Work Descriptions Package 3B

Document No.
o Ampa Fairley Rationalisation Project

Section 1.2
Commercial Bid Requirements
Attachment 5
WORK DESCRIPTION, SUPPLY CONDITION AND

METHOD OF MEASUREMENT
FOR
MACHINERY, EQUIPMENT, PIPING, PAINTING AND INSULATION INSTALLATION
/conversion/tmp/activity_task_scratch/656278544.doc Page 1 of 34
Document No.

Section 1.2
Attachment 5
CONTENTS
1. General
1.1 Intent
1.2 Scope of Application
2. Standard Definitions
3. Explanation of Work Description

3.1 Title Block
3.2 Application of Work
3.3 Extent of Work
3.4 Weighted Value of Work Component
3.5 Supply Condition by Contractor
3.6 Method of Work Done Volume Measurement
3.7 Work Condition
4. Sample Drawings
5. Additional Definitions and extent of work applicable to Machinery and

Equipment Installation
6. Additional Definitions and extent of work applicable to Piping
7. Additional Definitions and extent of work applicable to Painting
8. Method of Calculation for ‘DIA-INCH’
9. Account Code List for Machinery, Equipment and Piping Installation
10. Work Description, Supply condition and Method of Measurement for

Machinery, Equipment and Piping Installation
Section 1.2
Document No.
Attachment 5
1.0 GENERAL
1.1 Intent
This Attachment 5 Work Description, Supply Condition and Method of Measurement

(herein after referred to as “WORK DESCRIPTION”) is intended to establish
common and definite interpretation as to work for each Account Code that the
Contractor is to perform as a part of the Direct Works among the Works under the
CONTRACT, in order to complete the PERMANENT WORKS. It describes and
defines in detail the structure of work for each Account Code by itemizing the Work
Elements involved in each Account Code listed in the Schedule of Unit Rates.
The Work Description is also intended to set forth:

- The supply conditions of EQUIPMENT AND MATERIALS which Contractor
issues to Bidder.
- The method of measurement for work done volume, and
- The weighted value for each Work Component of Account Code expressed as a
percentage of the total Account Code
- The method of establishing a value to periodic and final invoices for the direct
works.
1.2 Scope of Application
The WORK DESCRIPTION applies to all contracts made for any construction
works, except for TEMPORARY WORKS, whether rated as major, minor or
otherwise, and applies to the performance of the Direct Works including the
associated Direct Temporary Works.
The Bidder understands that the costs for any minor Work Elements required to
perform and complete each WORK ITEM in this Exhibit shall be included even if
such minor Work Elements are not mentioned.
Document No.

Section 1.2
Attachment 5
2.0 STANDARD DEFINITIONS
In the Work Description, terms and phrases are used which are defined in other
CONTRACT DOCUMENTS. In addition, the following terms and phrases having the
respective meanings hereby assigned to them are also used. Some of the following
terms and phrases may have already been defined in other CONTRACT
DOCUMENTS, and in which case, unless those definitions in respect to a certain
term or phrase are inconsistent to one another, the definition hereunder is to be
construed in conjunction with the other, or if inconsistent, the definition given below
is to prevail insofar as the WORK DESCRIPTION is concerned notwithstanding the
interpretative priority among the CONTRACT DOCUMENT set forth in the
AGREEMENT or any other CONTRACT DOCUMENTS.
1) “Direct Works” means the works of a direct nature associated with the
construction and maintenance of the PERMANENT WORKS.
2) “Direct Temporary Works” means the Temporary works of a direct nature

associated with the installation, dismantling and removal of scaffolding and
temporary staging, shoring, safety net, fire protection screen, soundproofing wall,
temporary supports and foundations and so forth.
3) “Explanation of Work Component” means the group of work elements and is used
for progress measuring purposes and payment purposes.
4) “AFC Drawing” means a drawing approved for use in construction.
3.0 EXPLANATION OF WORK DESCRIPTION
The WORK DESCRIPTION is provided for each Account Code and is composed of:
- Title,
- Application of Work,
- Extent of work included in the Weighted Value for each work Component,
- Supply Condition by Contractor
- Method of Measurement of WORKDONE
3.1 Title
Title is composed of Account Code and measuring unit.
1) Account Code
Section 1.2
Document No.
Attachment 5
This column respectively shows the ACCOUNT CODE and its description. The
ACCOUNT CODE accords with those of the Schedule of Unit Rates.
2) Measuring Unit
This column shows the unit measurement to be applied for each SUB ACCOUNT
or SUB-ACCOUNT CODE.
If the ACCOUNT CODE is divided into SUB-ACCOUNT CODES, the

measuring unit is shown only against SUB-ACCOUNT CODES.
3.2 Application of Work
The “Application of Work” shows the scope of application to each ACCOUNT

CODE and is applicable to only subsequent SUB-ACCOUNT CODE.
3.3 Extent of Work
The extent of Work describes the work elements for the Direct Works, including the
Direct Temporary Works associated therewith, that the BIDDER shall perform under
the CONTRACT in order to complete the PERMANENT WORKS associated with
the Account Code.
In principle the work elements are prescribed to clarify the extent of work for each
ACCOUNT CODE or SUB-ACCOUNT CODE whose provisional quantities are
shown in the Schedule of Unit Rates. However, the BIDDER shall understand that the
quantities specified corresponding to each ACCOUNT CODE or SUB-ACCOUNT
CODE are merely provisional and do not represent the actual quantity.
In addition to the work elements listed for each ACCOUNT CODE, the following
common work elements are deemed as a part of the extent of work, though they are
not specifically mentioned in “EXTENT OF WORK” for each ACCOUNT CODE.
1) Curing
Curing work shall be deemed as an integral part of the work item involving
mortar, concrete, grout, castable and other such items contained within the
TECHNICAL SPECIFICATIONS or considered as common practice.
2) Supply by the Bidder
Document No.

