DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS TUBE (2022-2023)

A
PROJECT REPORT
ON
“Design and Analysis of hydraulic press Machine For Gas Tube”
Submitted In Partial Fulfillment of Requirement for the Award of Degree of

BACHELOR OF TECHNOLOGY IN
MECHANICAL ENGINEERING
Of
Dr. Babasaheb Ambedkar Technological University, Lonere

Submitted By,

Shweta Santosh Pol .

Aditya Pravin Yadav
Abhishek Ajit Khatavkar
Udaykumar Pramod Mane

Under the Guidance of

Prof.S.M.Mane.

Raosaheb Wangde Master Charitable Trust’s

Dnyanshree Institute of Engineering & Technology,
Sajjangad Road, Satara, Maharashtra, 415 013,
(India) 2022-2023

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS TUBE (2022-2023)

CERTIFICATE
This is to certify that the project report entitled,
“Design and Analysis of hydraulic press Machine For Gas Tube”
Submitted by,

Name of Student PRN Roll No.

Shweta Santosh Pol 1967971612004 4607
Aditya Pravin Yadav 1967971612005 4611
Abhishek Ajit Khatavkar 1967971612006 4602
Udaykumar Pramod Mane 1967971612012 4605

It is bonafide work carried out by these students under the guidance of Prof. S.M.V.Mane. It has been
accepted and approved for the partial fulfillment of requirement of Dr. Babasaheb Ambedkar
Technological University, Lonere, for the award of the degree of Bachelor of Technology (Mechanical
Engineering).This work and project report has not been earlier submittedto any other Institute or
University for the award of anydegree.

Prof. S.M.Mane. Prof. V.B.Dixit Dr. A.D. Jadhav

Guide Head of Department Principal

External Examiner

Date:

Place: Satara

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

ACKNOWLEDGEMENT

Whenever a work is accomplished successfully, there are many people behind that success.
We would like to take this opportunity to sincerely thank people who helped directly or indirectly.
First and for most we gratefully acknowledge to our project guide Prof. S.M.Mane. for her guidance,
inspiration & assistance at all stages of this project work.
It is our proud privilege to express our gratitude and sincere thanks to Prof. V.B. Dixit, Head
of department, Mechanical Engineering and Dr. A. D. Jadhav, Principal, Dnyanshree Institute of
Engineering & Technology, Satara for their valuable motivation and support.
We take this opportunity to record our sincere thanks to all the faculty members of the
Department of Mechanical Engineering, Dnyanshree Institute of Engineering & Technology, Satara
for the help and encouragement. We also thank our parents for their encouragement and support.
Last but not least we are thankful to all those who, directly or indirectly, have lent their helping hand
during completion of the project.

Sr. No. Name Of student Signature

1 Shweta Santosh Pol

2 Aditya Pravin Yadav
3 Abhishek Ajit Khatavkar
4 Udaykumar Pramod Mane

Date: 19/12/2022

Place: Satara

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

ABSTRACT

Design & Analysis of Hydraulic Press Machine For Gas Tube

Shweta Santosh Pol , Aditya Pravin Yadav,
Abhishek Ajit Khatavkar, Udaykumar Pramod Mane
Guide: Prof. S. M. Mane

Abstract: hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. Frame,

hydraulic cylinder and press table are the main components of the hydraulic press. In this project press
frame, cylinder and press table are designed by the design procedure. They are analyzed to improve their
performance and quality for press working operation. Using the optimum resources possible in designing
the hydraulic press components can effect reduction in the cost by optimizing the weight of material
utilized for building the structure. An attempt has been made in this direction to reduce the volume of
material. So in this project we consider an industrial application project consisting of mass minimization
of H frame type hydraulic press. This press has to compensate the forces acting on the Gas Tube and has
to fulfil certain critical constraints. Here we use implementation for analysis and optimization of
hydraulic press. The aim of this project is to integrate the mechanical system of hydraulic press with
hydraulic system to facilitate the ease of operation to manufacture the smaller parts in a bulk. In the
present scenario, time constrain is a crucial part for completion of any production process. Thus, with the
aid of atomization, the production time can be reduced as well as higher degree of accuracy can be
achieved as the human efforts will be alleviated. Thus an attempt has been made to provide the smooth
and rapid functioning of press work with the help of hydraulic system.

Key Words: Hydraulic press, Frame Structure, Press work, Hydraulic cylinder, Analysis.

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

LIST OF FIGURES

Figure No Name of the figure Page No

1 Block Diagram 3
1.5.1 Electric Motor 4
1.5.2 Hydraulic cylinder 4
1.5.3 Gas tube 5
1.5.4 Oil tank 5
1.5.5 induction hard chrome plated shaft 6

1.5.6 Die mounting bracket 11

1.5.7 Die 23
1.5.8 Tube resting plate 23
4.4.7 Flow Chart Of Design &Analysis 25
Methodology
4.5 3D Model Of Hydraulic press Machine 26

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

LIST OF TABLE

Table No Name of the table Page No.

4.7 Part list 35

LIST OF ABBREVIATIONS

Abbreviations Meaning

LPM Liter Per Minute

MS Mild Steel

SS Stainless steel

CI Cast Iron

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 DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

INDEX

Title Ⅰ
Certificate Ⅱ
Sponsorship Letter Ⅲ
Acknowledgement ⅠⅤ
Abstract V
List of Figure VI
List of Table VII
List of Abbreviations VII
Index VIII
CHAPTER 1: INTRODUCTION 1-6
1.1 Introduction 2
1.2 Block Diagram 3
1.3 Problem Definition 3
1.4 Objective 3
1.5 Component & Specification 4-6
CHAPTER 2: LITRETURE REVIEW 7-9
CHAPTER 3: METHODOLOGY 10-13
3.1 Research Of Methodology 12
CHAPTER 4: DESIGN, DEVELOPMENT & DRAWING 14-28
4.1 Material Selection 15
4.4 Drawing 23
4.5 3D Model Machine 27
4.6 Calculation 28
CHAPTER 9: REFERENCES 29

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DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

CHAPTER 1 INTRODUCTION

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DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS (2022-

1.1 INTRODUCTION :

The purpose of this work is to understand the knowledge of design ,analysis and mechanism of
hydraulic press machine. The design is an environment friendly and uses simple mechanism
properties such as hydraulic system, press mechanism and sensor system etc. In this, some press
force is needed to press the gas tube. The design is so done that the knowledge of designing,
mechanism and forces are increased. This project consists of designing and analysis of hydraulic
press machine for gas tube, considering various important parameters.

In this project, designing & analysis of a machine to press the gas tube so the shape of gas tube
will be change according to our requirement . As well as the analysis of structure, base plate and
other parts of plates was very important in order to carry out this project to ensure that what are
needs to do. This project involves the process of designing and analysis of different parts of this
hydraulic press machine considering forces and ergonomic factor for people to use. This project is
mainly about generating a new concept of analysis and designing that would make easier to reduce
cost and easier to press gas tube. After the design has completed, it was transformed to its analysis
part where the design is used for guideline.

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