No Form.

QA-030002-QMS-11
QC FLOWCHART File No．QF-0013-TLV20-1st
Name of item Code No. Factory Prepare date approve Check Prepare R Edition Date approve Check Prepare
e 24,01,2019 Ratna Siti Tri
TLV 20 Series 1
SPI
PT. SPI PT. SPI PT. SPI
All code No. QA COIL QA COIL QA COIL
v
18-May-16 28 JUNI 2016 28 JUNI 2016
i
28 JUNI 2016
s
RATNA SITI N. YELNI
e
Check Point
Flowchart Confirmation Measuring
Degree Record Opr Insp Cert Jig Related Standart
Equipment
▽ Bobin Broken, bari Random Check Incoming Insp. ○ ○ Calliper Incoming Insp. Inruction
▽ Core Broken, crack （ANSIZ1.4） Record Work Intruction
◇ Incoming Insp. 5Pcs/normal Check RoHS Free Indication
◇ Label Check (10pcs/abnormal)

○ Bobin Assy Core Position , all quantity in QC Guarantee card ○ Automatic bobin Bobin assy jig Work Instruction
Core broken, bobin broken process Check report assy machine Check RoHS Free Indication
Appearance

▽ Pin Pin condition Random Check Incoming Insp. ○ ○ Micrometer Incoming Insp. Inruction
◇ Incoming Insp. Appearance, dimention （ANSIZ1.4） Record Calliper Work Intruction
◇ Label Check 5Pcs/normal
(10pcs/abnormal)

○ Insert pin Check tension Working start QC Guarantee card ○ Automatic pin assy Tension Meter Work Instruction
Appearance,spatial distance, all quantity in Check report machine Croket hook Check RoHS Free Indication
Length of pin, process Starting check
Make sure pin out of bobbin Check tension form
hole( based on spec)

▽ Wire Wire scratches, Wire damage Random Check Incoming Insp. ○ ○ Micrometer Incoming Insp. Inruction
◇ Incoming Insp. Pin hole test （ANSIZ1.4） Record Regulator Work Intruction
◇ Label Check Appearance, dimention 3 place/5m/ Calliper
Label Check Bobbin

○ Coiling Check tension Working start QC Guarantee card ○ Automatic coiling Tension Meter Work Instruction
Coiling on thepin Turn Quantity,Wire scratches, all quantity in Check report machine Processing Inspection
Wire damage,coiled shape, process Starting check Instruction for Production
Appearance,spatial distance, Check tension form Check RoHS Free Indication
Coiling on the pin Direction
Qty.Turn on the pin (follow list)

○ Pin press & Cutting Condition, Bobbin broken All quantity QC Guarantee card ○ Pin press machine Jig pin press Work Intruction
Cutting Pin bot bend,Length balance Process Check report
(based on spec) Starting check
Check length form

▽ Solder Solder condition Random Check Incoming inspection report ○ ○ Visual Incoming Inspection
▽ Flux, Thinner Flux and thinner condition （ANSIZ1.4） Instruction
◇ Incoming Insp. Check RoHS Free Indication
◇ Label Check
○ Solder Temp Follow work intruction Before start QC Guarantee card ○ ○ Solder lifter Waterpass Processing Inspection
Dipping time follow temperature Working Solder temp.report Machine Temp. Prove Instruction for Production
Solder content < 500 ppm 2 Times / Shift Vol.solder report Volume level Work Instruction
Solder condition(Not less, 1 Check sheet soldering check jig Check RoHS Free Indication
Not over, No solder brigding) Check report Solder Jig
Starting check Jig glue

▽ Ink Check label.Visual Random Check Incoming inspection report ○ ○ Visual Incoming Inspection
◇ Incoming Insp. Ink Condition （ANSIZ1.4） Instruction
◇ Label Check Check RoHS Free Indication
Work Instruction

○ Stamp Stamp position & condition all quantity in QC Guarantee card ○ Roller Work Intruction
Appearance process Stamp Pad List
Jig glue Give Indication RoHS Free

▽ Glue Check label.Visual Random Check Incoming inspection report ○ ○ Visual Incoming Inspection
◇ Incoming Insp. Glue condition （ANSIZ1.4） Instruction
◇ Label Check Work Instruction
Check RoHS Free Indication

○ Glue Apply Glue position & condition all quantity in QC Guarantee card ○ Dispenser Nozzle Work Instruction
Appearance process Starting check Air press Jig glue List
Check report

○ Drying Drying product condition all quantity in Oven Temp. report ○ Machine oven Temp. prove Work Instruction
Drying stamp condition process QC Guarantee card Timer List
Check report
Starting check

◇ Visual Check Appearance visual all all quantity in Visual check report ○ ○ Visual Terminal Check Work Instruction
Core broken,stamping, Glue process QC Guarantee card Jig Processing Inspection
Winding condition, pin, pitch, etc Instruction for Production
List

○ Pin Press Appearance pin measurement All quantity QC Guarantee card ○ Pin Press Machine Jig pin press Work Instruction
Pin balance Process

◇ Electrical check Follow standart electrical All quantity Starting Check ○ HVT Socket jig Work Intruction
（L meter、HVT、 Check Pin pitch Process QC Guarantee card ○ L meter Socket jig Processing Inspection
Rasio） Check report ○ Rasio Socket jig Instruction for Production
List

◇ Check Pin Appearance pin measurement all quantity in Visual check report ○ ○ Visual Check pin jig Work Instruction
Pin balance process QC Guarantee card List

○ Packing Packing methode, Stamp box All quantity QC Guarantee card ○ Equipment packing Work Instruction
Label product, qty label Process Give RoHS Free Indication

Outgoing Electrical check Random Check Outgoing Insp. ○ L meter Calliper Outgoing Insp. Inruction
Inspection Measurement check （ANSIZ1.4） Report R meter Work Intruction
Appearance check 5Pcs/normal HVT meter List
(10pcs/abnormal)

Packing Export Packing methode, Stamp box All quantity Delivery check ○ Work Intruction
Label product, qty label Process Report

▽ Export Delivery place, Qty Delivery

Mark ○　　　　　
Process Remarks
▽ Ware House, Material
◇□ Inspection
〇 Transportation