Clarification Hydrotest Pressure for line BSU TP-331-AG-P-0002,

TP-331-AG-P-0010, TP-331-AG-P-0062:
331-P-002-3-1CB2S01-NI, 331-P-009-3-1CB2S01-NI, 331-P-021-6-1CB2S01-NI,
331-P-002-6-1CB2S01-NI, 331-P-062-6-1CB2S01-NI & 331-P-063-6-1CB2S01-NI

 Minimum Hydrotest Test Pressure for metallic piping system is 1.5 x Design Pressure
Reference: ASME B 31.3 para 345.4.2:

 Maximum Hydrotest Test Pressure for metallic piping system is below yield strength or
1.5 x a component rating.

 Component rating at temperature for piping class 1CB2S01:

 General Information:
1. Line Pipe material : Killed Carbon Steel
2. Corrosion Allowance : 3 mm
3. Pipe material : CS A106-B, Thck : 7.11 mm (Size 6” SCH-STD)
4. Fitting material : CS A234-WPB, Thk : 7.11 mm (Size 6” SCH-STD)
5. Flange material : CS A105N, CL. 150
 Calculation Check Component PT rating on piping class 1CB2S01

P-T RATING
WORK NO. 13.1106
DESIGN CODE B31.3
PIPING CLASS 1CB2S01 TEMP. (F) 100
MATERIALS TEMP. (℃) 38
A.S (Ksi) 20.00
Pipe CS A106-B-S (η =1.0)
A.S (Kgf/cm2) 1406.13
A.S (Ksi) 20.00
Fittings AS A234-WPB-BW (η = 1.0).
A.S (Kgf/cm2) 1406.13
COEFFICIENT: Y 0.4
C.A(mm) 3.00 E 1
NOM.DIA OUT DIA SCH THK TOL. WF PT Rating Pip & Fitting
(NPS) (mm) NO. (mm) (% or mm) η Kgf/cm2G

1/2 21.3 S-80 3.73 12.5% 1.00 35.17

3/4 26.7 S-80 3.91 12.5% 1.00 44.93
1 33.4 S-80 4.55 12.5% 1.00 84.60
1.1/2 48.3 S-80 5.08 12.5% 1.00 86.19
2 60.3 S-80 5.54 12.5% 1.00 88.32
3 88.9 S-40 5.49 12.5% 1.00 58.00
4 114.3 STD 6.02 12.5% 1.00 56.68
6 168.3 STD 7.11 12.5% 1.00 54.66

81.99
TEMP. (F) 100
TEMP. (℃) 38
FLANGE CL. 150 1.1 A105N psig 284.27
Kgf/cm2G 19.98
Mpa 28.42

1CB2S01 PRESSURE TEMPERATURE RATING FLANGE Kgf/cm2G 19.98

P.D
t= + Ca
2(S.E.W + P.Y)

2.S.E .W. (t-Ca)

P=
D - 2.Y. (t-Ca)

Conclusion :

1. Piping Class 1CB2S01 for size 6" can withstand pressure test up to 1,5 x 19.98 kg/cm 2 = 29.97 kg/cm2 =
29.39 bar = 426,28 psig

2. Subcontractor will conduct pressure test for TP-331-AG-P-0002, TP-331-AG-0010, and

TP-331-AG-P-0062 at 19 kg/cm2 = 18.63 bar = 270.24 psig (Barton Chart 500 PSI)