Section 1.2
Attachment 5
Unless otherwise specified, all resources such as materials, equipment,

construction equipment, tools & tackles, consumables and labor to perform the
work shall be supplied by the Bidder.
“Supply” shall include supply and transportation of materials including its

handling and delivery up to the site and up to the place of work.
3) Inspection & Tests
Inspection and testing shall be performed in accordance with the Quality Control
Procedure, applicable code and standards, and local regulations. The Bidder shall
also carry out the preparation work such as provision of all necessary equipment,
apparatus and materials required for inspection and testing.
4) Dimensional Check
Dimensional checks for the works shall be carried out with attendance and
approval of Contractor from time to time.
Dimensional checks shall conform to limits contained in the “Technical

Specification” or Contractor’s instruction.
5) Cleaning
Site cleaning of areas adjacent to the Bidder’s working areas shall be cleaned
daily by the Bidder at no additional cost.
Overall site cleaning shall also be carried out jointly by the BIDDER and Other
Sub-Contractors as and when instructed by Contractor at no additional cost.
6) Protection
The Bidder shall take utmost measures to protect the equipment, systems and
adjacent existing facilities from damage and contamination during the
performance of work. Protecting adjacent existing facilities shall mean protecting
work already carried out or being carried out by other sub-contractors.
For any work item which cannot be executed due to inclement weather except
under adequately covered working area, the Bidder shall take adequate
precautions to cover the area before commencing work. The Bidder shall not be
entitled to claim any extra compensation (monetary or otherwise) for taking such
precautions.
Section 1.2
Document No.
Attachment 5
After execution of the work, equipment, systems and facilities installed by Bidder
shall be protected against damage by other subcontractors. This protection shall
be deemed as an integral part of the work.
7) Transportation and Handling (Equipment and Materials supplied by

Contractor)
The Bidder shall carry out all transportation of the EQUIPMENT AND
MATERIAL to be supplied by Contractor from Contractor’s storage and/or
delivery points up to the Bidder’s workshop and/or the place of work, including
handling, loading, unloading, lifting, tentative storage, protection for
transportation, unpacking and quantity checking. Retransportation from
workshop up to the place of work or up to storage (if instructed by Contractor)
shall be also included.
8) Maintenance
The Bidder shall continuously maintain the EQUIPMENT AND MATERIALS

supplied by Contractor in proper condition and in accordance with Contractor’s
care and custody procedure until the completion of the work.
9) Safety and Security
The Bidder shall take utmost precautions to protect facilities and workmen from
accident, damage and theft during the performance of the work in accordance
with Contractor’s instructions/procedures.
10) Rectification of Damage to EQUIPMENT AND MATERIALS
Whenever the Bidder observes any damage to EQUIPMENT AND MATERIALS

during the execution of the work he shall notify Contractor immediately. Any
damage attributable to the Bidder shall be rectified by him at his cost.
11) Removal and Reinstallation of Obstacles
The Bidder shall as necessary remove such obstacles as beams, braces, stages,
roof and so forth which impede the performance of works and shall reinstall such
obstacles immediately after completion of the necessary work.
Minor obstacles encountered during fit up such as straightening of anchor bolts
and minor fit up problems to vessels/steel structure shall be modified by the
Bidder at no extra cost.
12) Direct Temporary Work
Document No.

Section 1.2
Attachment 5
The Bidder shall install, dismantle and remove any temporary materials and
facilities such as scaffolding, temporary staging, shoring, safety net, fire
protection screen, soundproofing wall, supports and foundations, access road, etc.
Furthermore, the work elements, even if they are not listed both in “EXTENT OF
WORK” for each ACCOUNT CODE and in the common works above, which are
consequently to be necessary to complete the PERMANENT WORKS and to
comply with the related TECHNICAL DOCUMENTS, shall be performed by the
BIDDER and the BIDDER shall not be entitled to claim any monetary and/or
other compensation to for performing such works.
3.4 Weighted Value of Work Component
The weighted value corresponding to each work component indicated for each
ACCOUNT CODE will be the basis for the work progress calculation and payment
against work done volume of each SUB-ACCOUNT CODE.
3.5 Supply Condition by Contractor
EQUIPMENT AND MATERIALS supplied by Contractor, are specified in “Supply

Condition by Contractor”. All other materials, tools and tackles, consumables, etc.
necessary to complete the WORK in accordance with the extent of works set forth in
the CONTRACT DOCUMENTS shall be provided by the Bidder.
3.6 Method of Work Done Volume Measurement
Method of Work Done Volume Measurement is composed of the following:
1) Volume or quantity to be measures
The method of determining the final volume or quantity to be measured and

certified is defined in Paragraph 4 in each ACCOUNT CODE.
2) Method of Measurement
Measurement shall be carried out using the following common rules:

