµQ¶WHVWVWKHUHVXOWVFDQEHVDLGWREHUHOLDEOHDWWKH FRQILGHQFHOHYHOWRr(ZKHUH

    ¦
    Q
    E  EL 
    (   E u 
    L 
    Q 

    :KHUH µ Eµ LV WKH PHDQ RIEEE«EQ$WDQ\RWKHUFRQILGHQFHOHYHOWKHUHOLDELOLW\LVJLYHQE\rS(WKH


    YDOXHRIµS¶IRUWKHDSSURSULDWHFRQILGHQFHOHYHOEHLQJJLYHQLQILJXUH

    7KH LQWHUSUHWDWLRQ RIWKHUHVXOWVRIFRPSDUDWLYHFXWWLQJWHVWVLVFRQYHQLHQWO\GLVFXVVHGLQUHODWLRQWRILJXUH


    ZKLFKVKRZVWKHUHVXOWVREWDLQHGLQDW\SLFDOWXUQLQJWHVWRQWDSHUHGZRUNSLHFH
    )LJ &RUUHFWLRQIDFWRUIRUUHGXFHGFRQILGHQFH OHYHO

    )LJ 7\SLFDOWHVWUHVXOWV

    7KH UHVXOWVREWDLQHGIURPWKUHHGLIIHUHQWFXWWLQJVSHHGVDWWZRRYHUKDQJVE\WXUQLQJDWGLIIHUHQWGLDPHWHUVDUH
    VKRZQLQILJXUH$OVRWKHFRQILGHQFHOLPLWVDUHVXSHULPSRVHGRQWKHZLGWKVSHHGUHVXOWV

    7R FRPSDUH WZR PDFKLQHV RI WKH VDPH W\SH RU GLIIHUHQW PDNHU FRUUHVSRQGLQJFXUYHVVKRXOGEHREWDLQHGDQG
    FRPSDUHG 7KXV LI WKH RYHUKDQJ FRQGLWLRQVDUHWKHVDPHRQWKHWZRPDFKLQHVWKHQWKHZLGWKVSHHGFXUYHVZRXOG
    FOHDUO\LQGLFDWHZKLFKLVWKHEHWWHUPDFKLQH

    You might also like