NOTES

1.0 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE

SPECIFIED.
2.0 MATERIAL :
1. TOP PLATE PISTON & POT / BOTTOM PLATE WILL BE MADE UP OF CAST STEEL
OF GRADE 340-570W OF IS : 1030.
2. STAINLESS STEEL WILL CONFIRM TO AISI:304 WITH THE SLIDING SURFACE
FINISHED SMOOTH.
3. CONFINED PTFE WILL BE OF UNFILLED QUALITY & WILL HAVE REQUIRED
PROPERTIES REGARDING TENSILE STRENGTH ETC. AS PER BS:5400 SEC 9.2 &
BS:3784 GRADE A.
4. THE CONFINED ELASTOMER INSIDE POT WILL HAVE THE FOLLOWING
PROPERTIES :
a) HARDNES - IRHD IS:3400 ( PART II ) 50 +/- 5
b) Min. TENSILE STRENGTH - MPa IS:3400 ( PART I ) 15.5
c) Min. ELONGATION AT BREAK , Max. COMPRESSION SET & ACCELERATED
AGEING WILL BE AS PER
TABLE - 1 ' PROPERTIES OF ELASTOMER ' IN IRC : 83
( PART II ).
5. ANCHOR BOLT MATERIAL AS PER GRADE 8.8 OF IS :
1367 & SLEEVE MATERIAL AS PER IS : 2062 & DETAIL OF
THREAD AS PER IS : 1367 & ACCESSORIES
CONFIRMING TO IS : 2062.
6. THE STAINLESS STEEL WILL BE WELDED ON THE
BACKING PLATE. SUITABLE NOS. OF WASHERS ARE
TO BE USED AS A PACKING TO TIGHTEN THE ANCHOR
BOLTS WITH BEARING TOP PLATE & BOTTOM PTATE.
7. INTERNAL SEAL WILL BE PROVEN TYPE POLY OXY
METHYLENE ( POM ) SEALING CHAIN.PROPERTIES AS
SPECIFIED IN THE TABLE 2 OF IRC : 83 ( PART III ) -
2002
8. EXTERNAL SEAL WILL BE GLUED WITH POT BY
ADHESIVE MATERIAL.
3.0 WELDING :
ALL WELDING WILL BE MANUAL METAL ARC PROCESS CONFIRMING TO IS : 816 & IS :
9595 WITH ELECTRODE AS PER IS : 814 , PRE HEATING AND POST WELD STRESS
RELIEVING TO BE DONE IF REQUIRED.

4.0 TOLERANCES :
GENERALLY AS PER CLAUSES OF BS : 5400 SEC. 9.2 SUBJECT TO THE MODIFICATIONS
:
1. PLAN DIMENSIONS : 0 TO + 5 MM
2. OVERALL HEIGHT : 0 TO + 3 MM
3. HEIGHT OF ELASTOMER : + 5 %
4. HEIGHT OF ANY STEEL COMPONENT

