Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 16-05-2022
PART NO. : 24476-40Cr4-Ø53 SPECIFIC : 53+0.8/-0 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 53.80 SAMPLE D2 A2 D4
1 53.31 53.41 53.33 53.31 53.35 53.29 53.32 53.41 53.31 53.31 1 1.123 2.560 3.270
2 53.35 53.38 53.32 53.35 53.29 53.32 53.35 53.36 53.35 53.35 2 1.128 1.880 3.270
3 53.32 53.32 53.32 53.32 53.29 53.29 53.33 53.36 53.32 53.32 L.T.L. 53.00 3 1.693 1.020 2.570
4 53.31 53.53 53.35 53.31 53.31 53.32 53.32 53.32 53.31 53.31 4 2.059 0.730 2.230
5 53.33 53.29 53.32 53.33 53.32 53.41 53.32 53.32 53.33 53.33 5 2.326 0.590 2.110

XLARGE 53.35 53.53 53.35 53.35 53.35 53.41 53.35 53.41 53.35 53.35 Xmax. = 53.53 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 53.31 53.29 53.32 53.31 53.29 53.29 53.32 53.32 53.31 53.31 Xmin. = 53.29
RANGE 0.04 0.24 0.03 0.04 0.06 0.12 0.03 0.09 0.04 0.04 R - BAR = 0.07300 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 53.32 53.39 53.33 53.32 53.31 53.33 53.33 53.35 53.32 53.32 X - BAR = 53.3330 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.2401 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.168 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 53.4000 Interval = 0.05 Selecting no. of classes = 5 53.1457 53.1938 0 0
Starting Point = 53.2900 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0670 53.1938 53.2419 0 0
53.2419 53.2900 5 5
53.2900 53.3381 31 36
53.3381 53.3862 10 46
53.3862 53.4343 3 49
53.4343 53.4824 0 49
53.4824 53.5305 1 50
53.5305 53.5786 0 50
53.5786 53.6267 0 50
53.6267 53.6748 0 50
53.6748 53.7229 0 50
U.C.L.XBAR = 53.38
L.C.L.XBAR = 53.29
U.C.L.RBAR = 0.15403

L.C.L.RBAR = 0

Std.Dev."s" = 0.04

Cp=(S/6s) = 3.32

Cpk={1-K}xPp) = 2.76
CONCLUSION : - PROCESS IS EXCELLENT