- The volume or quantity shall be measured by means of net volume or
quantity prescribed in the Technical Documents.
- The volume or quantity of such items as spare parts, anchor bolts, nuts,
washers, temporary materials, consumables, tools, jigs and other auxiliary
materials shall not be measured.
Section 1.2
Document No.
Attachment 5
- Weight for steel structure shall be measured net based on the calculation as
per the related drawing. The specific gravity of steel is 7.85.
- In the case of any discrepancy in measurement between Contractor and the
Bidder, both parties shall discuss with each other and Contractor shall
finalize it.
- In the case of any discrepancy between AFC Drawing and packing list, the
AFC drawing shall be used for determining final quantities.
3) Technical Documents for Measurement
The data to be used for measurement of the volume or quantity of work done, in
which such basic data as weight, length and other volumes or quantities for the
measurement are as indicated in the Technical Documents.
3.7 Work Condition
The work condition applicable in this WORK DESCRIPTION shall be any working
condition irrespective of factors such as height, distance, magnitude of work, depth,
width, atmospheric condition, working space, working place, degree of complications
etc. unless specified in other related documents.
4.0 TYPICAL SAMPLE DRAWINGS
In order to enable the Bidder to understand the “WORK DESCRIPTION” more

clearly typical sample drawings of equipment or items to be installed are attached to
the “WORK DESCRIPTION” for some ACCOUNT CODE of installation work as
the supplemental information.
The Bidder understands these sample drawings are attached for information only, the
final drawings of the equipment or the items may not be identical to the sample
drawings. However, even if some differences occur between the sample and final
drawings, the unit rates for the ACCOUNT CODES specified in “SCHEDULE OF
UNIT RATES” shall not be changed and the Bidder shall not be entitled to claim any
monetary and/or other compensation from CONTRACTOR for such differences.
5.0 ADDITIONAL DEFINITIONS AND EXTENT OF WORK APPLICABLE TO

MACHINERY AND EQUIPMENT INSTALLATION
In addition to CLAUSE 2. STANDARD DEFINITIONS, the following are

definitions which are applicable to MACHINERY AND EQUIPMENT
INSTALLATION:
Document No.

Section 1.2
Attachment 5
1) PREPARATION OF FOUNDATION means the necessary preparation works for

the concrete foundation or the steel structure, on which equipment will be placed,
prior to placing the equipment and includes the following work elements;
- Concrete Foundation -
a) Confirmation of such condition as follows:
- Marking of elevation and center

- Dimension, size and number of anchor box
- Curing period of concrete
- Correctness of embedded anchor bolts
- Other necessary conditions to be checked prior to placement
b) Chipping surface
c) Cleaning surface and anchor boxes
d) Minor rectification of embedded anchor bolts or anchor holes
- Steel Structure -
a) Confirmation of such conditions as follows;
- Elevation
- Dimension , location and number of bolt holes
- Other necessary conditions to be checked prior to placement
b) Cleaning structure surface
c) Minor rectification of anchor holes/anchor bolts
2) PLACING means placing equipment or item on the foundation or steel structure

and includes the following work elements;
a) Setting liners
b) Setting liners with mortar pad if required
c) Placing the equipment or the object on the liners
Section 1.2
Document No.
Attachment 5
- Steel Structure -
a) Placing equipment or the item on the structure
3) Alignment means the alignment of base, bed, equipment and so forth

after placing of those on foundation or steel structure and includes the
following work element;
a) Setting anchor bolts and pouring mortar into anchor boxes
b) Alignment of equipment or object (elevation, position and level)
c) Mortar grouting, including welding of liners and cutting off protruding parts
from bed
- Steel Structure -
a) Setting set bolts
b) Alignment of equipment or object (elevation, position and level)
Document No.

Section 1.2
Attachment 6

PIPING
(1) “PREFABRICATION” means the prefabrication of piping pieces and includes

the following works;
(a) Cleaning
(b) Cutting
(c) Edge preparation
(d) Threading
(e) Bending
(f) Pre-heating
(g) Fitting up
(h) Welding
(i) Sealing
(j) Bolting
(k) Non-destructive Inspection
(l) Post weld heat treatment
(m) End protection
(n) Marking
(o) Other minor work associated with the prefabrication
(2) “INSTALLATION” means the installation of piping materials in position at work

site and includes but is not limited to the following works;
(a) Cleaning
(b) Cutting
(c) Edge preparation
(d) Threading
(e) Bending
(f) Pre-heating
(g) Fitting-up
(h) Welding
(i) Sealing
(j) Non destructive inspection
(k) Post weld heat treatment
(l) Bolting
(m) Alignment
(n) Adjusting the piping, including minor rectification of piping and/or existing
structure by cutting, welding.
(o) Lining up of pipe trench covers, valve pit covers etc. and placing after
completion of piping installation.
(p) Other minor works associated with the installation
Section 1.2
Document No.
Attachment 5
(3) “PRESSURE TEST” means the pressure test of piping system the includes but is
not limited to the following works;
(a) Preparing test block chart

