Hydraulic Press Design for Gas Tube Forming

DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS TUBE (2022-2023)
A
PROJECT REPORT
ON
“Design and Analysis of hydraulic press Machine For Gas Tube”
Submitted In Partial Fulfillment of Requirement for the Award of Degree of
BACHELOR OF TECHNOLOGY IN
MECHANICAL ENGINEERING
Of
Dr. Babasaheb Ambedkar Technological University, Lonere
Submitted By,
Shweta Santosh Pol .

Aditya Pravin Yadav
Abhishek Ajit Khatavkar
Udaykumar Pramod Mane
Under the Guidance of

Prof.S.M.Mane.
Raosaheb Wangde Master Charitable Trust’s

Dnyanshree Institute of Engineering & Technology,
Sajjangad Road, Satara, Maharashtra, 415 013, (India)
2022-2023
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page i

CERTIFICATE
This is to certify that the project report entitled,
“Design and Analysis of hydraulic press Machine For Gas Tube”
Submitted by,
Name of Student PRN Roll No.

Shweta Santosh Pol 1967971612004 4607
Aditya Pravin Yadav 1967971612005 4611
Abhishek Ajit Khatavkar 1967971612006 4602
Udaykumar Pramod Mane 1967971612012 4605
It is bonafide work carried out by these students under the guidance of Prof. S.M.V.Mane. It has been
accepted and approved for the partial fulfillment of requirement of Dr. Babasaheb Ambedkar
Technological University, Lonere, for the award of the degree of Bachelor of Technology (Mechanical
Engineering).This work and project report has not been earlier submittedto any other Institute or University
for the award of anydegree.
Prof. S.M.Mane. Prof. V.B.Dixit Dr. A.D. Jadhav

Guide Head of Department Principal
External Examiner
Date:
Place: Satara
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page ii

SPONSERSHIP LETER
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page iii

ACKNOWLEDGEMENT
Whenever a work is accomplished successfully, there are many people behind that success.
We would like to take this opportunity to sincerely thank people who helped directly or indirectly.
First and for most we gratefully acknowledge to our project guide Prof. S.M.Mane. for her guidance,
inspiration & assistance at all stages of this project work.
It is our proud privilege to express our gratitude and sincere thanks to Prof. V.B. Dixit, Head
of department, Mechanical Engineering and Dr. A. D. Jadhav, Principal, Dnyanshree Institute of
Engineering & Technology, Satara for their valuable motivation and support.
We take this opportunity to record our sincere thanks to all the faculty members of the
Department of Mechanical Engineering, Dnyanshree Institute of Engineering & Technology, Satara
for the help and encouragement. We also thank our parents for their encouragement and support.
Last but not least we are thankful to all those who, directly or indirectly, have lent their helping hand
during completion of the project.
Sr. No. Name Of student Signature
1 Shweta Santosh Pol

2 Aditya Pravin Yadav
3 Abhishek Ajit Khatavkar
4 Udaykumar Pramod Mane
Date: 19/12/2022
Place: Satara
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page iv

ABSTRACT
Design & Analysis of Hydraulic Press Machine For Gas Tube

Shweta Santosh Pol , Aditya Pravin Yadav,
Abhishek Ajit Khatavkar, Udaykumar Pramod Mane
Guide: Prof. S. M. Mane
Abstract: hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. Frame,
hydraulic cylinder and press table are the main components of the hydraulic press. In this project press
frame, cylinder and press table are designed by the design procedure. They are analyzed to improve their
performance and quality for press working operation. Using the optimum resources possible in designing
the hydraulic press components can effect reduction in the cost by optimizing the weight of material
utilized for building the structure. An attempt has been made in this direction to reduce the volume of
material. So in this project we consider an industrial application project consisting of mass minimization
of H frame type hydraulic press. This press has to compensate the forces acting on the Gas Tube and has
to fulfil certain critical constraints. Here we use implementation for analysis and optimization of
hydraulic press. The aim of this project is to integrate the mechanical system of hydraulic press with
hydraulic system to facilitate the ease of operation to manufacture the smaller parts in a bulk. In the
present scenario, time constrain is a crucial part for completion of any production process. Thus, with the
aid of atomization, the production time can be reduced as well as higher degree of accuracy can be
achieved as the human efforts will be alleviated. Thus an attempt has been made to provide the smooth
and rapid functioning of press work with the help of hydraulic system.
Key Words: Hydraulic press, Frame Structure, Press work, Hydraulic cylinder, Analysis.
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page v

