Lifting and Rigging Operation and Maintenance

Supervision
(BVF2233):
Chapter 4: Crane Operation
DR. NOR KHONISAH BINTI DAUD & Ts. KHAIRIL ANUAR BIN ABDUL HAMID
UNIVERSITI MALAYSIA PAHANG
FTKKP
khonisah@ump.edu.my
09-4315784
0182374531
 LEARNING OUTLINE
➢ Fundamental inspection for lifting operation using crane
➢ Crane work range chart
➢ Crane capacity calculation
➢ Crane operation signals
➢ Crane communications
Never Saddle a Dead Horse!!!
The Crane
Zon Kerja
Kren
Crane Work
Range Chart
Crane Load Chart
Crane Load Chart
 A

B
Cara Kira Keperluan Kapasiti Kren

1. Berat Beban
2. Berat Block Hook
3. Berat Wire Rope
4. Berat Alat Bantu Angkat
Wire Rope Chart
Formula convert lbs to kgs : lbs / 2.2
 Exercise

• A. Berat Beban : 3t Total Beban:

• B. Berat Block Hook : 500kg 3000kg
• C. Berat Wire Rope : 38m,
500kg
1.92kg/m, 4x gulungan
• D. Berat Alat Bantu Angkat : 38mx1.92kgx4 = 292kg
1. Wire rope : 150kg 150kg
2. Shackle : 50kg 50kg
3. Spreader bar : 1.2t 1200
4. Totalnya? =
Total : 5192kg
OUTRIGGER REACTION FORCE

• CAPACITY X 85%
• OR
• CRANE WEIGHT + LOAD X 65%
 PAD SIZE
• 1. Calculate the Force
• Crane Weight
• Load Weight
• Accessory Weight
• Rigging Weight

• 2. Ground Bearing Capacity :

• 3. Determine Area Required :

• Force / GBC

• 4. Square Root
GROUND BEARING CAPACITY
 CRANE OPERATION SIGNALS
➢Extend the boom ➢Block down slow (1, 2,
➢Retract the boom 3 and 4)
➢Raise the boom ➢Raise boom lower
➢Lower the boom block (1 and 2)
➢Swing here ➢Lower boom lift block
➢Swing there (1 and 2)
➢Main block (large) ➢Normal stop
➢Aux block (small) ➢Emergency stop
➢Block lift fast ➢Rest (take 5)
➢Block lift slow (1, 2, ➢Job cancelled
3 and 4) ➢Job completed
➢Block down fast
CRANE OPERATION SIGNALS
CRANE OPERATION SIGNALS
CRANE COMMUNICATIONS