(b) Performing line check to assure piping system components and installation
conforms to the requirements of the TECHNICAL DOCUMENTS.
(c) Removing such instruments, piping materials and equipment internals, which
are necessary to remove prior to test in the TECHNICAL DOCUMENTS, as
follows,
- control valve
- orifice plates
- flowmeter
- strainer
- float of level measuring instrument
- relief valve
- rupture disc
- any other necessary instruments, piping materials and equipment
internals
(d) Installing temporary piping materials and equipment internals.
(e) Inserting blind flange or plate to isolate piping system to be tested and
keeping records of such temporary insertion.
(f) Performing pressure test of piping system, including the testing of equipment
in the system in accordance with the TECHNICAL DOCUMENTS.
(g) Draining the test media and drying the systems after pressure test.
(h) Disposing test media as per CONTRACTOR’s instruction.
(i) Restoring piping systems after pressure test, including the following works;
- removing temporary blind flange
- removing temporary piping
- restoring line mounted instrument
- other restoring works
(4) “SYSTEM LEAKAGE TEST” means the system leakage test of piping system
and includes but is not limited to the following works:
(a) Preparing test block chart

(b) Performing line check to assure piping system components and installation
conforms to the requirements of the TECHNICAL DOCUMENTS.
(c) Removing such instruments, piping materials and equipment internals, which
are necessary to remove prior to test in the TECHNICAL DOCUMENTS, as
follows;
- Control Valve
- orifice plates
- flowmeter
- strainer
- float of level measuring instrument
Document No.

Section 1.2
Attachment 5
- relief valve
- rupture disc
- any other necessary instruments, piping materials and equipment
internals
(d) Installing temporary piping for the system leakage test
(e) Inserting blind flange or plate to isolate piping system and keeping record of
such temporary insertion.
(f) Carrying out leakage test of piping system, including the testing of equipment
in the system in accordance with the TECHNICAL DOCUMENTS.
(g) Restoring pipe systems after leakage test, including:
Control Valve
- Removing temporary blind flange
- Removing temporary piping
- Restoring line mounted instrument
- Other restoring works
(5) “FLUSHING” means flushing the piping system, by air, water and/or steam and
includes but is not limited to the following works;
(a) Detail planning of flushing based on CONTRACTOR’s basic plan

(b) Removing line mounted instruments, piping materials and equipment
internals, which are necessary to remove prior to flushing in the
TECHNICAL DOCUMENTS, as follows:
- control valve
- orifice plate
- any other necessary line mounted instrument, piping materials and
equipment internals
(c) Installing temporary piping, bypass etc. for the flushing, including fabricating
and installing silencer and target plates as necessary.
(d) Installing temporary strainer
(e) Inserting the blind flange and keeping the records of such temporary
insertion.
(f) Performing the flushing process until the requirements of the TECHNICAL
SPECIFICATION are realized.
(g) Disconnecting and connecting the flange at flushing point.
(h) Cleaning and changing permanent and/or temporary strainer and target plates
during and after flushing.
(i) Drying the flushing media and drying the system after flushing
(j) Disposing of flushing media as per CONTRACTOR’s instruction

PAINTING
Section 1.2
Document No.
Attachment 5
(1) PREPARATION” means the surface preparation of steel materials and includes
the following works;
(a) Cleaning
(b) Blasting
(c) Power brushing
(d) Measurement of white metal surface finish
(e) Protection of plant
(f) Protection of surrounding areas
(g) Cleaning and washing of primed or undercoated surfaces prior to coating
repair and.or finish coating
(2) PAINTING” means the application of specified paint systems to steel materials
and includes the following works;
Shop or Field Fabricated:

(a) Pipe
(b) Pipe fittings and flanges
(c) Pipe supports
(d) Drains
(e) Vents
(f) Nozzles
(g) Hangers
(h) Shop or field fabricated structural steel

(i) Vessels
(j) Vessel supports
(k) Ladders, ladder cages, handrails
(l) Marking
(m) Protection of plant
(n) Protection of surrounding areas
(o) Pollution mitigation
(p) Storing, mixing, preparation and application of all required primers,
undercoats and finish coats
(q) Reinstatement of damaged surfaces
(r) Measurement of wet and dry film thicknesses
8.0 METHOD OF CALCULATION FOR “DIA-INCH
Unit DIA-INCH joint Nos. subjected to DIA-INCH calculation are as follows;
Type Counting Remarks

Butt weld joint One (1) butt weld to be
counted as one (1) joint
Document No.

Section 1.2
Attachment 5
Socket weld joint One (1) fillet weld to be

counted as one (1) joint
Screw joints One (1) screw joint to be
counted as one (1) weld joint
Site Bending Not counted
Flange To be counted one (1)
Welding joint per flange
Branch Connection (pipe- Three (3) weld joint per Size for branch line (not main
pipe) with reinforcing pad branch line ) to be used for DIA-INCH
calculation.
Without Reinforcing pad One (1)Weld joint per branch
Weld-Outlet Welding between pipe and Nominal DIAMETER of Weld-
Weld-Outlet to be counted as Outlet in inch to be used for
one (1) welding point DIA-INCH calculation
In addition, the following common rules shall be applied to the measurement;
- Measurement will not be calculated for bending, welding of supports including

shoes, guides, anchors, stops, clamps and hangers, saddles, trunnions, turn
buckles, brackets, cantilevers, T-Posts, under-support structure, frame, earth lug
and other supports.
- Measurement will not be considered for joint rectification due to BIDDER’s
errors.
9. Account Code List for Machinery, Equipment and Piping Installation
10. Work Description, Supply condition and Method of Measurement for

Machinery, Equipment and Piping Installation
Section 1.2
Document No.
Attachment 5
ATTACHMENT 6
ACCOUNT CODE LIST
FOR
MACHINERY, EQUIPMENT AND PIPING INSTALLATION
Document No.