LIST OF FIGURES
Figure No Name of the figure Page No
1 Block Diagram 3
1.5.1 Electric Motor 4
1.5.2 Hydraulic cylinder 4
1.5.3 Gas tube 5
1.5.4 Oil tank 5
1.5.5 induction hard chrome plated shaft 6
1.5.6 Die mounting bracket 11

1.5.7 Die 23
1.5.8 Tube resting plate 23
4.4.7 Flow Chart Of Design &Analysis Methodology 25
4.5 3D Model Of Hydraulic press Machine 26
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page vi

LIST OF TABLE
Table No Name of the table Page No.

4.7 Part list 35
LIST OF ABBREVIATIONS
Abbreviations Meaning
LPM Liter Per Minute
MS Mild Steel
SS Stainless steel
CI Cast Iron
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page vii

INDEX
Title Ⅰ
Certificate Ⅱ
Sponsorship Letter Ⅲ
Acknowledgement ⅠⅤ
Abstract V
List of Figure VI
List of Table VII
List of Abbreviations VII
Index VIII
CHAPTER 1: INTRODUCTION 1-6
1.1 Introduction 2
1.2 Block Diagram 3
1.3 Problem Definition 3
1.4 Objective 3
1.5 Component & Specification 4-6
CHAPTER 2: LITRETURE REVIEW 7-9
CHAPTER 3: METHODOLOGY 10-13
3.1 Research Of Methodology 12
CHAPTER 4: DESIGN, DEVELOPMENT & DRAWING 14-28
4.1 Material Selection 15
4.4 Drawing 23
4.5 3D Model Machine 27
4.6 Calculation 28
CHAPTER 9: REFERENCES 29
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page viii

CHAPTER 1
INTRODUCTION
Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 9

1.1 INTRODUCTION :
The purpose of this work is to understand the knowledge of design ,analysis and mechanism of
hydraulic press machine. The design is an environment friendly and uses simple mechanism
properties such as hydraulic system, press mechanism and sensor system etc. In this, some press force
is needed to press the gas tube. The design is so done that the knowledge of designing, mechanism
and forces are increased. This project consists of designing and analysis of hydraulic press machine
for gas tube, considering various important parameters.
In this project, designing & analysis of a machine to press the gas tube so the shape of gas tube
will be change according to our requirement . As well as the analysis of structure, base plate and
other parts of plates was very important in order to carry out this project to ensure that what are needs
to do. This project involves the process of designing and analysis of different parts of this hydraulic
press machine considering forces and ergonomic factor for people to use. This project is mainly about
generating a new concept of analysis and designing that would make easier to reduce cost and easier
to press gas tube. After the design has completed, it was transformed to its analysis part where the
design is used for guideline.

1.2 BLOCK DIAGRAM:
AC Supply
Starter
Sensor
Hydraulic
Control Panel Hydraulic System
Machine Host
Limit switch Foot Switch
Fig 1. Block Diagram
1.3 PROBLEM DIFINATION:

The machine which can change the shape of Gas tube according to requirement and analysing and
finding the maximum stress induced in model during the working condition.
1.4 OBJECTIVE:
1) To Design special purpose Hydraulic power press machine of capacity 5 Ton.

2) To perform modelling hydraulic press using suitable CAD software.
3) To Analysis gas tube and bottom plate.