SECTIONAL ELEVATION OF BEARING a) MACHINED : 0 TO +1MM

b) UNMACHINED : CLASS 2 OF IS: 4897

5.0 FINISHING :

TOP PLAN 1. ALL NON WORKING SURFACES WILL BE COATED WITH TWO COATS OF EPOXY
PRIMER AND ONE OR MORE COATS EACH OF HIGH BUILD EPOXY PAINT
REINFORCED WITH MIO (MICACEOUS IRON OXIDE) & FINISH PAINT AFTER SHOT
BLASTING TO SA 2 1/2 QUALITY AS PER IS : 9954. TOTAL DRY FILM THICKNESS > /
= 160 microns. OVERALL HEIGHT : 0 TO + 3 MM.
2. ANCHOR SLEEVES WILL BE GALVANISED / EPOXY COATED BEFORE DESPATCH.
3. THE MATING SURFACE OF THE CYLINDER OF THE POT AND THAT OF THE
PISTON SHALL BE METALLURGICALLY HARDENED TO A VALUE NOT LESS THAN
300 BHN.
6.0 INSTALLATION :
1. Installation tolerances
a) Location of bearing : +/-3mm
b) Level of bearing (max.) : +/-5mm
c) Horizantality of bearing : 1 in 200 in any direction.
2. MATERIAL IN CONTACT WITH BEARING : SUPERSTRUCTURE : CONCRETE ( M25
GRADE MIN. ) ; PEDESTAL : CONCRETE ( M40 GRADE MIN. )
3. DISMANTLING OF BEARING AT SITE IS NOT RECOMMENDED. IF REQUIRED ,
SPECIAL CARE SHOULD BE TAKEN.
4. CLAMPS ( FOR TRANSPORTATION AND ERECTION ) ARE TO BE REMOVED AFTER
INSTALLATION AT AN APPROPRIATE TIME.
5. THE GROUT OF THE BEDDING MORTAR SHALL BE HIGH STRENGTH FREE FLOW
NON SHRINK GROUT SUCH AS CONBEXTRA - GP2 OR EQUIVALENT.
7.0 GREASING:
SILICON GREASE WILL BE APPLIED AT PTFE STAINLESS STEEL INTERFACE AFTER
TESTING. TESTS
1. RAW MATERIALS : NECESSARY TEST CERTIFICATES FOR ALL RAW MATERIALS
SHALL BE FURNISHED BY MANUFACTURERS.
2. 2. TEST ON CASTING : TEST SPECIFIED IN IS : 1030 WILL BE PERFORMED.
CASTINGS SHALL BE ULTRA-SONICALLY TESTED AND CERTIFICATES
SUBMITTED. QUALITY LEVEL OF CASTING SHALL BE LEVEL 3 AS PER IS : 9565.
3. TEST ON WELDING : ALL WELDING WILL BE TESTED BY DYE PENETRATION
METHOD AS PER Et=19 BW=337.0 B2=18 3mm THK. S.S. PLATE Ll=50

DETAIL OF ANCHOR SLEEVE 4.

THE MANUFACTURER
ACCEPTANCE TESTS ON BEARINGS SHALL BE CARRIED AS PER CL.928.6.2.3 OF
IRC 83 - PART - III OF 2002.
a) PART - III OF 2002. ALL TEST ON BEARING WILL BE CARRIED OUT IN PRESENCE
SECTIONAL ELEVATION b)
OF REPRESENTATIVE OF CLIENT / CONSULTANT / CONTRACTOR.
BEARINGS WILL BE CHECKED FOR OVERALL DIMENSIONS.
c) BEARINGS WILL BE VERTICAL LOAD TESTED TO 1.25 x DESIGN LOAD.
d) A PAIR OF BEARINGS SELECTED AT RANDOM WILL UNDERGO TESTING IN
TOP PLATE e)
ORDER TO DETERMINE THE COEFFICIENT OF FRICTION AT DESIGN LOAD.
BEARINGS SELECTED AT RANDOM WILL BE TESTED FOR PERMISSIBLE
ROTATION.
f) THE CERTIFICATES FOR LOAD TESTING AND DIMENSIONS OF ALL BEARINGS
WILL BE SUBMITTED TO THE DEPARTMENT.

TOP PLAN

PROJECT TITLE

.
4-Lane Gwarko Flyover Project
.
TOP PLAN CLIENT
TOP PLAN .

SECTIONAL ELEVATION

BOTTOM PLATE
SECTIONAL ELEVATION SECTIONAL ELEVATION
DRAWING TITLE
ELASTOMER BRASS RING
Fixed Bearing
DATE: DESIGN/DRAWN BY: APPROVED BY:
TECHNICAL DATA
347 Mt 580 27 398 34 6 18 400 27 90 32 51 580 10 120 20 60 20+20 645 645 65 16 50 250 250 01.12.2022

DRAWING NO. REV. NO.

No.
Load Capacity Dt Tt Dp Tp h1 h2 Di/di he Tcw Tc Hc Db h4 HT Dbolt Lbolt of. C1 C Cl Ct D L L1 . 00
Bolt.