Section 1.2
Attachment 5
Section 1.2
Document No.
Attachment 5
ACCOUNT CODE : 4000 MACHINERY AND EQUIPMENT

SUP-ACCOUNT CODE : 4000-02 PLATFORM AND LADDER
MEASURING UNIT : TON
1. APPLICATION OF WORK
This ACCOUNT CODE shall be applied to the installation of platform and ladder for
machinery and equipment.
2. EXTENT OF WORK
2.1 WORK ELEMENTS TO BE INCLUDED
Work elements to be included are as follows;
WORK COMPONENT WORK ELEMENT WEIGHTED VALUE
Installation 90%
1) assembling and installing parts
as follows to the equipment by bolting
and welding;
- Platform
- Ladder
- Stair way
- Handrail
- Safety cage
- Support beam
- Safety chain or bar
- Other parts to be attached to the
above equipment
2) Cutting and Finishing drain hole
on the platform
3) Cutting and Finishing hole on the platform
through which piping is installed
4) Leveling, platform
Final Check
1) Final check as per the
Technical Documents 10%
100%
Document No.

Section 1.2
Attachment 5
3. SUPPLY CONDITION BY Contractor
Parts Name Parts No. in Supply Condition

Sample Dwg.
1) Platform - prefabricated in pieces

2) Ladder - prefabricated in pieces
3) Stairway - prefabricated in pieces
4) Handrail - prefabricated in pieces
5) Safety cage - prefabricated cage rings and flat bar
6) Support beam - prefabricated
7) Safety chain or bar - prefabricated
4. METHOD OF WORK DONE VOLUME MEASUREMENT
4.1 VOLUME OF QUANTITY TO BE MEASURED
Erection weight of installed components.
4.2 METHOD OF MEASUREMENT
Measurement is calculated by summing up the erection weight of all installed components

indicated in the Technical Documents prescribed in 4.3 below.
4.3 Technical Documents FOR MEASUREMENT
1) AFC Drawings
2) Packing List
Section 1.2
Document No.
Attachment 5
ACCOUNT CODE : 4140 HEAT RECOVERY STEAM GENERATOR

SUB-ACCOUNT CODE : 4140-01 HRSG
MEASURING UNIT : EACH
(1) This ACCOUNT CODE shall be applied to the installation of HRSG.

(2) This ACCOUNT CODE consists of the following SUB ACCOUNT CODES;
SUB ACCOUNT CODE MEASURING UNIT

4140-01-01 Boiler Unit EACH
-02 Gallery, Structure, Duct,
Auxiliaries EACH
2. EXTENT OF WORK
Work elements to be included in each SUB-ACCOUNT CODE are as follows;
01 : BOILER UNIT
PLACING 50%
1) PREPARATION OF FOUNDATION
2) PLACING boiler unit on foundation
Alignment 40%
1) Alignment of boiler unit
Final check 10%

Refer to “FINAL CHECK” in this subclause
100%
02 : GALLERY
Installation 90%
2) PLACING column
3) Alignment of column
Document No.

Section 1.2
Attachment 5
4) Assembling and Installing parts of gallery

as follows by bolting and/or welding;
- Column
- Beam
- Brace
- Ladder
- Stair
- Handrail
- Safety cage
- Grating
- Other parts of gallery
Final Check 10%

100%
02 : DUCT
Installation 90%
2) Assembling and welding duct support
3) PLACING duct support
4) Alignment of duct support
5) Assembling and welding duct in box shape
6) Installing the duct and expansion joint by
bolting and/or welding
Final Check 10%

100%
04 : STACK
PLACING 50%
1) Removing template for anchor bolts
3) Connecting and welding stack sections
4) PLACING of stack
Alignment 40%
Section 1.2
Document No.
Attachment 5
1) Alignment of stack
2) Attaching accessories as follows to
stack by bolting and/or welding ;
- Refractory anchor
- Other accessories to be attached to stack
3) Assembling and installing parts as
follows to stack by bolting and/or welding;
- Platform
- Ladder
- Handrail
- Safety cage
- Support beam
Including the following works;
- Cutting and finishing drain hole in platform
- Cutting and finishing hole in platform
- Leveling the platform
Final Check 10%

Refer to “FINAL CHECK” is this subclause
100%
02 : AUXILIARIES
Installation 90%
2) Assembling such auxiliary equipment as follows;
- Support frame of economizer
3) PLACING such auxiliary equipment as follows;
- Economizer support frame
- Economizer
- FDF
4) Alignment of auxiliary equipment
Final Check 10%

100%
06 : CASTABLE
Document No.

Section 1.2
Attachment 5
Castable Work 90%

1) Checking condition of refractory
anchor
2) Cleaning the surface on which castable
refractory is to be installed
3) Mixing castable refractory
4) Taking necessary counter measure in
case of installation in higher or lower ambient
5) Assembling and disassembling the formwork
before and after pouring refractory
6) Pouring and/or gunning castable refractory
7) In case several parts of the equipment
on which refractory has been installed
previously are jointed, filling in the joint
parts with castable refractory
8) Trowelling the installed castable
9) Making separation cut and separation joint
10) Curing refractory, keeping moist on exposed
refractory surface
11) Preparing equipment for drying out, if required
12) Drying out
Final Check 10%

100%
07 : BRICK
Brick Laying 90%

1) Checking the surface prior to laying brick
2) Laying and jointing brick
3) Preparing equipment for drying out, if required
4) Drying out brick
Final Check 10%