1.5 COMPONANT AND SPECIFICATIONS:
• Electric Motor
• Hydraulic cylinder
• Oil tank
• Induction hard chrome plated shaft
• Die mounting bracket
• Die
• Tube resting plate
• Electric motor
Depends on the cylinder diameter, and the number of cycles per minute.7.5HP motor is selected to
transfer electrical energy to the pump
Fig 1.5.1 Motor
• Hydraulic cylinder
Hydraulic cylinder is used to press gas tube . According to working force i.e 5 ton double acting hydraulic
cylinder was selected
Fig 1.5.2 Hydraulic cylinder

• Oil tank
According to double acting hydraulic cylinder, its working pressure, and capacity to do the work
200 liter capacity of tank was be selected
Fig 1.5.3 oil tank
• Induction hard chrome plated shaft

According to double acting hydraulic cylinder, its working pressure, and capacity to do the work
200 liter capacity of tank was be selected
Fig 1.5.4 Induction hard chrome plated shaft
• Die mounting bracket

Die mounting bracket used to hold or mount the die .
Fig 1.5.5 Die mounting bracket

• Tube resting plate

Tube resting plate can hold the gas tube and fixed it.
Fig 1.5.6 Tube resting plate
• Tube mounting plate

Tube mounting plate consist of same dimension and it is used for to support the cylinder and gas
tube
Fig 1.5.7 Tube Mounting Plate
• Die
Die is a tool which used to change the shape of gas tube
Fig 1.5.8 Die

CHAPTER 2

1. “Design And Fabrication Of 5 Ton Hydraulic Press”

Authors: Mr. Mohammed Iqbal Khatib & Mr. Roshan Zameer Ahmed,
The hydraulic cylinder is to generatea compressive force. It attempt has been in this direction to reduce
the volume ofmaterial. So in this paper they consider an industrial application project consisting of
mass minimization of h frame type hydraulic press.
The aim of this paper is to integrate the mechanical system of hydraulic press with hydraulic
system to facilitate the ease of operation to manufacture the particular job or product. This paper
proposed that using atomization, production time can be reduced aswell as higher degree of accuracy can
be achieved using less human efforts.
2. “Design And Development Of Hydraulic Press With Die”

Authors: Tejas Patel, Vikas Panchal, Saurin Sheth, Purvi Chauhan
The aim of this paper is to integrate the mechanical system of hydraulic press with hydraulic system to
.
facilitate the ease of operation to manufacture the smaller parts in a bulk.
In the present scenario, time constrain is a crucial part for completion of any production process.
Thus with the aid of atomization, the production time can be reduced as well as higher degree of
accuracy can be achieved as the human efforts will be alleviated
3. “Design and Manufacture of a 30-ton Hydraulic Press”

Authors:Malachy Sumaila and Akii Okonigbon Akaehomen Ibhadode
in these paper, discuss 30- ton hydraulic press was designed, constructed and tested using locally sourced
materials . The major components of the press designed includes the cylinder and piston arrangement, the
frame and the hydraulic circuit., it also calculate the Hydraulic Cylinder,Cylinder End-Cover Plate, Bolts,
etc it is also discuss about Manufacturing Procedure.

4 . “Hydraulic Press with LS System for Modelling of Plastic Working Operations”
Authors: Dr.R.A.Shrma
In this research paper discuss the electro-hydraulic system, hydraulic press, load sensing system,
plastic working operation. There is aim three kinds of controllers are used in Ls system and
Characterized hydraulic press includes mechanical and hydraulic parts, measurement control system
and electric supply system. For assurance of correct measure and control system work, frequency
changer should be equipped with filter against sensor work interference.
The Operating panel was programmed by using the object MAC Programmer & Packet.
Hydraulic system were constructed from typical elements with high reliability makes simple and
easy construction for maintenance.
5. Design & Fabrication Of Hydraulic Press”.

