Mechatrends Contractors Corporation

* MECHANICAL ENGINEERS
* FABRICATORS
* GENERAL CONTRACTOR

Rev. 3
LIFTING OPERATION PLAN
Location: SHELL TAGBILARAN TERMINAL Area: P tanks area

Permit Number Risk Assessment Number:

Generic Lifting Plan No:1 Method Statement Number:

Is Diagram/Sketch/Calculations Of Lifting Operation Enclosed? YES/NO

Description Of Lifting Operation:

Erection of Shell Plate

Lift Category:  Routine:  Non-Routine:

Gin pole Capacity: 782 kg Band:

Weight Of Load: refer below Boom truck Operator:

6mm shell plate – 522 kg
Lifting Equipment & Accessories to be used (specify type ,SWL and color code)

1. Gin pole
2. Sling belt – 2 units
3. Shackles – 2 units
4. Taglines
5. Chain block 2 tons
6. Pulleys- 4 units
7. Nylon Rope

All Lifting Operations Require The Following To Be Considered But This List Is Not Exhaustive.

 
Cultural, communication and language difficulties Conflicting tasks in area

Weight, size, shape and center of gravity of load   Environmental conditions including weather and
 permissible limits
Availability of approved lifting points on load  Lighting in the pick-up and lay-down areas;

Method of slinging/attaching/detaching the load Proximity hazards, obstructions, path of load
 Working under suspended loads
Overturning/load integrity/need for tag lines
 Access and emergency escape routes
Suitability and condition of lifting equipment to be used Experience, competence and training of personnel

Initial and final load positions and how it will get Number of personnel required for task
there
Pre-Use Inspection of equipment by operator
Ground and underground considerations
 Visibility of the load
Lifting over live equipment Buffer Zone in Effect

Number and duration of lift(s)

Task Details (Step By Step)

1 Erection of Second to Six Shell Course (5 shell plates/course)
MATERIAL:
1. Gin pole
2. Slings
3. Shackle
4. Taglines
5. Chain block
6. Nylon Rope
7. Pulley

Erection of Shell plates (second to six course)

PREPARATION
 Ensure to have an approved permit to work prior to commence activity.
 Wear correct PPE at all times.
 Check the lifting slings for any signs of damage
 Check the correct positioning of gin pole and ensure designated position of personnel involved to be placed.
 Check correct positioning of the loading crew. Rigger in eye contact with the gin pole operator and the crew.
 Ensure everyone is standing at a safe distance.
 Ensure pathway has no obstruction.
 Ensure all non-essential personnel are clear of the area.
 Barricade and put caution tape on the area of lifting.
 Ensure to put warning signs for the lifting activity.
 Ensure to have a standby fire extinguisher & gas tester during activity.

MATERIALS & EQUIPMENT

1. Gin pole – 782 kilos capacity

2. Shell plates maximum load – 522 kilos
3. Shackles (2 kilos) – 4.7 kilos
4. Sling (2 units) – 4.5 kilos
5. Chain block – 16 kilos
6. Pulley – 5 kilos
7. Nylon Rope –

TEST LIFT OF GIN POLE

 Safety officer to check if all activities under preparation listed above have been complied prior to lifting
 Ensure the position of the operator shall oversee the spotter or the rigger, area where to lay the materials.
 The position of the spotter shall be outside the radius of the boom arm that will be necessary for this activity and safety
officer shall be in charge of this precaution.
 Ensure the shackles and sling belt is secured on the gin pole’s hook
 Qualified Welder will weld the lifting hook or pad-eye; The
 Qa/Qc inspector must check the pad-eye welding if acceptable, then; conduct a penetrant test.
 Taglines will be installed.
 After securing all shackles, lifting clamps and sling belt, gin pole shall carefully lift the shell plate. See illustration
 After lifting shell plates, loosen up shackles and sling belt from the hook of the gin pole.
 Secure the shell plates by use of sling or stopper.
 Clear the area as soon as the lifting is done and inform terminal staff or TM.
Gin pole capacity Shell plates including lifting accessories

782 536.2

68.57 %
-Ensure to inform terminal once done with the lifting activity
Steps Taken To Eliminate Danger To Personnel Involved and Others (including barriers where appropriate):

Job pre-start safety talk with crew

Include 10 Questions for a safe lift.
1. Is everyone aware of and do they fully understand the lifting and hoisting procedures
Applicable to the lift?
2. Has everyone attended the toolbox talk?
3. Has a pre-use inspection of the lifting equipment been carried out and are the lifting
Accessories tagged or marked with the following?
Safe working load
Unique identification number
Valid certification date
4. Are all safety devices working?
5. Does everyone know the person in charge of the lift?
6. Is everyone competent and aware of his/her tasks?
7. Is there a current lift plan and Job Safety Assessment and does everyone understand the
job and precautions?
8. Does everyone know the environmental limits (e.g., maximum permissible wind speed) for
the lift ?
9. Is the lift area controlled and is everyone clear if the load falls or swings?
10. Are signaling methods and communication agreed and clear to everyone?

Correct positioning of Crew and Equipments

Fit for purpose PPE
De-brief and learning points: STOP Observations if any
*Bad weather condition
*Emergency Situations
Prepared By/Name: Signature: Date:

Reviewed By/Name: Signature: Date:

Approved By/Name: Signature: Date:

APPENDIX A. CHAIN BLOCK

APPENDIX B. SLING
APPENDIX C. SHACKLES

APPENDIX D. SLING 1
APPENDIX E. SLING 2

APPENDIX F. SHACKLE 1
APPENDIX G. SHACKLE 2