100%
08 : OTHERS
Installation 90%
1) Attaching accessories by bolting and/or
welding as follows;
- Safety valve
Section 1.2
Document No.
Attachment 5
- Water level gauge

- Flame detector
- Other accessories to be attached to
boiler unit
Final Check 10%
Refer to “Final Check” in this subclause
100%
FINAL CHECK
1) Air leakage test of duct

2) Opening and closing manholes and other openings for inspection purposes
3) Function check and adjustment of such parts as follows;
- Burner
- Soot blower
- Shutdown device
- Other operating parts
4) Rechecking and adjusting safety valve setting
5) Final check as per the Technical Documents
3. SUPPLY CONDITION BY CONTRACTOR

Sample Dwg.
01 : BOILER UNIT
1) Boiler unit - prefabricated in one package
02 : GALLERY
1) Gallery
a) columns, beams and braces - prefabricated in several members
with flange plates, gusset plates
and bolt holes
b) stair - prefabricated in pieces
c) ladder - prefabricated in pieces
d) safety cage - prefabricated cage rings and flat
bars
e) handrail - prefabricated in pieces
f) grating - prefabricated in pieces
Document No.

Section 1.2
Attachment 5
03 : DUCT
1) Support - standard steel products such as

shaped steel
2)Duct - prefabricated plates with stiffener
04 : STACK
1) Stack - prefabricated in sections and edge

prepared
2) Platform - prefabricated in pieces
3) ladder - prefabricated
4) Safety cage - prefabricated in pieces/flat bars
6) Safety chain - prefabricated
02 : AUXILIARIES
1) Support frame - standard steel products such as

shaped steel
2) Economizer - fabricated one unit
3) FDF - fabricated one unit
Erection of installed components.
Measurement is calculated by the erection of all installed components indicated in the

Technical Documents prescribed in 4.3 below
1) AFC Drawings
2) Packing List
Section 1.2
Document No.
Attachment 5
ACCOUNT CODE : 4150 STACKS

SUB ACCOUNT CODE: 4150-11 SELF-SUPPORTED STACK
This ACCOUNT Code shall be applied to the installation of self-supported stack.
2. EXTENT OF WORK
Installation 90%
1) Removing template for anchor unit
3) PLACING of stack body
4) Alignment of stack body
5) Attaching accessories as follows to the
stack by bolting and/or welding;
- Insulation ring
- Support
- Lug
- Refractory anchor
- Other accessories to be attached to
stack body
6) Assembling and installing parts as
follows by bolting and/or welding;
- Platform, ladder, stair, handrail
- Safety cage
- Support beam
Including the following works;
- Cutting and finishing drain hole in platform
- Cutting and finishing hole in platform
- Leveling platform
Final Check 1) Cleaning inside of stack

2) Final check as per the TECHNICAL
Document No.

Section 1.2
Attachment 5
DOCUMENTS
100%

Sample Dwg.
1) Platform - fabricated in one pieces

3) Stairway - prefabricated in pieces
5) Safety cage - prefabricated in pieces
6) Support beam - prefabricated in pieces
7) Accessories - fabricated parts
Erection of installed components.

Technical Documents prescribed in 4.3 below
3) AFC Drawings
4) Packing List
Section 1.2
Document No.
Attachment 5
ACCOUNT CODE : 4220 SHOP FABRICATED VESSELS

SUB ACCOUNT CODE : 4220-02 VESSEL & DRUM
This SUB ACCOUNT CODE shall be applied to the installation of vessels and tanks
supplied under shop fabricated condition.
2. EXTENT OF WORK
PLACING 50%
1) Removing template for anchor bolt

2) Preparation of foundation
3) Setting sliding plate, if required
4) Placing vessel and tank
Alignment 40%
1) Alignment of vessel and tank
2) Welding weld-up type washer of the anchor bolt
3) Fitting accessories as follows to
vessel by bolting and/or welding, if applicable
- Demister
- Davit
- Jack bolt for manhole
- Drainpipe
- Other accessories to be attached to vessel
and tank
Final Check 10%

Cleaning and checking, inside of vessel
1) replacing temporary gaskets of such opening
flanges as follows with permanent gaskets;
- man-hole
- hand-hole
- other opening parts
Document No.

Section 1.2
Attachment 5
3) Cleaning flanges surfaces where gaskets are

installed at site
4) Lapping ring gasket to be set installed at site
5) Final check as per the Technical Documents
100%

Sample Dwg.
1) Main equipment - fabricated and assemble one unit

2) Accessories
a) demister - disassemble in parts
b) other accessories - each part is fabricated
4. METHOD OF WORK VOLUME MEASUREMENT
Erection of installed components
For all SUB ACCOUNT CODES:

Technical Documents prescribed in 4.3 below.
4.3 TECHNICAL DOCUMENTS FOR MEASUREMENT
1) AFC Drawings
2) Packing List
Section 1.2
Document No.
Attachment 5
ACCOUNT CODE : 4320 AIR-COOLER HEAT EXCHANGER

SUB ACCOUNT CODE : 4320-01 AIR FIN COOLER
(1) This SUB ACCOUNT CODE shall be applied to the installation of air fin cooler.
(2) This SUB ACCOUNT CODE consists of the following SUB ACCOUNT CODES:
SUB ACCOUNT CODE MEASURING

UNIT
4320-01-01 Steel Structure TON
-02 Tube bundle EACH
-03 Fan and Motor EACH
2. EXTENT OF WORK
Work elements to be included in each SUB ACCOUNT CODE are as follows;
01 : STEEL STRUCTURE
Installation 90%
2) Assembling steel structure as follows by
bolting and/or welding;
- Column
- Beam
- Bracket
- Support
- Panel
- Fan deck
- Fan ring
- Other parts to be assembled with above
including works as follows;
- Setting liner
- Alignment of steel structure
- Grouting, if required
1) Final Check 1) Function check of louvre
2) Checking start for free rotation
Document No.