Authors: Mr. Roshan defle
. International Journal of Engineering Science Invention‖ describes that According to the research
paper published, Using the optimum resources possible in designing the hydraulic press components
can effect reduction in the cost by optimizing the weight of material utilized for building the structure.
An attempt has been made in this direction to reduce the volume of material. So in this paper
consideration for an industrial application consisting of mass

CHAPTER 3

The procedure mentioned in the flow chart was followed during design and analysis of the
Hydraulic press
Problem identification
Literature review
Choose finalize concept
Designing of Component
Material selection
Calculation
Modification
Testing
Analysis
Report writing
Fig. No. 3.1: Flow chart of design and analysis methodology

➢ Market Analysis to identify problems and requirements.

➢ Selection of suitable fabrication materials.
➢ Concept design of structure.
➢ Analysis of design and optimization.
➢ Incorporating necessary modifications.
➢ Presentation and report formation.
3.1 RESEARCH OF METHODOLOGY

• Visiting a company:-
After the formation and deciding of project group and guide we started searching for a
different idea regarding project. After we select a suitable project from the list of projects carried out
in the planning.
• Action plan:-
Designs consist of application of scientific, principle, technical information and imagination
for development of new or improved machine or mechanism to free from a specific with maximum
economy and efficiency.
Hence carefully design approach has to be adopted the design work has been split into two part.
i. System design
ii. Mechanical design
• System:-
It has mainly concerned the various physical constraints and ergonomics, space requirement,
arrangement of various component and workstations on main frame or base table at system, man and
machine interaction, number of control, servicing aids ease of maintenance, weight of machine from
ground level total weight of machine and lot of more.
1. Mechanical designs:-
The components are listed down and store on the basis of procurement, design in two categories
namely,
i. Design parts
ii. Analysis part

For designed parts detached design is done and distinctions thus obtained are compared to
next highest dimensions which are radially available in market. This amplifies the assembly as well
post production servicing works. The various tolerances on the work are specified.
The parts which are to be analysis directly are selected from various category.
2. System design:-
In this we mainly conclude the following parameters:-
(1) System based on physical constraint
(2) Arrangement of various components
(3) Chances of failure
(4) Servicing facility
(5) Height of machine
(6) Weight of machine
• Modification in design
During analysis of parts sometimes precision and accuracy is not obtained due to initial
design, so there is necessity of change in actual design.
Also the products available in the market at a fixed rate which sometimes is not affordable. So for
that reason change in design is necessary.

CHAPTER 4
DESIGN, DEVELOPMENT & DRAWING

4.1 MATERIAL SELECTION:
Material selection is a very vital step in the process of machine design. Selection of material
depends upon following aspects:
1. Performance Requirements: Material is selected considering the design constraints and

performance requirements e.g. loads acting on the member, size & weight constraints,
environmental conditions, desired reliability & durability etc.
2. Material Properties: Performance requirements are compared with properties of materialsto

select the best suitable material. For example stress level estimated for any machine member
is compared with the strength of the available materials. Properties can be Physical (melting
point, co-efficient of thermal expansion, thermal conductivity, specific heat, specific gravity,
electrical conductivity, magnetic properties etc.), Chemical (corrosion resistance, reactivity
with acids, bases, water etc.), Mechanical (hardness, toughness, ductility, malleability etc.) or
Manufacturing (cast ability, weld ability, formability, machinability etc.). Any of these
properties can become important depending upon the design requirements and environmental
conditions.
3. Manufacturing Aspects: Along with the selection of material designer also has to decide
about the manufacturing processes to be used to give it desired shape. Therefore in addition to
the manufacturing properties of the material, manufacturing constraints are also to be taken
care of, while selecting a particular material.
4. Availability & Cost: Material selected should be easily available at an acceptable cost. In
addition to the material cost, total cost of fabrication is also considered as the desired shape
has to be given to the material with best quality and least cost.
Availability of a large number of materials with varying properties makes the job of material
selection very difficult. Also due to dynamic nature of the market, cost keeps on varying, desiring
the designer to remain updated about the available materials and their cost.
Considering all the above quality’s and Technical Factors we chose a material for parts as
bellows
• Base structure – mild steel
• Die – die steel or WPS (Welding Procedure Specification )
• Bolt – stainless steel