Section 1.2
Attachment 5
3) Setting and adjusting fan belt after rotation

check of motor
4) Initial charge of lubricant
5) Run-in of fan to check drive mechanism
and vibration
DOCUMENTS

Sample Dwg.
01 : STEEL STRUCTURE
1) Column - prefabricated members

2) Beam - prefabricated members
3) Bracket - prefabricated members
4) Support - prefabricated members
5) Panel - prefabricated members
6) Fan deck - prefabricated members
7) Fan ring - prefabricated members
8) Walk way - prefabricated in pieces
10) Stair - prefabricated in pieces
12) Safety cage - prefabricated cage rings and flat bars
14) Safety chain or bar - prefabricated
15) Louvre - prefabricated
16) End/Side Closure - prefabricated
02 : TUBE BUNDLE
1) Tube bundle - prefabricated products
03 : FAN AND MOTOR
1) Motor - finished product

2) Fan shaft - finished product
3) Bearings - finished product
4) Fan hub - finished product
Section 1.2
Document No.
Attachment 5
5) Fan blades - finished product

6) Lube oil piping - prefabricated piping
Erection of installed components, erection weight in the case of steel structure.
Measurement is calculated by the erection of all installed components or erection weight

in the case of steel structure, indicated in the Technical Documents prescribed in 4.3
below.
1) AFC Drawings
2) Packing List
Document No.

Section 1.2
Attachment 5
ACCOUNT CODE : 4410 PUMPS AND DRIVERS

SUB ACCOUNT CODE : 4410-02 PUMPS AND DRIVER
This SUB ACCOUNT CODE shall be applied to the installation of pumps with driver
supplied on the common bed.
2. EXTENT OF WORK
PLACING 15%
2) PLACING outer case
3) Installing pump on outer case
Casing Alignment 30%

1) Alignment of outer case and pump
1st Coupling Alignment 20%

1) Installing driver
2) Alignment of coupling before piping
Connection
2nd Coupling Alignment 20%

1) Alignment of coupling after piping
Connection
Final check 15%

1) Checking driver bearing
2) Attaching such accessories as follows;
- oil level gauge
- accessory piping
- other accessories to be attached to
pump and driver
3) Initial charge of lubricant
Section 1.2
Document No.
Attachment 5
4) Checking shaft for free rotation

5) Final alignment of coupling
6) Coupling pump to driver after driver rotation
Check
DOCUMENTS
100%

Sample Dwg.
1) Outer case - fabricated one unit

2) Pump - assembled on unit
3) Driver - assembled on unit
4) Accessories - Each part is fabricated

1) AFC Drawings
2) Packing List
Document No.

Section 1.2
Attachment 5
ACCOUNT CODE : 4420 CENTRIFUGAL COMPRESSOR AND

DRIVERS
SUB ACCOUNT CODE : 4420-03 TURBO COMPRESSOR
(1) This SUB ACCOUNT CODE shall be applied to the installation of turbo compressor
and driver supplied separately of which item No. are as follows;
Item No.
- ____________
- ____________
- ____________
(2) This SUB ACCOUNT CODE consists of the following SUB ACCOUNT CODES:
SUB ACCOUNT CODE MEASURING UNIT

4420-03-01 Compressor and Driver EACH
-02 Auxiliary Equipment EACH
2. EXTENT OF WORK
01 : COMPRESSOR AND DRIVER
PLACING 15%
2) PLACING compressor and driver
Bed alignment 30%

1) Alignment of bed
1st Coupling Alignment 20%

1) Cleaning rust preventive oil from the
compressor bearing housing and casing,
including;
- Disassembling and re-assembling bearing
Section 1.2
Document No.
Attachment 5
housing and casing,

Removing rust preventive oil and
-
- Other associated works
In case of turbine drive, carrying out same
works for turbine
2) Alignment of compressor and driver
3) Alignment of coupling before piping
connection
2nd Coupling 20%
1) Re-alignment of coupling after piping
connection
Final check 15%

1) Fitting, bolting up and connecting such
accessories as follows;
- Ancillary piping
- Local gauge board
- Instrumentation
- All other parts to be attached to the
compressor and the driver
2) Initial charge of lubricant oil
3) Checking shaft for free rotation
4) Final alignment of coupling
5) Coupling compressor to driver after check
DOCUMENTS
100%
02 : AUXILIARY EQUIPMENT
PLACING 45%
2) PLACING such auxiliary equipment as
follows;
- Oil console
- Control panel
- Instruments
- Other auxiliary equipment to be placed on
the foundation
Alignment 40%
1) Alignment of the auxiliary equipment
mentioned in above
2) Attaching such accessories as follows;
- Instruments
Document No.

Section 1.2
Attachment 5
- Accessory piping and supports

- Other parts to be attached to the auxiliary
equipment
Final check 15%

1) Refer to “FINAL CHECK” in this subclause
100%

Sample Dwg.
01 : COMPRESSOR AND DRIVER
1) Compressor - assembled and mounted on individual bed

2) Turbine - assembled and mounted on individual bed
3) Gearbox - assembled and mounted on individual bed
4) Accessories - each part is fabricated
5) Ancillary piping - in prefabricated parts
02 : AUXILIARY EQUIPMENT
1) Oil unit - fabricated and assembled one unit

2) Panel - fabricated and assembled
3) Support - fabricated
For SUB ACCOUNT CODES;
4430-01-01, -02 Erection of installed components
For B/Q SUB-ITEN CODES;
4430-01-01, -02 Measurement is calculated by the erection

of all installed components indicated in the
TECHNICAL DOCUMENTS prescribed in
4.3 below.
Section 1.2
Document No.
Attachment 5

1) AFC Drawings
2) Packing List
Document No.

Section 1.2
Attachment 5
ACCOUNT CODE : 4500 MATERIAL PROCESSING

EQUIPMENT
SUB ACCOUNT CODE : 4500-92 CHEMICAL INJECTION UNIT
(1) This SUB ACCOUNT CODE shall be applied to installation of chemical injection
unit supplied on common bed.
2. EXTENT OF WORK
PLACING 15%
2) PLACING common bed, on which
compressor and driver and main
components of refrigerant are mounted.
Bed Alignment 30%

1) Alignment of common bed
Pump Alignment 40%

1) Carrying outwork for the pumps as follows;
a) Alignment of coupling before and
after piping connection
b) Checking bearing of driver
c) Attaching accessories as follows;
- drain cook
- oil level gauge
- other parts to be attached to equipment
on common bed
d) Initial charge of lubricant oil
e) Checking shaft for free rotation
f) Final alignment of coupling
Section 1.2
Document No.
Attachment 5
Final check 10%

1) Coupling pump to the driver after driver
rotation check
DOCUMENTS
100%

Sample Dwg.
1) Chemical injection unit - assembled and mounted on common bed

2) Accessories - each part is fabricated

1) AFC Drawings
2) Packing List

Work Descriptions Package 3B

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Document No.

o Ampa Fairley Rationalisation Project

WORK DESCRIPTION, SUPPLY CONDITION AND

o Ampa Fairley Rationalisation Project

3. Explanation of Work Description

5. Additional Definitions and extent of work applicable to Machinery and

6. Additional Definitions and extent of work applicable to Piping

7. Additional Definitions and extent of work applicable to Painting

8. Method of Calculation for ‘DIA-INCH’

9. Account Code List for Machinery, Equipment and Piping Installation

10. Work Description, Supply condition and Method of Measurement for

This Attachment 5 Work Description, Supply Condition and Method of Measurement

The Work Description is also intended to set forth:

1.2 Scope of Application

o Ampa Fairley Rationalisation Project

2.0 STANDARD DEFINITIONS

2) “Direct Temporary Works” means the Temporary works of a direct nature

4) “AFC Drawing” means a drawing approved for use in construction.

3.0 EXPLANATION OF WORK DESCRIPTION

Title is composed of Account Code and measuring unit.

If the ACCOUNT CODE is divided into SUB-ACCOUNT CODES, the

3.2 Application of Work

The “Application of Work” shows the scope of application to each ACCOUNT

3.3 Extent of Work

2) Supply by the Bidder

o Ampa Fairley Rationalisation Project

Unless otherwise specified, all resources such as materials, equipment,

“Supply” shall include supply and transportation of materials including its

3) Inspection & Tests

Dimensional checks shall conform to limits contained in the “Technical

7) Transportation and Handling (Equipment and Materials supplied by

The Bidder shall continuously maintain the EQUIPMENT AND MATERIALS

9) Safety and Security

10) Rectification of Damage to EQUIPMENT AND MATERIALS

Whenever the Bidder observes any damage to EQUIPMENT AND MATERIALS

11) Removal and Reinstallation of Obstacles

12) Direct Temporary Work

o Ampa Fairley Rationalisation Project

3.4 Weighted Value of Work Component

3.5 Supply Condition by Contractor

EQUIPMENT AND MATERIALS supplied by Contractor, are specified in “Supply

3.6 Method of Work Done Volume Measurement

Method of Work Done Volume Measurement is composed of the following:

1) Volume or quantity to be measures

The method of determining the final volume or quantity to be measured and

Measurement shall be carried out using the following common rules:

3) Technical Documents for Measurement

3.7 Work Condition

4.0 TYPICAL SAMPLE DRAWINGS

In order to enable the Bidder to understand the “WORK DESCRIPTION” more

5.0 ADDITIONAL DEFINITIONS AND EXTENT OF WORK APPLICABLE TO

In addition to CLAUSE 2. STANDARD DEFINITIONS, the following are

o Ampa Fairley Rationalisation Project

1) PREPARATION OF FOUNDATION means the necessary preparation works for

a) Confirmation of such condition as follows:

- Marking of elevation and center

c) Cleaning surface and anchor boxes

d) Minor rectification of embedded anchor bolts or anchor holes

a) Confirmation of such conditions as follows;

b) Cleaning structure surface

c) Minor rectification of anchor holes/anchor bolts

2) PLACING means placing equipment or item on the foundation or steel structure

b) Setting liners with mortar pad if required

c) Placing the equipment or the object on the liners