• Shafts – Induction hard chrome plated shaft
• Structure Member – Mild Steel ,CI
4.1.1 Mild Steel (MS):

It is used for structure.
• Mild steel is one of the most common of all metals and one of the least expensive steels
used. It is to be found in almost every product created from metal.
• It is weld able, very durable (although it rusts), it is relatively hard and is easily annealed.
• Having less than 2% carbon it will magnetize well and being relatively inexpensive can be
used in most projects requiring a lot of steel.
• Because of its poor resistance to corrosion it must be protected by painting or otherwise
sealed to prevent it from rusting.
Chemical Composition:
• Carbon C = 0.23% max
• Sulphur S = 0.055% max
• Phosphorous P = 0.055% max
Mechanical Properties:
• Yield Strength Y.S. = 26.0 kg/mm2 (minimum)
• Ultimate Tensile Strength U.T.s. = 42.0-56.0 kg/mm2
Elongation = 23% (minimum)
4.1.2 Stainless Steel:

In chemical plant we use Stainless steel bolts. The details and requirement of such fasteners are as
follow.
b) Mechanical Properties: - The stainless steel bolt material should have following mechanical
properties.
• Ultimate Tensile Stress : 52.5 kg/mm2 (min.)
• Yield Strength (0.2% offset) : 21 kg/mm2 (min.)
• Percentage Elongation : 30% (min.)
• Percentage Reduction : 50% (min.)

Chemical Composition: - Percentage of various elements in stainless steel is as follow.

• Carbon : 0.08 (max.)
• Manganese : 2.00 (max.)
• Phosphorous : 0.045 (max.)
• Sulphur : 0.030 (max.)
• Silicon : 1.00 (max.)
• Nickel : 10.00 to 14.00
• Chromium : 16.00 to 18.00
• Molybdenum : 2.00 to 3.00
4.1.3 Cast Iron
The cast iron is obtained by re-melting pig iron with coke and limestone in a furnace knows as cupola.
It is basically an alloy of iron and carbon. The carbon content in cast iron varies from 1.7 percent to 4.5
percent. It also contains small amount of manganese, silicone, sulphur and phosphorous. The
properties, which make cast iron valuable, is its low cost, good casting characteristic, high compressive
strength, wear resistance and excellent machinability.
Ultimate strength of cast iron is a follow:
• Tensile strength 1000 to 2000 kg/cm2 ,
• compressive strength 4000 to 10,000 kg/cm2
• Shear strength 1200 kg/cm2 .
As tensile and shear strength is low hence it could not be used in those parts, which are subjected
to tensile, shear or shock load. The various types of cast iron are gray cast iron, white cast iron, mottled
cast iron and alloys cast iron, but in hydraulic press mostly we use gray cast iron.
• carbon : 3 to 3.5 %
• silicon : 1 to 2.75%
• manganese : 0.40 to 1.00%
• phosphorous : 0.15 to 01.5%

CALCULATION DATA:
Cylinder bore = 80mm efficiency
of pump is 80%
cylinder hight = 280mm
cycle time(t) = 17.6sec
flow rate - 314cm^2
working force- 5 ton
pressure – 100 bar

4.2 DRAWING:
4.2.1) DRAFTING- Die Mounting plate :
Material: Mild steel Fig 4.4.1 Die Mounting plate
• Die mounting bracket • :

4.2.2)
Material: Mild steel
Material: Mild steel

Fig 4.4.2 Die mounting bracket

• Top plate
:
Material: Mild steel Fig 4.4.3 Top Plate
• Base Structure
Material: Mild steel Fig4.4.4 Base Structure

Table: Part list
Frame(Base Structure) 1 M.S

Sensor Mounting Plate 1 M.S
Nut 28 M.S
Tube Ejection Plate 1 C.S
Die Mounting Bracket 1 M.S
Die 1 W.P.S
Ind. Hard chrome Bar 2 M.S
Top Plate 1 M.S
Middle Plate 2 M.S
Bottom Plate 6 M.S
Part Name Quantity Material

4.2 3D MODELING MACHINE:
Fig 4.5.1 3D Model Of Hydraulic press Machine

4.3 CALCULATIONS:
GIVEN DATA –
Cylinder bore = 80mm ;
efficiency of pump is 80%
cylinder hight = 280mm
cycle time(t) = 17.6sec
flow rate - 314cm^2
1) Volume of cylinder –
= 3.14/4*R²*L mm
=3.14/4*40²*280 mm
3
= 140743.509mm
3 6
= 140743.509mm /10
V=1.140LPM
Capacity of cylinder
Approximately we fill 1 lit oil in 1 sec.
Piston move 280mm in 17.6s
1sec= 25cm/17.6
= 1.42cm
1.42*60= 85.73m/s

2) Flow rate –
Q(discharge)
Litters per minute to the volume as per 1 se fluid stroke including all losses.
Q=flow * velocity ……………………. (time required to fill ’v’)
Q= 314^2 * 85.73
Q=26920 cm^2
Q= 26.92LPA
Taking 26.92 lpm As Standard Flow
3) Pressure = force \ area
= 5000 kg / (3.14*4^2)cm
= 99.48kg/cm^2
= 100 bar
4) Horse power of motor =
KW= Q(LPM)*P(BAR)/600*EFFICIENCY
converting formula for hp
KW = Q(LPM)*P(BAR)/600*EFFICIENCY
HP = Q(LPM)*P(BAR)(600*0.80)
=26.92*100/(600*0.80)
=7.52HP
Motor input power will be 7.5 hp
= 188.4 LITERS
= 200 LITERS
5) Capacity of fluid tank = 7*LPA
= 7*26.92
= 188.4 LITERS
= 200 LITERS
Cylinder Bore 80 Mm
Piston Stroke 250 Mm
Fwd. Stroke 3 Sec
Rev Stroke 2 Sec
Clamping Cycle Time 3.5 Sec
Total Cycle Time 8.5 Sec
Pressure 100 Bar
Output Result
Flow Rate =50.41 Lpm
Motor Hp = 7.5
Volume Of Cylinder = 1 Lit
Capacity Of Tank = 200 Lit
Toatal Height - 2000mm
Total Width - 775 Mm
Base Structure Height - 809 Mm

6) Design of die
Dies are an essential tool used in the manufacturing industry. They work like molds to create objects in
custom and often complex shapes. From small fasteners and tool bits to large automotive components
and machine parts, dies are used to create a variety of products.
Material :- WPS(die steel )
For die steel shearing diameter for 5 Ton
d = 80mm
1) For tube Diameter, i.e 28 mm outer diameter, 20 mm inner diameter of tube
Diameter of die = outer diameter +1mm= 29 + 1 = 29mm
The die dimeter is depend on gas tube

4.5 BILL OF MATERIAL:
Table 4.7 Bill Of Material
Sr. no Description Quantity Material

1 Base Structure(350x775x640 mm) 1 M.S
2 Bottom Plate 1 M.S

(256x571x25 mm)
3 Middle Plate 1 M.S
(256x571x25 mm)
4 Top Plate 1 M.S
(256x571x30 mm)
5 Ind Hard chrome Bar 1 M.S
(∅60x1000 mm)
6 Nut 28 M.S
(∅60x50 mm)
7 Die 1 W.P.S
(100x 95mm)
8 Hydraulic Cylinder 1 M.S
9 Die Mounting Bracket 1 M.S
10 Tube Ejecting Plate 1 M.S
11 Electric Motor (1 HP) 1 -
12 Cylinder Connecting Adapter 1 M.S

CHAPTER 5
RAFERANCES

REFERENCES:
1. Design And Manufacture Of A 30-Ton Hydraulic Press By Malachy Sumaila And Akii
Okonigbon Akaehomen Ibhadode; AU J.T. 14(3): 196-200 (Jan. 2011).
2. Bhandari, V.B. (2009), “Design Of Machine Element”, Tata Mcgraw-Hill Education.
3. Khurmi, R.S. And Gupta, J.K. (2005), “A Textbook Of Machine Design”, Eurasia Publication
House (P.V.T.) Ltd. 14th Edition.
4. Mohammed Iqbal Khatib1 , Roshan Zameer Ahmed , Md Saud Uddin , Mohammad Abdul
Rahman
5. “Design And Fabrication Of 5 Ton Hydraulic Press Machine” International Journal Of Scientific
Research In Science, Engineering And Technology | Www.Ijsrset.Com | Vol 7 | Issue 2
6. Tejas Patel , Vikas Panchal , Saurin Sheth , Purvi Chauhan “Design And Development Of
Hydraulic Press With Die” 5 Th National Conference On “Recent Advances In Manufacturing
(RAM-2015)”, 15-17 May, 2015
7. N. A. Anjum , M. Shah , S. Mehmood , W. Anwar , S. Anjum , M. S. Khalil “Design, Fabrication
And Manufacturing Of 100 Ton Hydraulic Press To Perform Equal Channel Angular Pressing
(ECAP)" Technical Journal, University Of Engineering And Technology (UET) Taxila, Pakistan
Vol. 22 No. II-2017
8. S. Raja Shekar1 , A. C. Uma Maheshwar Rao2 1Student, Department of Mechanical Engineering,
SIET, Hyderabad, India “Design and Structural Analysis of a 1000 Ton Hydraulic Press Frame
Structure”
9. Janusz Pluta” Hydraulic Press with LS System for Modelling of Plastic Working Operatio”
International Journal of Scientific Research in Science, Engineering and Technology |
www.ijsrset.com | Vol 5 | Issue 4



Hydraulic Press Design for Gas Tube Forming

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DESIGN & ANALYSIS OF HYDRAULIC PRRESS MACHINE FOR GAS TUBE (2022-2023)

Shweta Santosh Pol .

Under the Guidance of

Raosaheb Wangde Master Charitable Trust’s

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page i

Name of Student PRN Roll No.

Prof. S.M.Mane. Prof. V.B.Dixit Dr. A.D. Jadhav

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page ii

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page iii

Sr. No. Name Of student Signature

1 Shweta Santosh Pol

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page iv

Design & Analysis of Hydraulic Press Machine For Gas Tube

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page v

Figure No Name of the figure Page No

1.5.6 Die mounting bracket 11

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page vi

Table No Name of the table Page No.

LPM Liter Per Minute

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page vii

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page viii

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 9

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 10

1.2 BLOCK DIAGRAM:

Limit switch Foot Switch

Fig 1. Block Diagram

1.3 PROBLEM DIFINATION:

1) To Design special purpose Hydraulic power press machine of capacity 5 Ton.

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 11

1.5 COMPONANT AND SPECIFICATIONS:

Fig 1.5.1 Motor

Fig 1.5.2 Hydraulic cylinder

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 12

Fig 1.5.3 oil tank

• Induction hard chrome plated shaft

Fig 1.5.4 Induction hard chrome plated shaft

• Die mounting bracket

Fig 1.5.5 Die mounting bracket

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 13

• Tube resting plate

Fig 1.5.6 Tube resting plate

• Tube mounting plate

Fig 1.5.7 Tube Mounting Plate

Fig 1.5.8 Die

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 14

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 15

1. “Design And Fabrication Of 5 Ton Hydraulic Press”

2. “Design And Development Of Hydraulic Press With Die”

3. “Design and Manufacture of a 30-ton Hydraulic Press”

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 16

4 . “Hydraulic Press with LS System for Modelling of Plastic Working Operations”

5. Design & Fabrication Of Hydraulic Press”.

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 17

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 18

Choose finalize concept

Fig. No. 3.1: Flow chart of design and analysis methodology

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 19

➢ Market Analysis to identify problems and requirements.

3.1 RESEARCH OF METHODOLOGY

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 20

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 21

Department Of Mechanical Engineering, Dnyanshree Institute Of Engineering Technology Page 22

4.1 MATERIAL SELECTION: